Cardinal 220 Quick Setup Manual

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220

WEIGHT INDICATING INSTRUMENT

QUICK SETUP GUIDE

8200-M317-O1 Rev B 03/02 http://www.cardinalscale.com

PO BOX 151 • WEBB CITY, MO 64870

417) 673-4631 • FAX (417) 673-5001

Printed in USA

TABLE OF CONTENTS

INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 FCC COMPLIANCE STATEMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 3

Certifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 3 SITE PREPARATION REQUIREMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 4 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 5

Mounting the 220 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 5 Load Cell Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 5 Load Cell Connections With Over 30 Feet Of Cable - - - - - - - - - - - - - - - - - - - - - Page 6 Load Cell Cable Shield Wire Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 6 Serial I/O Cable Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 6 Optically Isolated Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 7 AC Input Relay Board(s) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 7 Preset Weight Comparator/Checkweigher Logic Level Output - - - - - - - - - - - - - - Page 8 AC Output Relay Board(s) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 9 Re-Installing The Rear Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 9 I/O Functions and Relay Box Cable Wire To Relay Number Tables- - - - - - - - - - - Page 10 220 Main PCB (Figure No. 7) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 11

Main PCB Jumpers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 12 KEYPAD FUNCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 13 SETUP AND CALIBRATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 15 CALIBRATION "C" NUMBERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 22 SETUP REVIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 23 TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 25

Error Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 25

Before You Call Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 28 CALIBRATION SEAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 28 EUROPEAN DECLARATION OF CONFORMITY - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 29

SERIAL NUMBER _____________________

DATE OF PURCHASE _________________

PURCHASED FROM __________________

____________________________________

RETAIN THIS INFORMATION FOR FUTURE USE

PRECAUTIONS

Before using this instrument, read this manual and pay special attention to all "WARNING" symbols:

IMPORTANT

ELECTRICAL WARNING

STATIC SENSITVE

INTRODUCTION

Thank you for purchasing the Cardinal 220 Weight Indicating Instrument. This instrument was built with quality and reliability at our factory in Webb City, Missouri.

The 220 incorporates the latest in digital technology and innovative features for the weighing industry. Configuration and upgrades can easily be performed in the field, while still maintaining the rigid control the most demanding installations require. This flexibility insures the 220 will be able to meet your weight indicating needs for years to come.

The purpose of this guide is to provide you with a guide through installation and calibration of your new weight indicating instrument. Please read it thoroughly before attempting to install your 220 Indicator and keep it handy for future reference.

For complete details on the features, functions and programming of your 220 Indicator, refer to the 220 Weight Indicating Instrument Technical and Operation Manual, 8200-M502-O1.

FCC COMPLIANCE STATEMENT

WARNING! This equipment generates, uses and can radiate radio frequency and if not installed

and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference.

You may find the booklet “How to Identify and Resolve Radio TV Interference Problems” prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C.

20402. Stock No. 001-000-00315-4.

All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.

SPECIFICATIONS

Power Requirements: 90 to 264 VAC (50/60 Hz) at 0.4A

Enclosure Type: NEMA 4X/IP66:

Enclosure Size: 10 7/8"W x 8 3/16"H x 3 1/8"D (276mm W x 208mm H x 79mm D)

Weight: 9.2lbs (

Size and Weight DOES NOT include Gimbal

Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC)

Humidity: 90% non-condensing (maximum)

Display: 12-digit, 0.8" high, 14-segment LCD

Transducer Excitation: 12 VDC

Signal Input Range: 1.0 mV min. to 40 mV max. (with dead load boost)

Number of Load Cells: 14 each, 350 OHM minimum resistance

Load Cell Cable Length: 1500 feet maximum with sense lines.

30 feet maximum without sense lines

Maximum Displayed

9,999,999

Weight Value

Division Value: 1, 2, or 5 x 10, 1, 0.1, 0.01, 0.001 and 0.0001 commercial

0 to 99, non-commercial

Sensitivity:

NON-COMMERCIAL NTEP CANADA OIML

Scale Divisions:

NON-COMMERCIAL NTEP CANADA OIML

0.15 uV/e

0.3uV/e (Class III/IIIL)

0.3uV/e (Class III/IIIHD)

0.7 uV/e (Class III)

100 to 240,000 100 to 10,000 (Class III/IIIL) 100 to 10,000 (Class III/IIIHD) 100 to 10,000 (Class III)

Internal Resolution: 1 part in 16,777,216

Tare Capacity: Six Digits (999,999)

Sample Rate: 1 to 100 samples per second, selectable

Auto Zero Range: 0.5 or 1 through 9 divisions

Weighing Units: Tons, Pounds, Metric Tons, Kilograms, Grams, Ounces, Custom

Keypad: Membrane type with 27 color-coded keys

Standard I/O: (1) Bi-directional RS232 and 20mA

(1) RS232/20mA output only (1) Infrared (IR) Data Port

Optional I/O: 14 bit Analog Output (0 to 10v, 4 to 20mA)

)

Consult factory for

other requirements

Certifications:

This equipment is certified to comply with the requirements for a Class III/IIIL device by the

National Conference on Weights and Measurements (Certificate No. 01-011)

•

Measurement Canada (Approval No. AM-5397)

•

• and for a Class III device by OIML R-76 (Certificate No. DK 0199.47).

SITE PREPARATION REQUIREMENTS

The 220 Weight Indicator is a precision weight measuring instrument. As with any precision instrument, it requires an acceptable environment to operate at its peak performance and reliability. This section is provided to assist you in obtaining such an environment.

Electrical Power

The 220 indicators has been designed to operate from 90 to 264 VAC at 50/60 Hz. Note that a special order is not

CAUTION! - To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.

On models requiring 230 VAC power, electrician install the proper power cord plug which conforms to national electrical codes and local codes and ordinances.

The power outlet for the indicator should be on a separate circuit from the distribution panel. This circuit should be dedicated to the exclusive use of the indicator. The wiring should conform to national and local electrical codes and ordinances and should be approved by the local inspector to assure compliance.

To prevent electrical noise interference, make certain all other wall outlets for use with air conditioning and heating equipment, lighting or other equipment with heavily inductive loads, such as welders, motors and solenoids are on circuits separate from the indicator. Many of these disturbances originate within the building itself and can seriously affect the operation of the instrument. These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the instrument. Examples of available alternatives include isolation transformers, power regulators, uninterruptible power supplies, or simple line filters.

CAUTION!

from all AC wiring.

required for operation at 230 VAC.

it is the responsibility of the customer

When in parallel runs, locate Load Cell cables a minimum of 24" away

to have a qualified

Environmental

In general, the 220 Indicator will perform well within a temperature range of 14 to 104 °F (-10 to +40 °C ).

In order to keep cooling requirements to a minimum, the indicator should be placed out of direct sunlight and to provide adequate air circulation, keep the area around the indicator clear.

Make certain the instrument is not directly in front of a heating or cooling vent. Such a location will subject the indicator to sudden temperature changes which may result in unstable weight readings.

Insure that the indicator has good, clean AC power and is properly grounded.

In areas subject to lightning strikes, additional protection to minimize lightning damage, such as surge suppressors, should be installed.

