33/97Preliminary spare part catalogue - CB 2.8/80
07/98New tools - CB 2.8/80 and CB 4.8/160
06/99New spare part catalogue - CB, CFE and CFi lenses
15/99Service Manual completed - CB, CFE and CFi lenses
01/00New CD-ROM - Version 1.2
09/00New CD-ROM - Version 1.3
10/00Service Policy - C lenses
03/01Modified shutter parts
04/01New CD-ROM - Version 2.0
Revision 3January 2001
Carl Zeiss
Prefactory Note 00:0:01
CB/CFE/CFi Service Manual
This Service Manual comprises a spare parts catalogue, a tools catalogue, a repair instruction and a
lubrication plan. Determinant for the availability of spare parts is the latest state effective of the spares
price list, as may from time to time be established.
The basic lens for lists and descriptions is the Planar 2,8/80 CB. The lists and descriptions of the
remaining lenses are showing only the differences to the Planar 2,8/80 CB. That means: What you don’t
find in the chapter of one lens you will find in the Planar 2,8/80 CB chapter.
All repair descriptions deal with disassembly only. Assembling is therefore always carried out in the
reverse order. Exceptions are mentioned by the text.
Page numbering system
01:1:01
page number
subchapter: 1=spare part list
2=tools list
3=repair instruction
4=lubrication plan
chapter (ordinal number of a lens in the manual)
Figure numbering system
Fig. 01:1:01/1-1
reference number
figure number
page number
Ordering numbers
The spare parts and tools have 13-digit ordering numbers like ‘102165-0011-180’. There are two
exceptions: Some parts have a format like ‘VHAB Code No. 50377’ which you will find in the remark
column. Some parts have a format like ‘200 509’, then you will find ‘VHAB Spare Part No.’ in the
remark column.
Revisions and dates
To make sure, that your Service Manual is always up to date every page has a Revision counter and a
date field. On the next pages you will find the Index of Current Pages, that gives you an overview
over the complete Service Manual and informs you what to do in case of changes.
11-Front lens guardVHAB Code No. 51643
21102165-0011-180Engraved ring
31102165-0012-030Snap ring
4a1102212-8105-000Front lens elementreplace it by the same type (without groove)
4b1000000-1018-370Front lens elementreplace it by the same type (with groove)
51102212-0011-000Lens holding ring
61102212-0001-000Front lens
7a1102212-8106-000Rear lens elementreplace it by the same type (without groove)
7b1000000-1018-373Rear lens elementreplace it by the same type (with groove)
81102212-0006-000Rear lens
91102212-0016-000Lens holding ring
101-Rear lens guardVHAB Code No. 50377
01:1:01
Revision 0
January 1999
Planar 2,8/80 CB
6
01:1:02
5
3
2
4a/b
1
9
8
7a/b
10
Revision 0
4a
4b
marked
with
grooves
7a
7b
January 1999
Carl Zeiss
Planar 2,8/80 CB
Pos No. PcsSpare Part No.DescriptionRemark
14000000-0069-933Screw
21102211-1059-000Holding disk
31102212-1058-000Holding ring
41102211-1542-000Grip ring
51100349-1539 010Setting ring
61109950-0389-000Spring for setting notch
71+1109950-0623-000Ball
81109950-0390-000Notched ring
91102211-1177-000Clutch lev er
102000000-0098-765Screw
111102211-1057-000Clutch spring
121102211-1056-000Notch spring
131102211-1522-000Notch knob
141000000-1008-959Diaphragm clutch ring
01:1:03
Revision 0
January 1999
Planar 2,8/80 CB
1
01:1:04
14
13
7
12
10
11
10
9
8
7
6
5
4
3
2
Revision 0
January 1999
Carl Zeiss
Planar 2,8/80 CB
01:1:05
Pos No.PcsSpare Part No.DescriptionRemark
11102211-1054-000Stop down ring
23000000-0400-789Screw
31102212-1744-010Depth of field ring
4a1000000-1033-343Case + shutter mountreplace it by the same type (lens elements without grooves)
4b1000000-1033-344Case + shutter mountreplace it by the same type (lens elements with grooves)
Pos No. 4a/b has to be exchanged together with shutter mount
