Carrier 050559-M User Manual

Models QS12 & QS24
Modular Grills
Operating Instructions
050559--M
2/20/01
Complete this page for quick reference when service is required:
r
Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:
Information found on data plate:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:
E February, 2001 Taylo
All rights reserved. 050559-M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Air Clearance 1.........................................................
Electrical Connections 1.................................................
Ventilation and Clearance 2..............................................
Leveling Procedures 2...................................................
Section 2 To the Operator 5...........................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Id en t ificatio n 8...............................
QS12 8................................................................
QS24 9................................................................
QS12 Accessories 10.....................................................
QS24 Accessories 12.....................................................
Section 5 Important: To the Operator 14.................................
Release Material (units with upper cook surfaces only) 14.....................
Temperature Controls 15..................................................
Control Board 15.........................................................
Keypad and Display 15...................................................
Operating Screen and Controls 15.........................................
Maintenance Menu 17....................................................
Maintenance Menu Flowchart 20...........................................
Section 6 Operating Procedures 21.....................................
Opening Procedures 21...................................................
Cooking Procedures 23...................................................
Cleaning Between Product Runs 24........................................
Cleaning the Grease Tray Partition 25......................................
Closing Procedures 26...................................................
Weekly Cleaning Procedures 28...........................................
Table of Contents Models QS12 & QS24
Table of Contents -- Page 2
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Section 7 Troubleshooting Guide 29....................................
Section 8 Warranty Explanation 31......................................
Parts 31................................................................
Labor 31................................................................
Section 9 Parts List 32.................................................
Wiring Diagrams 39......................................................
Note: Continu in g research results in steady improvements; therefore, information in this manual is subject to change without notice.
E February, 2001 Taylo
All rights reserved. 050559-M
Taylor Company
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models QS12 & QS24 Table of Contents
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Air Clearance
Clearances from the grill to other surfaces are required for proper air circulation:
The required minimum clearances from the grill to combustible construction is: 4” (102 mm) bottom, 3” (76 mm) rear, and 3” (76 mm) sides.
Bottom: 4 inches (102 mm) minimum
Rear: 3 inches (76 mm) minimum
Sides: 3 inches (76 mm) to combustible
surfaces
0 inches (0 mm) to non-combustible surfaces;
0 inches (0 mm) between grills in multiple installations.
Failure to comply with these minimum clearance requirements will affect grill performance, and may cause component damage and overheating of combustible surfaces.
proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.
The proper wire size and fused circuit should be selected according to grill data label information. Incoming power must be connected to the terminals with black characters on a white background, as shown:
14092
Electrical Connections
The QS Series grills have one electrical connection. Check the data plate on the grill for voltage, cycle, phase and electrical specifications. The power connection is located behind the access line cover on the front of the grill.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and
Models QS12 & QS24 To the Installer
THE GRILL DURING A POWER OUTAGE. Grills
require electrical power for operation. In the event of a prolonged power outage, place the unit in the “OFF” position.
1
CAUTION: DO NOT ATTEMPT TO USE
Figure 1
050831
Ventilation and Clearance
To ensure proper operation of this appliance it must be installed so that the products of combustion are efficiently removed. Do not store anything on top of the grill.
Most service can be performed from the front of the grill. When inspecting heating elements, the unit must be disconnected and pulled out of the hood enclosure. Allow four feet in front of the appliance for this purpose.
Leveling Procedures
Step 1
The leveling adjustment needs to be performed while the grill is at operating temperature. Remove the cook surface shroud and release sheet.
Step 2
To allow adjustment of the gap pins, loosen the two set screws located on the side of the front and rear gap slide.
To the Installer
Figure 2
2
Figure 3
Models QS12 & QS24
Step 3
Raise or lower both gap pins on the front gap slide until they are flush with the top edge of the gap slide. Repeat this step for the rear gap slide. Slide the gap slide to the right.
Figure 4
Figure 6
Step 6
Wearing proper protection, carefully attempt to raise the gap slide to evaluate which gap pin is in need of adjustment.
Step 4
For each cook surface requiring adjustment, place 4 gap blocks on the cook surface, approximately 2” (51 mm) in from each corner.
Figure 5
Step 5
Lower the cook surface assembly. Loosen and slowly move the T-handle to the left until the gap pins in the gap slides touch the cook surface, and tighten the T-handle.
Figure 7
With the gap slide raised, slowly turn the gap pin needing adjustment until it makes contact with the cook surface. Repeat these steps for both gap
slides.
Figure 8
Step 7
Raise the upper cook surface and remove the four gap blocks.
Models QS12 & QS24 To the Installer
3
Step 8
Lower the upper cook surface into the COOK position.
Figure 9
Step 10
If the unit rocks, split the adjustment for gap pins across the uneven corners, as shown in Figure 1 1.
Figure 11
Step 11
After adjusting, verify the unit for stability.
Step 9
Wearing proper protection, attempt to rock the cook surface assembly. Apply pressure on the locating pins at opposite corners to each other as shown in Figure
10.
Figure 10
Step 12
If all adjustments on the cook surface are correct, and no rocking occurs, tighten the two screws located on the side of the front and rear gap slides to lock all adjustments from moving.
It is highly recommended that the gap slides and the gap slide retainers be removed at least weekly for cleaning these parts and the cook surface shroud behind these parts. These parts are easily removed by removing the locating pins and holding both parts, because they are not attached together, and pulling them from the cook surface. Take the gap slides to the sink for cleaning. (Be sure to re-install the gap slides as they were removed, i.e., “F” front.) See Weekly Cleaning Procedures on page 28.
090401
To the Installer
4
Models QS12 & QS24
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation. This grill is designed to deliver “cook-to-order” menu items. The two-sided cooking method increases speed of service and assures safe product integrity.
The Taylor Grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment’s operation and cleaning, review these procedures for proper training and assurance that no misunderstandings exist.
In the event that you require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility,as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
050831
Models QS12 & QS24 To the Operator
5
Section 3 Safety
We at Taylor are deeply concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attachedto the grill to further point out safety precautions to the operator.
To Operate Safely:
3” (76 mm) from all combustible materials (0” to non--combustible materials). Failure to comply could result in a fire hazard.
Failure to comply may result in personal injury or equipment damage.
Grill clearance must be maintained at least
This grill must be placed on a level surface.
DO NOT operate the grill without reading this operator’s manual. This manual should be kept in a safe place for future reference.
This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.
S DO NOT operate the grill unless it is
properly grounded.
S DO NOT use the cord if it is frayed. S DO NOT attempt any repairs unless the
power supply to the grill has been disconnected.
S DO NOT operate the grill unless all service
panels are restrained with screws.
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Failure to follow these instructions may result in electrocution. Contact your local Taylor Distributor for authorized service.
DO NOT use a water jet to clean or rinse the grill. Failure to follow this instruction may result in the following:
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components.
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill.
S USE EXTREME CAUTION when cleaning
the grill.
Failure to follow these instructions may result in severe burns from high temperatures.
Taylor recommends Sizzler Grill Bun and Toaster Cleaner, a Kay Chemicalr product. Sizzler is an alkaline detergent and is not environmentally harmful. Take caution to protect eyes, lungs, and all parts of the body from potential harm. See the Kay Chemicalr MSDS for further details.
070116
Safety
6
Models QS12 & QS24
DO NOT slide the grill with the legs attached. Failure
to follow this instruction may damage the grill. DO NOT obstruct air intake and discharge openings:
4” (102 mm) minimum air space on the bottom and 3” (76 mm) at the rear of the unit. Failure to comply will affect grill performance and may cause component damage.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
Models QS12 & QS24 Safety
7
Section 4 Operator Parts Identification
QS12
1
2
4
3
ITEM DESCRIPTION PART NO.
1 STANDOFF-REAR 079288 2 STANDOFF-FRONT 079289 3 TRAY A. - GREASE X79940-SER
O N
O F F
Figure 12
ITEM DESCRIPTION PART NO.
4 COVER-TOP 079969
* CLEANER-SIZZLE 079896
*NOT SHOWN
071102
Operator Parts Identification
8
Models QS12 & QS24
QS24
2
4
1
ITEM DESCRIPTION PART NO.
1 TRAY A.--GREASE X79940--SER
2 COVER--TOP 079969
3 STANDOFF--FRONT 079289
ON
OFF
ON
OFF
Figure 13
3
ITEM DESCRIPTION PART NO.
4 STANDOFF--REAR 079288
* CLEANER--SIZZLE 079896
*NOT SHOWN
071102
Models QS12 & QS24 Operator Parts Identification
9
QS12 Accessories
1
3
4
9
S
I
Z
E
Z
L
10
7
2
8
5
6
11
12
13
20
071102
Operator Parts Identification
14
Figure 14
10
15
19
16
17
18
Models QS12 & QS24
QS12 Accessories -- Parts Identificatio n
ITEM DESCRIPTION PART NO.
1 SCRAPER A.-GROOVE X79246 2 SCRAPER A.-GROOVE X79668 3 SCRAPER-TEFLON WIPER 075887 4 SCRAPER-TROUGH 079726 5 BAR-RELEASE SHEET 079930 6 SHEET-SEAMED RELEASE 078804 7 SPRING-.438OD X .046 X 1.75 079704 8 STANDOFF-REAR 079288
9 BLOCK-GAGE PLATEN KIT 079912 10 CLEANER-SIZZLE 1 QT 545A 079895 11 BRUSH-.625 X 1.500 074166 12 STANDOFF-FRONT 079289
* CARD-CHECKOUT-GRILL GM 049990
* GUIDE-CHECK OUT-QS 051934
ITEM DESCRIPTION PART NO.
ITEMS 13-20 ARE INCLUDED IN X79689 KIT
13 SCREW-3/8-16X1/2 HEX HEAD 001081 14 WASHER-3/8 EXTERNAL 001087 15 SCREW-10-32X3/8SLTD 024298 16 BAR-STOP 079673 17 BAR-REAR-COVER SUPPORT 079855 18 GUARD A.-FRONT X79426-SP 19 SLEEVE-STOP BAR 079688 20 COVER A.-REAR X79674
*NOT SHOWN
Models QS12 & QS24 Operator Parts Identification
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