INSTALLATION

Before beginning installation of your Model 220 Weight Indicating Instrument, make certain that the instrument has been received in good condition. Carefully remove the instrument from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary. It is the responsibility of the purchaser to file all claims for any damages or loss incurred during transit.

Mounting the 220

NOTE! Should your 220 indicator come already installed on a scale, the following information

describing the installation of the instrument does not apply.

The Model 220 Indicator is housed in a NEMA 4X/IP66 stainless steel wall or desk-mount enclosure. The 220 gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be mounted on a wall. Refer to Figure No. 1 for a layout of wall-mounting bolts.

 

If wall mounted, make certain the mounting surface is strong enough to support the instrument. The mounting location should be where the display is easily viewed while being close enough to provide the operator easy access to the keypad. Carefully lay out the mounting hole locations, then drill and install the anchor bolts. Attach the gimbal to the wall and securely tighten the retaining bolts.

6.00"

Clearance for #10 size screw

Figure No. 1

Load Cell Connection

CAUTION! Disconnect any external load cell power supply before connecting load

cells to the instrument. Failure to do so will result in permanent damage to the instrument.

1. Remove the 14 acorn nuts securing the back panel to the main housing, then loosen the bottom-right cable gland connector for the load cell. This gland connector is located on the rear panel of the enclosure. Refer to Figure No. 2 for illustration of the connector layout.

2. Slip the single cable from the load cell or load cell junction box through the gland connector and into the enclosure.

3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the 4 wires and shield without sense leads or 6 wires and Figure No. 2 shield with sense leads (refer to Figure No. 3).

Load Cell

4. Connect each of the wires to terminal block P6 referring to the table on the circuit board for terminal connections. Refer to Figure No. 7 for terminal block location.

5. To terminate a wire, first press down on the release bar for the terminal, insert the wire into the terminal opening then allow the release bar to return to its original position, locking the wire in place.

6. Repeat the procedure until all of the wires are in place.

7. Route the load cell cable through the two Figure No. 3 cable clips provided on the upper and left sides of the enclosure interior.

LOAD CELL CONNECTOR P7

PIN NO. Function PIN NO. Function

1 + EXCITATION 5 - SIGNAL 2 + SENSE 6 - SENSE 3 + SIGNAL 7 - EXCITATION 4 SHIELD

Load Cell Connections With Over 30 Feet Of Cable

For installations with over 30 feet of cable between the indicator and the load cells, sense wires should be used. The sense wires must be connected between the +SENS, -SENS terminals on the indicator and the +EXCITATION, -EXCITATION wires of the load cells or the +SENS, -SENS terminals of the load cell trim board or the section seal trim board. For the indicator to use the sense wires, the +SENS jumper J12 and the -SENS jumper J13 must be open (see Figure No. 7).

Load Cell Cable Shield Wire Connection

The load cell cable shield wire should be connected to the threaded stud inside the indicator. This stud is located on the bottom inside of the indicator near the load cell connector P7. See Figure No.4.

The shield wire should be wrapped around the stud between the 2 flat washers and secured using the hex nut.

Figure No. 4

Serial I/O Cable Installation

The 220 may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer). For complete details on the 220 Serial I/O, refer to the Setup, SIO Serial I/O section of the 220 Weight Indicating Instrument Technical and Operation Manual, 8200-M502-O1.

1. Loosen the cable gland connector(s) for the serial cable. The gland connector(s) for the

serial data are located on the rear panel of the enclosure. Refer to Figure No. 2 for an illustration of the gland connector layout.

2. Slip the serial cable through the gland connector and into the enclosure.

Threaded Stud for Shield Wire

3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the

wires (refer to Figure No. 3).

4. Connect each of the wires to the Serial I/O terminal block (P10) referring to Figure No. 7 for

terminal block locations.

5. To terminate, first press down on the release bar for the terminal, insert the wire into the

opening then allow the release bar to return to its original position, locking the wire in place. Repeat the procedure until all of the wires are in place.

BI-DIRECTIONAL SERIAL INTERFACE SERIAL OUTPUT

PIN NO. Function PIN NO. Function

1 TXD 1 - SRC 8 RXD 1 - RS232 2 TXD 1 - 20 mA + 9 TXD 1 – CTS 3 TXD 1 - 20 mA - 10 GND 1 4 RXD 1 - SRC 11 TXD 2 - 20 mA Active 5 RXD 1 - 20 mA + 12 TXD 2 - RS232 6 RXD 1 - 20 mA - 13 GND 2 7 TXD 1 - RS232

Optically Isolated Inputs

Included with the I/O are 7 programmable inputs that may be used to remotely (up to 100 feet) initiate various functions within the indicator. These inputs are accessed via a terminal block (P9) on the back of the PC board (see Figure No. 7). The 7 inputs are defined as follows:

PIN NO.

AC Input Relay Board(s)

The AC Input Relay Board(s) are mounted in an external junction box for use with the 220 Indicator. The RB4-IN (115 VAC) or RB4-INV (230 VAC) contain one board and supports 4 inputs (jumper selectable). The RB8-IN (115 VAC) or RB8-INV (230 VAC) contain two boards and supports 7 inputs. The relay board used in the 115 VAC version is Cardinal p/n 8200-C324-0A. The 230 VAC version uses relay board Cardinal p/n 8200-C324-1A. Connect the devices as shown in Figure No. 5.

•

• INPUT (IAC-5A) ……... 180 to 280 VAC @ 6mA maximum for each plug-in relay.

• OUTPUT ..…………..... 5VDC @ 12mA from the 220 main pc board assembly P9.

•

Function PIN NO. Function

1 + SRC 6 Not Used 2 ZERO 7 STOP 3 TARE 8 START 4 GROSS / NET 9 DUMP 5 PRINT 10 GND / SHIELD

Remember that the input must be connected to Gnd to initiate the function.

INPUT (IAC-5) ……….. 90 to 140 VAC @ 6mA maximum for each plug-in relay.

CONNECTION ............ Removable plug-in screw terminals for up to 14 AWG wire.

AC Input Relay Board(s)

Figure No. 5

NOTE! AC INPUT RELAYS ARE VOLTAGE DEPENDENT. A DIFFERENT RELAY IS REQUIRED FOR 115 VAC AND 230 VAC!

Preset Weight Comparator/Checkweigher Logic Level Output

If you so choose, you may use the logic level outputs from your Model 220 indicator’s preset weight comparators or checkweigher to control peripheral devices used to manage the flow of material or signal when the weight is within preset limits. Note that these outputs are at logic level and cannot drive external devices directly. Solid state relays can be used to accept the logic level output from the 220 and in turn, drive the external device.

To connect the control cable to the preset weight comparator/checkweigher logic level output connector P8, first loosen a gland connector located on the back of the 220. Refer to Figure No. 2 for the location of the connectors. Slip the cable through this connector and into the enclosure. Remove 2 inches of the cable insulating jacket then 1/4 inch of insulation from each of the internal wires (refer to Figure No. 3). Make the proper terminations on terminal block P8. To terminate a wire, first press down on the terminal block release bar, insert the wire into the terminal and remove pressure from the release bar locking the wire in place.