101102211-8675-000Flash contact, riveted
111102211-8553-000Stop down handle
122000000-0190-005Countersunk screw
131102211-1829-000Spring for stop down ring
Revision 0
January 1999
Planar 2,8/80 CB
01:1:06
5
4a/b
3
2
1
Revision 0
13
12
11
10
6
7
8
9
January 1999
Carl Zeiss
Planar 2,8/80 CB
01:1:07
Pos No. PcsSpare Part No.DescriptionRemark
11102212-8602-000Shutter unit
21102211-1037-000Intermediate stop down ring
3a1000000-1033-343Shutter mount + casereplace it by the same type (lens elements without grooves)
3b1000000-1033-344Shutter mount + casereplace it by the same type (lens elements with grooves)
Pos No. 3a/b has to be exchanged together with case
43000000-0096-457Screw
52000000-0088-598Screw
62102211-1068-000Stop ring
71102211-1067-000Intermediate telescope shaft
81102211-1910-000Bracket
91109950-0334-000Pinion for cocking shaft
101102211-1062-000Cam
Revision 0
January 1999
Planar 2,8/80 CB
01:1:08
4
3a/b
2
6
1
9
10
5
8
6
7
Revision 0
January 1999
Carl Zeiss
Planar 2,8/80 CB
Pos No. PcsSpare Part No.DescriptionRemark
11102211-1026-010Focusing ring
25000000-0069-908Screw
31102211-1036-000Focusing grip ring
41109950-0327-000Clamp ring
55000000-0088-598Screw
61102211-8574-000Focusing mount
71102211-1020-000Bearing
81109950-0320-000Guide bar
96+4000000-0088-598Screw
101000000-1008-958Bayonet plate
111109950-0344-000Guide bar
121102211-1072-000Light tunnel
131102212-8900-000Contact dummy
141109950-0341-000Holding plate
151000000-1008-957Telescope shaft
161109950-0342-000Latch
171109950-0114-000Latch spring
181000000-0093-536Screw
191109950-0343-000Latch bearing screw
01:1:09
Revision 0
May 1999
Planar 2,8/80 CB
2
1
01:1:10
12
5
11
10
9
8
7
6
5
4
3
13
14
15
18
19
16
17
Revision 0
January 1999
Carl Zeiss
Planar 2,8/80 CB
01:1:11
Pos No. PcsSpare Part No.DescriptionRemark
11109950-0611-000 Securing ring
21109950-0702-000 Cam ring
31109950-0703-000 Cocking ring
41109950-0370-000 Cocking ring spring
51109950-0619-000 Speed lever spring
61109950-0617-000 Speed lever screw
7a1109950-0614-000 Speed leverSelection stage III, 2 notches
7b1109950-0615-000Speed leverSelection stage II, 1 notch
7c1109950-0616-000Speed leverSelection stage without notch
81000000-1026-076Cocking gear
91102211-1515-000 Drive spring 1see repair instructions
101109950-0369-000Drive
112109950-0007-000Screw
121109950-0624-000Bridge
131109950-0368-000Drive spring 2
141109950-0363-000Spring for blade opening ring
151109950-0037-000Closing spring
161109950-0064-XXX Cocking shaft16 selection stages (XXX=000...160, see repair instructions)
17a1000000-1008-960 Spring for intermediate cocking gearreplace it together with Pos. 18a (old version)
17b1000000-1109-777Spring for intermediate cocking gearreplace it together with Pos. 18b (new version)
18a1109950-0371-000 Intermediate cocking gearreplace it together with Pos. 17a (old version)
18b1000000-1109-776Intermediate cocking gearreplace it together with Pos. 17b (new version)
191109950-0707-000Retard gear train
201000000-0093-536Screw
211109950-0004-000Countersunk screw
222109950-0013-000Cylinder head rivet
231109950-0734-000Flash contact spring
Revision 1
December 2000
Planar 2,8/80 CB
2
1
01:1:12
15
14
13
12
11
10
9
8
7a/b/c
6
5
4
3
18 a/b
19
20
17 a/b
16
Revision 1
21
22
23
December 2000
Carl Zeiss
Planar 2,8/80 CB
Pos No. PcsSpare Part No.DescriptionRemark
11109950-0362-000Blade opening ring
21109950-0365-000Blade
33109950-0361-000Blade
41109950-0604-000Tap screw
53109950-0032-000Countersunk screw
111109950-0358-000Base plate
121109950-0705-000Blade ring
131109950-0704-000Mount tube
141109950-0042-000Stop plate
151000000-0069-975Screw
163000000-0093-538Screw
171109950-0364-000Blade
01:1:13
Revision 0
January 1999
Planar 2,8/80 CB
01:1:14
9
8
7
6
5
4
3
2
