Carrier
06D,07D
Installation Instructions
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Carrier Corporation 1965 Litho in U.S.A.
AND o:
07DA501005 6-65
Tab 4
Supersedes 6D21-1045 1-61
06D,07D INSTALLATION
CONTENTS
Carrier
PAGE
Inspect the Site
Inspect Shipment for Loss and Damage
Set the Unit in Place
Code Compliance
Electrical Requirements
Piping and Accessories
Leak Test the System
Dehydrate the System
Check Refrigerant Charge
Initial Start-Up Instructions
Checking Operations
07DA210,112,215 Electrically Operated Capacity
Control Device
Check the Installation
13
15
15
15
15
20
24
24
26
27
27
28
32
SUCTION
SHUT-OFF VALVE
DISCHARGE MANIFOLD
PRE5SURESTAT CONN.
PUMP END BEARING
HEAD
OIL PUMP COVER
SUCTION MANIFOLD
PRESSURESTAT CONNECTION
(REMOVE FITTING TO
CHECK OIL LEVEL WITH
DIPSTICK)
COMPRESSOR NAMEPLATE
REGISTER TAG
FUSIBLE UNION
COOLING WATER
CONN
WATER REGULATOR VALVE
PRESSURE CONNECTION
LIQUID LINE CONNECTION
liquid line valve
Fig. 1 - Typical 2 Cylinder Water-Cooled Condensing Unit
MOUNTING SPRINGS
(REMOVE BOLTS BEFORE STARTING)
CONDENSER NAMEPLATE
(07DA102, Single-Phase Illustrated)
TERMINAL BLOCK
discharge‘ shut- off valve
DISCHARGE GAGE CONNECTION
RUN CAPACITOR
CONTROL BOX
DISCHARGE MUFFLER
CONDENSING UNIT
NAMEPLATE (USE
FOR WARRANTY
PURPOSES)
LIQUID LEVEL TEST
COCK
Carrier
INSTALLATION 06D,07D
DISCHARGE
GAGE CONN.
SUCTION
PRESSURESTAT CONNECTION
SUCTION SHUT-OFF
VALVE
SUCTION GAGE
CONN.
PUMP END BEARING
HEAD
OIL PUMP COVER
BULL'S EYE
OIL DRAIN PLUG
WATER OUTLET
(COOLING TOWER ONLY)
FUSIBLE UNION
WATER INLET
(COOLING TOWER)
WATER INLET
AND OUTLET
(CITY WATER)
'LIQUID LINE CONN.
. DISCHARGE MANIFOLD
-WATER
REGULATING VALVE
PRESSURE CONN
DISCHARGE MUFFLER
TERMINAL BLOCK
COMPRESSOR NAMEPLATE
RUN
CAPACITORS
START
CAPACITORS
CONTROL BOX
CONDENSING UNIT
NAMEPLATE (USE
FOR WARRANTY
PURPOSES)
REFRIGERANT TAG
MOUNTING
SPRINGS (REMOVE
BOLTS BEFORE STARTING)
Fig. 2 - Typical 4 Cylinder Water-Cooled Condensing Unit
DISCHARGE GAGE
CONN.
DISCHARGE SHUT-OFF
VALVE
SUCTION MANIFOLD
PRESSURESTAT CONN,
PUMP END BEARING
HEAD
OIL PUMP COVER
BULL’S EYE
OIL DRAIN PLUG
PURGE COCK
WATER OUTLET
(COOLING TOWER
ONLY)
FUSIBLE UNION
WATER INLET
(COOLING TOWER)
WATER INLET AND
OUTLET (CITY
WATER
(07DA103, Single-Phase Illustrated)
'LIQUID LINE
CONN.
■WATER REGULATING
VALVE PRESSURE CONN.
DISCHARGE MUFFLER
DISCHARGE MANIFOLD
PRESSURESTAT CONN.
-TERMINAL BLOCK
REFRIGERANT TAG
CONTROL BOX
SUCTION SHUT-OFF VALVE
COMPRESSOR NAMEPLATE
CONDENSING UNIT
NAMEPLATE (USE FOR
WARRANTY PURPOSES)
MOUNTING
SPRINGS
(REMOVE BOLTS
BEFORE STARTING)
Fig. 3 - Typical 4 Cylinder Water-Cooled Condensing Unit
(07DA106, Three-Phase Illustrated)
06D,07D INSTALLATION
DISCHARGE GAGE
CONN.
DISCHARGE SHUT-OFF
VALVE
DISCHARGE MANIFOLD
PRESSURESTAT CONN.
PUMP END BEARING
HEAD
OIL PUMP COVER
BULL'S EYE
WATER INLET AND
OUTLET HEADERS
(SEE FIG 18 FOR
PROPER CONNECTIONS)
MOUNTING SPRINGS
(REMOVE BOLTS BEFORE
STARTING)
LIQUID LEVEL
TEST COCK
DISCHARGE MUFFLER
SUCTION MANIFOLD
PRESSURESTAT CONN
TERMINAL BLOCK
SUCTION SHUT-OFF
VALVE
CONTROL BOX
REFRIGERANT
TAG
COMPRESSOR
NAMEPLATE
CONDENSING UNIT
NAMEPLATE
OIL FILL PLUG
LIQUID LINE CONN.