AC Output Relay Board(s)

The AC Output Relay Board(s) are mounted in an external junction box for use with the 220 Indicator. The RB4-OUT contains one board and supports 4 outputs (jumper selectable). The RB8-OUT contains two boards and supports 8 outputs. The relay board used in both is (Cardinal p/n 8539-C062-0A). Connect the devices to be controlled as shown in Figure No. 6.

The individual relays can be configured to be on (closed) or off (open) at weights under the preset weight then switch at the preset weight from on-to-off or off-to-on by setting the under weight condition to on or off during setup and calibration or setup review.

• OUTPUT (closed) ........ 28-240VAC @ 3A maximum for each plug-in relay.

CONTROL INPUT ....... 5VDC @ 12mA from the 220 main pc board assembly P8.

•

• CONNECTION ............ Removable plug-in screw terminals for up to 14 AWG wire.

Figure No. 6

NOTE!

All relays are the normally-open type that will open when power to indicator is lost.

Re-Installing The Rear Panel

After all terminations have been made, remove the excess cable from the instrument enclosure and securely tighten each of the cable gland connectors. Do not over-tighten these connectors but make certain they are snug. gland connectors are plugged. Replace the rear panel and secure with the 14 acorn nuts removed earlier.

NOTE!

Follow a diagonal pattern when tightening the acorn nuts.

DO NOT USE TOOLS!

Finger tighten only! Ensure any unused

Main PC Board I/O Functions Table

INPUTS OUTPUTS

PWC CHECKWEIGHER DFC BATCHER

P9 INPUTS P8 Presets Check 3 Check 5 Fill 1 Fill 2 Batch 1 Batch 2

2 ZERO 2 PWC 1 Under Under Fill Fast Fill 1 Fast 1

3 TARE 3 PWC 2 Accept Lo Under Slow Fill 2 Slow 1

4 Gross/Net 4 PWC 3 Over Accept Fill 3 Fast 2

5 PRINT 5 PWC 4 Lo Over Fill 4 Slow 2

6 N/A 6 PWC 5 Over Fill 5 Fast 3

7 STOP 7 PWC 6 Fill 6 Slow 3

8 START 8 PWC 7 Fill 7

9 DUMP 9 PWC 8 Dump Dump Dump Dump

Refer to Figure No. 5 for the AC Input Relay board, Figure No. 6 for the AC Output Relay board and Figure No. 7 for the Main PCB.

Relay Box Cable Wire Number To Relay Number Table

CABLE WIRE

NUMBER

2 1 3 2 4 3 5 4 6 5 7 6 8 7 9 8

1 GND

The relay box cable wire numbers correspond to the indicator main PC board remote input and output connnector pins (P9 and P8).

EXAMPLES:

INPUT

If cable wire number 2 is connected to P9-2, then AC Input relay 1 or 5 (depending on the relay board jumper setting), will initiate a “zero” function on the indicator.

OUTPUT

If cable wire number 2 is connected to P8-2, then PWC 1 will activate AC Output relay 1 or 5, depending on the relay board jumper setting.

DFC OPERATION WITH A SINGLE RELAY BOARD

DFC operation can be accomplished using one relay board. By setting the relay board jumpers on PWC1, PWC2, PWC3 and PWC8 (see Figure No. 6), PWC1 will operate relay 1 at the Fill preset, PWC2 will operate relay 2 at the SLOW preset and DUMP will operate relay 4 with the dump command (see the tables above). Note, that PWC3 is not used.

RELAY NUMBER

(Set Proper Jumpers)

+SRC

(For AC Input Relays)

CAUTION! This device contains static sensitive components. Improper handling can result in damage to or destruction of the components or card. Such actual and/or consequential damage IS NOT covered under warranty.

P10

SERIAL I/O P10

GND2 13 TxD2-RS232 12 TxD2-20mA ACTIVE GND1 10 TxD1-CTS 9 RxD1-RS232 8 TxD1-RS232 7 RxD1-20mA- 6 RxD1-20mA+ 5 RxD1-SRC 4 TxD1-20mA- 3 TxD1-20mA+ 2 TxD1-SRC 1

CALIBRATION SWITCH

8200 - 0300 - 00

ISP

J11

IIC

J10

REMOTE INPUTS

GND/SHLD 10

DUMP 9 START 8 STOP 7

- - - - - 6 PRINT 5 GROSS/NET 4 TARE 3 ZERO 2 +SRC 1

ACTIVE REMOTE

J10

OUT

ACTIVE REMOTE

J11

U31

REMOTE OUTPUTS

GND/SHLD 10 PWC 8 9 PWC 7 8 PWC 6 7 PWC 5 6 PWC 4 5 PWC 3 4 PWC 2 3 PWC 1 2 +SRC 1

J6 AUTO-ON J7 TEST J8 8V EX

J15

J13

J12

J14

J12 + SENS J13 - SENS

GND TO

J14

CHASSIS

DEAD LOAD

J15

BOOST

LOAD CELL P7

- EXC 7

- SEN 6

- SIG 5 SHLD 4 + SIG 3 + SEN 2 + EXC 1

Figure No. 7

Main PCB Jumpers

J6 - AUTO-ON JUMPER

The AUTO-ON jumper J6, when connected, will cause the indicator to power on automatically whenever power is applied to the power input connector. If power is lost momentarily and then reapplied, the indicator will turn on without pressing the ON key. See Figure No. 7 for jumper location.

(See Figure No. 7)

J7 - TEST JUMPER

The TEST jumper J7, when connected, will turn the backlight on, disregarding the setting (refer to Setup Review for explanation of

LIGHT ON

). See Figure No. 7 for jumper location.

LIGHT ON=

J8 - 8V EX JUMPER

The 8V EX jumper J8, when connected, allows the 220 indicator to supply 8 VDC excitation voltage when a remote (external) 12 VDC battery is used to power the indicator. To operate from the 12 VDC battery, the load cell excitation voltage MUST be set to 8 VDC (J8 with the load cell excitation voltage set to 12 VDC will result in an unstable weight display. See Figure No. 7 for jumper location.

closed

). Operating

J10 - ACTIVE REMOTE OUT JUMPER

The Active Remote Out jumper J10, when connected, allows the 220 indicator to supply (source) 5 VDC to a solid-state relay or other load of 200 ohms or greater. To operate from the 5 VDC source, the positive connection from the relays must be connected to P8 pins 2 through 9 and the negative wire from the relays to P8 pin 10 (GND/SHLD). See Figure No. 7 for jumper and connector P7 location.

For completely isolated outputs, J10 must be open (positioned on one plug-in pin only or removed) and the user must provide 5 to 12 VDC to P8 pin 1 (+SRC) and a ground return to the load. The load must still be 200 ohms or greater. Note that P8 pin 10 (GND/SHLD) is not connected.

J11 - ACTIVE REMOTE IN JUMPER

The Active Remote In jumper J11, when connected, allows the 220 indicator to supply (source) 5 VDC to a remote input circuit. Connecting P9 pins 1 through 9 to P9 pin 10 (GND) through a switch will cause the selected action. See Figure No. 7 for jumper and connector P9 location.

