Carrier 09DK054-084 User Manual

09DK054-084

HEATING & COOLING

Air-Cooled Condenser Units

50/60 Hz

Installation, Start-Up and

Service Instructions

Air-Cooled Packages

CONTENTS

Page

SAFETY CONSIDERATIONS ...

INSTALLATION .................................................

Step 1 — Complete Pre-Installation

Checks ............................................................................. 1

Step 2 — Rig and Place Unit ..........................................4

• RIGGING

• PLACING THE UNIT

Step 3 — Complete Refrigerant Piping

• GENERAL

• COIL REFRIGERANT PIPING INSTALLATION

• TUBING PACKAGE INSTALLATION

• THREE AND FOUR COIL SPLIT, COIL CIRCUITING APPLICATIONS; 054-084 UNITS

• REFRIGERANT LINE SIZING

• LIQUID SHUTOFF VALVE AND SIGHT GLASS

• PRESSURE RELIEF

• REFRIGERANT RECEIVER

• LIQUID LIFT

Step 4 — Complete Electrical

Connections..................................................................21

• GENERAL

• FIELD CQNNECTIONS

• MAIN POWER WIRING

• CONTROL CIRCUIT POWER WIRING

• GENERAL WIRING NOTES

• DESCRIPTION OF CONTROLS

Step 5 — Add Accessories as Needed

START-UP..........................................................................29

System Evacuation and

Dehydration ..................................................................29

Charging Procedure........................................................29

Check Operation of Condenser Fan Motor

Controls and Rotation of Fans

SERVICE ......................................................................29-31

Cleaning Condenser Coils

Condenser Fans ..............................................................29

Lubrication

Head Pressure Control ..................................................29

• FAN CYCLING

.......................................................................

........................................

.....................

................................

SAFETY COIVISIDERATIOIMS

Installing, starting up, and servicing air-conditioning equip

ment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated struc tures, etc.).

Only trained, qualified installers and service mechanics

should install, start up, and service this equipment (Fig. 1).

Untrained personnel can perform basic maintenance func

tions such as cleaning coils. All other operations should be performed by trained service personnel.

,.. 1

1-28

29. 29

Fig. 1 — Model 09DK (084 Shown)

When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment.

Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handling, rigging and setting bulky equipment.

See Tables lA and IB for Physical Data.

ELECTRIC SHOCK HAZARD Separate power sources (main and control cir

cuit power) are used for these units. Be sure both main and control circuit powers are dis connected before servicing.

INSTALLATION

Step 1 — Complete Pre-Installation Checks —

Examine for damage incurred during shipment. File claim immediately with transit company if damage is found. Ver ify that the nameplate electrical requirements match the avail able power supply. Check the shipment for completeness.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 12 PC 111 Catalog No 530-953 Printed in U.S A Form 09DK-4SI Pg 1 4-93 Replaces: New Tab 4a

Table IA — Physical Data 60 fìz

English

09DK NOMINAL TONS OPERATING WEIGHT-lb

Cu-AI* Cu-Cut

SHIPPING WEIGHT-lb“

Cu-AI‘ Cu-Cut

054

1695 1983

2010 2298 2569 2938 3403

REFRIGERANTS NOMINAL HEAT REJECTION

(TONS)tt CONDENSER FANS

No. of Blades No. of Fans Fan Diameter-In. 30 AIrflow-cfm Fan Speed-rpm Fan Motor-hp 1

CONDENSER COILS

Quantity 4 FIns/in. 17 No. of Rows Total Face Area (sq ft)

65.8 78.6 95.4 103.5

4 4 4 4 4 4 6 6

35,000

1140 1140

80.5

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

‘Copper tubes and aiuminum fins.

TCopper tubes and copper fins.

“Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 15° F subcooling, and a 30° F temperature difference (TD).

064

1845 2200 2278 2617

2136 2521

R-134A, R-22, R-12, R-500, R-502

30 30 30

35,000 52,000 51,000

1 1 1 4 4 4

17 17 17

3 2

80.5 116.7 1167

074

1140 1140

084

2421 3099

2725

09DK NOMINAL kW OPERATING WEIGHT-kg

Cu-AI* Cu-Cut

SHIPPING WEIGHT-kg“

Cu-AI* Cu-Cut

REFRIGERANTS NOMINAL HEAT REJECTION

(kW)tt CONDENSER FANS

No. of Blades No. of Fans Fan DIameter-mm AIrflow-L/s

Fan Speed-r/s Fan Motor-kW

CONDENSER COILS

Quantity

FIns/m No. of Rows Total Face Area (sq m)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

‘Copper tubes and aluminum fins.

tCopper tubes and copper fins.

