Caron 7000-75 User Manual

PO Box 715 Marietta, OH 45750

800-648-3042  740-373-6809 Fax 740-374-3760 www.caronproducts.com service@caronproducts.com

EXTRA LARGE CAPACITY

ENVIRONMENTAL CHAMBERS

OPERATIONS MANUAL

For Models

7000-50, 7001-50, 7000-75, 7001-75

Dear Valued Customer:

Thank you for purchasing CARON Products & Services equipment. We appreciate your business and look forward to being your preferred supplier of controlled environment equipment products in the future.

At CARON, we are committed to continuous quality improvement. Our goal is to supply our customers with highly reliable equipment at a fair price. In order to openly monitor our performance, we would appreciate your feedback on our products and services.

If you have questions, or any suggestions for improvement based on the installation or operation of the equipment you have purchased, please contact our service department at service@caronproducts.com or 740-373-6809.

Thanks again for your business!

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TABLE OF CONTENTS

Section 1 – Warranty .................................................................................... 5

Section 2 – Equipment Overview ................................................................. 8

Section 3 – Installation ............................................................................... 10

Unpacking Choosing a Location Preliminary Cleaning Installing the Port Stopper Installing the Shelves Leveling the Unit Connecting the Drain Line Connecting the Water Supply Connecting Electrical Power

Section 4 – Optional Accessory Installation ............................................. 14

Connecting Alarm Contacts (ALRM302) Installing the Heatless Dryer Package (DRYR301) Connecting Analog Outputs (OUTP301 / OUTP302) Installing Drain Water Pump (PUMP301) Installing the Side Mounted Recorders (RCDR320 / RCDR321 / RCDR322 / RCDR323)

Section 5 – Operation ................................................................................. 20

Using the Keypad Learning the Screen Saver Changing the Temperature Set-point Changing the Humidity Set-point

Section 6 – Optional Accessory Operation ............................................... 27

Operation of the Defrost System (DEFR303) Operation of the Heatless Dryer Package (DRYR301) Interior Electrical Outlet (OUTL303-2 / OUTL304-2) Operation of the Front 6” Mounted Recorders (RCDR316 / RCDR317) Operation of the Front 10” Mounted Recorders (RCDR318 / RCDR319) Operation of the 10” Side Mounted Recorders (RCDR320 / RCDR321) Operation of the 12” Side Mounted Recorders(RCDR322 / RCDR323)

Section 7 – Calibration ............................................................................... 39

Calibrating the Temperature

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Calibrating the Humidity Calibrating Optional Chart Recorders

Section 8 – Alarms ...................................................................................... 43

Alarm System Overview Snoozing the Speaker Muting the Speaker Changing Alarm Set-points

Section 9 – Alerts ........................................................................................ 49

Alert System Overview Maintenance

Section 10 – Info ......................................................................................... 52

Info System Overview

Section 11 – Advanced Features ............................................................... 53

Setting the time & day Locking the controls Factory menu & troubleshooting

Section 12 – Preventative Maintenance .................................................... 64

Section 13 – Specifications ........................................................................ 65

Section 14 – Electrical Schematics ........................................................... 67

Section 15 – Troubleshooting .................................................................... 68

Section 16 – Spare Replacement Parts ..................................................... 69

Appendix A – Declaration of Conformity .................................................. 71

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SECTION 1- WARRANTY INFORMATION

EQUIPMENT LIMITED WARRANTY

Please review this section before requesting warranty service. At CARON, one of our primary goals is to provide customers with high levels of personal service and top quality products, delivered on time, backed by technical service and supported for the life of the product.

Before contacting us for warranty service, please be aware that there are repairs that are not covered under warranty.

WARRANTY DEFINED

Caron Products & Services, Inc. (herein after CARON) hereby warrants that equipment manufactured by CARON is free from defects in materials and workmanship when the equipment is used under normal operating conditions in accordance with the instructions provided by CARON.

COVERED:

 Parts and labor for a period of one (1) year from date of shipment.  Any part found defective will be either repaired or replaced at CARON’s discretion, free of charge, by

CARON in Marietta, OH. Parts that are replaced will become the property of CARON.