For completely isolated inputs, J11 must be open (positioned on one plug-in pin only or removed) and the user must provide 5 to 12 VDC to P9 pin 1 (+SRC) and a ground return to the switch connected to P9 pin 2 through 9. Note that P9 pin 10 (GND) is not connected.

J12 AND J13 - SENSE JUMPERS

If the sense leads are NOT used, you must install plug-in jumpers at J12 and J13 adjacent to the terminal block. These jumpers attach the sense leads to the excitation leads. If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be positioned on one plug-in pin only or removed and stored for later use. Refer to Figure No. 7 for the location of the jumpers.

J14 - GND TO CHASSIS JUMPER

This jumper when installed connects the analog circuit ground to the indicator chassis ground. Refer to Figure No. 7 for the location of the jumper.

J15 - DEAD LOAD BOOST JUMPER

For very low dead loads (less than 10% of the combined load cell capacity) connect the dead load boost jumper J15 on the printed circuit board. Refer to Figure No. 7 for the location of the jumper.

KEYPAD FUNCTIONS

The following describes the keys and their functions as used during setup and calibration. For complete details on the 220 Indicator keypad functions, refer to the 220 Weight Indicating Instrument Technical and Operation Manual, 8200-M502-O1.

ON/OFF (K) KEY

This key is used to apply and remove power to the indicator. In the alphanumeric mode, it is used to enter the letter “K”.

0 THROUGH 9 (P THROUGH Y) KEYS

These keys are used to enter numeric data during setup and calibration. The 1 and 0 are also used to answer yes (1 = YES) or no (0 = NO) to various prompts. In the alphanumeric mode, they are used to enter the letters “P” through “Y”.

✱ ASTERISK KEY

During Setup, when a setup parameter is displayed, pressing this key will "backup" to the previous prompt. Pressing this key during entry of data will toggle the keypad to the “alpha” mode. It is also used in conjunction with the other keys on the keypad to access additional indicator functions.

ENTER (Z) KEY

The ENTER key is used to signal completion of the entry of data and causes the indicator to process the data entered. When reviewing setup parameters, pressing the ENTER key will display the current setting of the parameter. In the alphanumeric mode, it is used to enter the letter “Z”.

ZERO/REVIEW (A) KEY

Pressing this key after the

ASTERISK

Refer to the Setup Review section of this guide for details. In the alphanumeric mode, this key is used to enter the letter “A”.

TARE (B) KEY (WITH DIAMOND "T" SYMBOL)

In the alphanumeric mode, this key is used to enter the letter “B”.

NET/GROSS (C) KEY

In the alphanumeric mode, this key is used to enter the letter “C”

TARE (D) KEY (WITH WEIGHT "T"SYMBOL)

In the alphanumeric mode, this key is used to enter the letter “D”.

UNITS/TEST (E) KEY

Pressing this key after the ASTERISK key will enter the Test mode and conduct a test of all display elements. The test consists of 12 cycles, each lasting about one second:

1. The model number and the software version are displayed.

2. All alphanumeric characters and annunciators will turn on.

3. The calibration numbers (C1 to C4) are displayed.

In the alphanumeric mode, this key is used to enter the letter “E”.

START/STOP (F) KEY

In the alphanumeric mode, this key is used to enter the letter “F”.

MEM (G) KEY

In the alphanumeric mode, this key is used to enter the letter “G”.

key will enter the Review mode of Setup and Calibration.

ID (H) KEY

In the alphanumeric mode, this key is used to enter the letter “H”.

ACCUM (I) KEY

In the alphanumeric mode, this key is used to enter the letter “I”.

DELETE (J) KEY

In the alphanumeric mode, this key is used to enter the letter “J”.

COUNT/SAMPLE (L, §) KEY

Pressing this key during entry of alphanumeric data will entered. In the alphanumeric mode, it is used to enter the letter “L”.

TIME/DATE (M, CAPS) KEY

This key is used to enter the clock mode to program the time, date and consecutive number. In the alphanumeric mode, it is used to enter the letter “M” and to toggle between lower and upper case alpha characters.

12 Hour Format Selected In Setup (

1. If the time displayed is correct, press the ENTER key and proceed to step 3.

2. If the displayed time is incorrect, enter the correct time and press the

3. The display will show (12:00 PM), press the 1/YES key (display will show

4. The display will show

5. If the date displayed is correct, press the ENTER key to proceed to the

6. If the date displayed is incorrect, enter the correct date and press the ENTER key to proceed to the CNC NO= prompt. Remember to enter the date in the same format (monthday-year or day-month-year) as selected by the USA setup parameter.

24 Hour Format Selected In Setup (

1. If the time displayed is correct, press the ENTER key and proceed to step 3.

2. If the displayed time is incorrect, enter the correct time and press the ENTER key. Note that with the 24 hour format selected, entering all times after noon (12:00 PM), you must add 12 to the time, i.e. 3 PM would be 1500.

3. The display will show DATE=XX.XX.XX, where XX.XX.XX is the current date.

4. If the date displayed is correct, press the

5. If the date displayed is incorrect, enter the correct date and press the ENTER key to proceed to the day-year or day-month-year) as selected by the

Consecutive Number (

If the consecutive number displayed is correct, press the ENTER key. If the consecutive number displayed is incorrect, enter the correct number (6 digits max.) then press the ENTER key to resume normal operation.

PRESET (N, SPACE) KEY

This key is used to enter the weight values for the Preset Weight Comparators (PWC), the Checkweigher feature or the Digital Fill Control feature depending on which function was selected during setup and calibration. In the alphanumeric mode, it is used to enter the letter “N” or to insert a space between characters.

PRINT (O) KEY

In the alphanumeric mode, this key is used to enter the letter “O”.

CNC NO=

AM=XX

DATE=XX.XX.XX

prompt. Remember to enter the date in the same format (month-

CNC NO=

TIME=12

, where XX is the current setting. If the time is before noon

TIME=24

)

, where XX.XX.XX is the current date.

)

ENTER

backspace

AM=YES

key to proceed to the

setup parameter.

USA

and delete the last character

), then press the ENTER key.

ENTER

CNC NO=

key.

prompt.

.prompt.

SETUP AND CALIBRATION

Your 220 indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator attached to a scale, calibration is not necessary. If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated.

The calibration switch is located on the enclosure rear panel. You may gain access to this switch simply by removing the calibration switch access screw on the rear panel. Refer to Figure No. 8. Figure No. 8

During the setup and calibration process it is necessary to enter operational parameters via the 220's keypad. Pressing the setting and advance the 220 to the next prompt. To change a setting, enter a new value and press the Pressing the

ENTER

key. This will save the new value and advance the 220 to the next prompt.

ASTERISK

ENTER

key will "backup" to the previous prompt or return to normal operation.

key without

entering a new value will retain the current

Calibration Switch Access Screw

CAUTION: The membrane keypad is not to be operated with pointed objects (pencils, pens, fingernails, etc). Damage to keypad resulting from this practice will NOT be covered under warranty.

Enter Setup Mode

To enter the setup mode, with the indicator ON, insert a small screwdriver or other tool through the calibration switch access hole on the rear panel. Press and release the calibration switch. The

menu the beginning point for entering the setup mode.