“Packaging option includes skid and coil protection

ttNominal heat rejection based on refrigerant R-22, 8.3° C subcooiing, and a 16.7° C temperature difference (TD).

054 064 074

175.7 210.9 246.0 281.2 769

900 912 969 1144

1042 1165 1333 1544

231.3

4 4

762

16 520

.746

669

2 3 2 3

7.5

837 998

1033

R-134A, R-22, R-12, R-500, R-502

276 2 335.3

4 4

762 762

16 520 24 540

19 19

.746 .746

• 669 669

4 4 4

75 10.84 10.84

1187

4 6

084

1098 1406

1236

363 8

4 6

762

24 070

746

669

Table 1B — Physical Data 50 Hz

English

09DK NOMINAL TONS OPERATING WEIGHT-lb

Cu-AI* Cu-Cut

SHIPPING WEIGHT-lb"

Cu-AI* 2010

Cu-Cut REFRIGERANTS NOMINAL HEAT REJECTION (TONS)tt CONDENSER FANS

No. of Blades

No. of Fans

Fan DIameter-ln. 30 30 30 30

AIrflow-cfm

Fan Speed-rpm 950 950 950 950

Fan Motor-hp 1 1 CONDENSER COILS

Quantity

Fins/in.

No. of Rows

Total Face Area (sq ft)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

'Copper tubes and aluminum fins

tCopper tubes and copper fins.

"Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 15° F subcooling, and a 30° F temperature difference (TD).

054 064 074

50 60 70

1695 1845 2200 1983 2278

2298 2569

65.8 78.6

6 6 6 6 4 4 6 6

35,000 35,000 52,000 51,000

4 4 4 4

17 17 17 17

80.5 80.5 116.7 1167

2136 2521

R-134A, R-22, R-12, R-500, R-502

2617 3099

2938

95 4 103.5

084

2421

2725

3403

09DK 054 064 074 084 NOMINAL kW OPERATING WEIGHT-kg

Cu-AI* Cu-Cut

SHIPPING WEIGHT-kg"

Cu-AI*

Cu-Cut REFRIGERANTS NOMINAL HEAT REJECTION

(kW)tt CONDENSER FANS

No. of Blades No. of Fans Fan DIameter-mm 762 762 762 762 AIrflow-L/s 16 520 16 520 24 540 24 070 Fan Speed-r/s 15.8 15.8 15.8 15.8 Fan Motor-kW .746

CONDENSER COILS

Quantity Fins/m 669 669 669 669 No. of Rows

Total Face Area (sq m)

TD — Temperature Difference = Saturated Condensing Temperature - Entering-Air Temperature

•Copper tubes and aluminum fins

tCopper tubes and copper fins

"Packaging option includes skid and coil protection.

ttNominal heat rejection based on refrigerant R-22, 8 3° C subcooling.

175 7

769 837 998 900 1033

912 969

1042

231.3 276.2 335.3 363.8

6 4

4 2

7.5

and a 16.7° C temperature difference (TD)

210 9 246 0

1165 1333

R-134A, R-22, R-12,R-500, R-502

6 6 6 4 6 6

746 746

4 4 3 2 3

7.5

281 2

1187 1406 1144

10 84 10 84

1098

1236 1544

.746

Step 2 — Rig and Place Unit

RIGGING — These units are designed for overhead rig ging and this method should be used. Lifting holes are pro vided in the frame base rails which are marked for rigging (see rigging label on the unit). It is recommended that field supplied pipes of sufficient length that extend beyond the frame are passed through the holes. Attach cables, chains, or straps to both ends of the pipes. Use spreader bars or a frame to keep the cables, chains, or straps clear of the unit sides. All cables should run to a central suspension point so that the angle from the horizontal is not less than 45 degrees. See Fig. 2 and Table 1 for weight distribution information. Standard coil protection packaging will pro vide some protection to the unit. Raise and set the unit down carefully.

Domestic Units With No Overhead Rigging— Standard con denser packaging consists of coil protection only. Skids are not provided as part of the standard packaging. If overhead rigging is not available at the jobsite, place the unit on a skid or pad by using jacks at the rigging points before drag ging or rolling. When rolling, use a minimum of 3 rollers. When dragging, pull the pad or skid. Do not apply pressure

to the unit. Raise from above to lift off the pad or skid

when in final position. See rigging section above for more information.

