Cardinal 225 User Manual

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225

WEIGHT INDICATOR

INSTALLATION and TECHNICAL MANUAL

8200-M538-O1 Rev A PO BOX 151 y WEBB CITY, MO 64870 Printed in USA 07/08 PH (417) 673-4631 y FAX (417) 673-5001 www.cardinalscale.com

8200-M538-O1 y 225 Installation

Technical Support: Ph: 866-254-8261 y techsupport@cardet.com

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8200-M538-O1 y 225 Installation

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TABLE OF CONTENTS

INTRODUCTION Page 1 SPECIFICATIONS Page 2 FEATURES Page 3

Standard Page 3 Optional Page 3

PRECAUTIONS Page 5

Static Electricity Page 5

SITE PREPARATION Page 6

Environmental Page 6 Electrical power Page 7 Transient Suppression Page 7

INSTALLATION Page 8

Mounting the 225 Page 8 Load Cell Cable Connection with RFI Suppression Page 9 Load Cell Cable Connection UwithoutU RFI Suppression Page 12 Load Cell Connections with Over 30 Feet of Cable Page 12 Serial I/O Cable Installation Page 13 Optically Isolated Remote Inputs Page 14 AC Input Relay Board(s) Page 14 Preset Weight Comparator/Checkweigher Logic Level Output Page 16 AC Output Relay Board(s) Page 16 Re-Installing the Rear Panel Page 18 Main PC Board I/O Functions Table Page 19 Relay Box Cable Wire Number to Relay Number Table Page 19

MAIN PC BOARD Page 20

Jumpers Page 21 KEYPAD FUNCTIONS Page 22 ANNUNCIATORS Page 29 TIME, DATE AND CONSECUTIVE NUMBER Page 31 DISPLAY CONTRAST ADJUSTMENT Page 32 CALIBRATION AND SETUP Page 33

Security Seals Page 33

ENTER CALIBRATION AND SETUP Page 35

SETUP MENU #1 Page 35 SETUP MENU #2 Page 40

SERIAL INPUT/OUTPUT SETUP Page 40 DIO SETUP (PWC Status) Page 48 PRINT TABS SETUP Page 49 SETUP SCALE Page 55

Filter Setting Recommendations Page 59

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TABLE OF CONTENTS, CONT.

CALIBRATE Page 62

CALIBRATION METHODS Page 64 CALIBRATION MODES Page 64

Calibration Parameters Page 69 Calibration “C” Numbers Page 70

SETUP MENU #3 Page 72

ACCUMULATORS Page 72 BACK LIGHT Page 72

PASSWORD Page 73 VIEW AUDIT TRAIL COUNTERS Page 75 ID STORAGE SETUP (Mode of Operation = 1) Page 76 PRESET WEIGHT COMPARATORS SETUP (Mode of Operation = 3) Page 78 ELECTRONIC TALLEY ROLL (ETR) FILE Page 80 COUNT OPERATION Page 81 ID STORAGE OPERATION Page 82 PRESET WEIGHT COMPARATORS OPERATION Page 90 ACCUMULATORS Page 92 CONTINUOUS OUTPUT FORMATS Page 95 ASCII COMMANDS Page 100 INFRARED (IR) DATA PORT Page 102 TROUBLESHOOTING Page 103

Error Codes Page 103 Before You Call Service Page 106

TEST MODE AND ERASING MEMORY Page 107

SERIAL NUMBER _____________________ DATE OF PURCHASE _________________ PURCHASED FROM __________________ ____________________________________ ____________________________________ ____________________________________

RETAIN THIS INFORMATION FOR FUTURE USE

PRECAUTIONS

Before using this instrument, read this manual and pay special attention to all "WARNING" symbols:

IMPORTANT

8200-M538-O1 y 225 Installation

ELECTRICAL WARNING

STATIC SENSIT

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INTRODUCTION

Thank you for selecting and purchasing the Cardinal Model 225 Weight Indicator. The Model 225 indicator was built with quality and reliability at our factory in Webb City, Missouri and incorporates the latest in digital technology and innovative features for the weighing industry. Configuration and upgrades can easily be performed in the field, while still maintaining the rigid control the most demanding installations require. This flexibility insures the Model 225 will be able to meet your weight indicating needs for years to come.

The purpose of this manual is to provide you with a guide through installation, setup and calibration of your new Model 225 Weight Indicator. Please read it thoroughly before attempting to install your indicator and keep it handy for future reference.

FCC COMPLIANCE STATEMENT

WARNING! This equipment generates uses and can radiate radio frequency and if not

installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference.

You may find the booklet “How to Identify and Resolve Radio TV Interference Problems” prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C.

20402. Order stock no. 001-000-00315-4.

PROPER DISPOSAL

When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC. Within North America, the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment.

It is everyone’s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health. Please do your part by making certain that this device is properly disposed of. The symbol shown to the right indicates that this device must not be disposed of in unsorted municipal waste programs.

All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.

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SPECIFI CATIONS

Power Requirements: 90 to 264 VAC (50/60 Hz) at 0.4A Enclosure Type: NEMA 4X/IP66 Stainless Steel Enclosure Size: 10 7/8"W x 8 3/16"H x 3 1/8"D (276mm W x 208mm H x 79mm D) Weight: 9.2lbs (Size and Weight DOES NOT include Gimbal) Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC)

Humidity: 90% non-condensing (maximum) Display: 240 x 64 (5” x 1.33”) Graphics LCD w/ LED Backlight Transducer Excitation: 12 VDC Signal Input Range: 1.0 mV min. to 40 mV max. (with dead load boost) Scales 1 ea Standard, 3 ea with optional 225-DS Dual Scale Input Board Number of Load Cells: 14 each, 350 OHM minimum resistance Load Cell Cable Length: 1500 feet maximum with sense lines.

30 feet maximum without sense lines

Consult factory for

other requirements

Division Value: 1, 2, or 5 x 10, 1, 0.1, 0.01, 0.001 and 0.0001 commercial

0 to 99, non-commercial Sensitivity:

NON-COMMERCIAL NTEP CANADA OIML

Scale Divisions:

NON-COMMERCIAL NTEP CANADA OIML

0.15 uV/e

0.3uV/e (Class III/IIIL)

0.3uV/e (Class III/IIIHD)

0.7 uV/e (Class III)

100 to 240,000

100 to 10,000 (Class III/IIIL)

100 to 10,000 (Class III/IIIHD)

100 to 10,000 (Class III) Internal Resolution: 1 part in 16,777,216 Tare Capacity: Six Digits (999,999) Sample Rate: 1 to 100 samples per second, selectable Auto Zero Range: 0.5 or 1 through 9 divisions Weighing Units: Tons, Pounds, Ounces, Tonnes ”Metric Tons”, Kilograms, Grams, Keypad: Membrane type with 60 color-coded keys Standard I/O: U4ea Serial I/O Ports configured as:

3 ea bi-directional RS-232 ports or 3ea 20mA output-only ports

1 ea bi-directional 20mA/IR port

1 ea output only RS-232/20mA port

8 ea Remote Isolated Inputs

16 ea Remote Isolated Outputs

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FEATURES

Standard

¾ Time and Date with selectable 12 or 24 hour operation ¾ 200 ID Storage with an additional 100 temporary ID’s ¾ Count Feature with accumulator ¾ Adjustable Filtering ¾ Multi-Point Calibration and High-Resolution Mode ¾ Selectable Key Disable ¾ Gross, Tare and Net Conversion ¾ Multi-Interval (Dual Range) Feature ¾ Gross, Net, 32 ID, 8 Bin and Piece Count Accumulators ¾ Push Button and Keypad Tare Function ¾ 8 Preset Weight Comparators ¾ Checkweigher (3 or 5 Zone, Setup Selectable) ¾ Digital Fill Control (1 or 2 Speed with Static or Dynamic Trim) ¾ Batcher (1 Speed, 7 Ingredient or 2 Speed, 3 Ingredient with Static or Dynamic Trim) ¾ 6 Programmable Print Formats Using nControl ¾ SMA Level 2 Compliant Serial Communications (See www.scalemanufacturers.org) ¾ Color-coded keypad with Alpha-Numeric, Special Function “Soft” and Navigation Keys ¾ Remote Input of Gross, Net, Tare, Print, Zero, Start Stop and Dump Commands

Optional

Allen-Bradley Interface*, ControlNet Interface*, DeviceNet Interface*, Dual Scale*, Ethernet/IP Interface*, USB Interface*, Additional Serial Port (RS-232 or Plastic or Glass Fiber Optic) *,

802.11 WiFi*, Checkweigher Light Bar* and External Relay Box* *These feature requires additional hardware and includes additional documentation.

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Static Electricity

CAUTION! This device contains static sensitive circuit cards and components.

Improper handling of these devices or printed circuit cards can result in damage to or destruction of the component or card. Such actual and/or consequential damage IS NOT covered under warranty and is the responsibility of the device owner. E components must be handled only by qualified electronic technicians who follow the guidelines listed below:

ATTENTION! ALWAYS use a properly grounded wrist strap when handling, removing or installing electronic circuit cards or components. Make certain that the wrist strap ground lead is securely attached to an adequate ground. If you are uncertain of the quality of the ground, you should consult a licensed electrician.

ALWAYS handle printed circuit card assemblies by the outermost edges. NEVER touch the components, component leads or connectors.

ALWAYS observe warning labels on static protective bags and packaging and NEVER remove the card or component from the packaging until ready for use.

ALWAYS store and transport electronic printed circuit cards and components in antistatic protective bags or packaging.

PRECAUTIONS

lectronic

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SITE PREPARATION

Environmental

The Model 225 Weight Indicator meets or exceeds all certification requirements within a temperature range of 14 to 104 °F (-10 to +40 °C).

In order to keep cooling requirements to a minimum, the indicator should be placed out of direct sunlight and to provide adequate air circulation, keep the area around the indicator clear.

Make certain the indicator is not directly in front of a heating or cooling vent. Such a location will subject the indicator to sudden temperature changes, which may result in unstable weight readings.

Insure that the indicator has good, clean AC power and is properly grounded. In areas subject to lightning strikes, additional protection to minimize lightning damage, such as surge suppressors, should be installed.

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SITE PREPARATION, CONT.

The Model 225 Weight Indicator is a precision weight-measuring instrument. As with any precision instrument, it requires an acceptable environment to operate at its peak performance and reliability. This section is provided to assist you in obtaining such an environment.

Electrical Power

The 225 has been designed to operate from 90 to 264 VAC at 50/60 Hz. Note that a special order is UnotU required for operation at 230 VAC.

CAUTION! - To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.

On installations requiring 230 VAC power, it is the responsibility of the customer to have a qualified electrician install the proper power cord plug which conforms to national electrical codes and local codes and ordinances.

The power outlet for the indicator should be on a separate circuit from the distribution panel. This circuit should be dedicated to the exclusive use of the indicator. The wiring should conform to national and local electrical codes and ordinances and should be approved by the local inspector to assure compliance.

To prevent electrical noise interference, make certain all other wall outlets for use with air conditioning and heating equipment, lighting or other equipment with heavily inductive loads, such as welders, motors and solenoids are on circuits separate from the indicator. Many of these disturbances originate within the building itself and can seriously affect the operation of the instrument. These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the instrument. Examples of available alternatives include isolation transformers, power regulators, uninterruptible power supplies, or simple line filters.

Transient Suppression

The following recommendations will help to reduce transients:

y Always use shielded cables to connect signal wires to the weight indicator. y Secure the cables in the cable clips provided inside the indicator. y Connect the cable shield (indicator end only) to a ground point inside the indicator.

Keep wires that extend beyond the shield as short as possible.

y Do not run load cell or signal cables from the weight indicator along side or parallel to

wiring carrying AC power. If unavoidable, position the load cell and signal cables a minimum of 24" away from all AC wiring.

y Always use arc suppressors across all AC power relay contacts (see recommendations

HUhttp://www.paktron.com/pdf/Quencharch_QRL.pdfUH).

y Use zero voltage switching relays, optically isolated if possible.

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INSTALLATION

Before beginning installation of your Model 225 Weight Indicator, make certain that it has been received in good condition. Carefully remove it from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary. It is the responsibility of the purchaser to file all claims for any damages or loss incurred during transit.

Mounting the 225

NOTE! If your 225 indicator is already installed on a scale, the following information

The Model 225 Indicator is housed in a NEMA 4X/IP66 stainless steel wall or desk-mount enclosure. The 225 gimbal may be mounted on a desk, table or other smooth, flat, horizontal surface or may be mounted on a wall. Refer to Figure No. 1 for a layout of wall-mounting.

Figure No. 1

describing its installation does not apply.

Clearance for #10 size screw

If wall mounted, make certain the mounting surface is strong enough to support the instrument. The mounting location should be where the display is easily viewed while being close enough to provide the operator easy access to the keypad. Carefully lay out the mounting hole locations, then drill and install the anchor bolts. Attach the gimbal to the wall and securely tighten the retaining bolts.

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INSTALLATION, CONT.

Load Cell Cable Connection with RFI Suppression

CAUTION! Disconnect any external load cell power supply before connecting

load cells to the indicator. Failure to do so will result in permanent damage to the indicator.

I/O

(Serial,

Isolated Inputs or Outputs)

To eliminate RFI, the load cell cable should be routed through the one of the special metallic gland connector and the shield wire from the load cell cable must be connected to this gland connector for grounding. Refer to Figure No. 2 for the gland connector layout.

1. Remove the 14 acorn nuts securing the rear panel to the main housing.

AC Powe

90-264 VAC

0.4 Amp

Figure No. 2

I/O

(Serial,

Isolated Inputs or Outputs)

Scales 1, 2 and 3

2. Loosen and remove the metal gland connector

nut and remove the plastic insert.

3. Referring to Figure No. 3, route the single cable from the load cell or load cell junction box through the nut and plastic insert and into the enclosure.

8200-M538-O1 y 225 Installation

Figure No. 3

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INSTALLATION, CONT.

4. With the load cell cable routed into the enclosure, refer to Figure No. 4 and then remove

approximately 5 to 6 inches of the cable outer insulating jacket exposing the internal wires.

5. Next, cut the shield wire so that it extends past the outer jacket approximately 3/4 inch.

6. Now, remove 1/4 inch of insulation from the end of each of the 4 wires (without sense

leads) or 6 wires with sense leads.

5 to 6 inches

Figure No. 4

3/4 inch

1/4 inch

7. Referring to the table below (or on the circuit board) for terminal connections, connect each

wire to terminal block P13. Refer to Figure No. 11 for terminal block location.

LOAD CELL CONNECTOR P13

UPIN NO.U UFunctionU UPIN NO.U UFunctionU

1 + EXCITATION 5 - SIGNAL 2 + SENSE 6 - SENSE 3 + SIGNAL 7 - EXCITATION

8. To terminate a wire, use a small flat blade screwdriver and press down on the release bar for the terminal. Insert the wire into the opening and remove the screwdriver, allowing the release bar to return to its original position, locking the wire in place. See Figure No. 5.

Press Down

Insert Wire

8200-M538-O1 y 225 Installation

Figure No. 5

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INSTALLATION, CONT.

9. Repeat the procedure until all wires are in place.

10. After all terminations have been made, remove the excess cable from the enclosure.

11. Referring to Figure No. 6, fold the shield wire back over the plastic insert and then insert

the plastic insert (with the shield wire) into the gland connector.

Figure No. 6

Shield Wire

12. The shield wire is secured when tightening the gland connector nut. See Figure No. 7.

13. Do not over-tighten the connector but make certain it is snug.

8200-M538-O1 y 225 Installation

Figure No. 7

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INSTALLATION, CONT.

Load Cell Cable Connection UwithoutU RFI Suppression

The following instructions describe the load cell connection without RFI Suppression should it not be required.

1. Remove the 14 acorn nuts securing the rear panel to the main housing.

2. Referring to Figure No. 2, choose a gland connector for the load cell cable and loosen it.

3. Slip the single cable from the load cell or load cell junction box through the gland connector

and into the enclosure.

4. Referring to Figure No. 4, remove 3 inches (not 5 to 6 inches) of the outer insulation jacket

5. Next, remove 1/4 inch of insulation from each of the 4 wires and shield (without sense

leads) or 6 wires and shield (with sense leads).

6. Referring to the table below (or on the circuit board) for terminal connections, connect each of the wires to terminal block P13. Refer to Figure No. 11 for terminal block location.

LOAD CELL TERMINAL – (P13)

UPIN NO.U UFunctionU UPIN NO.U UFunctionU

1 + EXCITATION 5 - SIGNAL 2 + SENSE 6 - SENSE 3 + SIGNAL 7 - EXCITATION 4 SHIELD

7. To terminate a wire, use a small flat blade screwdriver and press down on the release bar for the terminal. Insert the wire into the terminal opening. Remove the screwdriver, allowing the release bar to return to its original position, locking the wire in place. See Figure No. 5.

8. Repeat the procedure until all wires are in place.

9. The load cell cable shield wire should be connected to terminal 4 on terminal block P13.

Load Cell Connections with Over 30 Feet of Cable

For installations with over 30 feet of cable between the indicator and the load cells, sense wires should be used. The sense wires must be connected between the +SENS, -SENS terminals on the indicator and the +EXCITATION, -EXCITATION wires of the load cells or the +SENS, -SENS terminals of the load cell trim board or the section seal trim board. For the indicator to use the sense wires, the +SENS jumper J7 and the -SENS jumper J9 must be open (see Figure No. 11).

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INSTALLATION, CONT.

Serial I/O Cable Installation

The 225 may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer).

1. If the rear panel of the indicator has been removed, proceed to step 2. Otherwise, remove the 14 acorn nuts securing the rear panel to main housing

2. Loosen the gland connector for the serial cable. Refer to Figure No. 2 for the gland connector layout.

3. Slip the serial cable through the gland connector and into the enclosure.

4. Referring to Figure No. 4, remove 2 inches (not 5 to 6 inches) of the outer insulation jacket

5. Next, remove 1/4 inch of insulation from each of the wires.

6. Connect each of the wires to the Serial I/O terminal block (P18) referring to Figure No. 11

for terminal block locations.

8. Repeat procedure until all of wires are in place.

PRINTER

COM1 SERIAL

UPIN NO.U UFunctionU UPIN NO.U UFunctionU

1 2

3 4 5 6 7 8 9

When connecting a serial printer (using the Cardinal serial data cable, 8539-B108-1A) only

– TERMINAL (P14)

TxDPRINT-RS232

GND

TxD1-SRC

TxD1-20mA+

TxD1-20mA-

RxD1-RS232

TxD1-RS232

GND

CTS

COM2/3 SERIAL – TERMINAL (P18)

1 2 3 4 5 6 7 8

9 10 11 12 13

TxD2-SRC

TxD2-20mA+

TxD2-20mA-

RxD2-SRC

RxD2-20mA+

RxD2-20mA-

RxD2-RS232

TxD2-RS232

GND2

RxD3-RS232

TxD3-RS232

TxD3-20mA active

GND3

2 wires are used. The RED wire should be connected to Pin 7 (TXD1-RS232) and the BLACK wire to Pin 10 (GND 1).

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INSTALLATION, CONT.