If you press the ENTER key at the to and including

will be displayed. Continue to press and release (or hold) the switch to rotate through

SETUP

SETUP Setup Mode (starts at USA= prompt) ANALOG CALIBRATE SERIAL Serial Input/Output (starts at BAUD 1= prompt) PRINT TABS FINE SPAN Fine Span Adjustment HIGH RES KEY LOCK OUT ANALOG OUT Analog Output Option (If option board is installed, Calibration

Analog to Digital Filtering (starts at

Calibration (starts at

Print Tab Settings (starts at

Display High Resolution Weight Mode

Key Lock Out Function

of 10 volt or 4 to 20 mA Analog Output)

prompt, you may proceed through to the next section (up

SETUP

FINE SPAN

) by pressing the ENTER key.

CAL WT 1=

prompt)

PORT=

FILTER=

prompt)

NOTE! Setup may be interrupted at any time. ALL data previously entered and finalized with the ENTER key will be retained in the non-volatile memory.

Pressing the calibration switch press the ASTERISK key with any of the above menu selections displayed or cycle power at any time (press the ON/OFF key twice).

at any prompt

will return you to the

menu. To exit setup,

SETUP

SE TUP – Setup Function

If setup is desired, press the ENTER key, otherwise press the cal switch to advance to

(

USA

(

LFT BASE UNITS

(0 = none, 1 = tn, 2 = g, 3 = lb, 4 = oz, 5 = kg, 6 = tonnes)

CONVERTED UNITS

YES

= Domestic, NO = International)

YES

= Interval of 1, 2, 5, 10, 20 or 50, NO = Interval 1 to 99)

(0 = none, 1 = tn, 2 = g, 3 = lb, 4 = oz, 5 = kg, 6 = tonnes, 7 = custom)

If you selected 7 = custom

CNVF = Conversion Factor LABEL

= Label

MODE OF OP

0 = Basic Indicator

1 = ID Storage

ID COUNT

NOTE!

(1 = One Prompt, 2 = Two Prompts, 3 = Three Prompts)

The value selected for

ID COUNT

will determine the number of

additional prompts displayed following the ID COUNT prompt.

PROMPT 1 PROMPT 2 PROMPT 3

(Prompt 1 Name,12 Characters Alphanumeric) (Prompt 2 Name, 12 Characters Alphanumeric) (Prompt 3 Name, 12 Characters Alphanumeric)

2 = Digital Fill Control

SPEED

If ( If (

SPEED =1 SPEED =2

GATE SEQ AUTO TRIM AUTO PRNT MULT DROP DUMP GATE (

(1 = Single, 2 = Two Speed)

), advance to

AUTO TRIM=

(1 = AB then B, 2 = A then B)

YES

(

= Auto Trim ON, NO = Auto Trim OFF) (YES = Auto Print ON, NO = Auto Print OFF) (

YES

= Enabled, NO = Disabled)

YES

= Enabled, NO = Disabled)

If DUMP GATE = NO, advance to DCUMLATE = If DUMP GATE = YES,

YES

AUTO DUMP DCUMULATE AUTO TARE

(

YES

(

=Weigh Out, NO = Weigh In)

= Enabled, NO = Disabled)

YES

= ON (Net Fill), NO = OFF (Gross Fill)

3 = Preset Weight Comparators

OUTPUTS

(Allowable values are 1 through 8 or 11 through 18)

Low State before cutoff with 1 active Preset

Low State before cutoff with 2 active Presets

Low State before cutoff with 3 active Presets

Low State before cutoff with 4 active Presets

Low State before cutoff with 5 active Presets

Low State before cutoff with 6 active Presets

Low State before cutoff with 7 active Presets

Low State before cutoff with 8 active Presets

High State before cutoff with 1 active Preset

High State before cutoff with 2 active Presets

High State before cutoff with 3 active Presets

13 14

High State before cutoff with 4 active Presets

High State before cutoff with 5 active Presets

High State before cutoff with 6 active Presets

High State before cutoff with 7 active Presets

High State before cutoff with 8 active Presets

A-D?

Relay* Open

Relay* Closed

3 = Preset Weight Comparators, Cont.

The relay state is based on using Cardinal Scale relays (p/n 6850-1013). If using relays other than those supplied by Cardinal Scale, refer to the relay manufacturers specifications. NOTE! When power to the indicator is lost, the output returns to a Low State condition.

OUTPUTS=

BAL PRNT

2 through 8 or 12 through 18, advance to (1 or 11)

(YES = Enabled, NO = Disabled)

WT RANGES=

4 = Checkweigher

OUTPUTS

(Allowable values are 3 or 5)

OUTPUTS = 3

(All are Low State before cutoff (Relay* Open)) Over Under Accept

If OUTPUTS = 5 (All are Low State before cutoff (Relay* Open))

Over High-Accept Accept Low-Accept Under

The relay state is based on using Cardinal Scale relays (p/n 6850-

1013). If using relays other than those supplied by Cardinal Scale, refer to the relay manufacturers specifications. NOTE! When power to the indicator is lost, the output returns to a Low State condition.

AUTO PRNT (YES = Auto Print ON, NO = Auto Print OFF)

5 = Batcher

SPEED (1 = Single, 2 = Two Speed)

If (SPEED =1), advance to AUTO TRIM= If (

SPEED =2

GATE SEQ AUTO TRIM BIN COUNT

AUTO PRNT DUMP GATE

(YES = Auto Print ON, NO = Auto Print OFF) (

DUMP GATE = NO

(1 = AB then B, 2 = A then B) (YES = Auto Trim ON, NO = Auto Trim OFF) (Allowable values are 1 through 7)

SPEED=1

SPEED=2

= Enabled, NO = Disabled)

YES

, advance to

, up to 7 bins are available. , a maximum of 3 bins are available.

DCUMLATE =

If DUMP GATE = YES,

(YES = Enabled, NO = Disabled)

(YES =Weigh Out, NO = Weigh In)

WT RANGES

AUTO DUMP

DCUMULATE

(1 = Single Interval, 2 = Dual Interval)

If WT RANGES = 1 advance to the INTERVAL. If WT RANGES = 2

LOW INT

LFT=YES

LFT=NO

LOW DPP

(Allowable values are 0, 1, 2 or 3).

(Allowable values are: 1, 2, 5, 10, 20 or 50). (Allowable values are: 1 through 99).

0 = XXXXXX 1= XXXXX.X 2 = XXXX.XX 3 = XXX.XXX

If WT RANGES = 2 (Dual Interval), Cont.

LOW RNG= (Allowable values are: 1 through 9,999,999). HI INT=X

LFT=YES

LFT=NO

HI DPP

(Allowable values are 0, 1, 2 or 3).

0 = XXXXXX 1= XXXXX.X 2 = XXXX.XX 3 = XXX.XXX

(Allowable values are: 1, 2, 5, 10, 20 or 50). (Allowable values are: 1 through 99).

INTERVAL

LFT=YES

(Allowable values are: 1, 2, 5, 10, 20 or 50).

If LFT=NO (Allowable values are: 1 through 99).

DPP (Allowable values are 0, 1, 2 or 3).