Export and Domestic Units With Skids— All export units are mounted on skids with vertical coil protection. Leave the unit on the skid until it is in the final position. While on

the skid, the unit can be rolled, dragged or forked; do not

apply force to the unit. Use a minimum of 3 rollers when

rolling, and raise from above to remove the skid when unit is in the final position. See rigging procedure above for more information.

A CAUTION

Do not forklift these units unless attached to a skid de signed for forklifting; damage to unit may occur. If uti lizing a packaging option which includes a skid, the forklift truck must have at least a 60-in. (1524 mm) fork.

PLACING THE UNIT — Locate the condenser where an adequate supply of inlet outdoor air is available. Do not lo cate where the possibility of air recirculation exists, such as under a roof overhang. Also, locate the condenser in an area free from airborne dirt or other foreign material which could clog the condenser coils. Refer to Fig. 3 and 4 for airflow clearances. For multiple units, allow 8 ft (2440 mm) separation between units for airflow and service. Placement area must be level and strong enough to support operating weight of the unit (Fig. 2 and Table 1). It is recommended to bolt unit securely to pad when unit is positioned and lev eled. Fasteners for mounting unit are field supplied. If vi bration isolators are required for a particular installation, refer to the unit weight distribution data table and diagram below to help select the proper isolators.

Y - DIMENSION

UNIT 09DK

054

064

074

084

COIL TYPE*

*Cu-AI — Copper Tubes, Aluminum Fins

Cu-Cu — Copper Tubes, Copper Fins.

UNIT 09DK

054

064

074

084

COIL TYPE*

Cu-AI 1695 (769)

Cu-Cu

Cu-AI

Cu-Cu

Cu-AI

Cu-Cu

Cu-AI

Cu-Cu

TOTAL WEIGHT

1983 (900) 1845 (837)

2278 (1033)

2200 (998)

2617 (1187) 2421 (1098)

3099 (1406) 843 (382) 751 (341)

*Cu-AI — Copper Tubes, Aiuminum Fins.

Cu-Cu — Copper Tubes, Copper Fins.

Cu-AI

Cu-Cu

Cu-AI

Cu-Cu

Cu-AI

Cu-Cu

Cu-AI

Cu-Cu

lb (kg)

X- DIMENSION

CENTER OF GRAVITY In. (mm) X Dimension

48.1 (1222)

48.3 (1227) 48 2 (1224)

44,5 (1232)

56 7 (1440)

57.4 (1458)

57.1 (1450) 581 (1476)

452 (205) 425 (193)

524 (238) 497 (225) 489 (222)

598 (271)

618 (280)

722 (328) 673 (305)

Y Dimension

42 7 (1084) 42 9 (1090)

42 8 (1087)

43.1 (1095) 42 5 (1080)

42.8 (1087) 42 6 (1082)

43 0 (1092)

OPERATING CORNER WEIGHTS lb (kg)

B C D

462 (210)

571 (259) 542 (246) 568 (258)

526 (239) 630 (286)

581 (264)

396 (180) 422 (191) 468 (212)

434 (197)

486 (220) 589 (267)

541 (245) 626 (284)

709 (322)

494 (224) 459 (208)

571 (259) 675 (306)

796 (361)

Fig. 2 — Weight Distribution

NOTES:

1. The approximate operating weight of the unit is: 09DK-054—

09DK-054-C 09DK-064— 09DK-064-C

2. Unit must have clearances for airflow as follows: Top — Do not restrict in any way. Ends — 5 ft [1524 mm] Sides — 6 ft [1829 mm]

3. All units are shipped with a capacity split tubing kit. This kit may be used by the field to obtain 100%, 50%/50% and 67%/33% capacity splits. To obtain a 33%/33%/33% capacity split, coils must be manifolded by the field. Coils' are factory circuited for a 33%/33%/17%/17% capacity split.