Optically Isolated Remote Inputs

Included with the I/O are 7 programmable inputs that may be used to remotely (up to 100 feet) initiate various functions within the indicator. These inputs are accessed via a terminal block (P17) on the back of the PC board (see Figure No. 11). The 7 inputs are defined as follows:

REMOTE INPUTS TERMINAL – (P17)

UPIN NO.U UFunctionU UPIN NO.U UFunctionU

1 + SRC(12 to 24VDC) 6 - - - - (Not Used) 2 ZERO 7 STOP 3 TARE 8 START 4 G/N (Gross/Net) 9 DUMP 5 PRINT 10 GND/SHIELD

Remember that the input must be connected to GND to initiate the function.

AC Input Relay Board(s)

The AC Input Relay Board(s) are mounted in an external junction box for use with the 225 Indicator. The RB4-ACIN (115 VAC) or RB4-ACINV (230 VAC) contain one board and supports 4 inputs (jumper selectable). The RB8-ACIN (115 VAC) or RB8-ACINV (230 VAC) contain two boards and supports 7 inputs that are jumper selectable. The relay board used in the 115 VAC versions is Cardinal p/n 8200-C324-0A. The 230 VAC version uses relay board Cardinal p/n 8200-C324-1A. Connect the devices as shown in Figure No. 8.

INPUT RELAY TYPE IAC-5 90 to 140 VAC @ 6mA maximum for each plug-in relay INPUT RELAY TYPE IAC-5A 180 to 280 VAC @ 6mA maximum for each plug-in relay OUTPUT 5VDC @ 12mA from the 225 main pc board assembly P9

12VDC @ 12mA maximum from external source

CONNECTION Removable plug-in screw terminals for up to 14 AWG wire

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INSTALLATION, CONT.

AC Input Relay Board(s), Cont.

P17

Relay Box Assembly RB4-ACIN or RB8-ACIN Relay Box Assembly RB4-ACINV or RB8-ACINV

NOTE! AC INPUT RELAYS ARE VOLTAGE DEPENDENT. A DIFFERENT RELAY IS REQUIRED FOR 115 VAC AND 230 VAC!

225 Indicator

Figure No. 5

Figure No. 8

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INSTALLATION, CONT.

Preset Weight Comparator/Checkweigher Logic Level Output

If you so choose, you may use the logic level outputs from your Model 225 indicator’s preset weight comparators or checkweigher to control peripheral devices used to manage the flow of material or signal when the weight is within preset limits. Note that these outputs are at logic level and cannot drive external devices directly. Solid-state relays can be used to accept the logic level output from the 225 and in turn, drive the external device.

1. If the rear panel of the indicator has been removed, proceed to step 2. Otherwise, remove the 14 acorn nuts securing the rear panel to main housing

2. Loosen the gland connector for the cable. Refer to Figure No. 2 for the gland connector layout.

3. Slip the cable through the gland connector and into the enclosure.

4. Referring to Figure No. 4, remove 2 inches (not 5 to 6 inches) of the outer insulation jacket

5. Next, remove 1/4 inch of insulation from each of the wires.

6. Connect each of the wires to the Remote Outputs terminal block (P15 or P16) referring to

Figure No. 11 for terminal block locations.

8. Repeat procedure until all wires are in place.

AC Output Relay Board(s)

The AC Output Relay Boards are mounted in an external junction box for use with the 225 Indicator. The RB4-ACOUT contains one board and supports 4 outputs (jumper selectable). The RB8-ACOUT contains two boards and supports 8 outputs. The relay board used in both is (Cardinal p/n 8539-C062-0A). Connect the devices to be controlled as shown in Figure No. 9 and 10.

The individual relays can be configured to be on (closed) or off (open) at weights under the preset weight then switch at the preset weight from on-to-off or off-to-on by setting the under weight condition to on or off during setup and calibration or setup review.

OUTPUT (closed) 28-240VAC @ 3A maximum for each plug-in relay CONTROL INPUT 5VDC @ 12mA from the 225 main pc board assembly P8 CONNECTION Removable plug-in screw terminals for up to 14 AWG wire

NOTE! All relays are the normally-open type that will open when power to indicator is lost.

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INSTALLATION, CONT.

AC Output Relay Board(s), Cont.

P15

Relay Box Assembly RB4-ACOUT or RB8-ACOUT

225 Indicator

Figure No. 9

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INSTALLATION, CONT.

AC Output Relay Board(s), Cont.

P16

225 Indicator

Figure No. 10

Relay Box Assembly RB4-ACOUT or RB8-ACOUT

Re-Installing the Rear Panel

After all terminations have been made;

1. Remove the excess cable from the instrument enclosure and securely tighten each of

the cable gland connectors.

y Do not over-tighten these connectors but make certain they are snug. y DO NOT USE TOOLS! Finger-tighten only!

2. Ensure any unused gland connectors are plugged and replace the rear panel.

3. Secure the rear panel with the 14 acorn nuts removed earlier, following a diagonal

pattern when tightening the acorn nuts.

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INSTALLATION, CONT.

Main PC Board I/O Functions Table

Refer to Figure No. 8 for the AC Input Relay board, Figure No. 9 and Figure No. 10 for the AC Output Relay boards and Figure No. 11 for the Main PCB.

INPUTS OUTPUTS

PWC CHECKWEIGHER DFC BATCHER

P17 INPUTS P15 Presets Check 3 Check 5 Fill 1 Fill 2 Batch 1 Batch 2

2 3 4 5 6 7 8 9

ZERO TARE

Gross/Net

N/A

STOP

START

DUMP

P16 Presets Check 3 Check 5 Fill 1 Fill 2 Batch 1 Batch 2

Relay Box Cable Wire Number to Relay Number Table

PWC 1 Under Under Fill Fast Fill 1 Fast 1

PWC 2 Accept Lo Under Slow Fill 2 Slow 1

PWC 3 Over Accept Fill 3 Fast 2

PWC 4 Lo Over Fill 4 Slow 2

PWC 5 Over Fill 5 Fast 3

PWC 6 Fill 6 Slow 3

PWC 7 Fill 7

PWC 8 Dump Dump Dump Dump

PWC 9 Under Under Fill Fast Fill 1 Fast 1

PWC 10 Accept Lo Under Slow Fill 2 Slow 1

PWC 11 Over Accept Fill 3 Fast 2

PWC 12 Lo Over Fill 4 Slow 2

PWC 13 Over Fill 5 Fast 3

PWC 14 Fill 6 Slow 3

PWC 15 Fill 7

PWC 16 Dump Dump Dump Dump

The relay box cable wire numbers correspond to the indicator main PC board remote input (P17) and output (P15 and P16) terminal connection pins.

CABLE WIRE

NUMBER

1 +SRC (For AC Input Relays) 6 5 2 1 7 6 3 2 8 7 4 3 9 8 5 4 10 GND

RELAY NUMBER

(Set Proper Jumpers)

CABLE WIRE

NUMBER

RELAY NUMBER

(Set Proper Jumpers)

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MAIN PC BOARD

CAUTION! This board contains static sensitive components. Improper

handling can result in damage to or destruction of the components or board. Such actual and/or consequential damage IS NOT covered under warranty.

(SERIAL I/O)

COM2/3 P18

INPUTS P17

REMOTE

OUTPUTS P16

REMOTE

OUTPUTS P15

REMOTE

Option

Board

P11

MEGA3

ISP

POWER

P10

IIC BUS

2560 ISP

COM1 SERIAL

PRINTER P14

J8 J7

CELL P13

LOAD

J10

8200-M538-O1 y 225 Installation

Figure No. 11

INPUT BOARD

TWO SCALE

P6 CAL

SEAL

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MAIN PC BOARD, CONT.

J1 (AUTO ON) – AUTO-ON JUMPER

When installed, this jumper will cause the indicator to power on automatically whenever power is applied to the power input connector. If power is lost momentarily and then reapplied, the indicator will turn on without pressing the ON key.

J2 (TEST) – TEST JUMPER

When installed, this jumper will turn the backlight on, ignoring the BACK LITE= setting.

J3 (8V) – 8V EXCITATION JUMPER

When installed, this jumper allows the 225 indicator to supply 8 VDC excitation voltage when a remote (external) 12 VDC battery is used to power the indicator. To operate from the 12 VDC battery, the load cell excitation voltage MUST be set to 8 VDC (J3 closed). Operating with the load cell excitation voltage set to 12 VDC will result in an unstable weight display.

J4 (PWC1-8) and J5 (PWC9-16) – ACTIVE REMOTE OUT JUMPERS

When installed, these jumpers allow the 225 indicator to supply (source) 5 VDC to a solid-state relay or other load of 200 ohms or greater. To operate from the 5 VDC source, the positive connection from the relays must be connected to P15 (P16) pins 2 through 9 and the negative wire from the relays to P15 (P16) pin 10 (GND). See Figure No. 9 for connector P15 location and Figure No. 10 for connector P16 location.

For completely isolated outputs, J4 (J5) must be open (on one pin only or removed) and the user must provide 5 to 12 VDC to P15 (P16) pin 1 (+SRC) and a ground return to the load. The load must still be 200 ohms or greater and P15 (P16) pin 10 (GND) is not connected.

J6 (REMOTE IN) – REMOTE IN JUMPER

When installed, this jumper allows the 225 indicator to supply (source) 5 VDC to a remote input circuit. Connecting P17 pins 1 through 9 to P17 pin 10 (GND) through a switch will cause the selected action. See Figure No. 8 for connector P17 location.

For completely isolated inputs, J6 must be open (on one pin only or removed) and the user must provide 5 to 12 VDC to P17 pin 1 (+SRC) and a ground return to the switch connected to P17 pin 2 through 9. Note that P17 pin 10 (GND) is not connected.

J7 (+SEN) and J9 (-SEN) – SENSE JUMPERS

If the sense leads are NOT used, you must install jumpers at J7 and J9 (near the P13 and P14 terminal blocks). These jumpers connect the sense leads to the excitation leads. If sense leads ARE used (as in motor truck scales), these jumpers should be open (on one pin only or removed).

J8 (DLB) – DEAD LOAD BOOST JUMPER

For very low dead loads (less than 10% of the combined load cell capacity) connect J8, the DLB (dead load boost) jumper on the printed circuit board.

J10 (GTC) – GND TO CHASSIS JUMPER

When installed, this jumper connects the analog circuit ground to the indicator chassis ground.

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KEYPAD FUNCTIONS

The Model 225 indicator has 8 standard function keys, a full “QWERTY” alpha-numeric keypad, 4 soft (programmable) keys and 4 navigation keys with an interactive ENTER key. The keypad is used to enter commands and data into the indicator. This section describes each key along with its normal function. Refer to Figure No. 12 or the actual indicator while reading this section.

The membrane keypad is not to be operated with pointed objects (pencils, pens, fingernails, etc). Damage to keypad resulting from this practice is NOT covered under warranty.

Navigation Keys

Soft Keys

Standard Function Keys

Alpha-numeric Keys

Figure No. 12

Standard Function Keys

ON/OFF KEY

Pressing this key when the indicator is off will apply power and turn it ON. If the indicator is already on, pressing this key will turn the indicator OFF.

ZERO KEY

This key is used to reset the gross weight to zero. If the gross weight exceeds the preset limit for this key, an error message will be displayed when the key is pressed. The zero limit may be set to either 4% or 100% of scale capacity. The limit is set during Calibration and Setup of the scale.

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KEYPAD FUNCTIONS, CONT.

Standard Function Keys, Cont.

TARE KEY

This key is a dual function key. Pressing the TARE key alone (Pushbutton Tare mode) will cause the current gross weight to be stored as the new tare weight and cause the weight display to change to the net weight display mode (NET will be shown on right side of display). Pressing this key after entering a numeric value (Keypad Tare) will cause the value entered to be accepted as the new tare weight.

NOTE: Tare weights equal to or greater than scale capacity cannot be entered. In addition, the keypad tare weight division value must be the same as the scale division value. For example, a unit with .005 lb as the division value will display ERROR if you

attempt to enter 1.003 for the tare weight.

NET/GROSS KEY

This key is used to toggle between the Net and Gross weight mode. The selected mode is indicated by showing G for Gross weight or NET for Net weight on the display. Note that

the display will show an error (-NO TARE-) and the indicator will remain in the Gross weight mode if the key is pressed and valid tare weight has not been entered.

UNITS KEY

Pressing this key will change the weighing units to the alternate units if selected during the calibration and setup of the indicator. The available units of measure (BASE UNITS= and CNVT UNITS=) are enabled or disabled in calibration and setup. The available units include tons, pounds only, ounces, tonnes (metric tons), kilograms, grams and custom. Note that not all combinations are supported.

ACCUM KEY

This key is used to display the contents of the 32 ID accumulators, the total Gross and Net weight accumulators, the 200 ID storage accumulators, the Batcher bin accumulators and the Count Function piece count accumulators. Note that the Total Gross, Total Net and Count accumulators are updated with every print command. Refer to the NET/GROSS ACCUMULATORS, ID STORAGE OPERATION (ID ACCUMULATORS) OR COUNT OPERATION sections of this manual for more information.

TIME/DATE KEY

This key is used to program the time, date and consecutive number. Refer to the TIME, DATE AND CONSECUTIVE NUMBER section of this manual more information.

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KEYPAD FUNCTIONS, CONT.

Standard Function Keys, Cont.

PRINT KEY

Pressing this key will add the displayed Gross or Net weight or Piece Count to the associated accumulator and initiate the transmission of weight and other data selected during setup to the printer output port UunlessU the continuous data feature of the port was enabled during calibration and setup.

NOTE! The indicator will not respond to the Print command unless the weight display is stable. If displaying Gross weight, the only weight printed is Gross weight. If displaying Net weight, the Gross, Tare, and Net weights are printed.

The Model 225 includes support for Cardinal’s proprietary VISUALIZER Ticket and Label Generation Software. VISUALIZER is a PC based program that can design a ticket or label then download the ticket information to the indicator. The program also allows file transfer between the indicator and the PC.

The 225 allows six programmable formats in addition to the standard print tab settings format. Print formats are selected by using the SHIFT and PRINT keys in combination (refer to the Shift Key section for details). NOTE! When the PRINT key is pressed the indicator looks for the selected format. If no VISUALIZER ticket is found it reverts to the print tab settings.

#2 10:19 07/23/2008

100.00 lb G

20.00 lb T

80.00 lb N

0.00 lb GROSS ACCUM

272.00 lb NET ACCUM

SAMPLE TICKET

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KEYPAD FUNCTIONS, CONT.

Alpha-Numeric Keys

The alpha-numeric keys are used to enter commands and data into the indicator during Calibration and Setup as well as during normal operations.

NUMERIC KEYS (1 to 9 and 0)

These keys are used to enter numeric data during the setup and calibration as well as during normal operation of the indicator. Note that they have alternate meanings. In the alphanumeric mode, when combined with the SHIFT key, their alternate meaning is output. For example, pressing the SHIFT key and then the 4 key will output the $ dollar sign.

←⎯ /ESC KEY

This key has several functions. During Setup, when a setup parameter is displayed, pressing this key will "backup" to the previous selection. Also note that on prompts requiring a value to be entered, pressing the ←⎯ /ESC key will clear the value.

In normal operation, this key is used during numeric data input to delete a number entered. If the last number entered is incorrect, press the ←⎯ /ESC key once to deleted the number. If more than the last number is incorrect, press the ←⎯ /ESC key for each number to be deleted. Note that if a number has not been entered, the indicator will ignore this key.

QWERTY KEYS

These keys are used to enter alpha data during Calibration and Setup as well as during normal operations. Pressing the SHIFT key before pressing an alpha key will toggle the key to output its alternate meaning. For example, pressing the SHIFT key then the A key will output a lower case “a” (not a capital letter).

ENTER KEY

The ENTER key serves several purposes. During Calibration and Setup (as well as during normal operations), pressing the key will retain the current setting and return the display to the menu display. It is also used when entering or changing data to signal the completion of data entry. The data entered will then be processed or saved.

During normal operations it is used in combination with the SHIFT key to increase the LCD contrast.

SPACE

This key is used to enter a blank space during alpha-numeric data input for Calibration and Setup as well as during normal operations. When combined with the SHIFT key, it is used to decrease the display contrast.

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KEYPAD FUNCTIONS, CONT.

Alpha-Numeric Keys, Cont.

SHIFT

This key is used for several functions. It is used in combination with the Navigation ENTER key (red square key in center of the Navigation arrows) to enter the Calibration and Setup mode.

During Calibration and Setup (as well as during normal operations), pressing the key before pressing an alpha-numeric key will toggle the key to output its alternate meaning. For example, when combined with an alphabetic key, the SHIFT key causes a lower case letter (not a capital letter) to be output.

Shift Key Combinations

SHIFT, ESC, ACCUM KEY

The 225 will retain and display on command the maximum weight value measured since the indicator has begun operation or since the maximum value was last cleared. The maximum value is displayed by pressing the SHIFT key, the ESC key and then the ACCUM key when the display is showing the FUNCTION= prompt. Press the ENTER key to exit and return to normal operation.

SHIFT, ESC, PRINT KEY

This combination is used to change the selected print ticket format. Pressing the SHIFT key, the ESC key and then the PRINT key when the display is showing the FUNCTION=

prompt. The display will change to show PRINT=X. Note that X is the current ticket format selected.

If the setting displayed is acceptable, press the ENTER key to exit and return to normal operation. Otherwise, using the numeric keys enter the new value for the ticket format and then press the ENTER key to exit and return to normal operation.

0 = Print Tab Settings 1 = Default Print Format 2 = VISUALIZER Ticket 3 = VISUALIZER Ticket 4 = VISUALIZER Ticket 5 = VISUALIZER Ticket 6 = VISUALIZER Ticket

In addition to using the above key combination to change the print ticket format, the operator (just prior to printing the ticket) can change the print ticket format at the end of the weighing operation. This is accomplished by performing the normal weighing operation and then pressing the desired format number (0, 1, 2, 3, 4, 5 or 6), followed by pressing the

PRINT key.

NOTE! When a print format is selected by either method, it will remain active until changed by the operator.

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KEYPAD FUNCTIONS, CONT.

Shift Key Combinations, Cont.

SHIFT, ENTER KEY

During normal operations this combination is used to the DISPLAY CONTRAST ADJUSTMENT section of this manual for more information.

UincreaseU the LCD contrast. Refer to

SHIFT, SPACE KEY

This combination is used during normal operations to UdecreaseU the display contrast. Refer to the DISPLAY CONTRAST ADJUSTMENT section of this manual for more information.

SHIFT & TARE KEY

This combination is used during normal operations to display the current Tare weight. The tare weight will be displayed for 3 seconds and then the 225 will return to normal operations.

SHIFT, UNITS KEY

This combination will enter the Test mode. Refer to the TEST MODE AND ERASING MEMORY section of this manual for more information.

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KEYPAD FUNCTIONS, CONT.

Soft Keys

MEM KEY

This key is used by the ID Storage feature to enter permanent identification (ID) strings and perform other ID functions. Refer to the ID STORAGE OPERATION section of this manual for more information.

ID KEY

This key is used to display and enter an alphanumeric identification (ID) string for use in printing and in the ID Storage feature. Refer to the ID STORAGE OPERATION section of this manual for more information.

DELETE KEY

This key is used by the ID Storage feature to delete ID numbers. Refer to the ID STORAGE OPERATION section of this manual for more information.

PRESET KEY

This key is used to enter the Preset Weight Comparators “PWC” weight and trim values. Refer to the PRESET WEIGHT COMPARATORS OPERATION section of this manual for more information.

