Carrier 050559-M User Manual

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Page 1

Models QS12 & QS24

Modular Grills

Operating Instructions

050559--M

2/20/01

Page 2

Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:

Information found on data plate:

Model Number: Serial Number: Electrical Specs: Voltage Cycle

Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:

E February, 2001 Taylo

Taylor Company

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Page 3

Table of Contents

Section 1 To the Installer 1............................................

Air Clearance 1.........................................................

Electrical Connections 1.................................................

Ventilation and Clearance 2..............................................

Leveling Procedures 2...................................................

Section 2 To the Operator 5...........................................

Section 3 Safety 6....................................................

Section 4 Operator Parts Id en t ificatio n 8...............................

QS12 8................................................................

QS24 9................................................................

QS12 Accessories 10.....................................................

QS24 Accessories 12.....................................................

Section 5 Important: To the Operator 14.................................

Release Material (units with upper cook surfaces only) 14.....................

Temperature Controls 15..................................................

Control Board 15.........................................................

Keypad and Display 15...................................................

Operating Screen and Controls 15.........................................

Maintenance Menu 17....................................................

Maintenance Menu Flowchart 20...........................................

Section 6 Operating Procedures 21.....................................

Opening Procedures 21...................................................

Cooking Procedures 23...................................................

Cleaning Between Product Runs 24........................................

Cleaning the Grease Tray Partition 25......................................

Closing Procedures 26...................................................

Weekly Cleaning Procedures 28...........................................

Table of Contents Models QS12 & QS24

Page 4

Table of Contents -- Page 2

Section 7 Troubleshooting Guide 29....................................

Section 8 Warranty Explanation 31......................................

Parts 31................................................................

Labor 31................................................................

Section 9 Parts List 32.................................................

Wiring Diagrams 39......................................................

Note: Continu in g research results in steady improvements; therefore, information in this manual is subject to change without notice.

E February, 2001 Taylo

Taylor Company

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Models QS12 & QS24 Table of Contents

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Page 5

Section 1 To the Installer

This machine is designed for indoor use only.

DO NOT install the machine in an area where

a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.

Air Clearance

Clearances from the grill to other surfaces are required for proper air circulation:

The required minimum clearances from the grill to combustible construction is: 4” (102 mm) bottom, 3” (76 mm) rear, and 3” (76 mm) sides.

Bottom: 4 inches (102 mm) minimum

Rear: 3 inches (76 mm) minimum

Sides: 3 inches (76 mm) to combustible

surfaces

0 inches (0 mm) to non-combustible surfaces;

0 inches (0 mm) between grills in multiple installations.

Failure to comply with these minimum clearance requirements will affect grill performance, and may cause component damage and overheating of combustible surfaces.

proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.

The proper wire size and fused circuit should be selected according to grill data label information. Incoming power must be connected to the terminals with black characters on a white background, as shown:

14092

Electrical Connections

The QS Series grills have one electrical connection. Check the data plate on the grill for voltage, cycle, phase and electrical specifications. The power connection is located behind the access line cover on the front of the grill.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and

Models QS12 & QS24 To the Installer

THE GRILL DURING A POWER OUTAGE. Grills

require electrical power for operation. In the event of a prolonged power outage, place the unit in the “OFF” position.

CAUTION: DO NOT ATTEMPT TO USE

Figure 1

050831

Page 6

Ventilation and Clearance

To ensure proper operation of this appliance it must be installed so that the products of combustion are efficiently removed. Do not store anything on top of the grill.

Most service can be performed from the front of the grill. When inspecting heating elements, the unit must be disconnected and pulled out of the hood enclosure. Allow four feet in front of the appliance for this purpose.

Leveling Procedures

Step 1

The leveling adjustment needs to be performed while the grill is at operating temperature. Remove the cook surface shroud and release sheet.

Step 2

To allow adjustment of the gap pins, loosen the two set screws located on the side of the front and rear gap slide.

To the Installer

Figure 2

Figure 3

Models QS12 & QS24

Page 7

Step 3

Raise or lower both gap pins on the front gap slide until they are flush with the top edge of the gap slide. Repeat this step for the rear gap slide. Slide the gap slide to the right.

Figure 4

Figure 6

Step 6

Wearing proper protection, carefully attempt to raise the gap slide to evaluate which gap pin is in need of adjustment.

Step 4

For each cook surface requiring adjustment, place 4 gap blocks on the cook surface, approximately 2” (51 mm) in from each corner.

Figure 5

Step 5

Lower the cook surface assembly. Loosen and slowly move the T-handle to the left until the gap pins in the gap slides touch the cook surface, and tighten the T-handle.

Figure 7

With the gap slide raised, slowly turn the gap pin needing adjustment until it makes contact with the cook surface. Repeat these steps for both gap

slides.

Figure 8

Step 7

Raise the upper cook surface and remove the four gap blocks.

Models QS12 & QS24 To the Installer

Page 8

Step 8

Lower the upper cook surface into the COOK position.

Figure 9

Step 10

If the unit rocks, split the adjustment for gap pins across the uneven corners, as shown in Figure 1 1.

Figure 11

Step 11

After adjusting, verify the unit for stability.

Step 9

Wearing proper protection, attempt to rock the cook surface assembly. Apply pressure on the locating pins at opposite corners to each other as shown in Figure

10.

Figure 10

Step 12

If all adjustments on the cook surface are correct, and no rocking occurs, tighten the two screws located on the side of the front and rear gap slides to lock all adjustments from moving.

It is highly recommended that the gap slides and the gap slide retainers be removed at least weekly for cleaning these parts and the cook surface shroud behind these parts. These parts are easily removed by removing the locating pins and holding both parts, because they are not attached together, and pulling them from the cook surface. Take the gap slides to the sink for cleaning. (Be sure to re-install the gap slides as they were removed, i.e., “F” front.) See Weekly Cleaning Procedures on page 28.

090401

To the Installer

Models QS12 & QS24

Page 9

Section 2 To the Operator

The grill you have purchased has been carefully engineered and manufactured to provide dependable operation. This grill is designed to deliver “cook-to-order” menu items. The two-sided cooking method increases speed of service and assures safe product integrity.

The Taylor Grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

It is strongly recommended that all personnel responsible for the equipment’s operation and cleaning, review these procedures for proper training and assurance that no misunderstandings exist.

In the event that you require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility,as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

050831

Models QS12 & QS24 To the Operator

Page 10

Section 3 Safety

We at Taylor are deeply concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attachedto the grill to further point out safety precautions to the operator.

To Operate Safely:

3” (76 mm) from all combustible materials (0” to non--combustible materials). Failure to comply could result in a fire hazard.

Failure to comply may result in personal injury or equipment damage.

Grill clearance must be maintained at least

This grill must be placed on a level surface.

DO NOT operate the grill without reading this operator’s manual. This manual should be kept in a safe place for future reference.

S DO NOT operate the grill unless it is

properly grounded.

S DO NOT use the cord if it is frayed. S DO NOT attempt any repairs unless the

power supply to the grill has been disconnected.