0 = XXXXXX 1= XXXXX.X 2 = XXXX.XX 3 = XXX.XXX

CAP (Allowable values are: 1 through 9,999,999). Z TRACK (Allowable values are: 0 (disables Zero Tracking), 0.5, or 1 through 9). Z LIMIT PUO TIME

(YES = 5% scale capacity, NO = Full Capacity, no limit). (YES = Auto Re-Zero on Power-Up, NO = No Re-Zero on Power-Up). (12 = 12 hour clock (3PM displays 3:00).

(24 = 24 Hour Clock, (3PM displays 15:00).

CLR TARE (YES = Clears Store Tare when Net Weight goes below Zero).

CLR ID

(NO = Stored Tare (YES = Automatically clears ID after print)

(NO = ID

is not

cleared when Net Weight goes below Zero).

cleared after print).

ANALOG? - Analog to Digital Filtering

If analog to digital filtering setup is desired, press the 1/YES key, then the ENTER key. Otherwise press the ENTER key to advance to

FILTER

If If

(Allowable values are: 0 = disabled, 1 = minimal, 2 = moderate or 3 = custom).

FILTER =

0, 1, or 2 advance to the

FILTER = 3

(Filter level, allowable values are 0 to

CALIBRATE?

SAMPLES

255

B= (Break range, allowable values are 1 to 255). SAMPLES (Allowable values for the sample rate are: 1 through 100). STABLE (Motion detection, allowable values are 0 through 99 divisions). STBL CNT

(Consecutive Stable weight readings, allowable values are 1 through 255).

CALIBRATION? - Calibration

If calibration is desired, press the 1/YES key, then the ENTER key. Otherwise press the ENTER key to advance to

SERIAL?

If the indicator was calibrated previously and the four calibration “C” numbers were recorded, you may enter the “C” numbers instead of using test weights. Please note that if the scale is used in a commercial application and must be "Legal for Trade", the "C" numbers can used to re-calibrate.

ENTERING CALIBRATION “C” NUMBERS

1. With

CAL WT 1=

displayed, press the "diamond T"

2. The display will show C1=XXX.

3. If the

4. Otherwise, enter a new

number displayed is acceptable, press the ENTER key.

C1=

5. Repeat steps 2 through 4 for

key.

TARE

number, then press the ENTER key.

C2=, C3=

and

C4=

not be

CALIBRATION? - Calibration, Cont.

CAL WT 1

The display will show

- FIRST CALIBRATION WEIGHT

Two Point Calibration:

This is the first of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD.

Three Point Calibration:

This is the first of three calibration weights. This weight could be ZERO (NO LOAD), the TEST WEIGHTS / TEST LOAD or the MID-POINT WEIGHT .

If the first calibration weight is to be ZERO (NO LOAD), press the ENTER key.

•

• If the first calibration weight is to be the TEST WEIGHTS / TEST LOAD or MID-POINT

WEIGHT, use the numeric keys to input the value of the calibrated test weights.

• Place the weights on the scale platform, then press the ENTER key.

• Starting at the left and proceeding right, a series of dashes will appear on the display.

• The dashes will stay on the display momentarily, then disappear, after which the display

will show:

CAL WT 2

- SECOND CALIBRATION WEIGHT

The display will show

Two Point Calibration:

This is the second of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD.

Three Point Calibration:

This is the second of three calibration weights. This weight could be ZERO (NO LOAD), the TEST WEIGHTS / TEST LOAD or the MID-POINT WEIGHT .

If the second calibration weight is to be ZERO (NO LOAD), press the

•

• If the second calibration weight is to be the TEST WEIGHTS / TEST LOAD or MID-

POINT WEIGHT, use the numeric keys to input the value of the calibrated test weights.

• Place the weights on the scale platform, then press the ENTER key.

Starting at the left and proceeding right, a series of dashes will appear on the display.

•

• The dashes will stay on the display momentarily, then disappear, after which the display

will show: CAL WT 3.

CAL WT 3

- LAST CALIBRATION WEIGHT

The display will show CAL WT 3=0.

Two Point Calibration:

This weight is not used. Press the ENTER key to skip and advance to

Three Point Calibration:

This is the last of three calibration weights. This weight could be ZERO (NO LOAD), the TEST WEIGHTS / TEST LOAD or the MID-POINT WEIGHT .

• If using 3 point calibration and the last calibration weight is to be ZERO (NO LOAD),

press the ENTER key.

• If using 3 point calibration and the last calibration weight is to be the TEST WEIGHTS /

TEST LOAD or MID-POINT WEIGHT, use the numeric keys to input the value of the calibrated test weights.

Place the weights on the scale platform, then press the

•

• Starting at the left and proceeding right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display

•

will show:

CAL WT 1=0

CAL WT 2

CAL WT 2=0

SERIAL?

key.

SERIAL?

ENTER

key.

SERIAL? - Serial Input/Output

If serial input/output setup is desired, press the press the ENTER key to advance to

BAUD 1

(Allowable values are: 12, 19, 24, 38, 48, 96 or 115)

TABS?

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud

PARITY 1 BITS 1 STOPS 1

•

ETR able CONT 1

19 = 19.2k Baud 38 = 38.4k Baud 115 = 115.2k Baud

(Allowable values are: 0 = No Parity, 1 = Odd Parity, or 2 = Even Parity).

(Allowable values are: 7 or 8).

(Allowable values are: 1 or 2).

USA=YES or MODE OF OP=1,

advance to

(YES = Enabled, NO = Disabled)

(YES = Continuous Output, NO = No Continuous Output)

If ETR able=YES and CONT 1=YES , advance to BAUD 2= If ETR able=NO and CONT 1=YES.

TYPE (Allowable values are: 0 = SMA, 1 = SB-400,

2 = SB-200 or 3 = Rice Lake IQ355).

BAUD 2

(Allowable values are: 12, 19, 24, 38, 48, 96 or

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud

PARITY 2 BITS 2 STOPS 2 CONT 2

19 = 19.2k Baud 38 = 38.4k Baud 115 = 115.2k Baud

(Allowable values are: 0 = No Parity, 1 = Odd Parity, or 2 = Even Parity).

(Allowable values are: 7 or 8).

(Allowable values are: 1 or 2).

(YES = Continuous Output, NO = No Continuous Output)

CONT 2=NO

CONT 2=YES

TYPE

, advance to

TABS?

(Allowable values are: 0 = SMA, 1 = SB-400,

2 = SB-200 or 3 = Rice Lake IQ355).

1/YES

key, then the

CONT 1=

ENTER

key. Otherwise

)

115

TABS? - Print Tab Settings

To configure the Print Tab Settings, press the press the ENTER key to advance to

FINE SPAN?

1/YES

The general format for the input is A = YY.XX where A is the character identifying the data printed, YY is the number of lines down and XX is the number of spaces to the right.

NOTE!

Enter 00 in either location, YY or XX, to disable the data from printing.

PORT= (Allowable values are: 1 or 2).

NOTE! Although either port can be used for the printer port, it is recommended to

PRT BEG

use the bi-directional port 1 with a bi-directional cable.