COUNT KEY

This key is used by the Counting feature. Refer to the Operation, COUNTING FEATURE OPERATION section of this manual for more information.

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ANNUNCIATORS

The annunciators are turned on to show that the indicator is in the mode corresponding to the annunciator label or that the status indicated by the label is active.

0 (ZERO)

This annunciator is turned on to show that the weight is within +/- 1/4 division of the center of zero.

(STABLE)

This annunciator is turned on when the weight display is stable. This indicates the change in successive weight samples is less than the motion limits selected during Calibration and Setup.

G (GROSS) This annunciator is turned on to indicate that the displayed weight is the Gross weight.

NET

This annunciator is turned on to show that the displayed weight is the Net weight (Gross weight less Tare weight).

This annunciator is turned on to indicate that the displayed weight is the tare weight.

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ANNUNCIATORS, CONT.

oz (OUNCES) This annunciator is turned on to show that the displayed weight unit is ounces, for example,

lb (POUNDS)

This annunciator is turned on to show that the displayed weight unit is pounds, for example,

tn (TONS)

This annunciator is turned on to show that the displayed weight is avoirdupois tons, for example,

g (GRAMS)

This annunciator is turned on to indicate that the displayed weight measurement is grams, for example,

kg (KILOGRAMS)

This annunciator is turned on to indicate that the displayed weight is kilograms, for example,

t (TONNES “METRIC TONS”)

This annunciator is turned on to show that the displayed weight measurement is metric tons, for example,

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TIME, DATE AND CONSECUTIVE NUMBER

12-Hour Clock Format Selected in Setup (TIME=12)

1. With the indicator in normal operations mode, press the TIME/DATE key.

2. The display will change to show TIME=XXXXXX, where XXXXXX is the current time.

3. If the time displayed is correct, press the ENTER key and proceed to step 5.

4. Otherwise, using the numeric keys, enter the correct time (HHMMSS) and then press

the ENTER key. IMPORTANT! Note that with a 12 hour clock format, 8:30 AM or 8:30 PM are entered

the same way, as 083000. The next prompt (AM=) determines whether AM or PM is printed on the ticket.

5. The display will change to show AM=XXX, where XXX is current setting (YES or NO).

6. If the setting displayed is acceptable, press the ENTER key and proceed to step 8.

7. Otherwise, press YES or NO (on the soft keys) and then the ENTER key to save the

new setting and proceed to the next prompt.

8. The display will change to show DATE = XXXXXX. Note that XXXXXX is the current

date displayed in the format selected during Calibration and Setup. See the USA= parameter in SETUP MENU #1.

9. If the date displayed is correct, press the ENTER key and proceed to step 11.

10. Otherwise, using the numeric keys, enter the correct date (in the format selected during

Calibration and Setup, MMDDYY or DDMMYY) and then press the ENTER key.

11. The display will change to show CNC NO=XXXXXX, where XXXXXX is the current

consecutive number.

12. If the consecutive number displayed is correct, press the ENTER key to return to normal

operations.

13. Otherwise, using the numeric keys, enter the new consecutive number (6 digits max.)

and then press the ENTER key to return to normal operations.

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TIME, DATE AND CONSECUTIVE NUMBER, CONT.

24-Hour Clock Format Selected in Setup (TIME=24)

1. With the indicator in normal operations mode, press the TIME/DATE key.

2. The display will change to show TIME=XXXXXX, where XXXXXX is the current time.

3. If the time displayed is correct, press the ENTER key and proceed to step 5.

4. Otherwise, using the numeric keys, enter the correct time (HHMMSS) and then press

the ENTER key. IMPORTANT! With a 24 hour clock format, AM and PM times are entered differently.

y When entering times UbeforeU noon, the actual time is entered. For example, 8:30

AM would be entered (and would print on the ticket) as 083000.

y When entering times UafterU noon, you must add 12 to the time. For example, 8:30

PM would be entered (and would print on the ticket) as 203000.

5. The display will change to show DATE = XXXXXX. Note that XXXXXX is the current

date displayed in the format selected during Calibration and Setup. See the USA= parameter in SETUP MENU #1.

6. If the date displayed is correct, press the ENTER key and proceed to step 8.

7. Otherwise, using the numeric keys, enter the correct date (in the format selected during

Calibration and Setup, MMDDYY or DDMMYY) and then press the ENTER key.

8. The display will change to show CNC NO=XXXXXX, where XXXXXX is the current

consecutive number.

9. If the consecutive number displayed is correct, press the ENTER key to return to normal

operations.

10. Otherwise, using the numeric keys, enter the new consecutive number (6 digits max.)

and then press the ENTER key to return to normal operations.

DISPLAY CONTRAST ADJUSTMENT

The Model 225 indicator uses a combination of the SHIFT, ENTER and SPACE keys to adjust the contrast of the LCD display.

To Increase the LCD Contrast

1. With the indicator in normal operations mode, press and hold the SHIFT key and then press the ENTER key.

2. Repeat pressing the ENTER key to increase the contrast to the desired level.

3. When the LCD contrast is at the desired level, stop pressing the ENTER key and release the SHIFT key to save the setting and return to normal operating mode.

To Reduce the LCD Contrast

1. With the indicator in normal operations mode, press and hold the SHIFT key and then press the SPACE key.

2. Repeat pressing the SPACE key to reduce the contrast to the desired level.

3. When the LCD contrast is at the desired level, stop pressing the SPACE key and release the SHIFT key to save the setting and return to normal operating mode.

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CALIBRATION AND SETUP

Security Seals

A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment when a change is made to features that are required by NTEP or OIML to be sealed. One counter is designated for calibration parameters and one is designated for configuration changes as required in NCWM Publication 14, 2007. Each event counter has a capacity to record 999 changes. The data for the counters is maintained in non-volatile memory. Refer to the VIEW AUDIT TRAIL COUNTERS section of this manual for more information.

If your local metrology laws require the use of physical sealing, the Model 225 has been designed with two types of security seals. One seal, a calibration jumper prevents unauthorized access to the calibration adjustments while the second seal (lead-wire) prevents the rear panel from being removed from the indicator to gain access to the jumper.

NOTE! The calibration seal jumper (P6) is located on the main printed circuit board and can only be accessed by removing the rear panel of the indicator.

The following setup parameters CAN NOT be changed with the calibration seal jumper (P6) installed.

On SETUP/REVIEW MENU

3. CALIBRATE SCALE

On SETUP MENU #1

1. USA 4. OIML

2. NSC 8. NO OF SCALES

3. LFT 9. TOTALIZE

On Setup Menu #2 On Setup Menu #3

5. CALIBRATE G/N ACCUMS

On 4. SETUP SCALE MENU #1

1. BASE UNITS 4. Z LIMIT 7. STABLE

2. CNVT UNITS 5. PWR UP Z 8. STBL CNT

3. Z TRACK 6. SAMPLES 9. WT INTERVALS

On 4. SETUP SCALE MENU #1

1. FILTER 3. FBRK 5. DPP

2. FMAX 4. INTERVAL 6. CAP

NOTE! With the calibration seal jumper installed, a long error beep with CAL SEAL displayed will occur when attempting to change the above listed parameters.

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CALIBRATION AND SETUP, CONT.

Your 225 indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator attached to a scale, calibration is not necessary. If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated.

Calibration and Setup of the indicator is accomplished entirely by the keypad and does not require removing a calibration jumper or pressing a calibration switch1.

During the calibration and setup process it is necessary to enter operational parameters and data using the indicator keypad.

• Pressing the ENTER key UwithoutU entering a new value will retain the current setting and return the display to the menu display.

• To change a setting, enter or select a new value and then press the ENTER key. The new setting will be saved and the display will return to the menu display.

• Note that pressing the ←⎯ /ESC key on YES or NO prompts will “backup” to the previous selection. Also note that on prompts requiring a value to be entered, pressing the ←⎯ /ESC key will clear the value.

Figure No. 13

Navigation Keys

Soft Ke

Alpha-numeric Keys

CAUTION! The membrane keypad is not to be operated with pointed objects (pencils, pens, fingernails, etc). Damage to keypad resulting from this practice will NOT be covered under warranty.

If your local metrology laws require the use of physical sealing, to enter calibration and setup,

the calibration seal jumper must be removed. You may gain access to this jumper by removing the fourteen (14) acorn nuts securing the rear panel. Refer to Figure No. 12 for the location of the jumper.

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CALIBRATION AND SETUP, CONT.

ndicator ON, press the SHIFT key and thWith the i en press the Navigation ENTER key (red square key in center of the Navigation arrows). The display will change to show the SETUP/REVIEW MENU.

SETUP/REVIEW MENU

1.ENTER CALIBRATION AND SETUP

2.VIEW AUDIT TRAIL COUNTERS

3.CALIBRATE SCALE 1

Enter Selection: 1 ^ EXIT

1. ENTER CALIBRATION AND SETUP

SETUP MENU #1

With the SETUP/REVIEW MENU displayed, press the 1 key and then the ENTER key. The display will change to show SETUP MENU #1.

SETUP MENU #1

1. USA=XXX 6. CLR TARE=XXX

2. NSC=XXX 7. CLEAR ID=XXX

3. LFT=XXX 8. NO OF SCALES=X

4. OIML=XXX 9. TOTALIZE=XXX

5. TIME=XX 10. MODE OF OP=0 NORM Enter Selection: 0 ` NEXT ^ EXIT

1. USA=XXX (DOMESTIC or INTERNATIONAL)

With SETUP MENU #1 displayed the current setting for the USA= parameter will be shown. Note that XXX is the current value. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to SETUP MENU #1.

USA=YES (Domestic) USA=NO (International)

DATE = MM/DD/YY DATE = DD/MM/YY Z LIMIT = NO Z LIMIT = YES CAP + 5% to OC CAP + 9 grads to OC

ETR able = YES

PT printed with tare. Lamp test on power up. Lorry Weigher Operation (Any MODE OF OP but 1 or 6). NSC (Australia NSC Requirements) setup parameter selection allowed

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CALIBRATION AND SETUP, CONT.

2. NSC=XXX (AUSTRALIA NSC REQUIREMENTS)

NOTE! In countries requiring the 225 to meet Australia NSC requirements, the USA=

parameter must be set for international use (USA=NO) to allow the 2. NSC=XXX setup parameter selection.

With SETU NSC= parameter will be shown. Note that X acceptable, proceed to the next setup parameter.

Otherwise, press the ENTER ke ENU #1.

NSC=YES NSC=NO

3. LFT=XXX (LEGAL FOR TRADE)

With SETUP MENU #1 displayed the current setting for the LFT= parameter will be shown. Note that XXX is the current value d is acceptable, proceed to the next setup

Otherwise e ENTER ys) and then the ENTER key to save the new setting and return to SETUP MENU #1.

LFT=YES LFT=NO

NOTE! If LFT=YES and USA=YES

N nd USA=NO

P MENU #1 displayed the current setting for the

XX is the current value. If the setting displayed is

2 key, the ENTER key, YES or NO (on the soft keys) and then the

y to save the new setting and return to SETUP M

Australia NSC Requirements Australia Enabled

Disabled

NSC Requirements

. If the setting displaye

parameter.

, press the 3 key, th key, YES or NO (on the soft ke

Interval Settings (INTERVAL) allowed are: 1, 2, 5, 10, 20, 50

Division must be 100 to 10,000 Z TRACK = .5 or 0 to 3 Inhibit serial da

ta during input

NOTE! If LFT=NO

Interval Setting (INTERVAL) is selectable from 1 to 99.

Enables the Converted Units Net Weight print feature

DATE = MM/DD/YY Z LIMIT = NO CAP + 5% to OC

OTE! If LFT=YES a

STABLE = 1 DATE = DD/MM/

Z TRACK = 0.5 Z LIMIT = yes CAP + 9 grads to OC

PT printed with tare Lamp test on power up

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CALIBRATION AND SETUP, CONT.

4. OIML=XXX (PROTECTIVE INTERFACE)

NOTE! If the 225 is used in a country where the application requires a protective

interface, the USA= parameter must be set for international use (USA=NO) to allow the 4. OIML=XXX setup parameter selection.

With SETUP MENU #1 displayed the current setting for the OIML= parameter will be shown. Note that XXX is the current value. If the setting displayed is acceptable, procee to the next setup paramd eter.

Otherwise, press the 4 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to SETUP MENU #1.

OIML=YES OIML=NO

Protective Interface Enabled

NOTE ES is selected, serial port COM1 will be dedicated to outputting scale gross w

! When Y

eight whenever the application is executing.

TIME=XX (CLOCK TIME FORMAT)

With SETUP MENU #1 displayed the current setting for the TIME= parameter will be shown. Note that XX is

e next setup parameter.

the current value. If the setting displayed is acceptable, proceed to

Otherwise, press the 5 key, the ENTER key and then using the numeric keys, enter 12 o

nd then press the ENTER key to save the new setting and return to the SETUP MENU #1. a

TIME=12 TIME=24

2 hour clock (AM/PM) (8:30 PM will print as 08:30 PM)

6. CL

R TARE=XXX (CLEAR TARE)

With SE rrent settin will be

TUP MENU #1 displayed the cu g for the CLR TARE= parameter shown. Note that XXX is the current value. If the s ceptable, proceed to the n

Otherw , the ENTER key, YES NO (on the soft keys) and then the ENTER setting and return to SETUP MENU #1.

ext setup parameter.

ise, press the 6 key or

key to save the new

CLR TARE=YES

ears Stored Tare Automatically cl

when Net weight goes

below zero

Protective Interface Disabled

24 h

our clock

(8:3

0 PM will print as 20:30)

etting displayed is ac

CLR TARE=NO

Stored Tare is not cleared when Net weight goes below zero

r 24

The following is a typical example of the Clear Tare feature in use.

1. Pla then press the TARE key.

ce container on scale,

2. Load container with item to be weighed and perform normal weighing operation.

3. Re

move load (item AND container) from scale.

4. Scale weight returns to below zero (weight of container) and is then reset to zero.

5. Operator is required to repeat step 1 before next weighing operation.

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CALIBRATION AND SETUP, CONT.

7. CLEAR ID=XXX (CLEAR ID)

W er will be

ith SETUP MENU #1 displayed the current setting for the CLEAR ID= paramet

s ed

hown. Note that XXX is the current value. If the setting displayed is acceptable, proce

the next setup parameter.

Otherwise, press the 7 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to SETUP MENU #1.

CLR ID=YES

Automatically clears ID after print ID is not cleared after print

8. NO OF SCALES=X (NUMBER OF SCALES)

With SETUP MENU #1 displayed the current setting for the parameter will be shown. Note that X is the current va proceed to the next setup parameter.

therwise, press the 8 key, the ENTER key anO number of scales and then press the ENT SETUP MENU #1. Allowable values are: 1, 2 or 3.

NOTE! Support for more than 1 scale requires the 225-DS (Dual Scale) Card. If 2 or 3 are enter scales. If additional scales are not found, it will display an error message and default back to 1 scale.

9. TOTALIZE=XXX (SCALE TOTALIZER)

With t ard installed an f scales set for 2 or 3, the 225 can sum s and displayed. The totalizer can be referenced as if it were another scale. NOTE! The totalizer's scale number will always be 4 regardless of th

With SETUP MENU #1 displayed the current setting for the TOTALIZE= parameter will be shown. Note that XXX is t p

Otherwise, press the 9 key, the ENTER key, YES or NO (on the soft k E R key to save the new setting

he 225-DS (Dual Scale) C d the number o

the weights of two or more scale make the total available to be

roceed to the next setup parameter.

NTE and return to SETUP MENU #1.

TOTALIZE=YES TOTALIZE=NO

Scale Totalizer Enabled cale Totalizer Disabled

NOTE! All scales to be included in the totalizer must have iden BASE UNITS, CNVT UNITS, INTERVAL and STBL CNT. They also must be set for WT INTERVALS=1 and MO OF OP=0 1 , an error message will be display or . If these are not the same

ed for number of scales, the 225 will check for additional

he current value. If the setting displayed is acceptable,

CLR ID= NO

NO OF SCALES=

lue. If the setting displayed is acceptable,

d then using the numeric keys, enter the

ER key to save the new setting and return to

e actual number of scales attached to the indicator.

eys) and then the

tical settings for:

, DDP, SAMPLES, STABLE

ed.

8200-M538-O1 y 225 Installation

Page 38

Page 43

CALIBRATION AND SETUP, CONT.

10. MODE OF OP=X XXXX (MODE OF OPERATION)

With SETUP MENU #1 displayed the current setting for the MODE OF OP= parameter will be shown. Note that X is the current value and XXXX is the mode of operation abbreviation

the setting displayed is acceptable, press NEXT (Navigation Keys  Down Arrow) to

If proceed to SETUP MENU #2 or press EXIT (Navigation Keys  UP Arrow) to return to t SETUP/REVIEW MENU.

Othe 0 keys and then th he display will change to

rwise, press the 1 and e ENTER key. T

show th u.

0. Normal Indicator (Normal Indicator

1. ID Storage (ID Storage = IDS)

2. Dig

3. Preset Weight Comp (Preset We

4. Check Weigher CHW

5. Batcher (Batcher = BATR)

6. Pack

e Mode Of Operation Men

= NORM)

Press the 0 key, the ENTER key and then press EXIT (Navigation Keys  UP Arrow) to exit and return to SETUP MENU #1. Press NEXT (Navigation Keys  Down Arrow proceed to the next display, SETUP

Press the 1 key and then the ENTER key to proceed to the ID Storage Menu. Refer the ID STORAGE SETUP, Mode Of Operation = 1 (ID Storage) sectio

ital Fill Ctrl (Digital Fill Control = DFC)

Press u. Refer t the 225 Installation and Technical CD-ROM.

Press the 3 key and then the ENTER key to proceed to the Preset Weight Comparator Menu. Refer to the PRESET WEIGHT COMPARATORS SETUP, Mode Of Operation = (Preset Weight Comp) section of this manual.

Press the 4 key and then the ENTER key to proceed to the Check Weigher Menu. Refe to the MODE OF OPERATION = 4 (Check Weigher) section of the manual on the 2 Installation and Technical CD-ROM

Press the 5 key and then the ENTER key to proceed to the Batcher MODE OF OPERATI Te

Press t Refer to the 225

the 2 key and then the ENTER key to proceed to the Digital Fill Control Men

o the MODE OF OPERATION = 2 (Digital Fill Control) section of the manual on

(Check Weigher = )

ON = 5 (Batcher) secticon of the manual on the 225 Installation and

hnical CD-ROM.

age Weigher (Package Weigher = PKW)

he 6 key and then the ENTER key to proceed to the Package Weigher Menu.

the MODE OF OPERATION = 6 (Package Weigher) section of the manual on

Installation and Technical CD-ROM.

MENU #2.

n of this manual.

ight Comp = PWC)

Menu. Refer to the

) to

8200-M538-O1 y 225 Installation

Page 39

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CALIBRATION AND SETUP, CONT.

SETUP MENU #2 SE

RIAL INPUT/OUTPUT SETUP

ith SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to proceed to

SETUP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

1. SERIAL

With SETUP MENU #2 displayed, press the the

Serial Menu.