S DO NOT operate the grill unless all service

panels are restrained with screws.

S Stationary appliances which are not

equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

Failure to follow these instructions may result in electrocution. Contact your local Taylor Distributor for authorized service.

DO NOT use a water jet to clean or rinse the grill. Failure to follow this instruction may result in the following:

S serious electrical shock

S burns from hot steam

S liquid collecting inside the grill and

destroying electrical components.

S DO NOT prepare or remove product without

proper equipment.

S DO NOT allow untrained personnel to

operate this grill.

S USE EXTREME CAUTION when cleaning

the grill.

Failure to follow these instructions may result in severe burns from high temperatures.

Taylor recommends Sizzler Grill Bun and Toaster Cleaner, a Kay Chemicalr product. Sizzler is an alkaline detergent and is not environmentally harmful. Take caution to protect eyes, lungs, and all parts of the body from potential harm. See the Kay Chemicalr MSDS for further details.

070116

Safety

Models QS12 & QS24

Page 11

DO NOT slide the grill with the legs attached. Failure

to follow this instruction may damage the grill. DO NOT obstruct air intake and discharge openings:

4” (102 mm) minimum air space on the bottom and 3” (76 mm) at the rear of the unit. Failure to comply will affect grill performance and may cause component damage.

NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Models QS12 & QS24 Safety

Page 12

Section 4 Operator Parts Identification

QS12

ITEM DESCRIPTION PART NO.

1 STANDOFF-REAR 079288 2 STANDOFF-FRONT 079289 3 TRAY A. - GREASE X79940-SER

O N

O F F

Figure 12

ITEM DESCRIPTION PART NO.

4 COVER-TOP 079969

* CLEANER-SIZZLE 079896

*NOT SHOWN

071102

Operator Parts Identification

Models QS12 & QS24

Page 13

QS24

ITEM DESCRIPTION PART NO.

1 TRAY A.--GREASE X79940--SER

2 COVER--TOP 079969

3 STANDOFF--FRONT 079289

OFF

Figure 13

ITEM DESCRIPTION PART NO.

4 STANDOFF--REAR 079288

* CLEANER--SIZZLE 079896

*NOT SHOWN

071102

Models QS12 & QS24 Operator Parts Identification

Page 14

QS12 Accessories

071102

Operator Parts Identification

Figure 14

Models QS12 & QS24

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QS12 Accessories -- Parts Identificatio n

ITEM DESCRIPTION PART NO.

1 SCRAPER A.-GROOVE X79246 2 SCRAPER A.-GROOVE X79668 3 SCRAPER-TEFLON WIPER 075887 4 SCRAPER-TROUGH 079726 5 BAR-RELEASE SHEET 079930 6 SHEET-SEAMED RELEASE 078804 7 SPRING-.438OD X .046 X 1.75 079704 8 STANDOFF-REAR 079288

9 BLOCK-GAGE PLATEN KIT 079912 10 CLEANER-SIZZLE 1 QT 545A 079895 11 BRUSH-.625 X 1.500 074166 12 STANDOFF-FRONT 079289

* CARD-CHECKOUT-GRILL GM 049990

* GUIDE-CHECK OUT-QS 051934

ITEM DESCRIPTION PART NO.

ITEMS 13-20 ARE INCLUDED IN X79689 KIT

13 SCREW-3/8-16X1/2 HEX HEAD 001081 14 WASHER-3/8 EXTERNAL 001087 15 SCREW-10-32X3/8SLTD 024298 16 BAR-STOP 079673 17 BAR-REAR-COVER SUPPORT 079855 18 GUARD A.-FRONT X79426-SP 19 SLEEVE-STOP BAR 079688 20 COVER A.-REAR X79674

*NOT SHOWN

Models QS12 & QS24 Operator Parts Identification

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QS24 Accessories

Figure 15

071102

Operator Parts Identification

Models QS12 & QS24

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QS24 Accessories -- Parts Identificatio n

ITEM DESCRIPTION PART NO.

1 SCRAPER A.-GROOVE X79246

2 SCRAPER A.-GROOVE X79668

3 SCRAPER-TEFLON WIPER

4 SCRAPER-TROUGH 079726

5 BAR-RELEASE SHEET 079930

6 SHEET-SEAMED RELEASE 078804

7 SPRING-.438OD X .046 X 1.75 079704

8 STANDOFF-REAR 079288

9 BLOCK-GAGE PLATEN KIT 079912

75887

ITEM DESCRIPTION PART NO.

10 CLEANER-SIZZLE 1 QT 545A 079895 11 BRUSH-.625 X 1.500 074166 12 SCREW-10-32X3/8SLTD 024298 13 BAR-REAR-COVER SUPPORT 079855 14 GUARD A.-FRONT X79426-SP 15 COVER A.-REAR X74332

* CARD-CHECKOUT-GRILL GM 049990 * GUIDE-CHECK OUT-QS 051934 * INSTRUCTION-GRILLOPER 053656-INS

*NOT SHOWN

Models QS12 & QS24 Operator Parts Identification

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Section 5 Important: To the Operator

MANUFACTURED BY THE TAYLOR COMPANY

ROCKTON, ILLINOIS U.S.A.

ITEM DESCRIPTION

1 Power Switch 2 Keypads 3 LED Display 4 Indicator Lights 5 Timer Button

Power Switch (Rocker)

When placed in the “ON” position, the power switch allows control panel operation for the applicable side of the grill. The power switches are located on the front panel.

EXIT

TIME

TEMP

DOWN

Release Material (units with upper cook surfaces only)

Step 1

Lay the release material sheet on the lower plate and carefully lower the upper cook surface.

Step 2

Starting with the spring side, slide the straight end of the release material rod through the front spring, continue through the hemmed end of the release sheet, and through the rear spring.

Indicator Light

The lights on the front panel indicate when the heaters are operating.

Heating Zones

Each side (zone) of the grill is equipped with three independent heating elements. The independent elements assure even temperatures and quick temperature recovery.

Timer Button

Used to start and stop the cook timer.

071102

Important: To the Operator

Step 3

Insert the second rod through the opposite hemmed side of the release material sheet. Grasp both ends of the rod, pull the release material up and around the non-spring side of the upper cook surface and attach the rod ends to the retaining clips. Turn the rods so that the hooked end is facing downward.

Step 4

Raise the upper cook surface and assure that the release material sheet fits evenly and snugly on the upper cook surface. Rotate the release material sheet on an every other day basis.

Models QS12 & QS24

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Temperature Controls

Operating Screen and Controls

The Model QS12 is equipped with one temperature control and the Model QS24 is equipped with two individual temperature controls. They control both the upper and the lower temperatures. The lower cook surface temperatures can be set manually from 150_

- 400_F(65_ - 204_C). The upper cook surface temperatures can be set manually from 150_ - 425_F (65_ - 219_C). The left and right sides (zones) of the Model QS24 grill operate independently.

Control Board

This unit is equipped with a microprocessor control, programmable by the operator.