 If CARON factory service personnel determine that the customer’s unit requires further service CARON

may, at its sole discretion, provide a service technician to correct the problem, or require the return of the equipment to the factory or authorized service depot.

 CARON will have the right to inspect the equipment and determine the repairs or replacement parts

necessary. The customer will be notified, within a reasonable time after inspection, of any costs incurred that are not covered by this warranty prior to initiation of any such repairs.

NOT COVERED:

 Calibration of control parameters.  Improper installation; including electrical service, gas and water supply tubing, gas supplies, room

ventilation, unit leveling, facility structural inadequacies or ambient conditions that are out of specification.

 Cost of express shipment of equipment or parts.  Any customer modifications of this equipment, or any repairs undertaken without the prior written consent

of CARON, will render this limited warranty void.

 CARON is not responsible for consequential, incidental or special damages; whether shipping damage or

damages that may occur during transfer to the customer’s point of use. When the equipment is signed for at the customer’s site, ownership is transferred to the customer. Any damage claims against the shipping company become the responsibility of the customer.

 Repairs necessary because of the equipment being used under other than normal operating conditions or

for other than its intended use.

 Repair due to the customer’s failure to follow normal maintenance instructions.  Parts considered consumable; including: light bulbs, filters, gases, etc.  Damage from use of improper water quality.  Damage from chemicals or cleaning agents detrimental to equipment materials.  Force Majeure or Acts of God.

This writing is a final and complete integration of the agreement between CARON and the customer. CARON makes no other warranties, express or implied, of merchantability, fitness for a particular purpose or otherwise, with respect to the goods sold under this agreement. This warranty cannot be altered unless CARON agrees to an alteration in writing and expressly stated herein shall be recognized to vary or modify this contract.

Ohio Law governs this warranty.

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EQUIPMENT INTERNATIONAL LIMITED WARRANTY

Before contacting your distributor for warranty service, please be aware that there are repairs that are not covered under warranty.

WARRANTY DEFINED

COVERED:

 Parts for a period of two (2) years from date of shipment.  Any part found defective will be either repaired or replaced at CARON’s or their authorized representative’s

discretion. Parts that are replaced will become the property of CARON.

 If CARON or their authorized representatives determine that the customer’s unit requires further service,

CARON or the representative may, at its sole discretion, provide a service technician to correct the problem, or require the return of the equipment to the an authorized service depot.

 CARON or their authorized representative will have the right to inspect the equipment and determine the repairs

or replacement parts necessary. The customer will be notified, within a reasonable time after inspection, of any costs incurred that are not covered by this warranty prior to initiation of any such repairs.

NOT COVERED:

 Calibration of control parameters.  Improper installation; including electrical service, gas and water supply tubing, gas supplies, room ventilation,

unit leveling, facility structural inadequacies or ambient conditions that are out of specification.

 Cost of express shipment of equipment or parts.  Any customer modifications of this equipment, or any repairs undertaken without the prior written consent of

CARON, will render this limited warranty void.

 CARON and their representative are not responsible for consequential, incidental or special damages; whether

shipping damage or damages that may occur during transfer to the customer’s point of use. When the equipment is signed for at the customer’s site, ownership is transferred to the customer. Any damage claims against the shipping company become the responsibility of the customer.

 Repairs necessary because of the equipment being used under other than normal operating conditions or for

other than its intended use.

Ohio Law governs this warranty.

Caron Products & Services, Inc.

PO Box 715 · Marietta, OH 45750

740-373-6809

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INTERNATIONAL SYMBOLS AND DEFINITIONS

Warning of hazardous area

Warning of dangerous electric voltage

Earth (ground) protective conductor

Local government may require proper disposal

Help

Information

Warning of hot surface

WARNINGS

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Note: Solid doors shown, glass doors optional

SECTION 2 – EQUIPMENT OVERVIEW

Left Side Access Port

Power Switch

7” Full Color HMI

Adjustable Sliding Shelf

Right Side Access Port

Temperature (& Humidity) Sensors behind panel

Replaceable air intake filter behind bezel (refrigerated models)

Door Handle

Illuminated CARON Logo

Congratulations! You have just purchased the latest technology in environmental chambers. Before using the equipment, familiarize yourself with key components of the product and thoroughly read this manual.