(SERIAL INPUT/OUTPUT)

1 key and then the ENTER key to proceed to

Serial Menu

1. PRINTER

2. COM1

3. COM2

4. COM3

Enter Selection: 0 ^ EXIT

1. P

8200-M538-O1 y 225 Installation

RINTER (PRINTER)

With the Serial Menu displayed, press the 1 key and then the ENTER key to proceed to the PRINTER SETUP MENU.

PRINTER SETUP MENU

1. BAUD=X XXXXXX 6. TYPE=X XXXXXXXXXX

2. PARITY=X XXXX 7. SCALE = 0

3. BITS=X 8. IR ON=XXX

4. STOPS=X

5. CONT=XXX Enter Selection: 0 ^ EXIT

Page 40

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CALIBRATION AND SETUP, CONT.

1. BAUD=X XXXXXX (PRINTER PORT BAUD RATE)

With the PRINTER SETUP MENU parameter will be shown. Note that X is the current value and XXXXXX is the actual baud rate. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key, the eric keys, enter the value for the printer port baud rate and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU. Allowable values are 0 through 13.

0 = 3

1 = 6 9 = 38400 13 = 230400

00 5 = 9600

2 = 1

200 6 = 14400

3 = 2400 7 = 19200 11 = 76000

2. PARITY=X XXXX (PRINTER PA

With the PRINTER SETUP MENU displayed the current setting for the PARITY= parameter wil If the setting displayed is acceptable, proceed to the next setup parameter.

Otherw ey, the ENTER key and then using the numeric keys, enter the value for the printer parity rate and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU. Allowable values are 0, 1 or 2.

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

3. BITS=X (PRINTER DATA BITS)

With the PRINTER SETUP MENU displayed the current setting for the BITS= parameter will be show acceptable, proceed to the next setup parameter.

Otherwise, press the 3 value for the printer data b key to save the new setting and return to the PRINTER SET

4. STOP

With the PRINTER SETUP MENU displa STOPS= parameter will be shown. Note that X is the current value. If the setting displayed is accep

Otherwise, press the 4 key, the ENTER key and then using the numeric keys, enter the value for the printer stop bits and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU. Allowable values are 1 or 2.

ise, press the 2 k

S=X (PRINTER STOP BITS)

table, proceed to the next setup parameter.

l be shown. Note that X is the current value and XXXX is the description.

n. Note that X is the current value. If the setting displayed is

key, the ENTER key and then using the numeric keys, enter the

its and then press the ENTER

displayed the current setting for the BAUD=

ENTER key and then using the num

0 4 = 480

UP MENU. Allowable values are 7 or 8.

8 = 28800 12 = 115200

10 = 57600

RITY RATE)

yed the current setting for the

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

5. CONT=XXX (PRINTER CONTINUOUS OUTPUT)

With the PRINTER SETUP MENU displayed the current setting for the CONT= parameter will be shown. Note that XXX is the current value. If the setting displayed acceptable, proceed to the next setup parameter.

Otherwise, press the 5 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to the PRINTER SETUP MENU.

CONT=YES CONT=NO

Contin Continuou t Disabled

6. XXXXX RINTER

TYPE=X XXXXX (P CONTINUOUS OUTPUT SELECTION)

With the PRINTER SETUP MENU display t settin for the TYPE= p will be sho at X is t lue and XXXXXXXXXX is the

arameter wn. Note th he current va

description. If the setting displayed is acceptable, proceed to the next setup parameter. Otherwise, press the 6 key, the ENTER key and then using the numeric keys, enter

value for the printer continuous output selection and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU. Allowable value

rough 7 and 9.

0 = SMA 4 = TOL SHORT 9 = TALLEY 1 = SB400 5 = NUMERIC WT 2 = SB200 6 = SB500 3 = IQ355 7 = SB250/500M

7. SCALE=X (SCALE USED FOR PR

With the PRINTER SETUP MENU displayed the current setting for the SCALE= parameter will be shown. Note that X is the current value. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 7 key, the ENTER key and then using the numeric keys, enter the value for the scale the printer will receive data from and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU. Allowable values are

through 4. NOTE! Scale 1 is the default setting. Also note, 4 is the Scale Totalizer. 1

8. IR ON=XXX (INFRARED “IR” DATA PORT)

With the PRINTER SETUP MENU displayed the current setting for the IR ON= parameter will be shown. Note that XXX is the current value. If the setting displayed is

cceptable, press EXIT (Navigation Keys  UP Arrow) to rea

Otherwise, press the 8 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to the PRINTER SETUP MENU.

IR ON=YES IR ON=NO

IR Data Port is Enabled and IR input is allowed.

uous Output Enabled s Outpu

ed the curren g

INTER DATA)

IR Data Port is Disabled and IR input will be ignored.

the

s are 0

turn to the Serial Menu.

8200-M538-O1 y 225 Installation

Page 42

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CALIBRATION AND SETUP, CONT.

NOTE! If you selected 6. SB500 for the TYPE= parameter, the following

setup parameters Manual Mode= and Thres Wt= will be shown on PRINTER SETUP MENU.

9. Manual Mode=XXX (MANUAL LIGHT MODE)

With the PRINTER SETUP MENU displayed the current setting for the Manual Mode= parameter will be shown. Note that XXX is the current value

is acceptable, press EXIT  UP Arrow) to return to

e ENTER key, YES or NO (on the soft keys) and the

Threshold weight is used to toggle light between Green and Red.

SETUP MENU displayed the current setting for the Thres Wt=

0 keys, the ENTER

10.

Printe

The pr the Se

setting displayed (Navigation Keys the Serial Menu.

Otherwise, press the 9 key, th n the ENTER key to save the new setting and return to the PRINTER SETUP MENU.

Manual Mode=YES Manual Mode=NO

Manual Mode is Enabled. Pressing Manual Mode is Disabled. START/STOP key will toggle traffic light between Green and Red.

Thres Wt=XXXXXXX (THRESHOLD WEIGHT FOR AUTO MODE)

With the PRINTER parameter ote that XXXXXXX rrent value. I

will be shown. N is the cu f the setting d cceptable, pre Keys  o return to the Serial Menu.

Otherwise, press the 1 and key and then using the numeric keys, enter the value for the threshold weight used to cont then press the ENTER key to save the new setting and return to the PR T MENU. Note that entering 0 disables the traffic light auto mode.

I ld weight, traffic light will be Green.

f scale gross weight is less than or equal to thresho

hen scale gross weight is greater than threshold weight, traffic light will be Red.

NOTE! If manual light mode is disabled (Manual Mode=NO) and 0 is entered for the threshold weight (Thres Wt=0), the traffic light feature will be disabled (turned off).

r Setup Completed

inter setup has been completed, press EXIT (Navigation Keys  UP Arrow) to return to rial Menu and proceed to the COM port (serial port) setup.

the

. If the

UP Arrow) tisplayed is a ss EXIT (Navigation

rol the traffic light auto mode and

INTER SE UP

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

The foll Althoug same s tup menus shown and parameters described, COM1 (Serial Port 1) is referenced. OM port number you are configuring for the number shown.

. COM1

With the Serial Menu displayed, press the key and then the key to proceed to the COM1 SETUP MENU.

owing describes the setup for the 225 COM ports (Serial Ports).

h the three (3) COM ports can be configured differently, they have the

etup parameters. In the se

Substitute the C

Serial Menu

1. PRINTER

2. COM1

3. COM2

4. COM3

Enter Selection: 0 ^ EXIT

(COM1, SERIAL PORT 1) 2

2 ENTER

COM1 SETUP MENU

1. BAUD=X XXXXXX 6. TYPE=X XXXXXXXXXX

2. PARITY=X XXXX 7. SCALE=0

3. BITS=

4. STOPS=X

5. CONT=XXX Enter Selection: 0 ^ EXIT

BAUD=X XXXXXX (COM1 BAUD RATE)

With the COM1 SETUP MENU displayed the current setting for the BAUD= param will be shown. Note that X is the current value and XXXXXX is the actual baud rate. If the se

Otherwise, press the 1 key, the ENTER key and then using the numeric keys, enter the value for the printer port baud rate and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU. Allowable values are 0 through 13.

8200-M538-O1 y 225 Installation

tting displayed is acceptable, proceed to the next setup parameter.

0 = 300 4 = 4800 8 = 28800 12 = 115200 1 = 600 5 = 9600 9 = 38400 2 = 1200 6 = 14400 10 = 57600 3 = 2400 7 = 19200 11 = 76000

eter

13 = 230400

Page 44

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CALIBRATION AND SETUP, CONT.

. PARITY=X XXXX (COM1 PARITY RATE)

With the COM1 SETUP MENU displayed the current setting for the PARITY= parameter will be shown. Note that X is the current value and XXXX is the descriptio If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 2 key, the ENTER value for the printer parity rate and then press the ENTER key to save the new setting and return to the COM1 SETUP alues are 0, 1 or 2.

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

3. BITS ATA BITS)

With the COM1 SETUP MENU displayed the current setting for the BITS= parameter will be the setting displayed is acceptable,

proceed to the next setup parameter. Otherwise, press the 3 key, the E

value for the printer data bits and then press the ENTER key to save the new setting and return to the CO . are 7 o

=X (COM1 D

shown. Note that X is the current value. If

M1 SETUP MENU Allowable values r 8.

MENU. Allowable v

NTER key and then using the numeric keys, enter the

key and then using the numeric keys, enter the

4. STOP

With the COM1 SETUP MENU displayed the current setting for the STOPS= parameter will be shown. Note that X is the current value. If the setting displayed is accep e next setup pa meter.

Otherw using the numeric keys, enter the value for the printer stop bits and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU. Allowable values are 1 or 2.

CONT=XXX (COM1 CONTINUOUS OUTPUT)

With the COM1 SETUP MENU displayed the current setting for the CONT= parameter will be shown. Note that XXX is the current value. If the setting displayed

cceptable, proceed to the next setup parameter.

a Otherwise, press the 5 key, the ENTER key, YES or NO (on the soft keys) and then

ENTER key to save the new setting and return to the COM1 SETUP MENU.

CONT=Y CONT=NO

S=X (COM1 STOP BITS)

table, proceed to th ra

ise, press the 4 key, the ENTER key and then

Contin Continuo t Disabled

uous Output Enabled us Outpu

the

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

6. TYPE=X XXXXXXXXXX (COM1 CONTINUOUS OUTPUT SELECTION)

With the COM1 SETUP MENU displayed the current setting for the TYPE= para will be shown. Note that X is the current value and XXXXXXXXXX is the description. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 6 key, the ENTER key and then using the numeric keys, enter the value for the printer continuous output selection and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU. Allowable value

and 9.

0 = SMA 4 = TOL SHORT 9 = TALLEY 1 = SB400 5 = N 2 = SB200 6 = SB500 3 = IQ355 7 = SB250/500M

7. SCALE=X (SCALE USED FOR COM1 DATA)

With the COM1 SETUP MENU displayed the current setting for the SCALE= parameter will be shown. Note that X is the current value. If the setting displayed is

acceptable, proceed to the next setup parameter. Otherwise, press the 7 key, the ENTER key and then using the numeric keys, enter the

value for the scale the printer will re save the new setting and return to the COM1 SETUP MENU. Allowable values through 4. NOTE! Scale 1 is the default setting. Also note, 4 is the Scale Totalizer.

NOTE! If you selected 6. SB500 for the TYPE= parameter, the following setup parameters Manual Mode= and Thres Wt=will be shown on the COM 1 SETUP MENU.

9. Manual Mode=XX (MANUAL LIGHT MODE

With the COM 1 SETUP MENU displayed the current setting for the Manual Mode= parameter will be shown. Note that XXX is the current va setting displayed is acceptable, press EXIT (Navig

e Serial Menu.

th Otherwise, press the 9 key, the ENTER key, YES or NO (on the soft keys) an

NTER key to save the new setting and return to the COM 1 SETUP MENU.

Ma Ma

nual Mode=YES nual Mode=NO

Manual Mode is Enabled. Pressing START/STOP key will toggle traffic light between Green and Red.

UMERIC WT

ceive data from and then press the ENTER key to

)

ation Keys  UP Arrow) to return to

Manual Mode is Disabled. Threshold weight is used to toggle light between Green and Red.

meter

s are 0 through

are 1

lue. If the

d then the

8200-M538-O1 y 225 Installation

Page 46

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CALIBRATION AND SETUP, CONT.

10. Thres Wt=XXXXXXX (THRESHOLD WEIGHT FOR AUTO MODE)

With the COM 1 SETUP MENU displayed the current setting for the Thres Wt= parameter will be shown. Note that XXXXXXX is the current value. If the setting displayed is acceptable, press EXIT (Navigation Keys  UP Arrow) to return to the

erial Menu.

S Otherwise, press the 1 and 0 keys, the ENTER key and then using the numeric keys,

enter the value for the threshold weight1 used to control the traffic light auto mode and then pres

ENU. Note that entering 0 disables the traffic light auto mode.

If weight is less t hold weight, traffic light will be Green.

scale gross han or equal to thres

When scale gross weight is greater than threshold weight, traffic light will be Red.

COM1 (Serial Port 1) Setup Completed

The CO Arrow)

M1 (Serial Port 1) setup has been completed, press EXIT (Navigation Keys  UP

to return to the Serial Menu and proceed to the COM2 or COM3 port setup.

s the ENTER key to save the new setting and return to the COM 1 SETUP

NOTE! If manual light mode is disabled (Manual Mode=NO) and 0 is entered for the threshold weight (Thres Wt=0), t (turned off).

Serial Menu

1. PRINTER

2. COM1

3. COM2

4. COM3

Enter Selection: 0 ^ EXIT

he traffic light feature will be disabled

When (Navig

With the SETUP MENU #2 displayed,

8200-M538-O1 y 225 Installation

setup of the PRINTER port and all of the COM ports has been completed, press EXIT ation Keys  UP Arrow) to exit and return to the SETUP MENU #2.

y P

roceed to the next setup parameter.

y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #1. y Pres rrow ENU #3.

s NEXT (Navigation Keys  Down A ) to proceed to the SETUP M

Page 47

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CALIBRATION AND SETUP, CONT.

O SETUP (PWC Status)

With th procee

2. DIO (T

DIO Setup

When the status of all Preset Weight Comparators has been completed, press EXIT (Navigation K row) to exit and return to the SETUP MENU #2.

e SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to

d to SETUP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

OGGLE PWC STATUS)

With the S to the DIO

With the DIO SETUP MENU displayed the current status of the 16 Preset Weight Comparators (PWC) will be shown. If the status displa (Navigation Keys  UP Arrow) to exit and

Otherwise, press the PWC number to toggle its status (turn ON or OFF) and the ENTER key to save the new setting.

ETUP MENU #2 displayed, press the 2 key and then the ENTER key to proceed SETUP MENU.

yed is acceptable, press EXIT

return to the SETUP MENU #2.

Completed

eys  UP Ar

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

then press

With the SETUP MENU #2 displayed,

y Proceed to the next setup parameter. y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #1. y Press NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #3.

8200-M538-O1 y 225 Installation

Page 48

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CALIBRATION AND SETUP, CONT.

PRINT TABS SETUP

With SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to proc SETUP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

3. PRINT TABS (PRINT TABS SETTING)

With the SETUP MENU #2 displayed, press the 3 key and then the ENTER key to proceed to PRINT TABBING MENU

1. PORT=X XXXXXXX 6. TIME=YY.XX

2. PRT BEG=XXXXXXXXXXXX 7. DATE=YY.XX

3. AUTO LF=XXX 8. CNC NO=YY.XX

4. ENDING LF=XX 9. GROSS=YY.XX

5. PRT END=XXXXXXXXXXX Enter Selection: 0 ` NEXT ^ EXIT

#1.

PRINT TABBING MENU #1

X 10. TARE=YY.XX

eed to

1. PORT=X XXXXXXX (SELECT PORT FOR PRINTER)

With PRINT TABBING MENU #1 displayed the current setting for the PORT= parameter will be shown. Not alue and XXXXXXX is the descri ng displayed is acceptable, proceed to the next setup parameter.

Otherw e ENTER key and then using the numeric keys, enter the value e connected to and then press the ENTER key to save the new setting and return to PRINT TABBING MENU #1. Allowable values are 0 throug

ption. If the setti

ise, press the 1 key, th

for the port the printer will b

h 3.

0 = PRINTER 1 = COM1 2 = COM2 3 = COM3

e that X is the current v

8200-M538-O1 y 225 Installation

Page 49

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CALIBRATION AND SETUP, CONT.

2. PRT BEG=XXXXXXXXXXXX (PRINT BEGINNING)

With PRINT TABBING MENU #1 displayed the current setting for the PRT BEG= parameter wi sent to the printer before anything else. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 2 key, the ENTER key and then using the alphanumeric keys, enter the new string and then press the ENTER key to save the new setting and return to PRI

NT TABBING MENU #1.

3. AUTO AT TERMINATION”)

LF=XXX (AUTOMATIC LINE FEED “DATA FORM

With PRINT TABBING MENU #1 displayed the current setting for the AUTO LF= parameter will be shown. Note that XXX is the current value. If the setting displayed is

acceptable, proceed to the next setup par Otherwise, press the 3 key, the ENTER key, YES or NO (on the soft keys) and then the

ENTER key to save the new

4. ENDING LF=XX ST LINE)

With P NDING LF= param d commands

RINT TABBING MENU #1 displayed the current setting for the E

eter will be shown. Note that XX is a pre-selected number of linefee that th r, to space the paper rint. If the setting

in the printer to the desired position for withdrawal or for the next p

displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 4 key, the ENTER key and then using the numeric keys, enter the value for the number of linefeeds to be exec press the ENTER key to save the new setting and return to Allowable values are: 0 through 99.

PRT END=XXXXXXXXXXXX (PRINT BEGINNING)

With PRINT TABBING MENU #1 displayed the current setting for the PRT END= parameter will be shown. Note that XXXXXXXXXXXX is the string of HEX numbers sent to the printer after the ENDING LF. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, pres 5 key, the ENTER hanumeric keys, enter the new string and then press the E save th g and return to PRINT TABBING MENU #1.

HEX numbers are always 2 digits. For example, 7 is entered as 07. The maximum

entry is 6 numbers (12 characters). Valid entries are 01 through FF. Note that 00 is not valid.

ll be shown. Note that XXXXXXXXXXXX is the string of HEX numbers

ameter.

setting and return to PRINT TABBING MENU #1.

(N AFTER LAUMBER OF LINEFEEDS PRINTED

ee indicator can transmit at the end of a data transmission to a print

uted after the last printed line and then

PRINT TABBING MENU #1.

s the key and then using the alp

e new settinNTER key to

8200-M538-O1 y 225 Installation

Page 50

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CALIBRATION AND SETUP, CONT.

TABS SETTING (General Format Information)

The ge

neral format for the input is A = YY.XX.

Whe

re:

is the character identifying the data printed YY is the number of lines down XX is the number of spaces to the right.

OTE! Enter 00 in either location, YY or XX, to disable the

ata from printing.

TIME=YY.XX (TIME PRINT LOCATION)

With PRINT TABBING MENU #1 displayed the current setting for the TIME= parameter will be shown. Note that YY.XX is the c

the position displayed is acceptable, proceed to the next setup parameter.

If Otherwise, press the 6 key, the ENTER key and then using the numeric keys, e

new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU #1.