(Print beginning string)

key, then the

ENTER

key. Otherwise

MODE OF OP = 0, 2, 3

MODE OF OP=1

(ID Storage)

TMP ID1= TMP ID2= TMP ID3= TP TIME= TP DATE= STO WT=

, or 4, advance to

ID=

(The First temporary ID prompt print position) (The Second temporary ID prompt print position) (The Third temporary ID prompt print position) (The temporary ID Time print position) (The temporary ID Date print position) (The ID Stored Weight print position)

TABS? - Print Tab Settings, Cont.

ID= TIME=

(The IDentification string print position)

(The Time print position)

DATE= (The Date print position) CNC NO= GROSS= TARE= NET= G ACCUM= N ACCUM= COUNT= PCS WT= CNV NET=

(The Consecutive Number print position)

(The Gross weight print position)

(The Tare weight print position)

(The Net weight print position)

(The Gross weight accumulator print position)

(The Net weight accumulator print position)

(The Count (number of pieces on the scale) print position)

(The Piece weight print position)

(The Converted Units Net weight print position) AUTO LF= (YES = data terminated with a carriage return AND a line feed)

(NO = data terminated with a single carriage return only)

ENDING LF PRT END

(Allowable values are: 0 through 99)

(Print ending string)

FINE SPAN - Fine Span Adjustment (after the last Print Tabs prompt)

After the last Print Tabs prompt, the display will show

If Fine Span Adjustment is not desired, press the ENTER key to return to

If Fine Span Adjustment is desired, press the 1/YES key, then the ENTER key.

With the display showing

ADJ=XXXXXX

Press the 1/YES key to increase the span

Press the 0/NO key to decrease the span.

FINE SPAN? N

SETUP

Press the ASTERISK key to return to the previous prompt,

TABS?

Press the ENTER key to exit FINE SPAN and return to SETUP.

FINE SPAN - Fine Span Adjustment (using the Calibration Switch)

Press the Calibration switch until the display shows

If Fine Span Adjustment is not desired, press the return to the normal operation weight display.

If Fine Span Adjustment is desired, place a calibrated test weight on the scale and press the ENTER key.

With the display showing

ADJ=XXXXXX

Press the 1/YES key to increase the span

Press the 0/NO key to decrease the span.

Press the ASTERISK key to return to the previous prompt,

Press the ENTER key to exit

FINE SPAN

FINE SPAN.

ASTERISK

and return to

key to reset the indicator and

TABS?

SETUP

NOTE! The menu selections

HIGH RES

using the calibration switch.

HIGH RES - Display High Resolution Weight

and

KEY LOCK OUT

can only be selected

Press the Calibration switch until the display shows

HIGH RES

If High Resolution Weight adjustment is not desired, press the indicator and return to the normal operation weight display.

ASTERISK

key to reset the

If High Resolution Weight adjustment is desired, place a calibrated test weight on the scale and press the

ENTER

key.

With the display showing

Press the

1/YES

0/NO

key to decrease the span

Press the ASTERISK key to return to the

Press the

ENTER

key to print the weight.

HI Res=XXXXXX

key to increase the span

key to exit

HIGH RES

and return to

HIGH RES

prompt

SETUP

KEY LOCK OUT - Key Lock Out Function

Press the Calibration switch until the display shows KEY LOCK OUT.

Press the key(s) to be locked out (display will show

-LOCKED-)

Press the key(s) to be unlocked (display will show –UNLOCKED-)

Press the calibration switch or cycle power to exit the

KEY LOCK OUT

function.

During normal operation, pressing a locked key will results in a 1/2 second display

LOCKED-

and the key will be ignored.

CALIBRATION “C” NUMBERS

• The “C” numbers are displayed only during the Test mode operation.

• Press the

The "C" numbers are shown at the end of the test operation and each number is

•

ASTERISK

key then the

UNITS/TEST

key.

displayed for approximately 4 seconds. Each number may be up to three (3) digits in length.

•

• Recording these numbers (and entering the numbers when prompted) will allow the

indicator to return to its present calibration settings without using test weights.

• Refer to the Setup and Calibration,

CALIBRATION?

section of this manual for instructions

on using the "C" numbers.

NOTE! If the scale is used in a commercial application and must be "Legal for Trade", "C" numbers can not be used to re-calibrate.

SETUP REVIEW

To reviewed or changed parameters without breaking the calibration seal, with the indicator ON:

1. Press the ASTERISK key, then press the ZERO/REVIEW key.

2. If the setting displayed is acceptable, press the ENTER key to save it and proceed.

3. Otherwise, enter the new setting, then press the ENTER key to save it and proceed.

4. To exit Setup Review, press the ENTER key to step through the remaining prompts any prompt, cycle the power (press the ON/OFF key twice).

The operational parameters that can be reviewed and changed are:

LIGHT= Current Light Level

LIGHT ON=

FIND ETR=

PWR UP Z= TIME= CLR TARE= SERIAL?

View Electronic Talley Roll File

Power Up Zero Reset Enable/Disable

Time Format (12 or 24 hour Clock)

Serial Input / Output Configuration (both ports)

BAUD X= PARITY X= Parity BITS X= STOPS X= CONT X= Continuous Output

TYPE=

Backlight Turn-On Level

The

•

• Enter 0 for

• Enter 99 for LIGHT ON= to never turn on backlight (always OFF).

•

Clear Tare Enable/Disable

Baud Rate

Number of Data Bits

Number of Stop Bits

Continuous Output Format (only if,

LIGHT ON=

ETR able=YES

value must be less than

LIGHT ON=

to have backlight always ON.

LIGHT=

CONT X=YES

to activate.

)

Print Tab Settings

TABS?

PORT= Printer Port Selection PRT BEG

If MODE OF OP=1 (ID Storage)

TMP ID1= Temporary ID Prompt 1 TMP ID2= TMP ID3= TP TIME= Temporary Ticket Time TP DATE= STO WT=

ID= ID Prompt

If MODE OF OP=1 (ID Storage)

ID Prompt 2

ID2=

ID Prompt 3

ID3=

Printer Beginning

Temporary ID Prompt 2

Temporary ID Prompt 3

Temporary Ticket Date

Temporary ID Stored Weight

Time

TIME= DATE= Date

SETUP REVIEW, Cont.

CNC NO= GROSS= TARE= NET= G ACCUM= N ACCUM= Net Weight Accumulator COUNT= Count PCS WT= CNV NET= AUTO LF= ENDING LF= PRT END

Consecutive Number

Gross Weight

Tare Weight

Net Weight

Gross Weight Accumulator

Piece Weight

Converted Units Net Weight

Auto Linefeed Enable/Disable

Ending Linefeeds Printed

Print Ending

TROUBLESHOOTING

Error Codes

The 220 Indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 220 along with their meaning. Should you encounter an error code, please refer to this list for the cause.

ANALOG HIGH

1. The load cell input is above the allowed range of the indicator.

CORRECTIVE ACTION: Check for improper load cell wiring, excessive load, and for output of 1 to 40mV.

2. Load cell or circuit failure.

CORRECTIVE ACTION: Consult your scale service provider.

ANALOG LOW

1. The load cell input is below the allowed range of the indicator.

CORRECTIVE ACTION: Check for improper load cell wiring and for output of 1 to 40mV.

2. Load cell or circuit failure.

CORRECTIVE ACTION: Consult your scale service provider.