Keypad and Display

Located on the front panel, beneath each cook zone, is an alpha-numeric LED display and a group of keys used for operating, programming, and servicing the grill and its microprocessor control.

The keys are illustrated with icons, descriptive of their functions, and referred to in these instructions as follows:

The VERSION SCREEN is viewed when a grill is powered for normal operation. It indicates the version of software the microprocessor is using.

VER 1.01B

Note: If the grill is not equipped with the upper cook

surface option, the words “NO PLTN” will appear on the display for two seconds before the version screen appears.

The MEMORY INITIALIZATION SCREEN appears if the grill has never been used or in the rare event that set-up parameter memory has been lost.

MEM INIT

=MENU

=TEMP

= UP ARROW

= DOWN ARROW

The display is a visual message center for the user, operator (maintenance personnel or manager), and the service technician.

When this screen appears on the display, the parameters previously programmed by the operator will revert back to the factory default values. Pressing the MENU key will advance the display to the VERSION screen.

Factory defaults: Upper 400_FTM130

Lower 325_FTM20

If set-up parameter memory is lost, programmed names will revert back to the “ITEM” messages.

After the VERSION SCREEN is displayed and a key is pressed, the grill will enter the COOK mode of operation.

Models QS12 & QS24 Important: To the Operator

Page 20

Cook Temperatures

Step 1

To set cook temperatures, press the up or down arrow to select the item to be changed. Press and hold the temperature key for five seconds. After releasing the key, the message “SU1” and the current set temperature will be displayed. (See example below .)

SU1 400 F

(Set upper item 1)

Step 2

Use the arrow keys to adjust the desired cook temperature setting for the upper cook surface. Temperatures may be set for 150_F to 425_F(66_to 218_C).

Step 3

Press the MENU key and the message “SL1” and the current temperature will appear on the display. (See example below.)

middle of the cook cycle. Timer two should then be programmed for 15 seconds. Once the cook cycle begins, a tone will sound 15 seconds after the first timer starts, alerting the operator to season the product. Press the timer key to stop the tone. The first timer will continue to measure the full 30 second cook cycle.

A tone will sound 5 seconds before the time elapses, and will continue to sound until the timer key has been pressed. (This timer can be adjusted from 0 -- 10 seconds.)

Note: The factory default settings are 30 seconds for the first (cook cycle) timer, and 0 seconds for the second (alert) timer. The timers can be set from 0 to 3,600 seconds. The second timer cannot be programmed for a longer time setting than the first timer.

To adjust the timers, press the up or down arrow to select the item to be changed. Press and hold the time key for five seconds. Release the key and the message “TM1” will appear next to the current time setting. (See the example below.)

SL1 325 F

(Set lower item 1)

Step 4

Use the arrow keys to adjust the desired cook temperatures for the lower cook surface. The range for the lower cook surface temperatures is 150_Fto 400_F(66_to 204_C).

Press the MENU key again to return to the selected item display.

Cook Timers

Each item selection has two programmable cook timers. The first timer is the cook cycle timer. This timer measures the amount of time the product should be cooked.

The second timer is an alert timer. This timer can be set to alert the operator to add seasonings, to turn the product, or to start warming buns for the cooked product.

For example, item one has been programmed to cook for 30 seconds. The operator wishes to add salt in the

TM1 30

Step 1

Press the UP or DOWN arrows to adjust the time setting for the total cook cycle.

Step 2

Once the desired cook time has been set, press the MENU key and the message “TM2” will appear next to the current time setting. (See the example below.)

TM2 0

Step 3

Press the UP or DOWN arrows to adjust the time setting for the alert timer (timer 2).

Step 4

Once the desired alert timer has been set, press the MENU key to return to the selected item display. Repeat this step for each item.

080429

Important: To the Operator

Models QS12 & QS24

Page 21

Fault Screen

Maintenance Menu

If the grill experiences a system failure, a fault message will appear on the display, and a tone will sound.

FLT HTUM

An example of the FAULT SCREEN is illustrated in the previous figure. The screen appears when the controller has detected a fault in the system. The code letters “FLT” is an abbreviation for “fault”. The next set of code letters indicate the type of fault and the zone affected. Following is a list of possible codes that may appear on the screen:

HTUF High Temperature Upper Front zone exceeded

HTUM High T emperature Upper Mid zone exceeded

The Maintenance Menu provides five screens to allow managers and service technicians to monitor grill performance.

To enter the Maintenance Menu while any item is displayed, press and hold the MENU key for approximately 5 seconds and release. The following screen will appear on the display.

CODE 0000

Press TIME until the first digit is “5”. Example: CODE 5000.

Press TEMP until the next digit is “3”. Example: CODE 5300.

Press the UP Arrow until the next digit is “7”. Example: CODE 5370.

Press the DOWN Arrow until the last digit is “6”. Example: CODE 5376.

Press the MENU key to accept the access code and the following screen will appear:

HTUR High Temperature Upper Rear zone exceeded

HTLF High Temperature Lower Front zone exceeded

HTLM High T emperature Lower Mid zone exceeded

HTLR High Temperature Lower Rear zone exceeded

TCUF Upper Front thermocouple fault

TCUM Upper Mid thermocouple fault

TCUR Upper Rear thermocouple fault

TCLF Lower Front thermocouple fault

TCLM Lower Mid thermocouple fault

TCLR Lower Rear thermocouple fault

The user must press the MENU and TEMP keys to acknowledge the fault. The fault description and item name will appear alternately on the display. The zone that has the fault will shut down while the rest of the grill will be operational. (Refer to the Fault Screen information in the Service Manual, Controls and Systems Section.)

CALIBRAT

Note: If an incorrect code is entered, the display will

return to the cook screens.

Step 1

Press the MENU key to enter the calibrate mode and the following message will appear on the screen.

UFXX X F

There are three lower heating elements in each cook zone and three heating elements in the upper cook surface (if applicable). The calibrating screens allow calibration of each independent heating element. Calibrating verifies proper temperatures of heating elements.

Models QS12 & QS24 Important: To the Operator

Page 22

Note: A calibrated pyrometer must be used for

calibration.

Note: Calibration is allowed only when the item1 temperatures are within 50_ F(28_ C) of the set point.

Step 2

Place the pyrometer disc on the upper front heating element of the grill. Using the arrow keys, enter the temperature reflected on the pyrometer for the upper, front heating element.

Note: The indicating lights should be lit when calibration adjustments are made.

Figure 16

Step 3

Press the MENU key to display the calibration screen for the upper middle heating element. Place the pyrometer on the upper middle heating element. Using the arrow keys, enter the temperature reflected on the pyrometer for the middle of the upper heating element.

Step 1

Press the MENU key to display the current temperature scale:

SCALE F or C

Step 2

If Fahrenheit is the desired temperature scale, press the MENU key while SCALE F is displayed. If Celsius is desired, press the UP arrow to display SCALE C.

Step 3

Press the MENU key to accept the scale and return to the SCALE message.

Step 4

If desired, the names of specific products can be programmed to appear on the display instead of ITEM numbers. While at the SCALE message display, press theUParrowtodisplaytheNAMES message.

