Carrier 07D User Manual

Carrier
06D,07D
Installation Instructions
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Carrier Corporation 1965 Litho in U.S.A.
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07DA501005 6-65 Tab 4 Supersedes 6D21-1045 1-61
06D,07D INSTALLATION

CONTENTS

Carrier
PAGE
Inspect the Site Inspect Shipment for Loss and Damage Set the Unit in Place Code Compliance Electrical Requirements Piping and Accessories Leak Test the System Dehydrate the System Check Refrigerant Charge Initial Start-Up Instructions Checking Operations 07DA210,112,215 Electrically Operated Capacity
Control Device Check the Installation
13 15 15 15 15 20 24 24 26 27 27
28 32
SUCTION SHUT-OFF VALVE
DISCHARGE MANIFOLD PRE5SURESTAT CONN.
PUMP END BEARING HEAD
OIL PUMP COVER SUCTION MANIFOLD
PRESSURESTAT CONNECTION
(REMOVE FITTING TO CHECK OIL LEVEL WITH DIPSTICK)
COMPRESSOR NAMEPLATE REGISTER TAG
FUSIBLE UNION
COOLING WATER
CONN
WATER REGULATOR VALVE PRESSURE CONNECTION
LIQUID LINE CONNECTION
liquid line valve
Fig. 1 - Typical 2 Cylinder Water-Cooled Condensing Unit
MOUNTING SPRINGS (REMOVE BOLTS BEFORE STARTING)
CONDENSER NAMEPLATE
(07DA102, Single-Phase Illustrated)
TERMINAL BLOCK
dischargeshut-off valve
DISCHARGE GAGE CONNECTION
RUN CAPACITOR
CONTROL BOX
DISCHARGE MUFFLER
CONDENSING UNIT NAMEPLATE (USE FOR WARRANTY PURPOSES)
LIQUID LEVEL TEST
COCK
Carrier
INSTALLATION 06D,07D
DISCHARGE GAGE CONN.
SUCTION PRESSURESTAT CONNECTION
SUCTION SHUT-OFF VALVE
SUCTION GAGE CONN.
PUMP END BEARING
HEAD
OIL PUMP COVER
BULL'S EYE
OIL DRAIN PLUG
WATER OUTLET
(COOLING TOWER ONLY)
FUSIBLE UNION
WATER INLET
(COOLING TOWER) WATER INLET AND OUTLET
(CITY WATER)
'LIQUID LINE CONN.
. DISCHARGE MANIFOLD
-WATER REGULATING VALVE PRESSURE CONN
DISCHARGE MUFFLER
TERMINAL BLOCK
COMPRESSOR NAMEPLATE
RUN CAPACITORS
START CAPACITORS
CONTROL BOX
CONDENSING UNIT NAMEPLATE (USE FOR WARRANTY PURPOSES)
REFRIGERANT TAG
MOUNTING SPRINGS (REMOVE BOLTS BEFORE STARTING)
Fig. 2 - Typical 4 Cylinder Water-Cooled Condensing Unit
DISCHARGE GAGE CONN.
DISCHARGE SHUT-OFF VALVE
SUCTION MANIFOLD PRESSURESTAT CONN,
PUMP END BEARING HEAD
OIL PUMP COVER BULL’S EYE OIL DRAIN PLUG PURGE COCK
WATER OUTLET (COOLING TOWER ONLY)
FUSIBLE UNION
WATER INLET (COOLING TOWER) WATER INLET AND OUTLET (CITY WATER
(07DA103, Single-Phase Illustrated)
'LIQUID LINE
CONN.
■WATER REGULATING VALVE PRESSURE CONN.
DISCHARGE MUFFLER
DISCHARGE MANIFOLD PRESSURESTAT CONN.
-TERMINAL BLOCK
REFRIGERANT TAG
CONTROL BOX
SUCTION SHUT-OFF VALVE
COMPRESSOR NAMEPLATE
CONDENSING UNIT NAMEPLATE (USE FOR WARRANTY PURPOSES)
MOUNTING SPRINGS (REMOVE BOLTS BEFORE STARTING)
Fig. 3 - Typical 4 Cylinder Water-Cooled Condensing Unit
(07DA106, Three-Phase Illustrated)
06D,07D INSTALLATION
DISCHARGE GAGE CONN.
DISCHARGE SHUT-OFF VALVE
DISCHARGE MANIFOLD PRESSURESTAT CONN.
PUMP END BEARING HEAD
OIL PUMP COVER BULL'S EYE
WATER INLET AND OUTLET HEADERS
(SEE FIG 18 FOR
PROPER CONNECTIONS)
MOUNTING SPRINGS (REMOVE BOLTS BEFORE STARTING)
LIQUID LEVEL TEST COCK
DISCHARGE MUFFLER
SUCTION MANIFOLD PRESSURESTAT CONN
TERMINAL BLOCK
SUCTION SHUT-OFF VALVE
CONTROL BOX
REFRIGERANT TAG
COMPRESSOR NAMEPLATE
CONDENSING UNIT
NAMEPLATE
OIL FILL PLUG
LIQUID LINE CONN.
' WATER REGULATING VALVE
PRESSURE CONN
Fig. 4 - Typical 6 Cylinder Water-Cooled Condensing Unit
CAPACITY CONTROL SOLENOID VALVES
DISCHARGE SHUT-OFF VALVE
DISCHARGE GAGE CONNECTION
PUMP END BEARING HEAD
OIL PUMP COVER OIL FILL PLUG
BULL'S EYE
OIL DRAIN PLUG
WATER INLET AND OUTLET