DATE=YY.XX (DATE PRINT LOCATION)

With PRINT TABBING MENU #1 displayed the current setting for the DATE= parameter will be shown. Note that YY.XX is the current position for printing of the d If the position displayed is acceptable, proceed to the next setup param

Otherwise, press the 7 key, the ENTER key and then using the numeric keys, enter the new print position and then press the ENTER key to save the new setting and return PRINT TABBING MENU #1.

8. CNC NO=YY.XX (CONSECUTIVE NUMBER PRINT LOCATION)

With PRINT TABBING MENU #1 displayed the current se parameter will be shown. Note that YY.XX is the current position for printing of the

consecutive number. If the position displayed is acceptable, proceed to the next setup parameter.

therwise, press the 8 key, the ENTER key and then using the numeric keys, enter the

O new print position and then press the ENTER key to save the new setting and return PRINT TABBING MENU #1.

urrent position for printing of the time.

tting for the CNC NO=

nter the

ate.

eter.

8200-M538-O1 y 225 Installation

Page 51

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CALIBRATION AND SETUP, CONT.

9. GROSS=Y

With PRINT TABBING MENU #1 display

meter will be shown. Note that YY.XX is the current position for printing of the

para Gross weight. If the position displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 9 key, the ENTER key and then using the numeric keys, enter the new print position and then press the ENTER key to save th PRINT TABBING

10. TARE=YY.XX (TARE WEIGHT PRINT LOCATION)

With PRINT TABBING MENU #1 displayed the parameter will be shown. Note that YY.XX is the current position for printing of

weight. If the position displayed is acceptable, proceed to the next setup parameter. Otherwise, press the 1 and 0 keys, the ENTER key and then using the numeric keys,

enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU #1.

ith PRINT TABBING MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to

W pro

ceed to PRINT TABBING MENU #2.

11. NET=YY.XX 16. TIME=YY.XX

12. G ACCUM=YY.XX 17. DATE=YY.XX

13. N ACCUM=YY.XX

14. COUNT=YY.XX

15. PCS WT=YY.X Enter Selection: 0 ^ PREV ` EXIT

Y.XX (GROSS WEIGHT PRINT LOCATION)

ed the current setting for the GROSS=

e new setting and return to

MENU #1.

current setting for the TARE=

the Tare

PRINT TABBING MENU #2

11.

NET=YY.XX (NET WEIGHT PRINT LOCATION)

With PRINT TABBING MENU #2 displayed the current setting for the NET= parameter will be show the position displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key twice, the ENTER key and then using the numeric keys, enter the new print position an return to PRINT TABBING MENU #2.

8200-M538-O1 y 225 Installation

n. Note that YY.XX is the current position for printing of the Net weight. If

d then press the ENTER key to save the new setting and

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CALIBRATION AND SETUP, CONT.

12. G ACCUM=YY.XX (GROSS WEIGHT ACCUMULATOR PRINT LOCATION)

With PRINT TABBING MENU #2 displayed the current setting for the G ACCUM parameter will be shown. Note that YY.XX is the current position for printing of the Gross weight accumulator. If the position displayed is acceptable, proceed to the setup param

Otherwise, press the 1 and 2 keys, the ENTER key and then using the numeric keys, enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING ME

13. N ACCUM=YY.XX (NET WEIGHT ACCUMULATOR

With PRINT TABBING MENU #2 displayed the current setting for the N ACCU parameter will be shown. Note that YY.XX is the current position for printing of the Net

weight accumulator. If the position displayed is acceptable, proceed to the next setup

arameter.

p Otherwise, press the 1 and 3 keys, the ENTER key and then using the numeric keys,

enter the new print position and then p return to PRINT TABBING MENU #2.

14. COUNT=YY.XX (COUNT (NU

With PRINT TABBING MENU #2 displayed the current setting for the COUNT= parameter will be shown sition for printing of the Count ceptable, proceed to the ne

Otherw s, the ENTER key and then using the numeric keys, enter the new print position and then press the ENTER key to save the new setting and return

15. PCS WT=YY.XX (PIECE WEIGHT PRINT LOCATION)

With PRINT TABBING MENU #2 displayed the current parameter will be shown. Note that YY.XX is the current position for printing of the Piece weight. If the position displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 and 5 keys, the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU #2.

(number of pieces on scale). If the position displayed is ac

xt setup parameter.

to PRINT TABBING MENU #2.

eter.

NU #2.

PRINT LOCATION)

ress the ENTER key to save the new setting and

MBER OF PIECES ON SCALE) PRINT LOCATION)

. Note that YY.XX is the current po

ise, press the 1 and 4 key

setting for the PCS WT=

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

16. CNV NET=YY.XX (CONVERTED UNITS NET WEIGHT PRINT LOCATION)

You must select LFT=NO, during Calibration and Setup to enable the Conve

Units Net Weight print feature. NOTE! The CNV NET= weight will only print if the converted weight is greater than zero and the 225 in is the Net mode.

With PRINT TABBING MENU #2 displayed the current setting for the CNV NET= parameter will be shown. Note that YY.XX is the current position for printing of the Converted Units Net weight. If the position displayed is acceptable, proceed to the next setup parameter.

enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU #2.

17. ID=YY.XX (ID STORAGE NUMBER PRINT LOCATION)

With PRINT TABBING MENU #2 displayed the current setting for the ID= parameter will be shown. Note that YY.XX is the current position for printing of the ID Storage number. If the position displayed is ac

Otherwise, press the 1 and 7 keys, the ENTER key and then using the numeric keys, enter the new print position and then press the ENTER key to save the new settin return to PRINT TABBING MENU #2.

ceptable, proceed to the next setup parameter.

numeric Otherwise, press the 1 and 6 keys, the ENTER key and then using the keys

g and

rted

Print Tabs Setting Completed

With P return to SET

With the SETUP MENU #2 displayed,

RINT TABBING MENU #2 displayed, press PREV (Navigation Keys  UP Arrow) to to PRINT TABBING MENU #1 or press EXIT (Navigation Keys  Down Arrow) to return

UP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

y Proceed to the next setup parameter. y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #1. y Press NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #3.

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

T e

he following describes the Scale Setup for the 225. The standard 225 supports on (1) scale. three (3) sc referenced wn.

SETU

With S SETUP

With the optional 225-DS Dual Scale card installed, it can support up to

ales. In the setup menus shown and parameters described, Scale 1 is

. Substitute the scale number you are configuring for the number sho

P SCALE

ETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to proceed to

MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

4. S

ETUP SCALE 1

With

the SETUP MENU #2 displayed, press the 4 key and then the ENTER key to proceed

to S

CALE 1 SETUP MENU #1.

SCALE 1 SETUP MENU #1

1. BASE UNITS=X XX 6. SAMPLES=XXX

2. CNVT UNITS=X XX 7. STABLE=XX

3. Z TRACK=X.X 8. STBL CNT=XXX

4. Z LIMIT=XXX

5. PWR UP Z=XXX Enter Selection: 0 ` NEXT ^ EXIT

1. BASE NITS)

With S #1 displayed the current setting for the BASE UNITS= param XX is the description. If

UNITS=X XX (BASE U

CALE 1 SETUP MENU

eter will be shown. Note that X is the current value and

the setting displayed is acceptable, proceed to the next setup parameter. Otherwise, press the 1 key, the ENTER

value for the base units and then

press the ENTER key to save the new setting and

return to SCALE 1 SETUP MENU #1

9. WT INTERVALS=XX

key and then using the numeric keys, enter the

. Allowable values are 0 through 6.

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

2. CNVT UNITS=X XX (CONVERTED UNITS)

With SCALE 1 SETUP MENU #1 displayed the current setting for the CNVT UNITS parameter will be shown. Note that X is the current value and XX is the description the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 2 key, the ENTER key and then using the numeric keys, enter the value for the converted units and then press the ENTER key to save the new setting and return to

0 = none 3 = lb (pounds) 6 = t (tonnes “metric tons”) 1 = tn (tons) 4 = oz (ounces) 2 = 5 = kg (kilograms g (grams)

3. Z TR ACKING RANGE)

With S displayed the current setting for the Z TRACK=

ACK=X.X (ZERO TR

CALE 1 SETUP MENU #1

parameter will be shown. Note that X.X is the current value. If the setting displayed is accep

table, proceed to the next setup parameter.

Otherwise, press the 3 key, the ENTER key and then using the numeric keys, enter the value for the zero tra and return to SCALE 1 SETUP MENU #1. Allowable values are: 0.0 (disables Zero Tracking), 0.5, 1.0, 2.0, 3.0,

4. Z LIMIT=XXX (ZER

With S r the Z LIMIT= param If the setting displayed is accep

CALE 1 SETUP MENU #1 displayed the current setting fo

eter will be shown. Note that XXX is the current value.

table, proceed to the next setup parameter.

Otherw ENTER key, YES or NO (on the soft keys) and then the

ENTE

R key to save the new setting and return to the

Z LIMIT=YES Z LIMIT=NO

5% of scale capacity

PWR UP Z=XXX (POWER-UP ZERO FEATURE)

With SCALE 1 SETUP MENU #1 displayed the current setting for the PWR UP Z=

arameter will be shown. Note that XXX is the current value. If the setting displayed is p

acceptable, proceed to the next setup parameter. Otherwise, press the 4 key, the ENTER key, YES or NO (on the soft keys) and then

NTER key to save the new setting and return to the E

PUO = YES PUO = NO

Automatic Re-Zero on Power-Up No Re-Zero on Power-Up

SCALE 1 SETUP MENU #1. Allowable values are 0 through 6.

UBASE and CONVERTED UNITS SELECTIONS

cking range and then press the ENTER key to save the new setting

4.0, 5.0, 6.0, 7.0, 8.0 and 9.0.

O LIMIT RANGE)

ise, press the 4 key, the

. If

Full capacity (no limit)

the

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

6. SAMPLES=XXX (SAMPLE RATE)

With SCALE 1 SETUP MENU #1 displayed the current setting for the SAMPLES= parameter will be shown. Note that XXX is the current value. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 6 key, the ENTER key and then using the numeric keys, enter the value for the sample rate in samples per second and then press the ENTER key to sa the new setting and return to SCALE 1 SETUP MENU #1. Allowable values fo sample rate are: 1 through 100.

7. STABLE=XX (STABLE “MOTION RANGE”)

W ETUP ME the curre t setting for the STABLE=

ith SCALE 1 S NU #1 displayed n

parameter will be shown. e curre t value for the range of motion detection. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 7 key, the ENTER key and then using the numeric keys, enter value for the new range (the number of divisions of change permitted before indicating unstable) and then press the ENTER key to save t

CALE 1 SETUP MENU #1. Allowable values are: 0 through 99 divisions.

STBL CNT=XXX (STABLE COUNT “CONSECUTIVE STABLE READINGS”)

With SCALE 1 SETUP MENU #1 displayed the current setting for the STBL CNT= parameter will be shown. Note that XXX is the current num

eight readings before indicating stable weight. If the setting displayed is acceptable,

w proceed to the next setup parameter.

Otherwise, press the 8 key, the ENTER key and then using the numeric keys, enter the value for the stable count and then press the ENTE key to save the new setting and

turn to SCALE 1 SETUP MENU #1. Allowable values are: 1 through 255.

9. R DUAL”)

WT INTERVAL=X (WEIGHT INTERVAL “SINGLE O

ith SCALE 1 SETUP MENU #1 displayed the current setting for the

W arameter will be sho the current value. If the

T INTERVAL= p wn. Note that X is

sett table, proceed to the next setup parameter.

ing displayed is accep

Otherwise, press the 9 key, the ENTER key and then value for the weight interval and then press the ENTER key to save the new setting a return to SCALE 1 SETUP MENU #1. Allowable values are: 1 or 2.

WT INTERVAL=1 WT INTERVAL=2

Single Interval (One weight range) Dual Interval (Two weight ranges)

Note that XXX is th n

he new setting and return to

ber of consecutive stable

using the numeric keys, enter the

r the

the

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

9. WT INTERVAL=X (WEIGHT INTERVAL “SINGLE OR DUAL”), CONT.

CAUTION! When using the dual interval feature of the 225, do not attempt to use

a division value in the low range that is too sm strength for stable operation of the indicator. Most scale installations will allow the smaller division to be 1/2 of the larger division value when the dual interval feature is used.

The inherent sensitivity and capabilities of the 225 will allow you to select combinations that are beyond the practical limits of today’s load cells for dependable, stable performance. The ap wer range, while the higher range will

pearance of such a situation will be instability in the lo

operat

e as it should.

With SCALE 1 SETUP MENU #1 displayed, press NEXT to p

roceed to SCALE 1 SETUP MENU #2.

SCALE 1 SETUP MENU #2

1. FILTER=X 6. CAP=XXXXXXX

2. FMAX=XXX

3. FBRK=XXX

4. INTERVAL=XX

5. DPP=X Enter Selection: 0 ` NEXT ^ EXIT

all to provide adequate signal

(Navigation Keys  Down Arrow)

NOTE! Although shown on the scale setup menu, the setup parameters FMAX= and FBRK= can only be selected when CUSTOM FILTERING (FILTER=3) has been selected.

1. FILTER=X (DIGITAL FILTERING)

With SCALE 1 SETUP MENU #2 displayed the current setting for the FILTER= parameter will be shown. Note that X is the current value for the digital filtering. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key, the ENTER key and then using the numeric keys, enter the value for the digital filtering and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU #2. Allowable values are 0, 1, 2, o

0 DISABLED (NO Filtering 1 MINIMAL FILTERING (S le Rate = 2) 2 MODERATE FILTERING (Sample Rate = 1) 3 CUSTOM FILTERING (additional parameters available)

r 3.

)

amp

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

on Critical

N Sample Rate

If the sample

rate is not critical, as in static weighing, set FILTER= to:

Filter Setting Recommendations

y FILT y FILT y FILT MAX=6, FBRK=8, SAMPLES=1/Sec).

ER=0 (NO Filtering) ER=1 (FMAX=6, FBRK=12, SAMPLES=2/Sec) or ER=2 (F

Critical Sample Rate

With a critical sample rate, as in a filling operation, use Custom Filtering (FILTER=3).

1. SAMPLES= S

AMPLE RATE (1 to 200 samples/second) determination:

Set the sample rate as close as possible to produce a display graduation change for every graduation of material added to the scale.

Material Flow Rate (lbs/second)U

= SAMPLES

Interval

s/sec

EXAMPLE:

U100lb U

10lbs

= 10s/s = SAMPLES

2. FBRK Turn the filtering off by setting FILTER=0 as it will be normally

= AK RANGE (1 to 64 graduations) determination:

FILTER BRE

. Operate the system used and, by observation, determine the number of grads of instability that needs to be f ered

ilt out. Set the break range (FBRK=) to that value.

UWeight ChangeU

Interval

= FBRK

EXAMPLE: 20,000 x 10lb capacity scale with 800lb variation in the weight display.

U800U

= FBRK=80

3. F

MAX= MAXIMUM FILTER LEVEL (0 to 255) determination: Set to desired results.

4. I ate and/or

f stability is unacceptable with any setting of FMAX=, reduce the sample r

increas he br for increased filtering.

e t eak range, FBRK= setting

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

2. FMAX=XXX (MAX

With SCALE 1 SETU parameter will be shown. Note that XXX is the current value for the

with 255 being the greatest acceptable, proceed to the next setup parameter.

Otherwise, press the 2 key, the ENTER key and then using the numeric keys, enter the value for the new setting and return to SCALE 1 SETUP MENU #2. Allowable values are: 1 through

3. FBRK=XXX (FILTER BREAK RANGE)

With SCALE 1 SETUP MENU #2 displayed the current setting for the FBRK= parameter will be shown. Note that XXX is the current value for the filter break range

The break range is a number from 1 to 255 that change the setting displayed is acceptable, proceed to the ne

Otherw e key and then using the numeric keys, enter the value f t g TER key to save the new setting and return to E 1 SETUP MENU #2. Allowable values are: 1 through 255.

4. INTERVAL=XX (INTERVAL SETTING)

With SCALE 1 SETUP MENU #2 displayed the current setting for the INTERVAL= parameter will be shown. Note that XX is the current value for the interval (division) setting. If the setting displayed is acceptable, proceed to

Otherw ey R key and then using the numeric keys, enter the value for the interval and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU #2.

If the 225 is used in a Legal For Trade application (LFT=YES), allowable values are: 1, 2, 5 0

If the 225 is NOT used in a Legal For Trade application ( are: 1 through 99.

s to break out of the filtering. If

ise, press th

or the new fil

ise, press the 4 k , the ENTE

, 10, 2 or 50.

IMUM FILTER LEVEL)

P MENU #2 displayed the current setting for the FMAX=

maximum filter

mber from 1 to 255 that corresponds to the level of filtering level. The filter level is a nu

filtering and 1 the least. If the setting displayed is

maximum filter level and then press the ENTER key to save the new

corresponds to the number of division

parameter. xt setup

3 key, the ENTER

k raner brea

SCAL

e and then press the EN

the next setup parameter.

LFT=NO), allowable values

255.

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

5. DPP=X (DECIMAL POINT POSITION)

With SCALE 1 SETUP MENU #2 displayed the current setting for the DPP= pa will be shown. Note that X is the current value for the decimal point position. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 5 key, the ENTER key and th

alue for the decimal point position and then press the ENTER key to save the new

v setting and return to SCALE 1 SETUP MENU #2. Allowable values are 0, 1, 2, or 3.

0 = XXXXXX 1= XXXXX.X 2 = XXXX.XX 3 = XXX.XXX

6. AP=XXXXXXX (SCALE CAPACITY) C

With SCALE 1 SETUP MENU #2 displayed the current setting for the CAP= parameter will be shown. Note that XXXXXXX is the current value for the scale capacity. If the

setting displayed is acceptable, proceed to the next setup parameter. Otherwise, press the 6 key, the ENTER key and then using the numeric keys, enter the

alue for the scale capacityv return to SCALE 1 SETUP MENU #2. Allowable values are 1 through 9,999,999. Note that the capacity can not exceed 7 digits or 9,999,999.

ale 1 Setup Completed

e SCALE 1 setup has been completed, press PREV (Navigation Keys  UP Arrow) to return rn to the

to SCALE 1 SETUP MENU #1 or press EXIT (Navigation Keys  Down Arrow) to retu

SETUP MENU #2.

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

and then press the ENTER key to save the new setting and

SETUP MENU #2

en using the numeric keys, enter the

rameter

With the SETUP MENU #2 displayed,

y Proceed to the next setup parameter.

y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #1.

y Press NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #3.

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

LIBRATE

With th procee

5. C

e SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to

d to SETUP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP S

5. CALIBRATE 1 Enter Selection: 0 ^ PREV ` EXIT

ALIBRATE 1

With the SETUP MENU #2 displayed, press the 5 key and then the ENTER key to proceed

to S

CALE 1 CALIBRATION MENU.

1. Swt= XXXXXXX 6. C1=XXX

2. Sct= XXXXXXX 7. C2=XXX

3. Zct= XXXXXXX 8. C3=XXX

5. HI RES 10. CALIBRATE Enter Selection: 0 ^ EXIT

CALE 1

SCALE 1 CALIBRATION MENU

9. C4=XXX 4. FINE SPAN

1. Swt=XXXXXXX (SPAN WE

2. Sct= AN COUNT)

3. Zct=XXXXXXX (ZERO COUNT)

The calibr t and Zct) represent the test load (weight) and the

analog to digital readings at zero and test load. These values are established when the

scale is ca tor can be returned to its

present calibration settings without using test weights simply by entering the values.