NAMES

Step 4

Repeat this procedure for the remaining upper rear, and lower heating elements. When the last zone has been calibrated, press the MENU key to return to the CALIBRAT screen.

Step 5 Press the UP arrow to display the “SCALE” message.

SCALE

Note: The CALIBRAT screen is the base maintenance screen. All other maintenance functions are accessible through the CALIBRAT screen.

Important: To the Operator

Step 5

While at the NAMES message display, press the MENU key and the message “NAME1” will appear on the display. This message indicates that the operator can program a specific product name to appear for the first item on the menu.

NAME1

Models QS12 & QS24

Page 23

Step 6

Press the MENU key again, and the message “ITM1” will appear on the display. The letter “I” will be flashing above the cursor.

ITM1

Step 9

Use the UP arrow key to display the message “NAME2.”

Repeat Steps 6-9 until all desired item names have been entered.

Step 10

After entering the desired characters in the NAMES screens, the control will return to “NAME1”.

Step 7

Using the UP and DOWN arrow keys, enter the desired letter (A - Z) or number (0 - 9) ( -- _ ). Once the character letter is entered, press the MENU key to move the cursor to the next position. Up to four characters may be entered.

POM1

PORK

Step 8

After the last character has been entered, press the MENU key to return to the message “NAME1”.

Press the DOWN arrow to display “NAMES”.

Step 11

Press the UP arrow to display “LANGUAGE”, and press the MENU key to display “ENGLISH”.

Press the MENU key to return to the “LANGUAGE” display.

Step 12

Press the UP arrow to display “MONITOR”.

Press the MENU key to display “UF XXX F” to monitor the upper front temperature.

Step 13

Continue to press the UP arrow to monitor the remaining five zones.

Step 14

Press the UP arrow to display “CANCEL”, and press the MENU key to display “MONITOR”.

Press the MENU and TEMP keys at the same time to return to the main cook screen.

Models QS12 & QS24 Important: To the Operator

Page 24

Maintenance Menu Flowchart

Important: To the Operator

Models QS12 & QS24

Page 25

Section 6 Operating Procedures

The Model QS12 has one, 12” (305 mm) lower cook surface and the option of an 11” (279 mm) upper cook surface. The Model QS24 has two, 12” (305 mm) lower cook surfaces and the option of one 11” (279 mm) upper cook surface or two 1 1” (279 mm) upper cook surfaces. The QS24 is also available with a grooved lower cook surface for product sear. The two-sided cooking concept ensures quick, even cooking of both sides of products placed on the lower surface.

We begin our instructions with the opening procedures, assuming product set-up procedures (outlined in the “Important to the Operator” section of this manual) are complete.

Opening Procedures

Before operating the grill, a release material sheet must be installed on the upper cook surface.

CAUTION: Make sure the grill is cool before attempting to install or remove release material.

Perform the following steps for installing release material:

Step 1

Lay the release material sheet on the lower plate and carefully lower the upper cook surface.

Step 2

Starting with the spring side, slide the straight end of the release material rod through the front spring, continue through the hemmed end of the release sheet, and through the rear spring.

Figure 18

Step 3

Figure 17

Models QS12 & QS24 Operating Procedures

Figure 19

Page 26

Step 4

Raise the upper cook surface and assure that the release material sheet fits evenly and snugly on the upper cook surface. Rotate the release material sheet on an every other day basis.

Note: It is not necessary to replace the release material sheet if small pinholes develop.

Operating Procedures

Figure 20

Models QS12 & QS24

Page 27

CAUTION: Release material sheets must be replaced if:

S Release material is torn. S Release material substance is worn from the

release material sheet.

S Product sticks to the release material.

Cooking Procedures

Step 1

Make sure the release material is installed.

Step 2

Place the power switches in the ON position. The screen will scroll through information messages and then advance to the first cook screen.

Step 4

Allow the grill to heat for approximately 15 minutes or until all indicating lights are no longer illuminated.

DO NOT begin cooking until the grill has reached set temperature. If the grill is not at cook temperature, the display will alternate between the item number and the words, “TOO COOL”. If the grill is too hot to cook the selected product, the display will alternate between the item number and the words “TOO HOT”. When the words “TOO COOL” or “TOO HOT” stop appearing on the display, and all indicator lights have cycled off, the grill is ready to cook product.

Step 5

To adjust the gap between the upper cook surface and lower cook surface, loosen the “T” handle and slide the gap adjusting bar to the right for a smaller gap or to the left for a larger gap.

Figure 21

Note: If there is no upper cook surface, the words “NO CLAM” will appear on the screen prior to the software version number.

Step 3

Press the UP arrow until the desired item number appears on the display.

14293

MANUFACTURED BY THE TAYLOR COMPANY

EXIT

TIME

TEMP

ROCKTON, ILLINOIS U.S.A.

DOWN

Figure 22

Figure 23

Step 6

While the upper cook surface is in the raised position, place the product on the lower cook surface. Lower the upper cook surface, and press the TIME key. A tone will sound for two seconds, alerting the operator that the cook cycle has been initiated.

Figure 24

Models QS12 & QS24 Operating Procedures

Page 28

CAUTION: The grill is hot. To prevent personalinjury, always use the handle to lowerthe upper cook surface.

Step 7

If the timer is programmed, press the large red TIMER button. A tone will sound for two seconds, alerting the operator that the COOK cycle has been initiated. The timer will count down in seconds. When five seconds are left in the cook time, a tone will sound to alert the operator that product is ready for serving. Raise the upper cook surface. (If a second timer is entered, subtract that amount from the total time and a tone will sound. Press the large red TIMER button to stop the tone and the control will continue to count down.)

14294

MANUFACTURED BY THE TAYLOR COMPANY

EXIT

TIME

TEMP

ROCKTON, ILLINOIS U.S.A.

DOWN

Cleaning Between Product Runs

After each run of product, the grill must be cleaned to ensure proper cooking.

Step 1

Using a grill scraper, scrape residue from the lower cook surface (scrape from front to back only).

Figure 26

Step 2

Use a rubber wiper squeegee to clean release material on the upper cook surface. Hold the handle at a slight upward angle with wiper end facing downward. Wipe the material using a downward motion. DO NOT use extreme pressure or force. Improper procedures will tear or crease the release material.

Figure 25

To cancel the tone, press the large red TIMER button.

Step 8

Carefully remove product with a safe cooking utensil in the same order the product placed on the grill.

071102

Operating Procedures

Figure 27

Note: DO NOT use a scraper, sharp utensils, or abrasives for cleaning the upper cook surface.

Models QS12 & QS24

Page 29

Step 3

Using the rubber wiper squeegee, push the grease to the rear of the lower surface into the grease trough. DO

NOT use the grill scraper for this step.

Step 4

When necessary, use a grill cloth to clean the back splash shield and the bullnose areas.

Step 5

Repeat Steps 1 through 4 for other side of the grill (QS24 only).

Note: Whenever the grill is idle and product is not being cooked, keep the upper cook surface in the raised position.

