Cardinal APS Setup And Operation Manual

APS
ENTERPRISE SCALE
Setup and Operation Manual
CARDINAL SCALE MFG. CO. 8527-0544-2M Rev B 07/14 www.detectoscale.com
Technical Support: Ph: 866-254-8261 techsupport@cardet.com
PO BOX 151 WEBB CITY, MO 64870
PH (417) 673-4631  FAX (417) 673-5001
8527-0544-2M Rev B APS Enterprise Scale I
8527-0544-2M Rev B APS Enterprise Scale II
TABLE OF CONTENTS
INTRODUCTION .................................................................................................... Page 1
SPECIFICATIONS ................................................................................................. Page 1
Options .............................................................................................................. Page 1
INSTALLATION ...................................................................................................... Page 2
Unpacking (APS10, APS160, APS15 and APS30) ............................................ Page 2
Unpacking and Setup (APS70 and APS150) ..................................................... Page 2
Level Adjustment ........................................................................................... Page 2
Unpacking and Setup (APS250) ........................................................................ Page 3
Level Adjustment ........................................................................................... Page 3
Electrical Power ................................................................................................. Page 4
Electrical Noise .................................................................................................. Page 4
Transient Suppression ....................................................................................... Page 4
Interconnections ................................................................................................ Page 4
Data Cable Installation ....................................................................................... Page 5
Scale Display/Serial Port 1 ............................................................................ Page 5
Remote Display/Serial Port 2 ........................................................................ Page 5
POS/Serial Port 3 .......................................................................................... Page 5
Serial Data Cable, 8527-0545-0A .................................................................. Page 5
USB Cable Installation ................................................................................... Page 5
Power Adapter ............................................................................................... Page 5
KEYPAD FUNCTIONS ........................................................................................... Page 6
ANNUNCIATORS .................................................................................................. Page 6
SETUP AND CONFIGURATION ........................................................................... Page 7
To Enter Setup ................................................................................................... Page 7
type (Scale Type) ........................................................................................
Uns (Motion Range) ......................................................................................
Filter (Adjustable Digital Filtering) ............................................................
Calib (Calibration) ......................................................................................
Port1 (Serial Port 1) ....................................................................................
Port2 (Serial Port 2) ....................................................................................
Port3 (Serial Port 3) ....................................................................................
USB (USB Port) .............................................................................................
HirES (High Resolution Weight Mode) ........................................................
ERROR AND STATUS DISPLAYS ........................................................................ Page 10
REMOTE DISPLAY ................................................................................................ Page 11
PARTS IDENTIFICATION ...................................................................................... Page 12
(APS10, APS160, APS15, APS30, APS70 and APS150) ................................. Page 12
(APS250) ........................................................................................................... Page 16
(APSRD – APS REMOTE DISPLAY) ................................................................ Page 20
Page 7 Page 7 Page 8 Page 8 Page 9 Page 9 Page 9 Page 9 Page 10
8527-0544-2M Rev B APS Enterprise Scale I
FCC COMPLIANCE STATEMENT
This equipment generates uses, can radiate radio frequency, and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference.
You may find the booklet “How to Identify and Resolve Radio TV Interference Problems” prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C. 20402, stock No. 001-000-00315-4.
COPYRIGHT
All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein.
DISCLAIMER
While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason, the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.
PROPER DISPOSAL
When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC. Within North America, the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment.
It is everyone’s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health. Please do your part by making certain that this device is properly disposed of. The symbol shown to the right indicates that this device must not be disposed of in unsorted municipal waste programs.
SERIAL NUMBER ____________________ DATE OF PURCHASE ________________ PURCHASED FROM _________________ ___________________________________ ___________________________________ ___________________________________
RETAIN THIS INFORMATION FOR FUTURE USE
Before using this scale, read this manual and pay special attention to all "NOTIFICATION" symbols:
IMPORTANT ELECTRICAL WARNING
PRECAUTIONS
8527-0544-2M Rev B APS Enterprise Scale II
INTRODUCTION
Thank you for selecting and purchasing the Detecto APS Enterprise Scale. It was built with Detecto quality and reliability at our factory in Webb City, Missouri and incorporates the latest in digital technology and innovative features for the weighing industry.