1
17
10
11
16
12
13
14
15
Revision 0January 1999
Carl Zeiss
Planar 2,8/80 CB
Pos No. PcsSpare Part No.DescriptionRemark
11109950-0353-000Fixing screw
21109950-0649-000Collar screw
31109950-0350-000Diaphragm lever
41109950-0352-000Diaphram lever screw
51102211-1108-000Diaphragm ring
61109950-0355-000Securing ring
71102211-8548-000Control ring
81109950-0833-000Opening lever spring
91102211-8528-000Securing ring 2
101102211-1766-000Override pawl spring
111000000-1026-108Diaphragm spring
121109950-0366-000Locking lever spring
131102211-1150-000Locking pawl
142000000-0190-005Countersunk screw
concentricity
21V-2223-Standard gauge
31000000-1033-9161450/8 493 916 and
109950-0712-000
41109950-0716-0001450/8 385 614Grooved ring wrench for X-contact
51109950-0723-0001450/8 386 818Cocking button
61109950-0724-0001450/8 386 821Cocking and release key
71109950-0722-0001450/8 386 806Cocking and release key
81109950-0718-0001450/8 385 638Control pawl and retard gear train bending toolonly for CFE and CFi lenses
91109950-0715-0001450/8 385 602Locking lever adjuster
101109950-0719-0001450/8 385 641Control lever latch bending toolonly for CFE and CFi lenses
111109950-0713-0001450/8 385 588Diaphragm setting key
121109950-0750-0001450/8 416 115Auxiliary cam
131109950-0688-0001450/8 387 176Centering pin
141109950-0721-0001450/8 386 795Auxiliary ringfor repair with open shutter
151109950-0725-0001450/8 386 833Retard lever pin bending toolfor adjustment of 1/15s
161109950-0726-0001450/8 386 845Retard lever pin bending toolfor adjustment of 1/500s
171102165-0000-901-Wrench for engraved ring
181102212-8105-901-Wrench for front element
191102212-8106-901-Wrench for rear element
Diaphragm setting gauge with gauge pivot
01:2:01
Revision 0
May 1999
Carl Zeiss
General
Repair Instruction 01:3:01
Fig. 01:3:01/1
General instructions for repair works
It is recommended to do a receipt inspection before starting repair works. Additional faults could
be recognized and the appearance of the faults could give hints to consequential damages. After
any repair work a final inspection has to be done.
General instructions for repair works on the barrel
Only screws with securing adhesive are mentioned in the text. All other screws are screwed in
without securing adhesive.
The flash contact must be free of lubricant.
The shutter blades and the diaphragm blades and their bearing points must be free of
lubricant.
Lubrication of shutter parts only according to ”Lubrication Plan”.
It is recommended to change the drive spring 1 (Spare Part No. 102211-1515-000) doing repair
works on the shutter unit. Please see repair instructions ”Exchange of drive spring 1”.
For works at the printed circuit boards of the CFE lenses: to avoid damages of the IC’s from
electostatic discharge observe the general instructions for ESD prevention.
Check of shutter speed.
Cock the shutter, actuate stop-down handle, rotate smoothly the diaphragm ring and check at
the same time whether the diaphragm blades open easily, consistently and fully.
Close the diaphragm; diaphragm blades should move consistently and jerk-free.
Release stop-down handle; diaphragm blades should open fully.
Check flash contact.
After repair works check dimensions related to lens bayonet flange, planartrueness and
concentricity (Tool No. V-2180).
Check functions with standard gauge (Tool No. V-2223). See instructions for standard gauge.
Check lens adjustment with collimator.
For maximum optical performance MTF equipment is recommended to use.
Revision 0July 1999
Carl Zeiss
Repair Instruction 01:3:02
General
Check of planartrueness, concentricity, and flange focal length
Use a suction lifter for removing of lens elements. The surface of the lens elements has to be
cleaned before mounting.