When necessary, use the trough scraper to clean the rear grease trough. If a buildup of carbon is starting in the grease chute, use the hook end of the trough scraper to push the carbon down into the grease tray. Periodically, check the grease drawer for excess grease and empty it as needed.

Figure 29

Step 5

Carefully remove the grease tray partition. Take it to the sink for cleaning.

Figure 30

Figure 28

Cleaning the Grease Tray Partition

Occasionally, the grease tray partition must be cleaned.

Step 1

Place the power switch in the OFF position.

Step 2

Carefully unplug the unit from the wall receptacle.

Step 3

Remove the grease tray.

Step 4

Remove the four screws that secure the grease tray partition.

Models QS12 & QS24 Operating Procedures

Note: For installation of the grease tray partition, carefully reverse the above steps.

090401

Page 30

Closing Procedures

Step 1

Raise the upper cook surface to the “raised” position.

Step 2

Turn the power switches to the OFF position.

Step 7

Dampen the gap slide brush with an approved, full strength cleaner/degreaser (i.e., Sizzler Grill Bun and Toast Cleaner, a Kay Chemicalr product).

Step 8

Clean the shroud by brushing between the platen shroud and the gap slides.

Figure 31

Step 3

Wipe the release material sheet thoroughly while still attached to the upper cook surface, using the rubber wiper squeegee.

CAUTION: The upper cook surface and release material sheets are very hot. To prevent burn injuries, wear protective gloves and use extreme care when performing this procedure.

Step 4

Remove the release material sheet from the upper cook surface by pulling the release rods from the release material sheet. Temporarily place the release material sheet on a clean, flat surface for further cleaning. DO NOT fold or crease the material or lay it on sharp objects.

Step 5

Take the release material rods to the sink for cleaning.

Step 6

Clean the upper cook surface(s) with the special rubber squeegee.

Note: DO NOT use metal scrapers, abrasive pads, screens or wire brushes to clean the upper cook surface.

Figure 32

Step 9

Repeat Steps 7 and 8 with warm water.

CAUTION: Protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner.

Step 10

Starting from the top of the upper cook surface, spray full strength cleaner/degreaser (i.e., Sizzler Grill Bun and Toaster Cleaner, a Kay Chemicalr product.) from 6” (152 mm) away. (Use a cleaner that will not damagealuminum.)Spray one ounce of cleaner over each upper cook surface and two ounces on the lower cook surface. Let the cleaner soak for 3 -- 5 minutes.

Note: One ounce of cleaner equals approximately thirty squirts.

Step 11

Starting from the top of the upper cook surface and the rear of the lower cook surface, rinse both surfaces with a mist of water from a spray bottle.

CAUTION: Use care not to spray water or cleaner/degreaser on any part of the grill, other than the cook surfaces. Improper procedures will cause permanent electrical and mechanical damage to internal parts.

Operating Procedures

Models QS12 & QS24

Page 31

IMPORTANT: Do not use a jet of water to

clean or rinse the grill.

Step 12

Use the rubber wiper squeegee to remove excess liquid from the upper and lower surfaces.

IMPORTANT! Do not scrape the upper surface with metal utensils.It is aluminum and will scratch very easily.

Step 13

Repeat Steps 10 and 11if necessary, but apply cleaner only to soiled areas.

Step 14

Remove any small carbon spots with the rubber squeegee.

Step 15

Using a damp cloth, wipe down all exterior stainless steel of the upper cook surface (especially behind the rear of the upper cook surface, next to arm assembly).

Note: Grills should be removed from cooking alcoves in order to clean the rear section of the upper cook surface.

CAUTION:

S Never use cold water or ice to cool the

upper cook surface or lower grill plate.

S Never use grill screens on the upper cook

surface or lower grill plate.

S Never use any other abrasives or cleaners

other than approved food service cleaners and degreasers.

S Never spray excessive amounts of water on

the grill.

S Never pour or spray liquid of any type on

the top of the upper cook surface.

Step 21

Place release material sheet(s) on the warm lower grill plate and thoroughly wipe down both sides with a clean, damp grill cloth.

Step 16

Clean lower grill by pouring warm water carefully on the surface while brushing with sturdy brush.

CAUTION: Wear rubber gloves to avoid

hot steam.

Step 17

Continue to add water and brush the surface until the grill is cool enough to squeegee dry.

Step 18

Wipe the cook surface(s) twice with a clean, damp towel.

Step 19

Wipe all areas of the grill with a clean, damp towel.

Step 20

Wipe all exterior stainless steel panels around the entire grill.

CAUTION:

S Never attempt to clean release material

sheets on a cold surface.

S Never use a hot hose for cleaning release

material, or soak release material sheets in liquid.

S Never fold, crease or touch release material

sheets with sharp objects.

S Never allow the grill scraper or abrasive

cleaning materials to come in contact with release material sheets.

Step 22

Apply a light coat of shortening to the entire lower grill plate.

Models QS12 & QS24 Operating Procedures

Page 32

Weekly Cleaning Procedures

Step 1

Loosen, but do not remove the four locating pins that attach both sets of Gap Slide Retainers. One set is located at the front and one set is located at the rear of the upper platen.

Step 2

Lift the upper platen to the raised position. Remove the four locating pins on both ends of the platen.

Step 3

Removeboth setsof the GapSlideRetainers andGap Slides. Take them to the sink for washing, rinsing and sanitizing. Wipe dry with a clean, sanitized towel.

Step 4

Re-install the Gap Slide Retainers and the GapSlides in their original locations.

Note: The front Gap Slide set will be marked with an (F ) todesignate thefrontlocation. The rearsetwillnot be marked.

090401

Operating Procedures

Models QS12 & QS24

Page 33

Section 7 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY

1. Grill will not heat. a. Power cord is not connected. a. Check power connection.

b. Circuit breaker is tripped. b. Reset the circuit breaker.

2. One heat zone will not heat. (Indicator light is not on, display flashing “TOO COOL”.)

3. One heat zone will not heat. (Indicator light is on, display flashing “TOO COOL”.)

c. Power switch is in the OFF

position.

d. Power switch is faulty. d. Contact a service technician.

e. Faulty relay or relay board. e. Contact a service technician

a. Control is not set correctly. a. Check temperature setting.

b. Faulty relay or relay board b. Contact a service technician.

c. Unit displays a fault. c. Clear the fault. If action is

d. Faulty thermocouple. d. Contact a service technician.

a. Heater is faulty . a. Contact a service technician.

b. Thermocouple is faulty. b. Contact a service technician.

c. Thermo overload is faulty. c. Contact a service technician.

d. Relay or relay board is faulty. d. Contact a service technician.

e. Unit displays a fault. e. Clear the fault. If action is

c. Place the power switch in the

ON position.

ineffective, contact a service technician.

4. One heat zone is overheating. (Display is flashing “TOO HOT”.)

5. Upper cook surface will not stay in the raised position.

Models QS12 & QS24 Troubleshooting Guide

a. Thermocouple is faulty. a. Contact a service technician.

b. Relay or relay board is faulty. b. Contact a service technician

c. Unit displays a fault. c. Clear the fault. If action is

ineffective, contact a service technician.

a. Defective gas filled cylinder(s). a. Contact a service technician.