CAL Button

Cal BUTTON

is pressed in by the operator, the calibration access screw is the wrong length and is depressing the switch, the switch is disconnected from the PC board, or the switch is defective.

CORRECTIVE ACTION: Release the switch. Insure correct screw (#10 x ½ Stainless Steel fillister head) was installed for the calibration access screw. Referring to Figure No. 6, make sure calibration switch cable is plugged into P3 on the PC board. Replace calibration switch assembly. Consult your scale service provider.

CAPACITY

The load on the scale exceeds the scale capacity (105% of capacity if divisions if

CORRECTIVE ACTION: Remove the over capacity load from the scale platform. Consult your scale service provider regarding recalibration.

-CHECK MATL-

In a Digital Fill Control or Batcher operation configured for decumulative operation (

DCUMLATE=YES

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

-CHECK ZERO-

In a Digital Fill Control or Batcher operation with weight is above the zero tolerance value.

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

Cold Ram

The eXternal ram has failed to retain memory.

CORRECTIVE ACTION: Consult your scale service provider.

will be displayed (until the condition changes), on power-up if the calibration switch

or plus 9

USA=NO

USA=YES

). May indicate mis-calibration.

) there is not enough material to start the operation.

DUMP GATE=YES

and

AUTO TARE=NO

the

TROUBLESHOOTING, Cont.

Error Codes, Cont.

CONFIG RQD

PROM checksum failure. Indicates improper stored calibration data, calibration is necessary.

CORRECTIVE ACTION: Recalibrate with calibrated test weight.

-ERROR-

An invalid keypad entry was attempted:

TARE

C. ENTER key pressed to enter a tare weight value that exceeds the scale capacity.

D. ENTER key pressed to enter a tare weight value that is inconsistent with the scale

ZERO

lb/kg

CORRECTIVE ACTION: Determine which of the reasons for the error display is applicable and take the appropriate corrective action.

ERROR A-D

The Analog to Digital converter chip has stopped producing weight.

CORRECTIVE ACTION: Consult your scale service provider.

ERROR DRDY

The Analog to Digital converter chip is not responding.

CORRECTIVE ACTION: Consult your scale service provider.

FILE FULL

The operator is attempting to add an ID when the ID file is full.

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

HUH?

UNITS

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

ID IN USE

The operator is attempting to add an ID that already exists.

CORRECTIVE ACTION: Chose another number for the ID.

ID NOT FOUND

The operator is attempting to use an ID that does not exists.

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

key pressed with a negative weight.

key pressed to enter a push button tare value of a negative value.

division value (i.e. attempt to enter a tare of 123 with scale divisions of 5).

key pressed when the gross weight is outside the scale zero weight range.

key pressed to change to kilograms when the kilogram tare weight value exceeds

4 digits in length.

key pressed in an attempt to perform a “unit” conversion that is not allowed.

TROUBLESHOOTING, Cont.

Error Codes, Cont.

-LOCKED-

The key pressed has been locked out.

CORRECTIVE ACTION: Refer to SETUP AND CALIBRATION,

KEY LOCK OUT

manual to unlock the key.

-NO TARE-

key pressed with no stored tare weight value.

NET

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

OVERFLOW

The indicator is attempting to display a positive number greater than seven (7) digits in length or a negative number of more than six (6) digits.

CORRECTIVE ACTION: Return to Gross Weight mode and review Tare value. May indicate mis-calibration.

TOO BIG

UNITS

been greater than 50.

key pressed in an attempt to perform a “unit” conversion where the interval would have

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

TOO SMALL

UNITS

been less than .0001.

key pressed in an attempt to perform a “unit” conversion where the interval would have

CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action.

-UNLOCKED-

This is not an error message. It is shown on the display when a previously locked out key is unlocked.

CORRECTIVE ACTION: None required. Refer to SETUP AND CALIBRATION, section of this manual for more details.

-UNSTABLE-

Motion is present when trying to power up, print, zero or perform a push button tare function.

CORRECTIVE ACTION: Wait for a stable weight display (

STABLE

annunciator on) before

performing any of these operations.

WRONG RAM

During memory access to the eXternal ram, an error has occurred.

CORRECTIVE ACTION: Consult your scale service provider.

Xram FAILURE

The power up test of eXternal ram (the big chip in a socket) has failed.

CORRECTIVE ACTION: Consult your scale service provider.

section of this

KEY LOCK OUT

TROUBLESHOOTING, Cont.

Before You Call Service

The 220 Indicator has been designed to provide you with years of trouble-free operation. In spite of this, troubles sometimes happen. Before calling for service assistance you should make some initial checks to verify that a problem does exist. The following describes several types of symptoms along with suggested remedies.

PROBLEM

Display does not turn on Is the AC power cord fully inserted into the wall

Incorrect weight displayed Has the instrument been calibrated? Insure that the

Indicator will not display weight Refer to Error Codes section and make certain that the

CALIBRATION SEAL INSTALLATION

POSSIBLE SOLUTIONS

receptacle? Check wall receptacle for proper AC power. Try another electrical appliance in the same receptacle, does it work? Check the circuit breaker. Has there been power failure?

scale platform isn't touching an adjacent object. Check the load cell connector wiring. If using four (4) wire load cells, insure the sense lead jumpers (J4 & J5) are installed. Have proper operation procedures been followed?

OVER CAP

message is not displayed. If so, and scale is

not loaded, perform the calibration sequence.

If your 220 Weight Indicating Instrument is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 220 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to the Figure No. 9 for details on the installation of these seals.

Figure No. 9

EUROPEAN DECLARATION OF CONFORMITY

Manufacturer: Cardinal Scale Manufacturing Company PO Box 151 203 East Daugherty Webb City, Missouri 64870 USA

Telephone No. 417 673 4631 Fax No. 417 673 5001

Product: Non-automatic Weight Indicating Instrument Model Numbers 200, 205, 210 and 220 Serial Number EXXXYY-ZZZ where XXX = day of year YY = last two digits of year ZZZ = sequential number

The undersigned hereby declares, on behalf of Cardinal Scale Manufacturing Company of Webb City, Missouri, that the above-referenced product, to which this declaration relates, is in conformity with the provisions of:

European Standard EN 45501: 1992 and equivalent International Recommendation OIML R76, edition 1992 EU Type Approval Certificate Number DK 0199.47 Report No. DANAK-195612

Council Directive 73/23/EEC (19 February, 1993) Low Voltage Directive as amended by Council Directive 93/68/EEC (22 July, 1993)

Council Directive 90/384/EEC (20 June, 1990) on the Harmonization Of the Laws of Member States relating to non-automatic weighing Systems as amended by: Council Directive 93/68/EEC (22 July, 1993) Report No. DANAK-195728

European Standard EN50082: 1995 for radiated emissions and European Standard EN50082-2: 1995 Class B for EMC immunity.

The Technical Construction File required by this Directive is maintained at the corporate headquarters of Cardinal Scale Manufacturing Company, 203 East Daugherty, Webb City, Missouri.

_____________________ Link Yeager Director, Quality Assurance

Cardinal 220 Quick Setup Manual

Specifications and Main Features

Frequently Asked Questions

User Manual