This manual is provided to guide you through installation, setup/calibration and operation of the Detecto APS Enterprise Scale. Please read it thoroughly before attempting to install the scale and keep it handy for future reference.
SPECIFICATIONS
Model Platform Size Capacity Increments Divisions Load Cell
APS10
APS160
APS15
APS30
APS70
APS150
APS250
Power Requirements: 100 to 240 VAC 50/60Hz 12 VDC 1A wall plug-in UL/CSA listed
Operating Environment: Temperature Range: 14º to 104º F (-10º to +40º C) Display: Five digit, seven segment, 0.875 inch (22 mm) high LCD
6 in x 10 in
15 cm x 25 cm
10 in x 10 in
25 cm x 25 cm
10 in x 10 in
25 cm x 25 cm
12 in x 14 in
31 cm x 36 cm
12 in x 14 in
31 cm x 36 cm
12 in x 14 in
31 cm x 36 cm
18 in x 18 in
46 cm x 46 cm
30 lb 0.01 lb 3000
15 kg 0.005 kg 3000
160 oz 0.1 oz 1600 TSP-10kg
15 lb 0.01 lb 1500
7.5 kg 0.005 kg 1500 30 lb 0.01 lb 3000
15 kg 0.005 kg 3000
70 lb 0.02 lb 3500
31 kg 0.01 kg 3500
150 lb 0.05 lb 3000
60 kg 0.02 kg 3000
250 lb 0.1 lb 2500
125 kg 0.05 kg 2500
AC power adapter (Cardinal part number 6800-1045)
TSP-15kg
TSP-10kg
TSP-15kg
TSP-30kg
TSP-100kg
TSP-100kg
Interfaces: 2 RS-232 serial, 1 USB-B, 1 OPOS compatible serial, most POS
Options
Model APSWIFI – WiFi Model APSRD – Remote Display w/6ft. cable  Model APSBLU – Bluetooth Model BT1214 / BT1818 – Ball Top Transfer
Certifications
This equipment is certified to comply with the requirements for a Class III device by the National Conference on Weights and Measurements (Certificate Number: 14-057).
system protocols included (Cardinal Scale/SMA, Avery Berkel, NCI/Worldship, Mettler PS, Mettler SICS)
8527-0544-2M Rev B APS Enterprise Scale 1
INSTALLATION
Unpacking (APS10, APS160, APS15 and APS30)
Remove the scale from the shipping carton. Remove all packing material and then examine the scale to make certain there is no shipping damage. Should damage be discovered contact the shipping company as soon as possible. The packing material and shipping carton should be retained for possible examination by the shipping company.
Determine where the scale is to be located. It should be a smooth surface capable of supporting both the scale and any load to be placed on the scale. It should not be in direct sunlight nor should it be subject to air flow from heating/cooling vents, fans or similar devices. Plug-in the 12VDC adapter to use scale. Refer to Electrical Power section of this manual for more instruction. The scale is now ready for use.
Unpacking and Setup (APS70 and APS150)
1. Remove the scale display, hardware pack, power supply, scale cover and scale base assembly from the shipping carton. Remove all packing material and then examine the scale to make certain there is no shipping damage. Should damage be discovered contact the shipping company as soon as possible. The packing material and shipping carton should be retained for possible examination by the shipping company.
2. Remove the four leveling feet from the hardware pack and install in each corner of the bottom of the scale base. NOTE: Leveling feet must be in place to operate the scale.
3. To mount the display on the scale base, use the two included mounting screws in the hardware pack. Insert the screws through the two holes in the scale display bracket and attach the bracket to the scale base. Route the cable into the scale and plug into scale display port (see interconnection section for port location and more information).
4. Determine where the scale is to be located. It should be a smooth surface capable of supporting both the scale and any load to be placed on the scale. It should not be in direct sunlight nor should it be subject to air flow from heating/cooling vents, fans or similar devices.
5. Plug-in 12VDC adapter to use scale. Refer to Electrical Power section of this manual for more instruction.
6. The scale is now ready for use.
Level Adjustment
Place the scale in the chosen location and remove the stainless steel platform. The platform can be removed by lifting upward on it removing it from the weighbridge. Locate the small level indicator on the scale base to the right of the display and check to make certain that the scale is level.
NOT LEVEL LEVEL
Bubble is not Bubble is
If the level indicator does not show a level indication, the mounting feet should be adjusted to obtain a level condition. To adjust a mounting foot, first loosen the lock nut then turn the mounting foot in the required direction to raise or lower that corner of the scale. Once a level condition has been achieved, secure the mounting foot settings by tightening each of the lock nuts. Replace the platform on the weighbridge.
within circle within circle
LOCK NUT
MOUNTING FOOT
8527-0544-2M Rev B APS Enterprise Scale 2
INSTALLATION, CONT.
Unpacking and Setup (APS250)
1. Remove the scale display, hardware pack, power supply, scale cover and scale base assembly from the shipping carton. Remove all packing material and then examine the scale to make certain there is no shipping damage. Should damage be discovered contact the shipping company as soon as possible. The packing material and shipping carton should be retained for possible examination by the shipping company.
2. Remove the four leveling feet from the hardware pack and install in each corner of the bottom of the scale base. NOTE: Leveling feet must be in place to operate the scale.
LOCK NUT
MOUNTING FOOT
3. To mount the display on the scale base, use the two included mounting screws in the hardware pack. Insert the screws through the two holes in the scale display bracket and attach the bracket to the scale base. Route the cable into the scale and plug into scale display port (see interconnection section for port location and more information).
4. Determine where the scale is to be located. It should be a smooth surface capable of supporting both the scale and any load to be placed on the scale. It should not be in direct sunlight nor should it be subject to air flow from heating/cooling vents, fans or similar devices.
5. Plug-in 12VDC adapter to use scale. Refer to Electrical Power section of this manual for more instruction.
6. The scale is now ready for use.
Level Adjustment
Place the scale in the chosen location and remove the stainless steel platform. The platform can be removed by lifting upward on it removing it from the weighbridge. Locate the small level indicator on the scale base to the right of the display and check to make certain that the scale is level.
NOT LEVEL LEVEL
Bubble is not Bubble is
If the level indicator does not show a level indication, the mounting feet should be adjusted to obtain a level condition. To adjust a mounting foot, first loosen the lock nut (located under the scale base) and then turn the mounting foot in the required direction to raise or lower that corner of the scale. Once a level condition has been achieved, secure the mounting foot settings by tightening each of the lock nuts. Replace the platform on the weighbridge.
within circle within circle
8527-0544-2M Rev B APS Enterprise Scale 3
INSTALLATION, CONT.
Electrical Power
The APS Enterprise scale has been designed to operate from a 100 to 240 VAC 50/60Hz 12 VDC 1A wall plug-in UL/CSA listed AC power adapter. Note that a special order is not required for operation at 230 VAC.
On installations requiring 230 VAC power, it is the responsibility of the customer to have a qualified electrician install the proper power adapter plug that conforms to national electrical codes and local codes and ordinances.
Electrical Noise Interference
To prevent electrical noise interference, make certain all other wall outlets for use with air conditioning and heating equipment, lighting or other equipment with heavily inductive loads, such as welders, motors and solenoids are on circuits separate from the scale. Many of these disturbances originate within the building itself and can seriously affect the operation of the scale. These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the scale. Examples of available alternatives include isolation transformers, power regulators, uninterruptible power supplies, or simple line filters.
Transient Suppression
The following recommendations will help to reduce transients: Do not run signal cables from the scale along side or parallel to wiring carrying AC power.
If unavoidable, position the signal cables a minimum of 24" away from all AC wiring.
Always use arc suppressors across all AC power relay contacts (see recommendations at
http://www.paktron.com/pdf/Quencharch_QRL.pdf
).
Interconnections
All input, output and power connections to the APS Enterprise scale are made internally to the main board inside the scale. Connections for the scale display, remote display and OPOS compatible serial device are made using RJ11 snap-in modular connectors. The USB port is a device (or upstream) port using an industry standard “B” connector. The 12VDC 1A wall plug­in UL/CSA listed AC power adapter is connected using a power jack.
POS
SERIAL
PORT 3
REMOTE DISPLAY
SERIAL PORT 2
8527-0544-2M Rev B APS Enterprise Scale 4
PCB COVER
12VDC USB
SCALE
DISPLAY
SERIAL PORT 1
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