Page 34

PROBLEM PROBABLE CAUSE REMEDY

6. Product is under-cooked, overcooked, or cooking unevenly.

7. Control is displaying fault. a. Refer to “fault screens”,

8. Grease drips from under the grease drawer.

a. Release material sheet is

worn.

b. Incorrect cooking time. b. Adjust cook time accordingly.

c. Incorrect temperature setting. c. Adjust temperature setting.

d. Incorrect gap setting. d. Adjust gap.

e. Heat zone not heating. e. Contact service technician.

f. Upper cook surface has carbon

build-up.

g. Incorrect temperature

calibration.

h. Cook surfaces are not parallel. h. Call a service technician to

i. Incorrect item selected. i. Select proper item.

page 17.

a. Grease tray is full. a. Empty the grease tray.

a. Replace the release material

sheet.

f. Closing procedures must be

followed to remove carbon build-up.

g. Calibrate the grill accordingly.

level the grill or refer to leveling procedure in front of manual.

a. Clear the fault. If action is

ineffective, contact service technician.

9. The grease drawer will not close.

a. Product has built up in back of

grease partition.

a. Refer to “Cleaning the Grease

Tray Partition” instructions.

Troubleshooting Guide

Models QS12 & QS24

Page 35

Section 8 Wa rranty Explanation

Parts

Class 103 Parts

The warranty for new equipment is one year, with a replacement parts warranty of three months.

Class 000 Parts

Wear items -- no warranty.

Class 212 Parts

The warranty for new equipment parts is two years, with a replacement parts warranty of 12 months. This includes the microprocessor control, relays, and the upper cook surface (aluminum casting and shroud).

Labor

The Taylor warranty is valid only if the required service work is performed by an authorized T aylor technician.

For more details, see the warranty/checkout card.

Contact your local Taylor Distributor regarding Extended Service Contract options.

Models QS12 & QS24 Warranty Explanation

Page 36

Section 9 Parts List

143

UPDATE

REMARKS PARTS

FOR SERVICE -- USE X74036--SER

WARR.

CLASS

QTY.

QS24

QTY.

QS12

NUMBER

DESCRIPTION PART

X79838 1 103 LEFT SIDE -- J8050000/UP (50HZ & 60HZ)

X79839--23R 1 103 RIGHT SIDE -- J8050000/UP (60HZ)

1 2 103

X40788--SER

PCB A . --CONTROL (BASE BOARD) X53319--SER 1 2 212

CHIP-- SOFTWARE (VERSION 1.01)

+BRACKET ”E” RELAY 074040 6 12 103

RELAY--30A--277V--12VDC 074041 6 12 103

STRAP A.GROUNDING *QS24* X74123 1 2 000

CONNECTOR-- MATE LOK 6 CIR--SKT 029248 1 2 103

CONNECTOR-- MATE LOK 6 CIR--SKT 029248 2 4 103

SOCKET-- 084 OD/14-- 2 0 AWG-- STRIP 021625 9 18 103

HARNESS--WIRE (RELAY BOX) 074039 1 2 103

PCB A.--CONTROL X53512--SER 1 2 212

BAR--RELEASE SHEET *QS24* 079930 2 2 103 137

BLOCK--GAGE PLATEN KIT 078095 4 4 103

BLOCK-- TERMINAL--5P SCREW

W/JUMPERS

BLOCK-- TERMINAL--5P SCREW

W/JUMPERS

BLOCK-- TERMINAL--5P SCREW 079045 1 103 LEFT SIDE -- PRIOR TO J8050000

BLOCK-- TERMINAL--5P SCREW 079045--23R 1 103 RIGHT SIDE -- PRIOR TO J8050000

BLOCK-- TERMINAL--6P SCREW 076943 1 103

BOX A. --RELAY *QS12/QS24* (NEW) X74036--SER 1 2 212 J9054573/UP -- 50HZ & 60HZ

+ Available Separately

Parts List Models QS12 & QS24

SOCKET-- 084 OD/14-- 2 0 AWG-- STRIP 021625 3 6 103

BOX A. --RELAY *QS12/QS24* (OLD) X79678--SER 1 2 212 USE X74036--SER IN ALL APPLICATIONS 122, 143

HARNESS--WIRE RELAY BOX *QS24* 078616 1 2 103 INTERFACE TO KEY PAD BOX

PCB A.-- CONTROL GRILL X48604--SER 1 2 212 USE X74036-- SER

CHIP-- SOFTWARE *QS24* CONTROL X40863 1 2 103

PCB A . --INTERFACE GRILL X49540--SER 1 2 212 USE X74036--SER

RELAY--SPDT--200/240 VAC 079690 3 6 103 J7100000--J9054572 (for 1800 WATT heater) 122

STRAP A.GROUNDING *QS24* X74123 1 2 000

BOX A. --RELAY -- (OLD) X78757 1 2 212 USE X74036--SER IN ALL APPLICATIONS 143

BOX A. --REMOTE KEY PAD *QS12 & QS24* X78579 1 2 212

BEEPER--WITH WIRE HARNESS *QS 078617 1 2 103

Page 37

UPDATE

REMARKSWARR.

CLASS

QTY.

QS24

X50412--SER PCB. A & X74320-- SER DECAL

QTY.

QS12

PART

NUMBER

DESCRIPTION PARTS

BUMPER--.500 DIA X .090 THK 079499 1 2 000

DECAL-- KEY PAD *QS24* X74320--SER 1 2 000

BUMPER--.500 DIA X .090 THK 079499 1 2 000

FILTER--CORCOM 2VR1 032567 1 2 103 PRIOR TO J9054573 143

GASKET-- BOX A. 074060 1 2 000 J9054573/UP 143

HARNESS--WIRE REMOTE *QS24* 078614 1 2 103

PAD A. --KEY REMOTE *QS24* X78573 1 2 103

PCB A.-- REMOTE GRILL X50412--SER 1 2 212 J6041233/UP

CHIP-- SOFTWARE QSDSP CONTROL X40908 1 2 103

PCB A.-- REMOTE GRILL J6041232/PRIOR MUST UPDATE WITH

SWITCH-- MEMBRANE--5 P OSITION--8”L 044520 1 2 103

BRACKET-- FRONT TRAY *QS12* 079272 1 103

BRACKET-- FRONT TRAY *QS24* 078527 1 103

BRUSH--.625X1.500 QS12/24 074166 1 1 000 J9110000/UP 147

+PIN-- MALE .084”DIA-- MATE-- N--LOK 021624 3 6 103

CLEANER--SIZZLE #545A 079896 1 1 000 CASE OF 6 QUARTS W/SPRAY BOTTLE

CONNECTOR-- MATE LOK 6 CIR--PIN 028594 2 4 103

CORD A.--POWER X79291 1 103

+BUMPER--.500 DIA X .090 THK 079499 1 000

CORD A.--POWER X79877 1 103 GROOVED PLATEN ONLY

COVER A. --PLATEN *QS24* X78798 1 1 103

COVER A. --REAR *QS12* X79444 1 103

COVER A. --REAR *QS24* X74332 1 103 REPLACES X79423

COVER--LINKAGE *QS24* 079441 1 103

CYLINDER-- GAS DUEL SEAL QS24 074313 2 2 103 REPLACES 079215

DECAL A.--KEYPAD QS SERIES X74320 --SER 1 1 000 GREEN (Replaces Old Red Decal -- 078612)