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SECTION 2 – EQUIPMENT OVERVIEW – CONTINUED

Setpoint Menu

Settings Menu

Actual Humidity

Actual Temperature

(Home Screen)

(Settings Screen)

Status Bar

Navigation Pane (indicates menu depth)

Current screen indicator

Submenu categories

Day / Time

Speaker

Lockout icon

Parameter Display Zones

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SECTION 3 – INSTALLATION

Model

Water Source Needed

Water Drain

7000

Yes

7001

*Yes

This product weighs in excess of 700 pounds. Ensure that sufficient resources are available to safely move the product.

Unpacking

Your new unit has been thoroughly packaged to avoid shipping damage. However, the unit should be fully inspected upon arrival before signing for receipt. If the package has visual damage, notes should be made on the freight bill and signed by the delivery company. In the event of concealed damage after the unit is uncrated, keep the carton and packaging material. Call the shipping company within 7 days of receipt, request inspection and retain a copy of the inspection report.

Caron provides full on-site installation services for all models. Our installation services guarantees the proper set-up and startup of all equipment. Please contact the Service Department at 740-373-6809 or service@caronproducts.com for details.

Choosing a Location

To ensure proper operation, the unit must be located on a firm level surface, capable of supporting approximately 1,000 pounds. The unit should be located in an 18°C – 25°C ambient area and where there is no direct airflow from heating and cooling ducts as well as out of direct sunlight. Allow four inches of clearance on all sides of the product to allow for connections and airflow.

* Depending on user set points, these units may not need a drain. Drains are recommended at temperatures below 15°C.

The unit requires a dedicated electrical connection. Power requirements vary depending upon the chamber model, see Connecting Electrical Power section.

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Choose a location where these facilities are, or can be made available. If a water

Each shelf is capable of supporting a uniformly distributed load of 50 pounds. The maximum chamber capacity (stationary) is: 500 pounds (2-door) and 750 pounds (3-door).

source or a drain is not available, contact CARON customer service and ask about our CRYS102 product line or click this web link for information on the product:

http://www.caronproducts.com/65

Preliminary Cleaning

Your new environmental chamber was thoroughly cleaned prior to leaving the factory. It is recommended however, to disinfect all interior surfaces with a general purpose laboratory cleaning agent prior to using the product. After cleaning, dry all interior components with a sterile cloth as necessary.

Installing the Port Stoppers

The unit has an access port built into each side of the cabinet. The ports are designed to allow customer access for equipment validation and for installation of other equipment inside the chamber. These ports should be sealed with the provided rubber stoppers to allow the chamber to function properly. Install the stoppers provided in the port on each side of the unit.

Installing the Shelves

Each new 7000-50 Series environmental chamber includes eight perforated stainless steel shelves. Each new 7000-75 Series environmental chamber includes twelve perforated stainless steel shelves. Each shelf requires two shelf channels for installation. The left and right shelf tracks are the same. Prior to installation, take time to consider what the size of the product being placed in the chamber will be and set the shelf spacing accordingly. Additional shelving can be purchased through CARON customer service if necessary. The chamber should be empty when being moved.

To install the shelf channels insert the rear tab on the shelf channel into the rear wall on the side wall of the chamber. Then insert the front tab into the front pilaster. Push the entire shelf channel towards the rear of the unit and snap it down into place.

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When using a pressurized water source, failure to connect the unit to a drain could result in facility flooding.

The drain line relies on gravity to remove water from the chamber. The drain line must remain below the chamber to drain properly. Kinks or elevations in the drain line above the cabinet drain will not allow the chamber to drain.

Do not have multiple loaded shelves out simultaneously or the chamber may tip.

Leveling the Unit

Place a level on the middle shelf of the incubator. Adjust the feet until the unit sits level left to right and front to back. Even if the unit is level without adjustment, the leveling feet should still be lowered to avoid the cabinet moving while opening and closing the outer door & prevent a flat spot from forming on the casters.

Connecting the Drain Line

The chamber drain connection is located in the bottom middle of the back of the chamber. A 1/2” tube fitting and tubing are supplied in the unit parts kit. Slide the tubing into the drain connection. Pull on the tubing after installation to make sure it is tight. Route the drain tubing to a local floor drain.