HEADERS (SEE FIG. 18 FOR PROPER CONNECTIONS)
(07DA210, Three-Phase Illustrated)
FUSIBLE UNION (HIDDEN)
' LIQUID
LEVEL TEST COCK
MOUNTING SPRINGS (REMOVE BOLTS BEFORE STARTING)
DISCHARGE MUFFLER
LIQUID LINE CONNECTION
WATER REGULATING VALVE PRESSURE CONN
Fig. 5 - Typical 6 Cylinder Water-Cooled Condensing Unit - Capacity Control
(07DA215, Three-Phase Illustrated)
NOTES
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR EITHER DIRECTION OF ROTATION
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING ' 06D- 202-4
LIQUID STRAINER-DRIER CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
07DAI02
07DA203
NET WEIGHT
(LBS)
181
190
A D E
2'-s|'
4''
2-7 C
if
3 i
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5
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Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 6 - Dimensions for 07DA102 and 07DA203
NOTES'
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX drawing: 06D-20I-EI
4. MUFFLER DRAWING • 06D- 202-4
LIQUID STRAINER-DRIER CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
t
---------------------
07DAI03 247 2-9"
07DAI06 2 94
07DA208
NET WEIGHT
(LBS)
330
2'-9|"
3'-3|"
A
I'-iiir"
2-4 J,
c 0 E
l'-4"
.1 ...n
I-IO
6"
7"
F G H
5"
I'-O"
8
|J-''
I'-l"
' 8
4|"
5®"
^4
J K L
6"
s'"
bg
5 " 8
7” 8
M
I-2-L"
r 7"
w
MPTXFPT
3 "
4
1 "
1"
3"
4
>
>
5
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 7 - Dimensions for 07DA103,106 and 208
#
NOTES
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING 06D-202-4
PRESS. ACTUATED CONTROL VALVE(S) LIQUID STRAINER- DRIER CRANKCASE HEATER PKG.
YES NO
UNIT
MODEL
07DA2I0 WITHOUT
07DB2I0
CAPACITY
CONTROL
WITH
NET WEIGHT
(LBS)
475
z
>
>
5
z
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 8 - Dimensions for 07DA210 and 07DB210
NOTES.
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING OSD- 201-El
4. MUFFLER DRAWING OSD- 202-4
PRESS. ACTUATED CONTROL VALVEiS) LIQUID STRAINER-DRIEF
CRANKCASE HEATER PKG.
YES_ NO
UNIT
MODEL 07DAII2 07DA2I5
07DBI 12
07DB2I5
CAPACITY
CONTROL
WITHOUT
WITH 590
NET WEIGHT
(LBS)
580
z
>
>
o
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 9 - Dimensions for 07DA,DB112 and 07DA,DB215
NOTES.
1. NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR
EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-201-El
4. MUFFLER DRAWING 06D-202-4 CONTROL BOX r
MOUNTING SPRINGS
MUFFLER
CRANKCASE HEATERS
YES NO
MODEL
06DA7I8 210 LBS.
06DA8I8
NET
WEIGHT
225 LBS.
OIL
CHARGE
7 PINTS
#
SPRING MOUNTING ARRANGEMENT
(TYPICAL)
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Dimensions are approximate. Certified dimension drawings are availabie on request.
Fig. 10 - Dimensions for 06DA718 and 06DA818
5
z
NOTES
I NET WEIGHT INCLUDES OIL BUT NOT REFRIG. CHARGE.
2. OIL PUMP IS AUTOMATICALLY REVERSIBLE FOR EITHER DIRECTION OF ROTATION.
3. CONTROL BOX DRAWING 06D-20I-EI
4. MUFFLER DRAWING 06D-202-4 PRESS. ACTUATED
CONTROL VALVE(S)
CONTROL BOX
MOUNTING SPRINGS MUFFLER CRANKCASE HEATER
YES NO
NET WEIGHT 270 LBS.
OIL CHARGE 10 PTS.
06DA DENOTES NO UNLOADERS
06DE DENOTES 2 STEP PRESSURE
ACTUATED UNLOADING
M/8" DIA. HOLE FOR 3/4“C0NN.. 13/8“ DIA. K.O. FOR I" CONN. 8.
3Æ-I6 X 1 1/2 LG
CAPSCREW
COMPRESSOR END FOOT
LOCKWASHER —
PLATE WASHER
SPRING GUIDE-
JL (NOT FURNISHED)
SPRING MOUNTING ARRANGEMENT
BASE-
(TYPICAL)
3/8 - 16-7/8‘‘LG. CAPSCREW
ai
MOTOR END
FOOT
z
>
>
5
z
Dimensions are approximate. Certified dimension drawings are available on request.
Fig. 11 - Dimensions for 06DA824 and 06DE824
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