DECAL-- MIN CLEARANCE *QS24* 079061 1 1 000

DECAL-- TERMINAL BLOCK--LEFT 079046--23L 1 000

DECAL-- TERMINAL BLOCK--RIGHT 079046--23R 1 000

DIAGRAM-- WIRING 074063-- 1 1 000 J9054573/UP 143

DIAGRAM-- WIRING 079691-- 1 1 000 J7100000 TO J9054573 122

DIAGRAM-- WIRING 078807-- 1 1 000 PRIOR TO J7100000 122

+ Available Separately

Models QS12 & QS24 Parts List

Page 38

UPDATE

REMARKSWARR.

CLASS

BOX

143

ZONES) REPLACE WITH 074178 -- T/C

LOWER FRONT QS, 074179 -- T/C LOWER

MIDDLE QS, 074180 -- T/C LOWER REAR QS

AS REQUIRED OR ALL 3 TO REPLACE

HARNESS.

ZONES) REPLACE WITH 074178 -- T/C

LOWER FRONT QS, 074179 -- T/C LOWER

MIDDLE QS, 074180 -- T/C LOWER REAR QS

AS REQUIRED OR ALL 3 TO REPLACE

HARNESS.

(PRIOR TO J9054573)

QTY.

QS24

QTY.

QS12

PART

NUMBER

DESCRIPTION PARTS

GASKET-- ACCESS COVER 074059 1 000 J9054573/UP 143

078620 1 2 103 POWER SWITCH TO INTERFACE BOARD

+CONNECTOR-- HOUSING 3 PIN 078596 1 2 103

HARNESS-- CONTROL TO REMOTE QS24 078618 1 2 103 CONTROL BOARD TO REMOTE KEY PAD

HARNESS--T/C LOWER *QS12* 079292 1 103 THERMOCOUPLES (6 L OWER COOKING

HARNESS--T/C LOWER *QS24* 078643 1 103 THERMOCOUPLES (6 LOWER COOKING

HARNESS--T/C UPPER #4 078622--4 1 1 103 THERMOCOUPLES (UPPER PLATEN ASSY.)

HARNESS--T/C UPPER #5 078622--5 1 1 103 THERMOCOUPLES (UPPER PLATEN ASSY.)

HARNESS--T/C UPPER #6 078622--6 1 1 103 THERMOCOUPLES (UPPER PLATEN ASSY.)

HARNESS-- WIRE--LOWER POWER 074006 1 2 103 J9054573/UP 143

HARNESS--WIRE --LOWER P OWER*QS24*

(OLD)

HARNESS-- WIRE--UPPER POWER 074007 1 1 103 1 PER UPPER PLATEN

HEATER--CAST -- 1800 WATT 079639-- 3 6 103 J7100000/UP 122

HEATER--CAST -- 1400 WATT 078409-- 3 6 103 PRIOR TO J7100000 122

KIT A.--T-- HANDLE *QS12-- QS24* X74326--KIT 1 1 103

+WASHER 078638 1 1 000

KIT A.--RELAY BOX A. (60HZ--OLD) X79897--SER 103 USE X74036--SER 135/143

LABEL-- CAUTION --HOT SYMBOL 075717--SYM 1 1 000 J9080000 TO K0100000

LABEL-- PRODUCT 079714 1 1 000

LABEL-- PRODUCT STOP BULLS EYE 079894 1 000 GROOVED PLATEN ONLY

LABEL-- WARN--NO SPRAY SURFACE--SYM 074148--SYM 1 2 000 J9110000/UP

LEG--4”--3/8--16 STUD 036397 4 4 103

MAN--OPER QS24 050559 --M 1 1 000

PANEL A.--CONTROL *QS12* X79265 1 103

PANEL A.--CONTROL *QS24* X78405 1 103

+ Available Separately

Parts List Models QS12 & QS24

Page 39

UPDATE

REMARKSWARR.

147

CLASS

QTY.

QS24

QTY.

QS12

PART

NUMBER

SEALED

MODELS)

DESCRIPTION PARTS

ARM--PLATEN *QS24* 078520 2 2 103

ARM--PLATEN LINKAGE *QS24* 079192 2 2 103

BEARING-- CYL MOUNT *QS24* 079214 2 2 103

BEARING-- LINKAGE ARM *QS24* 079213 2 2 103

BEARING-- OPEN END NEEDLE *Q524* 078522 8 8 103

BEARING-- OPEN END NEEDLE *Q524* 078523 2 2 103

BEARING-- OPEN END NEEDLE *QS24* 078652 2 2 103

BEARING-- PLATEN ARM PIVOT QS24 078541 2 2 103

CAP--BEARING PLATEN ARM *QS24* 078548 2 2 103

CYLINDER-- GAS DUEL SEAL QS24 074313 2 2 103 REPLACES 079215

E-- RING 3/4 077046 4 4 000

E-- RING 3/8 038958 16 16 000

E--RING EXTERNAL 1/2 024908 16 16 000

HANDLE--PLATEN LIFT *QS24* 078592 1 1 103

LINKAGE-- PIVOT UPPER *QS24* 078760 2 2 103

MOUNT-- CYLINDER LIFT *QS24* 079193 1 1 103

PIN-- LINKAGE ARM *QS24* 078664 2 2 103

PIVOT A.--PLATEN *QS24* X78759 1 1 103

PIVOT-- PLATEN ARM *QS24* 078556 2 2 103

PLATE--PLATED LINKAGE PIVOT LH 078560 1 1 103

PLATE-- PLATED LINKAGE PIVOT RH 078559 1 1 103

RETAINER-- BEARING *QS24* 079191 2 2 103

GASKET-- GREASE PARTITION 074154 1 1 000 J9101783/UP (CAN ADAPT TO EXISTING

PANE L A . - -SIDE L EFT NONE NOT AVAILABLE FOR REPLACEMENT --

PANEL A.-- SIDE RIGHT NONE UNIT TO PREVENT GREASE MIGRATION

PANEL--REAR *QS12* 079280 1 103

PANEL--REAR *QS24* 079044 1 103

PARTITION A.--GREASE X79944 1 1 103 Replaces X78402 137

+ Available Separately

Models QS12 & QS24 Parts List

PIN-- LOCATING 078544 4 4 103

PIVOT A.--PLATEN COMPLETE *QS24 X78758--SER 1 1 103

ROD-- LINKAGE 3/4 DIA *QS24* 079216 1 1 103 ROD W/GEAR UNIT

Page 40

UPDATE

REMARKSWARR.

CLASS

QTY.

QS24

078643 HARNESS

QTY.

QS12

PART

NUMBER

DESCRIPTION PARTS

ROD--PLATEN LINKAGE MID *QS24 079194 1 1 103

ROD--PLATEN LINKAGE MID *QS24* 078549 1 1 103

ROD--PLATEN LINKAGE UPPER *QS24 078550 1 1 103

PLATEN ASSEMBLY 208V 1400W X79629--23 1 1 212 208VOLT -- 60HZ 123

PLATEN ASSEMBLY 208/230V 1400W X79629--33 1 1 212 208-- 230VOLT -- 60HZ 123

SCRAPER--TEFLON WIPER 075887 1 1 000

SCRAPER--TROUGH 079726 1 1 000

SCREW--1/4 --20X1/4 ALLEN SET 001801 2 2 000

SCREW--10--24 X 3/8 SET SS 078863 2 2 000 PRIOR TO J8020000

PIN-- GAP--SLIDE--ADJ. 078789 2 2 103

SCREW--10--32X1/2 THUMB STAINLES 078651 2 2 103 THUMB SCREWS

SHEET--SEAMED RELEASE *QS24* 078804 2 2 000

SHIELD-- GREASE FRONT *QS24* 079433 1 1 103

SHIELD-- GREASE REAR *QS24* 079434 1 1 103

SLIDE A.--GAP -- FRONT X78864--F 1 1 103 1 PER PLATEN

SLIDE A.--GAP -- REAR X78864--R 1 1 103 1 PER PLATEN

PIN-- GAP--SLIDE--ADJ. 078789 2 2 103

SCREW--1/4 --20X1/4 ALLEN SET 001801 2 000

SCREW--10--24 X 3/8 SET SS 078863 2 2 000 PRIOR TO J8020000

SPRING .375 OD X .037 X 1.500 079704 2 2 103 RELEASE BAR (Replaces 078805) 125

SPRING-- 3/16 BELLEVILLE DISC 079127 2 2 103 PRIOR TOJ7010000

STANDOFF-- FRONT 079289 4 103

STANDOFF-- REAR 079288 2 103

SWITCH-- ROCKER SPST OFF --ON 078418 1 2 103 POWER

THERMOSTAT--475F 078410 3 6 103

TRANS.-- CONT.-- 40VA 120/200/240V 045754 1 2 103

TRAY A. --GREASE *QS24* X79940--SER 1 1 103 Replaces X78428 137

T/C LOWER FRONT QS 074178 1 1 103 THERMOCOUPLE -- REPLACES 079292 OR

T/C LOWER MIDDLE QS 074179 1 1 103 THERMOCOUPLE -- REPLACES 079292 OR

T/C LOWER REAR QS 074180 1 1 103 THERMOCOUPLE -- REPLACES 079292 OR

VIDEO-- TRAIN QS12 & QS24 OPERATIONS 051170--V 1 1 000

+ Available Separately

Parts List Models QS12 & QS24

Page 41

UPDATE

REMARKSWARR.

CLASS

QTY.

QS24

QTY.

QS12

PART

NUMBER

DESCRIPTION PARTS

WIPER-- SIDE LEFT *QS24* 079437 1 1 103

WIPER-- SIDE RIGHT *QS24* 079438 1 1 103

WIPER--FRONT *QS24* 079439 1 1 103

WIPER-- REAR *QS24* 079440 1 1 103

ACCESSORIES:

SCRAPER A.--GROOVE -- RUBBER X79246 1 1 103 RUBBER -- FOR GROOVED PLATEN

SCRAPER A.--GROOVE--METAL X79668 1 1 103 METAL -- FOR GROOVED PLAT EN

OPTIONS:

CART-- SEE BREAKDOWN

BRACKET A.--LEG SUPPORT X79994 4 103

CASTER--SWIVEL 3/4-- 10 021279 2 2 103

CASTER--LOCKING 3/4--10 030307 2 2 103

LEG--INSERT 079990 4 4 103

PIN-- LEG HEIGHT 079991 4 4 103

KIT A.-- PRODUCT STOP X79916 1 1 103

KIT A.--REAR COVER STOP BAR X79689 1 103 HOOD STOP

KIT A.--REAR COVER STOP BAR X79873 1 103 HOOD STOP -- 2 PLATENS

KIT A.--REAR COVER STOP BAR LH X79900 1 103 HOOD STOP -- LEFT PLATEN

KIT A.--REAR COVER STOP BAR RH X79902 1 103 HOOD STOP -- RIGHT PLATEN

LEG--2--1/2 IN 3/8-- 16 STUD 079715 4 4 103 DISCONTINUED

50HZ

BOX A. --RELAY (OLD) X79678--75 1 2 212 50HZ & 60HZ USE X74036--SER 143

RELAY--SPST--200/240VAC (OLD) 079690 6 6 103

X79839--62R 1 103 RIGHT SIDE -- J8050000/UP

BLOCK-- TERMINAL--5P SCREW

W/JUMPERS

BLOCK-- TERMINAL--5P SCREW 079045--62R 1 103 RIGHT SIDE -- PRIOR TO J8050000

DECAL-- SWITCH *QS24* SYMBOL 079454 1 2 000

DECAL-- TERMINAL BLOCK *QS24 079046--62L 1 000

DECAL-- TERMINAL BLOCK *QS24 079046--62R 1 000

CONTROL-- HI --LIMIT 550F NO RESET 074165 12 12 103 K0010000/ UP

+ Available Separately

Models QS12 & QS24 Parts List

Page 42

UPDATE

REMARKSWARR.

CLASS

150

X74189; QS24 --X74190 (FLAT), X74188

(SINGLE CLAM), OR X74186 (DUAL CLAM)

QTY.

QS24

QTY.

QS12

PART

NUMBER

DESCRIPTION PARTS

DIAGRAM-- WIRING (NEW) 074063--75 1 1 000 J9054573/UP 143

DIAGRAM-- WIRING (OLD) 079691--75 1 1 000

FILTER A.--*M22* X79163 1 1 103

HARNESS--POWER LOWER *QS24* (NEW) 074065 1 2 103 J9054573/UP

HARNESS--POWER LOWER *QS24* (OLD) 079496 1 2 103

HARNESS--POWER UPPER (NEW) 074007 1 1 103 1 PER PLATEN (REPLACES 079497)

HEATER--CAST 230V 1800W *QS24* 079639-- 26 3 6 103

PLATEN ASSEMBLY 230/400V 1400W X79629--75 1 1 212 230/400VOLT -- 50HZ 123

THERMOSTAT--500F 079471 12 12 103 PRIOR TO K0010000 -- UPDATE W/QS12--

+ Available Separately

Parts List Models QS12 & QS24

VIDEO-- TRAIN QS24 OPS 051170--PAL 1 1 000

Page 43

QS12/24

074063--22

Page 44

QS12/24

074063--23

Page 45

QS12/24 074063--75 Rev . 4/01

Page 46

QS24 078807--23

Page 47

QS24 079691--77 J710000 -- J9050000