The following tools are necessary for dismounting and mounting of lens elements:
Front lens element / Front lensTool No.
• Unscrew engraved ring102165-0000-901
(snap ring is snapped in from the rear)
• Unscrew front lens element102212-8105-901
• Unscrew lens holding ring
• Remove front lens
• Assembly is carried out in the reverse sequence analogously.
Rear lens element / Rear lensTool No.
• Unscrew rear lens element
• Unscrew lens holding ring102212-8106-901
• Remove rear lens
• Assembly is carried out in the reverse sequence analogously.
Revision 0July 1999
Carl Zeiss
Repair Instruction 01:3:05
General
Removal of shutter unit
• Remove lens elements.
• Release shutter.
• Unscrew 4 screws of holding disk (from the front).
• Remove holding disk.
• Remove setting ring (mind the ball and spring of the notch).
• Remove diaphragm clutch ring and notched ring.
• Unscrew stop down handle.
• Remove spring and stop down ring.
• Unscrew 3 screws (01:3:05/1-1) of depth of field ring and one for grounding of flash contact
(01:3:05/1-2), and remove depth of field ring.
• Unscrew one countersunk screw (01:3:05/1-3), one cylinder head screw (01:3:05/4) and remove
case.
• Unscrew 3 screws from the back (at the shining surface).
• Remove shutter unit from the front.
• Assembly is carried out in the reverse sequence analogously (mind the ball in the setting ring).
Fig. 01:3:05/1
1
2
3
1
4
1
Revision 0July 1999
Carl Zeiss
Repair Instruction 01:3:06
General
Recommendation: Mark position of cocking shaft before disassembly of cocking ring (otherwise
index will be disoriented by ±1 tooth).
1
Fig. 01:3:06/1
2
3
6
7
4
5
Test planartrueness and concentricity after fixing of case.
1 Borehole
2 Intermediate cocking gear
3 Cocking shaft
4 Mark
5 Index
6 Spring for intermediate cocking gear
7 Spring suspension rivet
Removal of flash socket
• Snap out flash housing from the inside of depth of field ring with a wide screw driver.
• Unscrew nut with special tool (Tool No. 109950-0716-000, Former Tool No. 1450/8 385 614).
For assembly, the nut has to be secured.
Removal of bayonet plate and focusing ring
• Release shutter.
• Snap out light tunnel.
• Unscrew 5 screws (mind the different length of 2 and 3).
• Remove focusing assembly by drawing it over the stop of the telescope shaft.
• Remove grip ring.
• Loosen 5 clamp screws around the focusing ring.
• Remove focusing ring.
Revision 0July 1999
Carl Zeiss
Repair Instruction 01:3:07
General
Exchange of telescope shaft:
• Clinch the screw (01:3:07/1-1) from the outside after assembly.
1
Fig. 01:3:07/1
• Screw in (for example after cleaning) of focusing mount is possible in any thread (For focal
lengths 40, 50, 60, 80).
• Assembly is carried out in the reverse sequence analogously.
• Push the bayonet plate over the bearing and fix the screws under axial pressure. Mind the order.
1
3
6
Fig. 01:3:07/2
• Slip the focusing ring over the threaded ring and turn it clockwise until the stop.
• Fix the clamp screws and mind the order (see section ”Adjustment of the focusing ring“).
5
2
4
Revision 0July 1999
Carl Zeiss
Repair Instruction 01:3:08
General
• Screw focusing assembly onto the case (all 5 screws have to be secured). Mind the right position
of the notch of the telescope shaft.
Fig. 01:3:08/1
• Insert the telescope shaft and push it over the stop.
Dismounting of Case
• See ”Disassembly of shutter unit”.
• See ”Removal of bayonet plate and focusing ring”.
• For assembly mind the position of the cam and the pinion. Turn the cam until the inner face of
the pinion is in parallel to the outside and the face of the cam is at an angle of 40° towards the
center line.
°
0
4
//
Fig. 01:3:08/2
Adjustment of the focusing ring
• Remove the focusing grip ring.
• Set the focusing ring at ¥.
• Loosen 5 clamp screws.
• Turn away focusing ring by approx. 45° from the stop and secure by one clamp screw..
Revision 0July 1999
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