6. C1=XXX

7. C2=XXX

8. C3=XXX

9. C4=XXX

The calibration “C” numbers (C1, C2, C3 and C4) represent the present calibration

settings. Each number may be up to three digits in length. The “C” numbers are

established when the scale is calibrated. By recording these numbers, the indicator can be

returned to its present calibration settings without using test weights simply by entering the

“C” numbers.

XXXXXXX (SP

ation parameters (Swt, Sc

librated. By recording the parameter values, the indica

CALIBRATION “C” NUMBERS

IGHT)

CALIBRATION PARAMETERS

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

4. FINE SPAN (FINE SPAN ADJUSTMENT)

If Fine Span Adjustment UisU desired, place a calibrated test weight on the scale and wit

SCALE 1 CALIBRATION ME

display will change to show SCALE 1 FINE SPAN ADJUST. Note that ADJ = XXXXXXX

is the current displayed weight.

^ UP ` DOWN < EXIT

ADJ = XXXXX

y Press UP (Navigation Keys  UP

Press DOWN (Navigation Keys  Down Arrow) to decrease the span.

y Press EXIT (Navigatio ting and return to the

SCALE

5. HI RES

If High Re rated test weight on the scale

and with th 5 key and then the

ENTER ke HIRES ADJUSTMENT. Note that

HIRES=XXXXXX is the active weight in “high resolution” mode (in 1/10 interval).

1 CALIBRATION MENU.

(HIGH RESOLUTION ADJUSTMENT)

solution Weight adjustment is desired, place a calib

e SCALE 1 CALIBRATION MENU displayed, press the

y. The display will change to show SCALE 1

^ UP ` DOWN < EXIT

ZERO :zero scale PRINT : print weight

HIRES=XXXXXX

NU displayed, press the 4 key and then the ENTER key. The

SCALE 1 FINE SPAN ADJUST

Arrow) to increase the span.

n Keys  Left Arrow) to save the new set

SCALE 1 HIRES ADJUSTMENT

h the

y Press UP (Na

y Press DOWN (Navigation Keys  Down Arrow) to de

y Press EXIT (N

SCALE 1 CALIBRATION MENU.

y Press the ZERO key to zero the scale.

y Press the PRINT key to print the weight (followed by the text TEST).

8200-M538-O1 y 225 Installation

vigation Keys  UP Arrow) to increase the span.

crease the span.

avigation Keys  Left Arrow) to save the new setting and return to the

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CALIBRATION AND SETUP, CONT.

CALIBRATION METHODS

e 225 has two methods to enter the calibration procedure. One method is selected from the SE

TUP/REVIEW MENU and the other method selected from SETUP MENU #2.

om SETUP/REVIEW MENU:

With the SETUP/REVIEW MENU displayed, press the 3 key and then the ENTER key. This

method proceeds directly capacity, interval, decimal

point position and the first calibration parameter, CAL 1=0.0.

From SETUP

With the SETUP MENU #2 displayed, press the 5 key and then the ENTER key to proceed

to SCALE 1 CALIBRATION MENU. With the SCALE 1 CALIBRATION MENU displayed,

press the the ENTER key. This method will change the SCALE 1

CALIBRATION MENU to show the settings for the capacity, interval, decimal point position

and the first calibration parameter, CAL 1=0.0.

MENU #2:

1 and 0 keys and then

CALIBRATION MODES

The 225 indicator has seven modes that can be used to perform calibration. Four of the

odes require a test load (weight), one em last two use parameter values or the calibration “C” num calibration modes are as follows:

Multi-Point

This method requires two weights, an empty scale and has two conversion factors. It uses three calibration points; CAL 1=, CAL 2= and CAL 3=. The three points corres zero weight, mid-point weight and test load (weight) and can be applied in any order.

to a display showing the settings for the

r quires the scale to be empty (and at zero) and the

bers from a previous calibration. The

pond to

2. Dual-Poin ith Zero (First Zero)

This is a s empty scale and has one conversion 2=) to establish a zero (no load) calibration value and to span the indicator. The two points correspond to zero weight and test load (weight) and can be applied in any order. This method should be us libration and complete recalibration.

t w

tandard calibration method requiring one weight, an

factor. This method uses two calibration points (CAL 1= and CAL

ed for first-time ca

3. Dual-Point

This calibration method requires one test weight and establishes a new conversion factor only. It is used to establish a false (temporary zero) zero without affecting the zero calibration value stored during the last calibration. This is particularly useful in tank weighing applications, where it may b tank. This method uses two calibration po

test load (weight) is entered when CAL 1= is displayed and then the N pressed when CAL 2= is displayed.

UwithoutU Zero (False Zero)

e impractical or impossible to completely empty the

ints, CAL 1= and CAL 2=. The value of the

ET/GROSS key

8200-M538-O1 y 225 Installation

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CALIBRATION AND SETUP, CONT.

CALIBRATION MODES, CONT.

4. Single-Point for Span Only (Last Zero)

This calibration method requires one test weight, the scale at zero and establis conversion factor (span) without affecting the zero calibration value stored during the last calibration. This minimizes pla useful when checking high capacity scales. This method uses two calibration points, CAL

1= and CAL 2=. The value of the test load (weight) is entered when CAL 1= is displayed and then the ZERO key pressed when CAL 2= is disp

cing and removing test loads (weights) and is especially

layed.

hes a new

Single-Point for Zero Only (Only Zero)

This calibration method requires no test weight, an empty scale and establishes a new zer without affecting the conversion factor (span). This is useful to regain the full range of zer limit when the dead load of the scale has changed. This would occur for example, if a guard rail has been added to the scale platform. This method uses two calibration points, CAL 1= and CAL 2=. The ENTER key is pressed when CAL 1= is displayed and then

the ZERO key pressed when CAL 2= is displayed.

6. Calibration Parameters (Swt, Zct and Sct)

The calibration parameters represent the test load weight Swt= (Span Weight) and the analog to digital readings at zero Zct= (Zero Count) and test load Sct= (Span Count). These values are established w

an indicator ( available. By entering the previously recorded parameter values, the indicator can be returned to its present calibration setting without using test load (weights).

or if the need arises to re-calibrate the scale) and a test load (weights) aren’t

hen the scale is calibrated. They are useful when replacing

7. Calibration “C” Numbers

The calibration “C” numbers (C1=, CALIBRATION MENU during the calibration and setup procedure. These numbers correspond to the calibration setting of the indicator. They can be used when replacing a indicator (or if the need arises to recalibrate the scale) and test load (weights) aren’t available. By entering the previously recorded numbers, the indicator can be returned to present calibration settings without using test load (weights).

C2=, C3= and C4=) are displayed on the SCALE 1

its

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CALIBRATION AND SETUP, CONT.

Multi-Point Calibration

CAL 1= (FIRST CALIBRATION WEIGHT)

With the SCALE 1 CALIBRATION MENU displayed, press the 1 and 0 keys and then the ENTER key. The display will change to show the settings for capacity, interval, decimal

point position and CAL 1=0.0. This is the first of three calibration weights. It could b ZERO (no load), the MID-POINT weight or the TEST load (weight).

1. If the first calibration weight is to be ZERO (no load), press the ENTERe key. The display will flash CALIBRATING... for a few seconds and then change to show CAL 2=.

2. If the first calibration weight is to be the place the weights on the scale.

3. Using the numeric keys, enter the value of the TEST load (weight) and then press the ENTER key.

4. The display will flash CALIBRATING... for a few seconds and then change to show CAL 2=.

AL 2= (SECOND CALIBRATION WEIGHT)

The display will show CAL 2=XXXXXXX. It could be ZERO (no load), the MID-POINT weight or the TEST load (weight).

1. If the second calibration weight is to be ZERO (no load), press the 0 key and then the ENTER key. The display will flash CALIBRATING... for a few seconds and then

change to show CAL 3=.

2. If the second calibration weight is to be the MID-POINT weight or the TE (weight), place the weights on the scale.

3. Using the numeric keys, ENTER key.

4. The display will flash CALIBRATING... for a few seconds and then change show CAL 3=.

L 3= (LAST CALIBRATION WEIGHT)

The display will show CAL 3=XXXXXXX. This is the last o could be ZERO (no load), the MID-POINT weight or the TEST load (weight).

1. If using 3 point calibration and the last calibration weight is to be ZERO (no load), press the 0 key and then the ENTER key. The display will change to show the SCALE 1 CALIBRATION MENU.

2. If using 3 point calibration and the last calibration weight is to be the MID-POINT weight or the TEST load (weight), place the weights on the scale.

3. Using the numeric keys, enter the value of the test load (weight) and then press the ENTER key.

4. The display will flash CALIBRATING... for a few seconds and then change to show the SCALE 1 CALIBRATION MENU.

enter the value of the test load (weight) and then press the

MID-POINT weight or the TEST load (weight),

This is the second of three calibration weights.

ST load

f three calibration weights. It

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CALIBRATION AND SETUP, CONT.

Dual-Point with Zero (First Zero) Calibration

CAL 1= (FIRST CALIBRATION WEIGHT)

With the SCALE 1 CALIBRATION MENU displayed, press the 1 and 0 keys and then the ENTER key. The display will change to show the settings for capacity, interval, decimal

point position and CAL 1=0.0. This is the first of two calibration weights. It could be ZERO (no load) or the TEST load (weight).

1. If the first calibration weight is to be ZERO (no load), press the ENTER key. The display will flash CALIBRATING... for a few seconds and then change to show CAL 2=.

2. If the first calibration weight is to be the TEST load (weight), place the weights on the scale.

3. Using the numeric keys, enter the value of the TEST load (weight) and then press the ENTER key.

4. The display will flash CALIBRATING... for a few seconds and then change to show CAL 2=.

CAL 2= (SECOND CALIBRATION WEIGHT)

The display will show CAL 2=XXXXXXX. This is the second of two calibration weights. It could be ZERO (no load) or the TEST load (weight).

1. If the second calibration weight is to be ZERO (no load), press the 0 key and then the ENTER key. The display will flash CALIBRATING... for a few seconds and then

change to show CAL 3=.

2. If the second calibration weight is to be the TEST load (weight), place the weights scale.

3. Using the numeric keys, enter the value of the test load (weight) and then press the ENTER key.

4. The display will flash CALIBRATING... for a few seconds and then change to show CAL 3=.

CAL 3= (LAST CALIBRATION WEIGHT)

The display will show CAL 3=. This weight is not used. Press the ENTER key to skip CAL 3=. The display will change to show the SCALE 1 CALIBRATION MEN

on the

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CALIBRATION AND SETUP, CONT.

Dual-Point UwithoutU Zero (False Zero) Calibration

CAL 1= (FIRST CALIBRATION WEIGHT)

With the SCALE 1 CALIBRATION MENU displayed, press the 1 and 0 keys and then the ENTER key. The display will change to show the settings for capacity, interval, decimal

point position and CAL 1=0.0. This is the first of two calibration steps. This weight is the TEST load (weight).

1. Place the weights on the scale.

2. Using the numeric keys, enter the value of the TEST load (weight) and then press the ENTER key.

3. The dis show CAL 2=.

CAL 2= (SECOND CALIBRATION WEIGHT)

The display will show

1. Remove the weights on the scale, and then

2. The display will change to show the SCALE 1 CALIBRATION MENU.

Single-Point for Span Only (Last Zero) Calibration

play will flash CALIBRATING... for a few seconds and then change to

CAL 2=XXXXXXX. This is the second of two calibration steps.

press the NET/GROSS key.

CAL 1= (FIRST CALIBRATION WEIGHT)

With the SCALE 1 CALIBRATION MENU displayed, press the ENTER key. The display will change to show the settings for capacity, interval, decimal point position and the TEST load (weight).

1. Zero the scale, and then place the weights on the scale.

2. Using the numeri ENTER key.

3. The display will flash CALIBRATING... for a few seconds and then change to show CAL 2=.

AL 2= (SECOND CALIBRATION WEIGHT)

The display will show CAL 2=XXXXXXX. This is the second of two calibration steps.

1. Remove the weights on the scale, and then press the NET/GROSS key.

2. The display will change to show the SCALE 1 CALIBRATION MENU.

CAL 1=0.0. This is the first of two calibration steps. This weight is

c keys, enter the value of the TEST load (weight) and then press the

1 and 0 keys and then the

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CALIBRATION AND SETUP, CONT.

Single-Point for Zero Only (Only Zero) Calibration

CAL 1= (FIRST CALIBRATION WEIGHT)

With the SCALE 1 CALIBRATION MENU displayed, press the 1 and 0 keys and then the ENTER key. The display will change to show the settings for capacity, interval, decimal

point position and CAL 1=0.0. This is the first of two calibration steps.

. Insure the scale is empty and then press the ENTER key.

2. The display will flash CALIBRA show CAL 2=.

CAL 2= (SECOND CALIBRATION WEIGHT)

The display will show

1. Press the ZERO key.

2. The display will change to show the SCALE 1 CALIBRATION MENU.

CAL 2=XXXXXXX. This is the second of two calibration steps.

Calibration Parameters

The calibration parameters (Swt, Sct and Zct) represent the test load (weight) and the analog to digital readings at zero and test load. These values are established when the scale is calibrated. To return the indicator to its present calib test we rs values.

1. Swt=XXXXXXX (SPAN WEIGHT)

2. Sct=XXXXXXX (SPAN COUNT)

ights) enter the calibration paramete

With the SCALE 1 CALIBRATION MENU displayed the current setting for the Swt= parameter will be shown. Note that XXXXXXX is the current value for the calibrated te load Span weight. If parameter.

Otherwise, press the 1 key, the ENTER key and then using the numeric keys, enter th value for the the new setting and return to the SCALE 1 CALIBRATION MENU. Allowable values 1 through 9,999,999. can not exceed 7 digits or 9,999,999.

With the SCALE 1 CALIBRATION MENU displayed the current setting for the Sct= parameter will be shown. Note that XXXXXXX is the current value for the analog to digital reading at test load Span count. If the setting displayed is accepta the next setup parameter.

Otherwise, press the 2 key, the ENTER key and then using the numeric keys, enter the value for the test load Span count and then press the ENTER key to save the new setting and return to the SCALE 1 CALIBRATION MENU. Allowable values are 1 through 9,999,999. Note that the capacity can not exceed 7 digits or 9,999,999.

calibrated test load Span weight and then press the ENTER key to save

the setting displayed is acceptable, proceed to the next setup

Note that the capacity

TING... for a few seconds and then change to

ration settings (without using

ble, proceed to

are

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CALIBRATION AND SETUP, CONT.

3. Zct=XXXXXXX (ZERO COUNT)

With the SCALE 1 CALIBRATION MENU di parameter will be shown. Note that XXXXXXX is the current value for the analog to digital reading at zero, the Zero count. If the setting displayed is acceptable, proceed t the next setup parameter.

Otherwise, press the 3 key, the ENTER key and then using the num value for the zero load Zero count and then press the ENT setting and return to the SCALE 1 CALIBRATION MENU. Allowable values are 1 through 9,999,99

libration “C” Numbers

he calibration “C” numbers (C1, C2, C3 and C4) represent the present calibration

T settings. Each number m

established when the scale is calibrated. To return the indicator to its pres settings (without using test weights) enter the calibration “C” numbers.

6. C1=XXX

7. C2=XXX

8. C3=XXX

9. C4=XXX

With the SCALE 1 CALIBRATION MENU displayed the current setting for the C1=, C2=, C3= and C4= parameters will be shown. N

the calibration “C” number. If the settin previously, proceed to the next setup parameter.

Otherwise, press the 6, 7, 8 or 9 key, (for the “C” number to be changed), the ENTER key and then using the numeric keys, enter the value for the “C” number and then p the ENTER key to save the new setting and re MENU. Allowable values are 1 through 255.

If any components have been changed that affect calibration and/or the scale is used in a commercial application and must be "Legal for Trade", calibration parameters or the “C” numbers cannot be use to re-calibrate.

9. Note that the capacity can not exceed 7 digits or 9,999,999.

ay be up to three (3) digits in length. These values are

CALIBRATION “C” NUMBERS

splayed the current setting for the Zct=

eric keys, enter the

ER key to save the new

ent calibration

ote that XXX is the current value for

gs displayed match the numbers recorded

turn to the SCALE 1 CALIBRATION

ress

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CALIBRATION AND SETUP, CONT.

ale 1 Calibration Completed

The SC return

With the SETUP MENU #2 displayed,

ALE 1 calibration has been completed, press EXIT (Navigation Keys  UP Arrow) to

to SETUP MENU #2.

SETUP MENU #2

1. SERIAL

2. DIO

3. PRINT TABS

4. SETUP SCALE 1

5. CALIBRATE 1 Enter Selection: 0 ` NEXT ^ PREV

y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #1. y Press NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #3.

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CALIBRATION AND SETUP, CONT.

SETUP MENU #3 ACCUMULATORS

With SETUP MENU #2 displayed, press NEXT (Navigation Keys  Down Arrow) to proceed to

ETUP MENU #3.

1. G/N ACCUMS=

2. BACK LITE= X

3. PASSWORD

Enter Selection: 0 ^ PREV ` EXIT

1. G/N ACCUMS (GROSS/NET ACCUMULATORS)

With the SETUP MENU #3 displayed the current setting for the G/N ACCUMS= parameter will be shown. Note that XXX is the current value. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to the SETUP MENU #3.

G/N ACCUMS=YES G/N ACCUMS=NO

Gross and Net Accumulators are Enabled

SETUP MENU #3

XXX

Gross and Net Accumulators are Disabled

BACK LIGHT

2. BACK LITE (BACKLIGHT TURN-ON LEVEL)

With the SETUP MENU #3 displayed the current setting for the BACK LITE= parameter will be shown. Note that XX is the current value. If the setting displayed is acceptable,

proceed to the next setup parameter. Otherwise, press the 2 key and then the ENTER key. The display will change to show the

current light level (Lights= XX).

SETUP MENU #3

Lights= XX

BACK LITE = XX

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CALIBRATION AND SETUP, CONT.

Using the numeric keys, enter the value for the new backlight turn-on level and then press the ENTER key to sa are: 0 through 99.

NOTE! The valu

BACK LITE=0 B BACK LITE=XX

Ba light always OFF Level that backlight

cklight always ON Back

PASSWORD

ve the new setting and return to SETUP MENU #3. Allowable values

e selected must be less than the Lights= value to activate.

ACK LITE=99

turns ON at

3. PASSWORD

The password setup parameter determines whether a password is required to enter Calibration and Setup on indicators programmed for int indicator is programmed for domestic use (USA=YES) the password parameter W be displayed on SETUP MENU #3.

ith the SETUP MENU #3 displayed press the 3 kW will change to show PASSWORD=XXXXXXXXXXXX. Note that XXXXXXXXXXXX is current password if a password was previously entered, otherwise only PASSWORD= w be d splayed. i

If the se roceed to erwise, using the alpha-numeric keys, enter up to 12 characters for the password and then press the ENTER

ith a PASSWORD set, anytime the operator tries to enter Calibration and Setup, the

isplay will show the PASSWORD= prompt requiring the operator to enter the correct

d password. If the wrong password is ERROR momentarily a

nd returns to the weight mode. Note that the password is not shown on the display when

he operator is entering it.

tting displayed is acceptable, p the next setup parameter. Oth

NOTE! It is recommended to write t lo ation. If the password a change to the indicator setup is required, the indicator must be reprogrammed. WARNING! Reprogramming the indicator will ERASE ALL

(PASSWORD)

ernational use (USA=NO). If the

ey and then the ENTER key. The display

key to save the new setting and return to the SETUP MENU #3.