' WATER REGULATING VALVE
PRESSURE CONN
Fig. 4 - Typical 6 Cylinder Water-Cooled Condensing Unit
CAPACITY CONTROL
SOLENOID VALVES
DISCHARGE SHUT-OFF
VALVE
DISCHARGE GAGE
CONNECTION
PUMP END
BEARING HEAD
OIL PUMP COVER
OIL FILL PLUG
BULL'S EYE
OIL DRAIN PLUG
WATER INLET
AND OUTLET
HEADERS (SEE
FIG. 18 FOR
PROPER
CONNECTIONS)
(07DA210, Three-Phase Illustrated)
FUSIBLE
UNION (HIDDEN)
' LIQUID
LEVEL TEST
COCK
MOUNTING SPRINGS
(REMOVE BOLTS BEFORE
STARTING)
DISCHARGE MUFFLER
LIQUID LINE
CONNECTION
WATER REGULATING VALVE
PRESSURE CONN
Fig. 5 - Typical 6 Cylinder Water-Cooled Condensing Unit - Capacity Control
(07DA215, Three-Phase Illustrated)
NOTES
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING ' 06D- 202-4
LIQUID STRAINER-DRIER
CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
07DAI02
07DA203
NET WEIGHT
(LBS)
181
190
A D E
2'-s|'
4''
2-7 C
if
3 i
z
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>
>
5
z
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 6 - Dimensions for 07DA102 and 07DA203
NOTES'
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX drawing : 06D-20I-EI
4. MUFFLER DRAWING • 06D- 202-4
LIQUID STRAINER-DRIER
CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
t
---------------------
07DAI03 247 2-9"
07DAI06 2 94
07DA208
NET WEIGHT
(LBS)
330
2'-9|"
3'-3|"
A
I'-iiir"
2-4 J,
c 0 E
l'-4"
.1 ...n
I-IO
6"
7"
F G H
5"
I'-O"
8
|J-''
I'-l"
' 8
4|"
5®"
^4
J K L
6"
s'"
bg
5 "
8
7”
8
M
I-2-L"
r 7"
w
MPTXFPT
3 "
4
1 "
1"
3"
4
>
>
5
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 7 - Dimensions for 07DA103,106 and 208
#
NOTES
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING 06D-202-4
PRESS. ACTUATED CONTROL VALVE(S)
LIQUID STRAINER- DRIER
CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
07DA2I0 WITHOUT
07DB2I0
CAPACITY
CONTROL
WITH
NET WEIGHT
(LBS)
475
z
>
>
5
z
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 8 - Dimensions for 07DA210 and 07DB210
NOTES.
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING OSD- 201-El
4. MUFFLER DRAWING OSD- 202-4
PRESS. ACTUATED CONTROL VALVEiS)
LIQUID STRAINER-DRIEF
CRANKCASE HEATER PKG.
YES_ NO
UNIT
MODEL
07DAII2
07DA2I5
07DBI 12
07DB2I5
CAPACITY
CONTROL
WITHOUT
WITH 590
NET WEIGHT
(LBS)
580
z
>
>
o
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 9 - Dimensions for 07DA,DB112 and 07DA,DB215
NOTES.
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-201-El
4. MUFFLER DRAWING 06D-202-4
CONTROL BOX r
MOUNTING SPRINGS
MUFFLER
CRANKCASE HEATERS
YES NO
MODEL
06DA7I8 210 LBS.
06DA8I8
NET
WEIGHT
225 LBS.
OIL
CHARGE
7 PINTS
#
SPRING MOUNTING ARRANGEMENT
(TYPICAL)
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Dimensions are approximate. Certified dimension drawings are availabie on request.
Fig. 10 - Dimensions for 06DA718 and 06DA818
5
z
NOTES
I NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING 06D-202-4
PRESS. ACTUATED
CONTROL VALVE(S)
CONTROL BOX
MOUNTING SPRINGS
MUFFLER
CRANKCASE HEATER
YES NO
NET WEIGHT 270 LBS.
OIL CHARGE 10 PTS.
06DA DENOTES NO UNLOADERS
06DE DENOTES 2 STEP PRESSURE
ACTUATED UNLOADING
M/8" DIA. HOLE FOR 3/4“C0NN..
13/8“ DIA. K.O. FOR I" CONN. 8.
3Æ-I6 X 1 1/2 LG
CAPSCREW
COMPRESSOR
END FOOT
LOCKWASHER —
PLATE WASHER
SPRING GUIDE-
JL (NOT FURNISHED)
SPRING MOUNTING ARRANGEMENT
BASE-
(TYPICAL)
3/8 - 16-7/8‘‘LG. CAPSCREW
ai
MOTOR
END
FOOT
z
>
>
5
z
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 11 - Dimensions for 06DA824 and 06DE824