________

-------------

► 1695 lb [769 kg]

»■ 1983 lb [900 kg]

»• 1845 lb [837 kg]

»-2278 lb [1033 kg]

CONTROL BOX

END

UNIT

09DK-054—

09DK-054-C

09DK-064—

09DK-064-C

DIMENSION Y DIMENSION X

3'-6 11/16”

[1084 mm]

3'-6 7/8"

[1090 mm]

3'-6 3/4"

[1087 mm]

3’-7 1/8"

[1095 mm]

4'-1/8"

[1222 mm]

4'-5/16"

[1227 mm]

4'-3/16"

[1224 mm]

4'-1/2"

[1232 mm]

OPERATING CORNER WEIGHTS A B

452 lb

[205 kg]

524 lb

[238 kg]

489 lb

[222 kg]

598 lb

[271 kg]

425 lb

[193 kg]

497 lb

[225 kg]

462 lb

[210 kg]

571 lb

[259 kg]

396 lb

[180 kg]

468 lb

[212 kg]

434 lb

[197 kg]

542 lb

[246 kg]

422 lb

[191 kg]

494 lb

[224 kg]

459 lb

[208 kg]

568 lb

[258 kg]

CAPACITY SPLIT

100% 50%/50% 67%/33%

33%/33%/33%

33%/33%/17%/17%

HOT GAS

LIQUID

HOT GAS

LIQUID

HOT GAS

LIQUID

HOT GAS 1

LIQUID

HOT GAS 1 7

LIQUID

TYPE

T-A 1/2'-

C224 7rain3

BASE OVERALL

CONNECTIONS

N0.5

1/3.5,7 2,4.6,8

5,7

1/3

2.4

6.8 7/8 I.D.

1.3,5 7

2.4.5 8 7

2 a 4.5

3 5 4

2 8

SIZE

1 1/8’ I.D.

7/8 I.D.

1 1/8' I.D. 1 1/8' I.D.

7/8 1.0.

3,51 1/8' I.D.

7/8 I.D.

1 1/8' I.D.

6 7/8 I.D.

Fig. 3 — Dimensions; 054 and 064 Units

NOTES.

1. The approximate operating weight of the unit is: 09DK-074—

09DK-074-C 09DK-084 09DK-084--C

2. Unit must have clearances for airflow as follows: Top — Do nof restrict in any way. Ends — 5 ft [1524 mm] Sides — 6 ft [1829 mm]

3. All units are shipped with a capacity split tubing kit. This kit may be used by

the field to obtain 100%, 50%/50% and 67%/33% capacity splits. To obtain a 33%/33%/33% capacity split, coils must be manifolded by fhe field. Coils are factory circuited for a 33%/33%/17%/17% capacity split.

_________

----------------

-----------------

--------------

2200 ib [998 kg]

»2617 ib [1187 kg]

»• 2421 ib [1098 kg]

»-3099 Ib [1406 kg]

09DK-074—

09DK-074-C

09DK-084—

09DK-084-C

DIMENSION Y

3’-6 1/2"

[1080 mm] 3'-6 13/16"

[1087 mm]

3'-6 5/8"

[1082 mm]

3'-7"

[1092 mm]

П6) MTG HOLES

17/32' DIA.—V

C13.5bb3

r-4 7/8'-

С42В.5в>т:

HT6. HOLES

DIMENSION X

Г-5 1/2'-

C444m}

HTG. HOLES

4'-8 11/16" [1440 mm]

4'-9 3/8"

[1458 mm]

4'-9 1/8"

[1450 mm]

4'-10 1/8"

[1476 mm]

С22531ПЛ1

Г-4 3/4'-

L425cnir>3

MTG. HOLES

-?'-4 11/16'-

OPERATING CORNER WEIGHTS

A В

618 Ib

[280 kg]

722 Ib

[328 kg]

673 Ib

[305 kg]

843 Ib

[382 kg]

HINGED ACCESS

PANEL

(CONTROL BOX)

526 Ib

[239 kg]

630 Ib

[286 kg]

581 Ib

[264 kg]

751 Ib

[341 kg]

-Г-5 1/2'

C444nti3

MTG. HOLES

486 Ib

[220 kg]

589 Ib

[267 kg]

541 Ib

[245 kg]

709 Ib

[322 kg]

»-1 1/2'

[Se.Snnl

MTG. HOLES

• 7/8'

[428.Siw]

MTG. HOLES

571 Ib

[259 kg]

675 Ib

[306 kg]

6261b

[284 kg]

796 Ib

[361 kg]

base overall

(4) RIG HOLES

2 5/8' DIA.

СбТтт]

CAPACITY SPLIT

100%

50%/50%

67%/33%

33%/33%/33%

33%/33%/17%/17%

TYPE

HOT GAS 1,3.5.7

LIQUID 2.4.6,8 7/8 I.D.

HOT GAS

LIQUID

HOT GAS

LIQUID 2.4,5 8 7/8 I.D.

HOT GAS 1 7

LIQUID

HOT GAS17

LIQUID 2

CONNECTIONS

N0.5 SIZE

5,7

1.3 2,4 6,8 7/8 I.D.

1.3.S

3.5

8 4,6 7/8 I.D.

3 5 4

• 7'-4 1/2'

[224?готЗ

BASE Overall

1 3/8' I.D.

5 7/8 I.D.

Fig. 4 — Dimensions; 074 and 084 Units

Step 3 — Complete Refrigerant Piping

GENERAL — All field leak and pressure testing should be in accordance with local code requirements. If a local code does not exist, use ASHRAE (American Society of Heat ing, Refrigeration and Air Conditioning Engineers) Stan dard 15, Safety Code for Mechanical Refrigeration.

For leak testing procedures, refer to the Carrier’s

“Refrigerant Service Techniques” Book, Form SM-IA.

For any parts that need to be removed, use a mini tubing cutter. Perform phos-copper brazing on all field-made con nections while protecting adjacent joints from heat.

Install or replace filter-drier(s). BEFORE CHARGING THE SYSTEM, INSTALL OR REPLACE THE FILTERDRIER(S) CONNECTED TO THE LIQUID LINE WITHIN THE INDOOR UNIT(S) TO PREVENT CONTAMINA TION WITHIN THE SYSTEM.

COIL REFRIGERANT PIPING INSTALLATION - Hot gas and liquid connections are located on the same end and are capped from the factory with a heat shrink-type cap, which provides a clean joint for field piping. The coil cir cuiting is designed to provide several selections of coil splits to satisfy various applications (See Table 2), with piping connections made in the field. In all cases where circuits are field connected, the piping connections should be made within the unit cabinet. The hot gas lines should enter and the liquid lines should leave the condenser at the header end of the unit.

As a standard item, a tubing package for headering, in cluding two fan cycle pressure switches (FCPSs) and hard ware is provided for the 100, 50/50, and 67/33% typical condenser coil circuiting options. The tubing also provides the ports for easy FCPS installations. The ports come with a 1/4 in. male flare fitting and check valve for each FCPS replacement. Tubing and FCPSs are field installed regard less of circuiting. Tubing packages are not offered for the

33/33/33% and 33/33/17/17% coil circuiting options; tub ing for these coil circuit options must be field fabricated and installed. See Fig. 5 and 6 for tubing package contents.

NOTE: 67/33, 33/33/33 and 33/33/17/17 represent average coil split combinations. Refer to sections below for actual values for your particular coil split combination.

IMPORTANT: With the 67/33, 33/33/33, and 33/33/

17/17% capacity split options, 3 or 4 FCPSs are used. For these applications, an accessory fan control kit is required. See accessory installation instructions for more information.

Figure 7 shows a typical piping application for a condenser with a multiple-split system. Figure 8 shows the typical field piping arrangements for the 09DK units. See Fig. 9 for coil connection details. Figures 10 and 11 show typical factory supplied coil circuiting and typical field installed 67/33% coil split circuiting respectively.

TUBING PACKAGE INSTALLATION - Before install ing, inspect the package contents. If any parts are missing or damaged, file a claim with the shipping company and notify your Carrier representative. A field supplied 3/8-in.

conduit (Greenfield conduit recommended) is required

according to UL/CSA (Underwriters’ Laboratories/ Canadian Standards Association) code for the FCPS field wiring. Field supplied 3/8-in. conduit connectors are re quired for connection to the junction box.

100% Coil Circuiting Applications: 054. 064 Units

1. Piping — Refer to Fig. 9 and 12 for field piping details

for 100% coil circuiting. Note that tubes 15 and 22 require cut on the longer leg of the tube. Two 7/8-in. OD tubes, approximately 3 in. (76.2 mm) long, must be cut from the remaining tubes (tubes 21, 23, or 25) and brazed between the tees (item 8) and coil header stubs. The remaining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 5) to designated hole locations on tubes 19 and 22. Insert valve cores (item 6), into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2 (item 7) at designated locations on tubes 19 and 22. Cut the 3/8-in. field-supplied FCPS conduit at a desired length to fit between each FCPS location and the junction box on the unit. Figure 11 shows a typical installation of the conduit. Feed FCPS wires through each conduit and secure at the switch by utilizing each conduit connector. See Fig. 13. Secure the conduit at the junction box with 3/8-in. fieldsupplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 14. Clamp hot gas line, tube 27, at the location specified in Fig. 12 using the 1 5/8-in. clamp (item 4) and the 2 screws supplied. Clamp the liquid line, tube 24, using the 1 1/8-in. clamp (item 2) and the 2 screws provided.

50/50% Coil Circuiting Applications: 054 and 064 units

1. Piping — Refer to Fig. 9 and 15 for field piping details

for 50/50% coil circuiting. Note that tubes 21 and 22 require cuts on the longer leg of the tubes. Two 7/8-in. OD tubes, approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (21, 25, 26, or 29) and brazed between the tees (item 8) and coil header stubs. The re maining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 5) to designated hole locations on tubes 19 and 22. Insert valve cores (item 6) into valve core bodies by threading into place and tightening to 1.5 to

3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2

(item 7) at designated locations on tubes 19 and 22. Cut the field-supplied 3/8-in. FCPS conduit at a desired length to fit between each FCPS location and the junction box on the unit. Figure 11 shows a typical installation of the conduit. Feed FCPS wires through each conduit and secure at the

switch using each conduit connector. See Fig. 13. Secure

the conduit at the junction box with 3/8-in. field-supplied

conduit connectors. Wire FCPSl and FCPS2 according to

Fig. 14. Clamp hot gas lines, tube 15 at the location spec

ified in Fig. 15 using the two 1 3/8-in. clamps (item 3)

and 4 screws provided. Clamp the liquid lines, tubes 21

and 23, using the two 7/8-in. clamps (item 1) and the

4 screws provided.

09DK

054 064 100% 074 100% 084 100%

100% 50/50%

Table 2 — Coil Circuiting Options

09DK CIRCUITING OPTIONS

66/34 50/50% 50/50% 50/50%

66/34

68/32

67/33

34/34/32 34/34/32 32/32/36 33/33/33

34/34/16/16 34/34/16/16 32/32/18/18 33/33/17/17

ITEM

QUANTITY NAME 1 2 a 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 2 18 19 20 21 22 23 24 25 1 26 27 28 29 30

Tube Clamp 1 2 1 Tube Clamp 2 2 2 2 1 1 1 1 2 1 2 Discharge Tuba 2

1 1 1

1 Liquid Tube 1 Liquid Tube 1

1 1

8 1 1

Tube Clamp Tube Clamp 1 3/8 in.

Valve Body Valve Core

Switch Fan cycle pressure switch Tee Tee

Tee Solder Coupling 1 1/8 in.

Elbow, 90 Degree 1 1/8 in

Tee

Discharge Tube’ 1 1/8 in. CD X 32 11/32 in. Lx 5 1/16 in. W Discharge Tube Discharge Tube 1 3/8 in CD Liquid Tube 7/8 in. CD X 16 13/16 in. L X 3 7/16 in. W Discharge Tube Liquid Tube 7/8 in. CD X 17 11/16 in. L

Straight Tube

Straight Tube 7/8 in. CD X 7 3/4 in. L Straight Tube 7/8 in. OD X 18 1/4 in. L Straight Tube 1 5/8 in. OD X 34 in. L

Screw 1/4 - 14 X 5/8 in long

Straight Tube 7/8 in OD X 3 7/8 in long Discharge Tube

DESCRIPTION

7/8 in.

1 1/8 in.

1 5/8 in. 1/4 in. male flare fitting

7/8 in. X 7/8 in. X 7/8 in.

1 1/8 in X 1 1/8 in. X 1 1/8 in. 7/8 in. X 7/8 in. X 1 1/8 in.

1 3/8 in. X 1 1/8 in. X 1 1/8 in. 1 5/8 in X 1 3/8 in X 1 3/8 in. 1 3/8 in. CD X 44 23/32 in L x 10 1/16 in. W

1 1/8 in. CD X 24 5/32 in L x 5 1/16 in W

1 1/8 in. CD X 24 1/2 in. L

7/8 in CD X 18 13/16 in L X 3 7/16 in. W 7/8 in. CD x8 11/16 in. Lx 5 1/16 in. W 1 1/8 in. OD X 7 3/4 in. L

1 1/8 in OD X 44 19/32 in. L x 11 9/16 in. W

Fig. 5 — 09DK054,064 Tubing Package Contents

• 16

ITEM

QUANTITY NAME

1 2

Tube Clamp

2 1 Tube Clamp 3 4 5 6 7 8 9

1 Tube Clamp 2 1 2 2 2 Siwitch 2

Tube Clamp Tube Clamp Valve Body Valve Core -

Tee

10 1 Coupling 11 1 Tee 12 1 Tee 13 2 Tee 14 1 Tee 15 16 17 2 18 19

2 1

Discharge Tube Discharge Tube Discharge Tube Discharge Tube Discharge Tube

20 1 Liquid Tube 21 1

Discharge Tube

22 1 Liquid Tube 23 24 25 26

1 Liquid Tube 1 1 Straight Tube 1 1/8 in OD X 7 3/4 in L 1 Straight Tube 7/8 in. OD X 8 1/4 in. L

Liquid Tube 7/8 in. OD X 14 13/16 in. L X 3 7/16 in W

27 1 Straight Tube 28 29 8

1 Straight Tube 2 1/8 in OD X 40 in. L

Screw

DESCRIPTION

7/8 in

1 1/8 in. 1 3/8 in 1 5/8 in

2 1/8 in

1/4 in. male flare fitting

Fan cycle pressure switch

7/8 in. X 7/8 in X 7/8 in.

1 3/8 in. X 1 3/8 in.

7/8 in. X 7/8 in. X 1 1/8 in.

1 3/8 in. X 1 3/8 in X 1 3/8 in. 1 5/8 in. X 1 3/8 in. X 1 3/8 in

2 1/8 in X 1 5/8 in X 1 5/8 in

1 3/8 in CD X 50 25/32 in. L x 14 1/8 in. W 1 5/8 in CD X 50 29/32 in. L x 12 1/16 in. W 1 3/8 in CD X 34 1/2 in L X 4 3/4 in. W 1 3/8 in CD X 19 7/8 in. L X 4 3/4 in. W 1 5/8 in CD

7/8 in. OD X 23 13/16 in L X 3 7/16 in. W 1 3/8 in OD X 28 3/8 in. L 7/8 in OD X 23 1/4 in. L (074 Units only) 7/8 in. OD X 18 1/4 in L

7/8 in. OD X 17 7/8 in. L

1/4 in.-14 X 5/8 in long

Fig. 6 — 09DK074,084 Tubing Package Contents

66/34% Coil Circuiting Applications: 054 and 064 Units

NOTE: To operate the 054 and 064 condenser units with 66/34% coil circuiting, an accessory fan control kit is required. Refer to fan control kit installation instruc tions for more information.

1. Piping — Refer to Fig. 9 and 16 for field piping details

for 66/34% coil circuiting. Note that tube 16 will require cuts on the longer leg of the tube. Tube 16 will be used in the two specified locations. A 7/8-in. OD tube, approxi mately 3 in. (72.6 mm) long, must be cut from the remain ing tubes (23 or 26) and brazed between the tee (item 8) and coil header stub. The remaining tubes are not used in this application and may be discarded.

2. Install Fan-Cycle Pressure Switches and Clamps — Braze 3 valve core bodies (item 5) to designated hole locations on tubes 19, 21, and 22. Insert valve cores (item 6) into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Note that the accessory fan control kit is required for this coil circuiting. An extra FCPS and valve assembly is provided with the kit. Install FCPSl, FCPS2, and FCPS4 (item 7) at designated locations on tubes

19, 21, and 22. Cut the field-supplied 3/8-in. FCPS conduit at a desired length to fit between each FCPS location and the junction box on the unit. See Fig. 11 for typical conduit installation. Feed FCPS wires through each conduit and se cure at the switch by utilizing each conduit connector. See Fig. 13. Secure the conduit at the junction box with 3/8-in., field-supplied conduit connectors. Wire FCPSl, FCPS2, and FCPS4 according to Fig. 14 Note that FCPS2 and FCPS4 are wired in parallel. Fan 4 is shared by the 34% and 66% refrigeration circuit. If either circuit needs the fan to be on, it will be on. At the location specified in Fig. 16, clamp hot gas lines, tubes 15 and 30, using a 1 3/8-in. clamp (item 3) and a 1 1/8-in. clamp (item 2) with the 4 screws supplied. Clamp the liquid lines, tubes 21 and 25, with 7/8-in. clamps (item 1) and 4 screws provided.

100% Coil Circuiting Applications: 074 Units

1. Piping — Refer to Fig. 9 and 17 for field piping details

for 100% coil circuiting. Note that tube 16 requires a cut on the longer leg of the tube. Two 7/8-in. OD tubes approxi mately 3 in. (72.6 mm) long, must be cut from the remain ing tubes (22 or 23) and brazed between the tees (item 9)

and coil header stubs. The remaining tubes are not used and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 2 valve core bodies (item 6) to designated hole locations on tubes 20 and 24. Insert valve cores (item 7) into valve core bodies by threading into place and tightening to 1.5 to

3 in.-lb (169 to 339 mN-m). Install FCPSl and FCPS2

(item 8) at designated locations on tubes 20 and 24. Cut the

3/8-in. field-supplied FCPS conduit at a desired length to

fit between each FCPS location and the junction box on the

unit. See Fig. 11 for typical conduit installation. Feed FCPS

wires through each conduit and secure at the switch by uti

lizing each conduit connector. See Fig. 13. Secure the con

duit at the junction box with 3/8-in. field-supplied conduit

connectors. Wire FCPSl and FCPS2 according to Fig. 18.

Clamp hot gas line, tube 28, using 2 1/8-in. clamp (item 5)

at the location specified in Fig. 17 with the 2 screws sup

plied. Clamp the liquid line, tube 25, using 1 1/8-in. clamp

(item 2) and the 2 screws provided.

50/50% Coil Circuiting Applications: 074 Units

1. Piping — Refer to Fig. 9 and 19 for field piping details

for 50/50% coil circuiting. Note that tube 23 will require a cut, located exactly at the location of the hole in the tube. Tube 23 will be used in the two locations specified. Two 7/8-in. OD tubes, approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (22, 26, or 27) and brazed between the tees (item 9) and coil header stubs. The re

maining tubes are not used in this application and may be

discarded.

3 in.-lb (169.5 to 339 mN-m). Install FCPSl and FCPS2 (item 8) at designated location on tubes 20 and 24. Cut the 3/8-in. field-supplied FCPS conduit at a desired length to fit between each FCPS location and the junction box on the unit. See Fig. 11 for typical conduit installation. Feed FCPS wires through each conduit and secure at the switch by us

ing each conduit connector. See Fig. 13. Secure the con

duit at the junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl and FCPS2 according to Fig. 18. Clamp hot gas line, tube 16, at the location specified in Fig. 19 using two 1 5/8-in. clamps (item 4) and 4 screws supplied. Clamp the liquid lines, tubes 23, using the two

7/8-in. clamps (item 1) and the 4 screws provided.

68/32% Coil Circuiting Applications: 074 Units

NOTE: To operate the 074 condenser units with 68/32% coil circuiting, an accessory fan control kit is required. See accessory installation instructions for more infor mation.

1. Piping — Refer to Fig. 9 and 20 for field piping details

for 68/32% coil circuiting. Note that tubes 17 and 20 re quire euts on the longer leg of the tubes. Tube 17 will be used in the two locations specified. Also, a 7/8-in. OD tube, approximately 3 in. (72.6 mm) long, must be cut from the remaining tubes (23 or 27) and brazed between the tee (item 9) and eoil header stub. The remaining tubes are not used in this application and may be discarded.

2. Install Fan Cycle Pressure Switches and Clamps — Braze 3 core bodies (item 6) to designated hole locations on tubes 20, 22, and 24. Insert valve cores (item 7) into valve core bodies by threading into place and tightening to 1.5 to 3 in.-lb (169.5 to 339 mN-m). Note that the accessory fan control kit is required for this coil circuiting. An extra FCPS and valve assembly is provided with the kit. Install FCPSl, FCPS2, and FCPS4 (item 8) at designated locations on tubes 20, 22, and 24. Cut the 3/8-in. field-supplied FCPS conduit at a desired length to fit between each FCPS location and the junction box on the unit. See Fig. 11 for typical conduit installation. Feed FCPS wires through each conduit and se cure at the switch by utilizing each conduit connector. See Fig. 13. Secure the conduit at the junction box with 3/8-in. field-supplied conduit connectors. Wire FCPSl, FCPS2 and FCPS4 according to Fig. 18. Note that FCPS2 and FCPS4 are wired in parallel. Fan 4 is being shared by the 32% and 68% refrigeration circuit. If either circuit needs the fan to be on, it will be on. At the location specified in Fig. 20, clamp hot gas lines, tube 15 with a 1 3/8 in. clamp (item 3) and tube 16 with a 1 5/8 in. clamp (item 4) with the 4 screws supplied. Clamp the liquid lines, tube 22 with a 7/8 in. clamp (item 1) and tube 25 with a 1 1/8 in. clamp (item 2) with the 4 screws supplied.

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