PASSWORD OPERATION

entered the indicator displays

he password down and store it in a U

c is forgotten or lost and

the contents of the Nov-Ram and memory.

Usecure

ILL NOT

the

ill

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CALIBRATION AND SETUP, CONT.

With the SETUP MENU #3 displayed,

y Press PREV (Navigation Keys  UP Arrow) to return to SETUP MENU #2.

Press EXIT (Navigation Keys  Down Arrow) to return to the SETUP/REVIEW MENU.

SETUP/REVIEW MENU

1.ENTER CALIBRATION AND SETUP

2.VIEW AUDIT TRAIL COUNTERS CALIBRATE SCALE 1 3.

Enter Selection: 1 ^ EXIT

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AUDIT TRAIL COUNTERS.

A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment

hen a change is made to features that are required by NTEP or OIML to be sealed. One

w counter is designated for calibration pa changes as required in NCWM Publication 14, 2007. Each event counter has a c record 999 changes. The data for the counters is maintained in non-volatile mem be viewed or printed by a weights and measures inspector. When selected, the display will

how a 3-digit number representing the Calibration and Configuration counters.

To View th

With the indic the Navigation ENTER key (red square key in y will change to show the SETUP/REVIEW MENU.

e Audit Trail Counters

ator ON, press the SHIFT key and then press

1.ENTER CALIBRATION AND SETUP

2.VIEW AUDIT TRAIL COUNTERS

3.CALIBRATE SCALE 1

Enter Selection: 1 ^ EXIT

rameters and one is designated for configuration

apacity to ory and can

. The displa center of the Navigation arrows)

SETUP/REVIEW MENU

2. VIEW AUDIT TRAIL COUNTERS

With the SETUP/REVIEW MENU displayed, press the 2 key and then the ENTER key. The display will change to show COUNTER MENU.

COUNTER MENU

CALIBRATION COUNTER : XXX CONFIGURATION COUNTER : XXX

Press PRINT key to print counters. Press any other key to EXIT

CALIBRATION COUNTER (CALIBRATION COUNTER)

The CALIBRATION COUNTER : XXX is the current value for the number of times the 225 has been calibrated.

CONFIGURATION COUNTER (CONFIGURATION COUNTER)

The CONFIGURATION COUNTER : XXX is the current value for the number of times the 225 has had a configuration change.

Press the PRINT key to print the counters using the selected printer port enabled during Calibration and Setup. Otherwise, press any key (alpha-numeric, soft or the navigation keys) on the keypad to exit and return to the SETRUP/REVIEW MENU.

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ID STORAGE SETUP

Mode of Operation = 1 (ID Storage)

With SETUP MENU #1 displayed the current setting for the MODE OF OP= parameter wil be shown. Press the 1 and 0 keys and then the ENTER key. The display will change to sho the Mode Of Operation Menu. Press the 1 key and then the ENTER key to select ID Storage. The display will change to show the ID Storage Menu.

ID Storage Menu

1. WT ALARM=XXX 3. PROMPT 1=XXXXXXXXXXXX

2. ID COUNT=X 4. PROMPT 2=XXXXXXXXXXXX

Enter Selection: 0 ^ EXIT

1. WT A

With the ID Storage Menu displayed the current setting for the WT ALARM= parameter will be shown. Note that XXX is the current value. The WT ALARM will energi n the scale exceeds a threshold

weight. If the setting displayed is acceptable, proceed to the next setup parameter. Otherwise, press the 1 key, the ENTER key, YE

ENTER key to save the new setting and return to the ID Storage Menu.

2. ID COUNT

With th g for the ID COUNT= param lue. These categories will be displayed when the ID key is pressed. Fo trailer, displayed is accep

Otherwise, press the 2 key, the key and then using the numeric keys, enter the value for the printer parity rate and then press the ENTER k and return to the ID Storage Menu. Allowable values are: 1, 2 or 3.

T ID COUNT (PROMPT X=) displayed on the ID Storage Menu.

ze relay #1 for a selected time when the weight o

WT ALARM = YES WT

Weight Alarm is ON Alarm is OFF

eter will be shown. Note that X is the current va two prompts (categories) would be needed. If the setting

table, proceed to the next setup parameter.

ID COUNT=1 ID COUNT=2 ID COUNT=3

One Prompt Two Prompts Three P

he value selected for will determine the number of additional prompts

5. PROMPT 3=XXXXXXXXXXXX

LARM (WEIGHT ALARM)

S or NO (on the soft keys) and then the

ALARM = NO

Weight

(NUMBER OF ID PROMPTS, Categories)

e ID Storage Menu displayed the current settin

r example, in order to track the truck and

ENTER

ey to save the new setting

rompts

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ID STORAGE SETUP, CONT.

3.PROMPT 1= (PR

With the ID Storage Menu displayed the current setting for the PROMPT 1= parameter will be shown. Note that XXXXXXXXXXXX is the current name. If the setting displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 3 key, the ENTER key and then using the alpha-numeric keys, enter up to 12 characters to refer to ENTER key to save the new setting and return to the ID Storage Menu.

4.PROM

With th = parameter will be shown. Note that XXXXXXXXXXXX is the current name. If the

setting displayed is ac Otherwise, press the 4 key, the ENTER key and then using the alpha-numeric keys,

enter up to 12 characters to refer to the second prompt and then press the ENTER key to save the new setting and return

With the ID Storage Menu displayed the current setting for the PROMPT 3= parameter will be shown. Note that XXXXXXXXXXXX is the current name. If the s

Otherwise, press the 5 key, the ENTER key and then using the alpha-nu enter up to 12 characters to refer to the third prompt and then press the ENTER key to s return to the ID

Storage Setup Completed

1. W to return

PT 2= (PROMPT 2 NAME)

e ID Storage Menu displayed the current setting for the PROMPT 2

PROMPT 3= (PROMPT 3 NAME)

etting displayed is acceptable, proceed to the next setup parameter.

ave the new setting and Storage Menu.

ith the ID Storage Menu displayed, press EXIT (Navigation Keys  UP Arrow)

the Mode Of Operation Menu.

OMPT 1 NAME)

the first prompt and then press the

ceptable, proceed to the next setup parameter.

to the ID Storage Menu.

meric keys,

2. W row)

ith the Mode Of Operation Menu displayed, press EXIT (Navigation Keys  UP Ar

return to the SETUP MENU #1.

3. Press NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #2.

4. P

ress EXIT (Navigation Keys  UP Arrow) to return to the SETUP/REVIEW MENU.

5. P eturn to normal

ress EXIT (Navigation Keys  UP Arrow) to reset the indicator and r

operations.

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PRESET WEIGHT COMPARATORS SETUP

Mode of Operation

With S ter will be sho how the Mo R key to select Preset

ETUP MENU #1 displayed the current setting for the MODE OF OP= parame

wn. Press the 1 and 0 keys and then the ENTER key. The display will change to s

de Of Operation Menu. Press the 3 key and then the ENTE

Weight Comp. The display will change to show the ID Storage Menu.

Preset Weight Comparator Menu

1. OUTPUTS=XX

2. BAL PRNT=XXX

Enter Selection: 0 ^ EXIT

1. ORS “PWC”)

OUTPUTS (NUMBER OF PRESET WEIGHT COMPARAT

ith the Preset Weight Comparator Menu displayed the current setting for the

W OUTPUTS= parameter will be show displayed is acceptable, proceed to the next setup parameter.

Otherwise, press the 1 key, the ENTER key and then using the numeric keys, ente

alue for the number of PWC outputs and then press the ENTER key to save the new v

setting and return to the ID Storage Menu. Allowable values are: 1 through 16.

Low State before cutoff with 1 active Preset

Low State before cutoff with 2 active Presets

Low State before cutoff with 3 active Presets

3 4 5 6 7 8

9 10 11 12 13 14 15 16

Low State before c Low State before cutoff with 5 active Presets Low State before cutoff with 6 active Presets Low State before cuto Low State before cutoff with 8 active Presets

High State before cutoff with 1 active Preset High State before cutoff with 2 active Presets High State before cutoff with 3 active Presets High State before cutoff with 4 active Presets High State before cutoff with 5 active Presets High State before cutoff with 6 active Presets High State before cutoff with 7 active Presets High State before cutoff with 8 active Presets

utoff with 4 active Presets

= 3 (Preset Weight Comp)

n. Note that XX is the current value. If the setting

r the

Relay* Open

ff with 7 active Presets

Relay* Closed

* The relay state is based on using Cardinal Scale relays (p/n 6850-1013). If using relays

other than those supplied by Cardinal Scale, refer to the relay manufacturers specifications.

NOTE! When power to the 225 is lost, the output returns to a Low State condition.

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PRESET WEIGHT COMPARATORS SETUP, CONT.

2. BAL PRNT

With the Preset Weight Comparator Menu displayed the current setting for the BAL PRNT= parameter will be shown. Note that XXX is the current value.

If the Automatic Print on Balance is enabled, when the weight equals the preset value and all motion on the scale stops, the weight will be printed (if a printer is attac Note that the weight operation can be

If the s ble, proceed to the next setup parameter. Otherwise, press the 1 key, the ENTER key, YES or NO (on the soft keys) and then the ENTER key to save the new setting and return to the ID Storage Menu.

BAL NT=NO

PRNT=YES BAL PR

Automatic Print Enabled Automatic Print Disabled

Prese

t Weight Comparators Setup Completed

1. W

ith the Preset Weight Comparator Menu displayed, press EXIT (Navigation Keys  UP

rrow) to return to the Mode Of Operation Menu.

2. W

ith the Mode Of Operation Menu displayed, press EXIT (Navigation Keys  UP Arrow)

return to the SETUP MENU #1.

(AUTOMATIC PRINT ON BALANCE)

UmustU go below 50% of the preset value befor

performed.

etting displayed is accepta

hed).

e another print

3. P 2.

ress NEXT (Navigation Keys  Down Arrow) to proceed to the SETUP MENU #

4. Press EXIT (Navigation Keys

5. Press EXIT nd return to normal

(Navigation Keys  UP Arrow) to reset the indicator a

 UP Arrow) to return to the SETUP/REVIEW MENU.

operations.

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ELECTRONIC TALLEY ROLL (ETR) FILE

Th ture which stores the weight and a

e 225 is equipped with an Electronic Talley Roll (ETR) fea consec e compu for use by a weights and measures inspector.

When curren ) will be stored in memory. The 225 has sufficient memory to create an ETR file that will store up to 7000 transactions. The ETR file is structured such that when its capacity is reached, the newes manua

o enable the Electronic Talley Roll (ETR) feature, the following parameters must be set:

utive transaction number each time the indicator receives a Talley command from th

ting peripheral. The data is maintained in non-volatile memory and is available

enabled, each time the indicator receives an ETR request (SMA XT command), the

t weight and an internal consecutive transaction number (that can not be modified

t transaction will replace the oldest. The ETR file can only be displayed and cannot be

lly cleared or printed.

In S

ET UP MENU #1

USA=NO

•

• MODE OF OP= (0, 2, 3, 4 or 5)

In SETUP MENU #2, 1. SERIAL, 2.COMX (Note that X is the COM port the indicator receives a Talley command from the computing peripheral)

• 5. CONT=NO

• 6. TYPE=9 TALLEY

Viewing the Electronic Talley Roll (ETR) File

1. With the ind

2. The display will change to show the FUNCTION= prompt.

3. Press the ZERO key.

4. The display will show FIND ETR=0.

5. Using the numeric keys, enter the transaction number to find and then press the ENTER

key.

6. The 225 will display ETR=XXXXXXYY for 3 seconds. Note that XXXXXX is the weight and YY is the units of measurement.

7. After displaying the record, the display will return to normal operation.

icator in normal operations mode, press the SHIFT and then ←⎯ /ESC key.

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COUNT OPERATION

Counting

.You must select LFT=NO, during Setup and Calibration to enable the COUNT key

and Counting functions.

Sampling and Counting

1. With the indicator in the Gross Weight mode (G on the display), press the COUNT key.

The display will show ADD 5 PCS if no previous sample has been taken or COUNT= if a sample has previously been taken.

2. If ADD 5 PCS is displayed, proceed to step 4.

3. If COUNT= is displayed, press the COUNT key again to change the display to show

ADD 5 PCS then continue to step 4.

4. If needed, press the C essing the COUNT key until the desired value is displayed.

OUNT key again to step to the next sample quantity. Continue

Note, that pressing the COUNT/SAMPLE key repeatedly will cause the sample quantity to step in the following sequence: 5, 10, 25, 50, 75, 5, 10, etc.

5. When the displayed value (for the sample size) is acceptable, press the ENTER key.

6. Otherwise, use the numeric keys to enter a new value (for the sample size) and then

press the ENTER key

7. Add the indicated sample quan

to save it and proceed with the counting operation.

tity and press the ENTER key.

8. Add the pieces to be counted and read total the count

9. Press the NET/GROSS key to complete the counting operation and return to normal

operation.

Counting Out From a Container

er on the scale platform and press the1. Place the filled contain

2. The display will show zero weight and N

ET to indicate the weight is Net weight.

TARE key.

3. Press the COUNT key.

4. Remove a sample piece from the container and press the ENTER key.

5. Remove the pieces from the container and read the total number removed.

6. Press the NET/GROSS key to complete the

counting operation and return to normal

operation.

OTES

y As the need for counting accuracy increases, the size of the sample must also increase. y As individual uniformity of the parts decrease, the sample size must increase. y Manual counting errors may occur if samples larger than necessary are used. y Because of variation of individual container weights, be certain to "tare off" each

container by placing the empty container on the scale and pressing the ZERO key before proceeding with the count operation.

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ID STORAGE OPERATION

The ID Stora weighing operations. The first

permanent ID string and accumulates net weight totals for the ID, but doesn't have a permanent stored weight. The third type temporarily assigns an ID string (while weighing in) and does not accumulate a

ge feature has been designed to control three different types of transactions and

type of transaction assigns a permanent ID string, has a stored

t, and accumulates net weight totals for the ID. The second type assigns a tare weig

ny net weight totals for the ID.

PERMANENT

Single Pass Transaction (One Step Opera

The first type of permanent transaction is a "single loaded containers with a permanent ID string and a previously stored tare weight. The stored tare weight requires weighing the empty container in advance or if the weight of the empty container is known, by entering pass transaction completes a ticket and accumulates the net weight for the ID associate with the container with a "one step" weighing operation.

Two

Pass Transaction (Two Step Operation)

T d is used to

he second type of permanent transaction is a "two pass" transaction an weigh the loaded container once when it is empty and once when it is loaded. A permanent ID string and a previously stored zero (0) tare weight is required. In the two pass transaction, the zero tare weight is replace by the new tare weight after the first pass and returned to zero after the second pass when the transaction has b completed. The two-pass transaction requires a "two step" weig first step, the incoming weight will be stored and an interi second step, during the outgoing transaction, a complete ticket will be printed and the n weight for the ID associated with the container will be added to the accumulator.

tion)

pass" transaction and is used to weigh

that value as a manual tare weight. The single

een

hing operation. On the

m ticket will be printed. On the

TEMPORARY

Two Pass Transaction (Two Step Operation)

The third type is a temporary "two pass" transaction that also requires a "two step"

D string is only in memory while the container is weighed in anoperation. However, the I out and the net weight wil pass, the container will be place on the scale and an ID will be selected e operator entering a string in through the keyboard. The weight will be stored a interim ticket will be printed. On the second pass, the ID string is entered and the store weight is recalled for printing the complete number and the stored weight will be removed from memory.

l not be accumulated. In this type of transaction, on the first

ither by the

ticket. After the ticket has printed, the ID

nd an

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Page 87

ID STORAGE OPERATION, CONT.

The following describes the ID Storage operation for the 225 with the ID Count set for one prompt. Therefore only one prompt name is referenced. Substitute the prompt name entered during ID Storage Setup for the prompt name shown. Note that w ID Count set for more than one prompt, additional steps will be displayed.

ermanent Identification (ID) Strings

ith the

To Add A Perm

1. With the indicator in normal operations mode, p

change to show Id=.

Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

The display will show ReF=.

Using the alpha-numeric keys enter up to 12 characters for the name and then press

the ENTER key.

5. e stored.

The display will change to show a zero tare weight valu

6. If a zero tare weight is correct, press the ENT Otherwise, using the numeric keys, enter the tare weight and then press the ENTER key or to use the current scale weight for the tare, press the GROSS key and then th

ENTER key.

7. ID

The display will change to show a zero value for the accumulator associated with the

string.

8. c

If a zero value is correct, press the ENTER key to save it. Otherwise, using the numeri

keys, enter the accumulator value and then press the ENTER key to save it.

The indicator will return to normal operation.

o Edit A Permanent ID Strings

1. With the

change to show Id=.

Enter the ID string and press the ENTER key.

The display will show ReF=XXXXXXXXXXXX. Note that XXXXXXXXXXXX is the

name associated with the ID

4. ng

If the name displayed is acceptable, press the ENTER key to save it. Otherwise, usi

the alpha-numeric keys enter up to 12 characters for the name and then press the

ENTER key.

The display will change to show the current tare weight stored.

6. and proceed to the next

If the displayed tare weight is correct, press the ENTER key step. Otherwise, using the numeric keys, enter the correct tare weight and then press the ENTER key or to use the current scale weight for the tare, press the GROSS key and then the ENTER key.

7. The display will change to show the current value for the accumulator associated with the ID string.

8. If the displayed value is correct, press the ENTER key to save it. Otherwise, using the numeric keys, enter the correct value and then press the ENTER key to save it.

9. The indicator will return to normal operation.

anent ID Strings

ress the MEM key. The display will

ER key and proceed to the next step.

indicator in normal operations mode, press the MEM key. The display will

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Page 88

ID STORAGE OPERATION, CONT.

ermanent Identification (ID) Strings, Cont.

o Delete A Permanent ID String:

1. With the indicator in normal operations mode, press the MEM key. The display will

change to show Id=.

2. Enter the ID string to be deleted and then press the

3. The display will show Id deleted m

omentarily.

DELETE key.

4. The ID string entered along with its associated accumulator will be deleted.

5. The indicator will return to normal operation.

To Print A Permanent ID String:

1. With the indicator in normal op

erations mode, press the MEM key. The display will

change to show Id=. Enter the ID string2. PRINT

and then press the key.

3. A ticket containing the stored weight, the accumulated weight along with the ID string will be printed and the indicator will return to normal operation.

4. If the ID string entered does not exist, the display will show ID NOT FOUND and the indicator will return to normal operation.

To Delete UAllU Permanent ID Strings:

1. With the indicator in normal operations mode, press the MEM key. The display will

change to show Id=.

2. Press the DELETE key. The display will show Del All?NO, which asks if all ID strings are to be deleted.

3. To delete all ID strings, pres

s the YES key (display will change to Del All?YES)

and then press the ENTER key.

4. All ID strings and the as

sociated accumulators will be deleted.

5. The indicator will return to normal operation.

To Print

UAllU ID Strings:

1. With the indicator in normal operations mode, press the MEM key. The display will change to show Id=.

2. Press the PRINT key. The display will show Printing while all currently stored ID strings are printed.

3. The indicator will return to normal operation.

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Page 89

ID STORAGE OPERATION, CONT.