If a local floor drain is not available, a variety of accessories are available through CARON customer service. These accessories can also be viewed at

www.caronproducts.com.

For non-humidified chambers operated above 15°C, a drain is not needed. Install the 1/2” plug into the drain connection.

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Connect each chamber to a grounded circuit. Failure to do so could result in electrical shock.

Use only distilled or deionized water with a resistivity between 50K-CM and 1M-CM and a pH of greater than

6.5. Using water outside this range will void your warranty.

Do not use water that contains chloramines. Chloramines can damage internal rubber gaskets resulting in leaks.

Model #

Power Requirements

Plug Connection

-1

115V, 60Hz, 16A FLA

NEMA 5-20

-2

230V, 60Hz, 12A FLA

NEMA 6-15

-3

230V, 50Hz, 10A FLA

CEE 7/7

Connecting the Water Supply

To ensure proper operation, distilled or deionized water is required as a supply on units that have humidity control. If these water sources are not available contact CARON customer service.

A water inlet fitting on the back of the unit and ¼” black tubing are provided to connect the water supply to the chamber. Connect an appropriate water supply to the fitting. Incoming line pressure should be regulated to not exceed 80 psi.

If a Condensate Recirculator water recycling system was purchased as a water supply, refer to its user’s manual for proper installation of the water supply.

Connecting Electrical Power

The unit requires a dedicated electrical outlet. See table below for model specific power required and connection.

When the required electrical connection is available, plug the provided power cord into the unit and the electrical outlet.

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SECTION 4 – OPTIONAL ACCESSORY INSTALLATION

Terminal Connection

Unit off

Normal

Alarm

N/O to C

Closed

Open

Closed

N/C to C

Open

Connecting Alarm Contacts (ALRM302)

With the purchase of ALRM302, a set of terminals on the rear of the unit is provided to monitor temperature and humidity (model 7001) alarms.

With the alarm contacts, the terminals provided allow for a NO (normally open) output, a NC (normally closed) and COM (common) connection. In the event of an alarm condition or power failure, the NO contact will close, and the NC contact will open. Once the alarm is cleared, the contacts return to their normal conditions. Insert the appropriate wire into the terminal and tighten down the screw terminal on top of the connector.

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Incoming compressed air must be free of dirt, oil, moisture and filtered to 10 microns minimum.

Installing the Heatless Dryer Package (DRYR301)

Air Supply Inlet

Tower Clamps (optional)

Power Cord

Air Tube

Coalescent Filter With Drain

Pressure Regulator Dial

Pressure Regulator Knob

Flow Meter Adjustment

Mounting Brackets

Flow Meter Outlet

Dryer Panel

The Heatless Dryer Package extends the operational limits to a minimum humidity control point of 2% RH and improves the dehumidification rate by purging the chamber with dry air. Air flows through the Dryer Package only when dehumidification is required to maintain the humidity set point.

It uses compressed air at 90 to 100 psig to operate. Maximum airflow required is 480 SCFH (8 CFM). Of this 300 SCFH (5 CFM) is injected into the chamber as dry air and 180 SCFH (3 CFM) is exhausted into the room after being used to regenerate the desiccant. Particles of dirt or rust, as well as large amounts of condensed moisture or oil that may be in the compressed air line feeding the dryer must be removed from the air stream before it enters the dryer.

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Incoming compressed air must not exceed 100 psig.

Mounting Screws

Power Cord Connection

Tube Connection

CARON recommends installing a pressure gauge, filter, and shutoff prior to the dryer to monitor incoming air pressure. The air supply (either house air or other compressed air source) must be 90 to 100psig at the air supply inlet. An oil-less compressor may be used. A Sound Suppression Kit maybe used to reduce the dryer noise (contact CARON service for details).

1. Attach Dryer Package to exterior chamber with four mounting screws.

2. Connect dryer package power cord and 3/8” orange tubing into the dryer panel on the chamber

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3. Attach 3/8” orange tubing from the chamber to the flow meter outlet.

Dryer Inlet

Flow Meter Outlet

4. Connect compressed air to dryer package inlet fitting (1/4 NPT)

See Operations section of the manual for instructions on setting the pressure regulator and flow meter.

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Connecting Analog Outputs (OUTP301, OUTP302)

Parameter

Voltage

Current

Corresponding Value

Temperature

0 – 5 V

4-20 mA

0 – 100 °C

Humidity

0 – 5 V

4-20 mA

0 – 100 %rh

Analog Output Connections

With the purchase of OUTP301 or OUTP302, the controls are equipped with analog outputs. A set of terminals are provided on the back of the unit to connect to analog outputs.

Analog outputs as either milliamps (4-20mA) or voltage (0-5V) signal output that represents each of the displayed temperature (and humidity) values. These options can be used for connection to in-house data acquisition, recorder, or alarm system.

Connect shielded wires to the appropriate signal terminals: I(+) for current (mA) or V(+)

for voltage (DC). For both current and voltage outputs, COM(-) is common terminal.

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Installing Drain Water Pump (PUMP301)

In applications where a floor drain is not available and a CARON water recycling system is not being used, a drain pump can be purchased to pump any excess condensate from the chamber to a local sink or drain. The pump is located near the middle of the back of the chamber. Connect the supplied tubing from the pump to the sink / drain. The tubing may be run vertically into a ceiling but should not exceed 15 feet height.

Installing Side Mounted Recorders (RCDR320, RCDR321, RCDR322 & RCDR323)

The recorder will arrive packaged inside the chamber. Carefully remove the recorder from its packaging. Mount the recorder by using the pre-installed recorder bracket. There are three factory drilled holes located on the right side of chamber as you face the front of chamber. Using the factory supplied screws, screw the recorder to the side of the chamber.

There are two cables that come out of the recorder. One is to power the recorder; the other is the temperature and/or humidity signals coming from the chamber. With power to the equipment turned off, plug the two connectors into their mating connector at the top of the chamber. Turn power to the chamber back on.

Standard factory set up for chart speed is 7 day operation. Refer to the Chart Recorder’s User’s Manual provided with the recorder to change the chart speed settings for various chart speeds.

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SECTION 5 – OPERATION

Setpoint Menu

Settings Menu

Actual Humidity

Actual Temperature

Status Bar

Day / Time

Speaker

Lockout icon

Parameter Display Zones

With the chamber properly installed and the appropriate utilities connected, the power switch on the right side top wrap can be turned on. Within a few minutes, the temperature and humidity will begin to approach set-points. Here is an overview of the home screen.

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Using the Keypad

Escape

Parameter Description Header

Keypad Display

Range of variable

Negative sign

Enter

Clear

Decimal

This control system uses a numeric keypad to enter all parameter values. Similar to a calculator, this allows quick and precise entry of values. When any numeric value button is pressed, the keypad display will pop up over the current display.

The Parameter Description Header tells what parameter is being changed. The Keypad Display shows allowable values of the parameter being changed (initially) and displays the entered value (when a button is pressed).

The Escape “Esc” button aborts the entry and returns to the previous screen without changing the value. The Clear “Clr” button erases the value that you have entered. After you have entered the value that you want, pressing the Enter “Ent” button and the new value will take affect. This also closes the keypad window. Other keypad buttons include a decimal point button and negative button.

If an invalid numeric button is pressed such that it would create an entry above the parameter’s range, the entered number will not display. For example, if the temperature set point range is 5.0 to 70.0, pressing ‘8’ followed by an ‘0’, only the ‘8’ will display.

If an invalid entry is made with an entry below the range (such as a ‘4’ followed by the ‘Ent’ button), then the entry will clear and the range will be re-displayed.

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Learning the screen saver

To ensure long product life, the touchscreen display will automatically enter screen saver mode after 15 minutes. At this time, the screen will be completely blank (ie. black). The illuminated Caron logo (see Equipment Overview section) shows that the unit is powered on and functioning. To wake-up the touchscreen, simply press anywhere on the touchscreen and the main screen will display. If the unit has an alarm condition, the touchscreen will not go into screen saver mode. If an alarm condition occurs while in screen saver mode, the display will automatically wake up and display the alarm.

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