Temporary Identification (ID) Strings

To Store A Temporary ID String and Print A Ticket

(Two Pass Transaction, Two-Step Operation

1. With the indicator in nor

to show ID1=.

mal operations mode, press the ID key. The display will change

2. Enter up to a 12 digit alpha-numeric ID string and pre

3. If this is the first pass for the ID string, the indicator will store the current sca

Print Pass 1

If this is the second pass for the ID string, the indicator will print a ticket, display

Print Pass 2, and dele

To Automatically Assign A Temporary ID String

1. With the indicator in normal operations mode, press

to show . ID1=

2. Press the ENTER key. A temporary ID string will be assigned and the weight stored. temporary ticket showing the ID string and weight will be printed.

If the ID string entered already momentarily and the indic

te the ID string.

exists, the display will show ID IN USE

ator will return to normal operation.

ss the ENTER key.

le weight

. under this ID string, print a ticket and display

the ID key. The display will change

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Page 90

ID STORAGE OPERATION, CONT.

PERMANENT ID - Single Pass Transaction (One-Step Operation)

The single pass transaction (one step operation) is use permanent ID string and a previously stored tare weight associated with that requires weighing the empty container in advance or if the empty weight is known, by entering that value as a manual tare weight.

Loaded Container With Three ID Prompts

1. With the indicator in normal operations mode, place the loaded container on the scale

2. Press the ID key. The display will change to show ID1= (the Prompt 1 name en

in ID Storage Setup).

3. Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

4. The display will momentarily show REF= (an

change to ID2= (the Prompt 2 name entered in ID Storage Setup). y If only one ID prompt is needed, press the PRINT key to store the weight and print

the ticket. Proceed to Step 9.

. If two ID prompts are required, enter up to a 12 digit alpha-numeric string for the second

ID prompt. y If o d print

nly two ID prompts are needed, press the PRINT key to store the weight an

the

ticket. Proceed to Step 9.

d to weigh LOADED containers with a

ID string. This

tered

d the name associated with the ID) then

y If three ID prompts are required press the ENTER key to proceed to the third

prompt.

6. The display will show ID3= (the Prompt 3 name entered in ID Storage Setup).

7. Enter up to a 12 digit alphanumeric string for the third ID prompt.

8. Press the PRINT or ENTER key to store the tare weight and print the ticket.

9. The indicator will print a ticket, display Print Pass 2, and then display

Accumulating before returning to the Gross weight display.

10. The Net weight will be added to the accumulator of the entered ID string and the ticket printed will show the TIME, DATE, ID, TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.

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Page 91

ID STORAGE OPERATION, CONT.

PERMANENT ID - Single Pass Transaction (One-Step Operation)

Loaded Container With Two ID Prompts

1. With the indicator in normal operations mode, place the loaded container on the scale

2. Press the ID key. The display will change to show ID1= (the Prompt 1 name entered

in ID Storage Setup).

3. Enter up to a 12 digit alpha-numeric ID

4. The display will momentarily show REF= (and the name associated with the ID) then

change to ID2= (the Prompt 2 name entered in ID Storage Setup). y If only one ID prom

the ticket. Proceed to Step 7.

5. If two ID prompts are required, enter up to a 12 digit alphanumeric string for the second ID prompt.

6. Press the PRINT or ENTER key to store the tare weight and print the ticket.

7. The indicator will print a ticket, disp

Accumulating before returning to the Gross weight display.

8. The Net we printed will show the TIME, DATE, ID, TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.

Loaded Container With One ID Prompt

1. With the indicator in normal operations mode, place the loaded container on the s

2. Press the ID key. The display will change to show ID1= (the Pro

in ID Storage Setup).

ight will be added to the accumulator of the entered ID string and the ticket

pt is needed, press the PRINT key to store the weight and print

string and press the ENTER key.

lay Print Pass 2, and then display

mpt 1 name entered

cale

3. Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

4. The display will momentarily show REF= (and the name associate

change to Print Pass 2, and then display Accumulating before returning to the Gross weight display.

5. The Net weight will be a printed will show the TIME, DATE, ID, TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.

8200-M538-O1 y 225 Installation

dded to the accumulator of the entered ID string and the ticket

d with the ID) then

Page 87

Page 92

ID STORAGE OPERATION, CONT.

PERMANENT ID - Two Pass Transaction (Two-Step Operation)

The two-pass transaction is a two-step operation used to weigh the container once when it is empty and once when it is loaded. A permanent ID string and a previously stored zero (0) tar weight associated with that ID string are required. In the two pass transaction, the zero (0) tare weight will be replaced by the new tare weight after the first pass and the stored weight will return to zero (0) after the second pass. stored and an interim ticket will be printed. On the second step, during the outgo transaction, a complete ticket will be generated and the net weight will be added to the permanent ID string accumulator.

Step 1 - Empty or Loaded Container With Three ID Prompts

1. With the indicator in normal operations m

2. Press the ID key. The display will change to show ID1= (the Prompt 1 name entered

in ID Storag

3. Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

e Setup).

On the first step, the incoming weight will be

ing

ode, place the loaded container on the scale

4. The display will momentarily show REF= (and the name associated with the change to ID2= (the Prompt 2 name entered in ID Storage Setup

y If only one ID prompt is needed AND a ticket is desired, press the PRINT key to

store the weight and print the ticket. The display will show Print Pass 1. Proceed to Step 8.

5. If two ID prompts are required, enter up to a 12 digit alphanumeric string for the second ID prompt.

y If only two ID prompts are needed AND a ticket is desired, press the PRINT key to

store the weight and print the ticket. The display will show Print Pass 1. Proceed to Step 8.

y If three ID prompts

prompt.

6. The display will show ID3= (the Prompt 3 name entered in ID Storage Setup).

7. Enter up to a 12 digit alphanumeric string for the third ID prompt.

y If a ticket is desired, press the PRINT key to store the weight and print the ticket.

The display will show Print Pass 1. Proceed to Step 8.

y If a ticket is NOT des

Step 8.

are required press the ENTER key to proceed to the third

ired, press the ENTER key to store the weight. Proceed to

ID) then

8. The indicator will return to the Gross weight display.

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Page 93

ID STORAGE OPERATION, CONT.

PERMANENT ID - Two Pass Transaction (Two-Step Operation), Cont.

Step 1 - Empty or Loaded Container With Two ID Prompts

1. With the indicator in normal operations mode, place the loaded container on the scale

2. Press the ID key. The display will change to show ID1= (the Prompt 1 name entered

in ID Storage Setup).

3. Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

4. The display will momentarily show REF= (and the name associated with the ID)

change to ID2= (the Prom

pt 2 name entered in ID Storage Setup).

then

y If only one ID prompt is needed AND a ticket is desired, press the

store the weight and print the ticket. The display will sh Proceed to Step 6.

5. If two ID prompts are required, enter up to a 12 digit alphanumeric string for the second ID prompt.

y If only two ID prompts are needed AND a ticket is desired, press the P

store the weight and print the ticket. The display will show Print Pass 1 Proceed to Step 6.

y If a ticket is NOT desired, press the ENTER key to store the weigh

Step 6.

6. The indicator will return to the Gross weight display.

Step 1 - Empty or Loaded Container With One ID Prompt

1. With the ind

2. Press the ID key. The display will change to show ID1= (the Prompt 1 name entered

in ID Storage Setup).

3. Enter up to a 12 digit alpha-num y If a ticket is desired, press the PRINT key to store the weight and print the tick

The displ . Proceed to Step 4.

icator in normal operations mode, place the loaded container on the scale

eric ID string and press the ENTER key.

ay will show Print Pass 1

ow Print Pass 1.

PRINT key to

RINT key to

t. Proceed to

et.

y If a ticket is NOT desired, press the ENTER key to store the weight. Proceed

Step 4.

4. The display will momentarily show REF= (and the name associat return to the Gross weight display.

Step 2 - Empty or Loaded Container with One, Two or Three ID Prompts

1. With the indicator in normal operations mode, place the loaded container on the scal

2. Press the ID key. The display will change to show ID

in ID Storage Setup).

3. Enter up to a 12 digit alpha-numeric ID string and press the ENTER key.

4. The indicator will print a ticket, display Print Pass 2, and then display

Accumulating before returning to the Gross weight display.

5. The Net weight will be added to the accumulator of the entered ID string and the ticket printed will show the TIME, DATE, ID, TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.

8200-M538-O1 y 225 Installation

1= (the Prompt 1 name entered

ed with the ID) then

Page 89

Page 94

PRESET WEIGHT COMPARATORS OPERATION

The Model 225 indicator has sixteen (16) outputs, which can be configured during the s

etup of

PWC”. If the PWC feature was the weight indicator to perform as Preset Weight Comparators “ sele ect d during setup, the indicator will compare each enabled preset weight value with the displayed weight and then output a signal for each preset based on the comparison results.

Enter Preset Values

14. With the indicator in normal operations mode, press the PRESET key.

1. P=XXXXXX 7. P=XXXXXX 13. P=XXXX

2. P=XXXXXX 8. P=XXXXXX 14. P=XXXXXX

3. P=XXXXXX 9. P=XXXXXX 15. P=XXXXXX

4. P=XXXXX

X 10. P=XXXXXX 16. P=XXXXXX

5. P=XXXXXX 11. P=XXXXXX 17. SET TRIM

6. P=XXXXXX 12. P=XXXXXX ENTER to EXIT, or PWC# TO CHANGE: 0

PRESET

(PRESE1. P=XXXXXX T 1 WEIGHT VALUE)

through

16. P=XXXXXX (PRESET 16 WEIGHT VALUE)

15. The display will change to show the 16 presets. Note that XXXXXX is the current value for each preset.

16. If the values displayed for each preset are acceptable, press the ENTER key to exit an return to normal operation or press the 1 and 7 keys and then the ENTER key to enter the preset trim weight

17. Otherwise, to change a preset weight value, use the numeric keys to sele

values.

ct the PWC# to change and then press the ENTER key. The display will change to show the curren value of the preset selected.

18. Using the numeric keys, enter the new value for the preset and then press the ENTE key to save the new setting.

19. Continue with this procedure until a value for each preset to be used has been entered

20. After the last preset value has been entered, press the

ENTER key to exit and return to

normal operation.

NOTE! Enter a zero (0) then press the ENTER key if the preset weight comparator is not to be used.

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Page 95

PRESET WEIGHT COMPARATORS OPERATION

17. SET TRIM (SET TRIM WEIGHT)

1. With the display showing the values of the 16 presets, press the 1 and 7 keys and then the ENTER key.

2. The di

1. T=

2. T=

3. T= 0 9. T= 0 15. T=

4. T= 0 10. T= 0 16. T= 0

5. T= 0 11. T= 0 17. SET WGT

6. T= 0 12. T= 0 ENTER to EXIT, or PWC# TO CHANGE: 0

PRESET

splay will change to show the values of the 16 preset trim weights.

0 7. T= 0 13. T= 0 0 8. T= 0 14. T= 0

3. If the v ess the ENTER key to exit and return to normal operation or press the 1 and 7 keys and then the ENTER key to return to the dis

4. , us press the the preset selected.

5. Using the numeric keys, enter the new value for the preset trim weight and then press the ENTER key t

6. Continue with this procedure until a value for each preset trim weight to be used has been entered.

7. After the last preset value has been entered, press the ENTER key to exit and return to normal operation.

n r Preset Values Completed

EAte

fte entry of the presets and trim weight is complete, operation may begin. Press the ENTER

key

to exit and return to normal operation. Note that the Preset Weight Comparators are

always active unless a zero preset value was entered for the preset.

alues displayed for each preset trim weight are acceptable, pr

play showing the preset weight values.

e the numeric key to select the PWC# trim weight to change and then Otherwise

ENTER key. The display will change to show the current trim weight value of

o save the new setting.

Remember that the trim weig causes the preset to turn on when the displayed weight equals or exceeds the Preset weight value LESS its associated Trim weight value. Also remember that the preset is based on the displayed weight, which can be either gross or net weight.

IMPORTANT! Remember that the preset weight comparators function operates on the absolute value of the weight ignoring the polarity.

ht is to compensate for material in transit and

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Page 96

ACCUMULATORS

t Weight Accumulator

To VIEW and PRINT the Net Weight accumulator:

1. With the indicato

change to show ACCUMULATOR=.

r in normal operations mode, press the ACCUM key. The display will

2. Pres ight

3. Pres rinted.

4. Pres nd return to

s th NET GROSS y. The display ill chan to show the Net Wee / ke w ge

accu

mul or v lue. at a s the PRINT key. The value for the Net Weight accumulator will be p s the ENTER key or ESC (press SHIFT and then ←⎯ ) key to exit a

norm

al operation.

To ZERO the Net Weight accumulator:

1. With the indicator in normal operations mode, press the ACCUM key. The display

will change to show ACCUMULATOR=.

2. Press the NET/GROSS key. The display will change to show the Net Weight accumulator value.

3. Press the ZERO or ←⎯ (BACKSPACE) key.

4. The value for the Net Weight accumulator will be reset to zero.

5. Press the ENTER key or ESC (press SHIFT and then ←⎯ ) key to exit and return to

normal operation.

Gross Weight Accumulator

To VIEW and PRINT the Gross Weight accumulator:

1. With the indicator in normal operations mode, press the key. The display

will change to show ACCUMULATOR=.

ACCUM

2. Press the NET/GROSS key twiceU

Weight accumulator value.

3 printed.

. Press the PRINT key. The value for the Gross Weight accumulator will be

4 ) key

. Press the NET/GROSS key, ENTER key or ESC (press SHIFT and then ←⎯

to exit and return to normal operation.

To ZERO the Gross Weight accumulator:

1. With the indicator in normal operations mode, press the ACCUM key. The display

will change to show ACCUMULATOR=.

2. Press the NET/GROSS key tw

U iceU. The display will change to show the Gross

Weight accumulator value.

3. Press the ZERO or ←⎯ (BACKSPACE) key. The Gross Weight accumulator will be reset to zero. 4.

r key

5. Ptoess the NET/GROSS key, ENTER key or ESC (press SHIFT and then ←⎯ )

exit and return to normal operation.

8200-M538-O1 y 225 Installation

. The display will change to show the Gross

Page 92

Page 97

ACCUMULATORS, CONT.

Count Accumulators

view the COUNT accumulator:

1. Press the ACCUM key. The display will change to show ACCUMULATOR=.

2. Press the COUNT key.

3. The display will change to show the Piece Count Accumulator value.

4. Press the ENTER key to return to normal operation.

To print the COUNT accumulator:

1. Press the ACCUM key. The display will change to show

2. Press the COUNT key.

3. The display will change to show the Piece Count Accumulator value. ss the PRINT key. 4. Pre

5. The value for the Piece Count accumulator will be printed.

6. Press the ENTER key.

7. The indicator will return to normal operation when printing has been completed.

To zero the COUNT accumulator:

1. Press the ACCUM key. The display will change to show ACCUMULATOR=.

ACCUMULATOR=.

2. Press the COUNT key.

3. The display will change to show the Piece Count Acc

4. Press the ZERO key.

5. The value for the Piece Weight accumulator w

5. Press the ENTER key to return to normal operation.

umulator value.

ill be reset to zero.

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Page 98

ACCUMULATORS, CONT.

ID Accumulators

To View An ID Accumulator:

1. With the indicator in normal operations mode, press the ACCUM key. The display will

change to show ACCUM

2. Press the ID key. The display will change to show Id=.

3. Enter the ID string and press the ENTER key.

4. The accumulator value of the ID entered will be display

greater than (>) 999,999,999, OVERFLOW

5. Press the ENTER key to return to normal operation.

To Print A Single ID Accumul

1. With the indicator in normal operations mode, press the ACCUM key.

change to show ACCU

2. Press the ID key. The display will change to show Id=.

ULATOR=.

ed or if the accumulator value is

will be displayed.

ator:

The display will

MULATOR=.

3. Enter the ID string and p

ress the ENTER key.

4. Press the PRINT key. The accumulator value for the ID entered will be printed.

5. The indicator will return to normal operation when printing has been completed.

To Print AllU U Active ID Accumulators:

1. With the indicator in normal operations mode, press the ACCUM key. The display will

change to show ACCUM

ULATOR=.

2. Press the ID key. The display will change to show Id=.

3. Press the PRINT key.

4. The indicator will return to normal operation when printing has bee

The accumulator values for ALL active IDs will be printed.

n completed.

o Zero A Single ID Accumulator:

1. With the indicator in normal operations mode, press the ACCUM key. The display will

change to show ACCUMULATOR=.

2. Press the ID key. The display will change to show Id=.

3. Enter the ID string and press the ENTER key.

4. Press the ZERO key. The accumulator value for the ID entered will be reset to zero.

5. The indicator will return to normal operation when the ID entered has been zeroed.

UAll

To Zero

U Active ID Accumulators:

1. With the indicator in normal operations mode, press the ACCUM key. The display will

change to show ACCUMULATOR=.

2. Press the ID key. The display will change to show Id=.

3. Press the DELETE key.

4. The accumulator values for ALL active IDs will be reset to zero.

5. The indicator will return to normal operation when all active IDs have been zeroed.

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Page 99

CONTINUOUS OUTPUT FORMATS

SMA

Where:

lf = Line Feed s = Flags Z= center of Zero, O = Over cap, E = zero Error,

e = weight not currently being r = Range 1, 2, 3, ... n = Mode m = Motion M = Motion, " "(blank) = no motion f = Custom Custom flag xxxxxx.xxx = Weight Six digits with decimal p uuu = Units ton, lb, oz, t, kg, g cr = Carriage Return (hex 0D)

G = Gross, T = Tare, N = Net

SB-400

Where:

s = Sign "-" = negative, " " (blank) = positive xxxxxx.xxx = Weight Six digits d = Decimal point uu = Units tn, lb, oz, t, kg, g m = Mode G = G cc = Weight Status OC = over capacity

cr = Carriage Return (hex 0D)

Added to string if enabled in setup

ross, N = Net

CZ = center o

MO = motion

ee = weight not currently being displayed

f zero

displayed

oint

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Page 100

CONTINUOUS OUTPUT FORMATS, CONT.

SB-20

<cr><s><xxxxxx><d><c><uu><m> ETX

Where:

cr = Carriage R (h s = Sign "-" = negative, " " (blank) = positive xxxxxx.xxx = Weight d = Decima

c = Status m = motion

uu = Units tn, lb, oz, t, kg, g m = Mode G = Gross, N = Net ETX = End of TeXt (hex 03) M

UST terminate ALL serial commands

eturn ex 0D)

(with leading zeros)

l point

Embedded

o = over cap

e = weight no

into weight (after weight DPP=0)

t currently being displayed

IQ355

<stx><polarity><wwwwwww><units><

g/n><status><crlf>

Where:

stx = of TeXt p tive, " " (blank) = positive

olarity = Sign "-" = nega wwwwwww = units = L = lb, K = kg, T = tons,

/n Mode G = Gross, N = Net status status

CRLF = Carriage Return

Start (hex 02)

Weight Seven digits Units " "(blank) = none,

G = grams, O = oun

" "(blank) = valid I = invalid M = motion O = over

(hex 0D) with (hex 0A)

with Line Feed

cap

ces

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Page 96

Cardinal 225 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual