Cardinal 210 Installation And Technical Manual

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210

WEIGHT INDICATOR

Installation and Technical Manual

8200-M585-O1 Rev D 11/14 www.cardinalscale.com

Technical Support: Ph: 866-254-8261  techsupport@cardet.com

8200-M585-O1 Rev D  210 Installation & Technical 1

PO BOX 151

417) 673-4631 FAX (417) 673-5001

WEBB CITY, MO 64870

Printed in USA

8200-M585-O1 Rev D  210 Installation & Technical 2

INTRODUCTION

Thank you for selecting and purchasing the Cardinal Model 210 Weight Indicator. The Model 210 was built with quality and reliability at our factory in Webb City, Missouri and incorporates the latest in digital technology and innovative features for the weighing industry. Configuration and upgrades can easily be performed in the field, while still maintaining the rigid control the most demanding installations require. This flexibility insures the Model 210 will be able to meet your weight indicating needs for years to come.

The purpose of this manual is to provide you with a guide through installation, setup and operation of your new Model 210 Weight Indicator. Please read it thoroughly before attempting to install your weight indicator and keep it handy for future reference.

All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein.

DISCLAIMER

While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.

SERIAL NUMBER _____________________ DATE OF PURCHASE _________________ PURCHASED FROM __________________ ____________________________________ ____________________________________

RETAIN THIS INFORMATION FOR FUTURE US E

PRECAUTIONS

Before using this indicator, read this manual and pay special attention to all "NOTIFICATION" symbols:

IMPORTANT

ELECTRICAL WARNING

STATIC SENSITVE

8200-M585-O1 Rev D  210 Installation & Technical I

FCC COMPLIANCE STATEMENT

This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference.

You may find the booklet “How to Identify and Resolve Radio TV Interference Problems” prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C. 20402. The stock number is 001-000-00315-4.

PROPER DISPOSAL

When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC. Within North America, the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment.

It is everyone’s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health. Please do your part by making certain that this device is properly disposed of. The symbol shown to the right indicates that this device must not be disposed of in unsorted municipal waste programs.

CAUTION

CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN

INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

ATTENTION: RISQUE D'EXPLOSION SI LA BATTERIES EST REMPLACE'E PAR UN TYPE INCORRECT. REJETEZ LES BATTERIES UTILISE'ES SELON LES INSTRUCTIONS.

8200-M585-O1 Rev D  210 Installation & Technical II

TABLE OF CONTENTS

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 1

Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2

Optional Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 3 SITE PREPARATION REQUIREMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 5 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 7

Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 7

Load Cell Cable Connection for RFI Suppression - - - - - - - - - - - - - - - - - - - - - - - - Page 8

Load Cell Cable Connection (Standard Gland Connector) - - - - - - - - - - - - - - - - - - Page 9

Load Cell Connections With Over 30 Feet Of Cable - - - - - - - - - - - - - - - - - - - - - - Page 9

Serial I/O Cable Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 10

USB Interface and USB Cable Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 12

Main PC Board I/O Functions Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 13

RB4/RB8 Relay Box Cable Wire Number To Relay Number Table - - - - - - - - - - - - Page 13

Optically Isolated Remote Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 14

AC Input Relay Board(s) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 14

PWC/Checkweigher Logic Level Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 16

AC Output Relay Board(s) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 17

RB4C Relay J-Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 18

Main PCB (Figure No. 15) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 19

Main PCB Jumpers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 20

Re-Installing The Rear Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 20 KEYPAD FUNCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 21 ANNUNCIATORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 29 SETUP AND CALIBRATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 31

Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 32

Analog to Digital Filtering - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 37

Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 41

Setup Guardian Scale - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 45

Mode of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 45

0 = Normal Scale - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 45 1 = ID Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 46 2 = Digital Fill Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 46 3 = Preset Weight Comparator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 48 4 = Checkweigher - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 49 5 = Axle Weigher - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 50

6 = Livestock Weigher - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 52 Serial Input/Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 53 Print Tab Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 63 Fine Span Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 65 Display High Resolution Weight- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 65 Key Lock Out Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 65 Option Card Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 65

SETUP REVIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 67 CALIBRATION "C" NUMBERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 69

8200-M585-O1 Rev D  210 Installation & Technical III

TABLE OF CONTENTS,CONT.

ACCUMULATORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 71 TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Error Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Before You Call Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 76

Diagnostic Test Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CALIBRATION SEAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 78 ID STORAGE OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 79 DIGITAL FILL CONTROL MODE OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 87 DIGITAL FILL CONTROL ID STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 95 AXLE WEIGHER OPERATION MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 99 LIVESTOCK WEIGHER MODE OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 103 MODEL 210DC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 105 LOCAL/REMOTE SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 106 PART IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 108

Page 73 Page 73

Page 77

8200-M585-O1 Rev D  210 Installation & Technical IV

SPECIFICATIONS

Power Requirements: 100 to 240 VAC (50/60 Hz) at 0.4A Max. Enclosure Type: Stainless Steel wall or desk-mount

Enclosure Size: Weight: 8.2 lb (3.7 kg)

Operating Environment:

Display: Transducer Excitation: 9.4 VDC

Signal Input Range: 1.0 mV min. to 40 mV max. (with dead load boost) Number of Load Cells: 8 each, 350-ohm load cells

Load Cell Cable Length:

Division Value: Sensitivity:

NON-COMMERCIAL NTEP CANADA OIML

Scale Divisions:

NON-COMMERCIAL NTEP CANADA

OIML Internal Resolution: 1 part in 16,777,216 Tare Capacity: Scale Capacity Sample Rate: 1 to 100 samples per second, selectable Auto Zero Range: 0.5 or 1 through 9 divisions

Weighing Units: Keypad: Color coded Membrane type, 22 keys

Standard I/O:

9 3/16" W x 7 1/2" H x 3 1/8" D (233 mm W x 191 mm H x 79 mm D)

Compensated Temperature Range: 14º to 104º F (-10º to +40º C) Operated Temperature Range: -10º to 122º F (-23º to +50º C) Humidity: 0 to 90% non-condensing Six digit, seven segment, 0.6" (15 mm) high LED

1,500 feet maximum (requires the use of sense lines). Consult factory for other requirements

30 feet maximum without sense lines Commercial: 1, 2, or 5 x 10, 1, 0.1, 0.01, 0.001 Non-commercial: 1 to 99 x 10, 1, 0.1, 0.01, 0.001.

0.15 uV/e

0.3uV/e (Class III/IIIL)

0.3uV/e (Class III/IIIHD)

0.5 uV/e (Class III)

100 to 240,000 500 to 10,000 (Class III/IIIL) 500 to 10,000 (Class III/IIIHD) 500 to 10,000 (Class III)

Tons, Pounds, Pounds-Ounces, Ounces, Metric Tons, Kilograms, and Grams

4 ea Serial I/O Ports configured as:

4 ea bi-directional RS-232 ports 1 ea 20mA output-only ports (uses one of the four RS-232 ports) 1 ea bi-directional 20mA port (uses one of the four RS-232 ports)

1 ea USB port (uses one of the four RS-232 ports) 8 ea Remote Isolated Inputs 8 ea Remote Isolated Outputs

8200-M585-O1 Rev D  210 Installation & Technical 1

Standard Features:

• Push button tare function

• Gross, tare, net conversion

• Selectable key lockout

• Hi-Resolution mode

• StableSENSE

® 1

adjustable digital filtering

• Gross and Net accumulators

• Four serial ports

• Eight (8) remote input lines for Zero, Tare, Gross, Units, Start, Stop and Print (1000 feet maximum)

• Programmable print format using Visual Print or nControl (2 Visual Tickets available)

• SMA level 2 compliant serial communications

(For more information see http://www.scalemanufacturers.org)

• Field re-programmable via PC interconnection

• Test feature (performs display and internal tests)

• Auto Shutoff and Sleep modes

• Alphanumeric keypad

• Keypad tare function

• Count feature with accumulator

• Time and Date with selectable 12 or 24 hour operation

• Checkweigher

• Eight (8) Preset Weight Comparators

• Axle Weigher (CWL-40) Operation Mode

• Animal Weigher

• ID Storage

• 2-Speed Fill Control

• USB Interface

Optional Features:

Analog Output*, Allen-Bradley Interface*, 10/100 mbps Ethernet Adapter*, Additional Serial Port*, USB-A Option Card*, Checkweigher Light Bar*, Internal Relay Box*, External Relay Box*, Special Filtering, and Column Mounting

*This feature requires additional hardware and includes additional documentation.

StableSENSE® is a digital filter utilizing proprietary software algorithms to remove or greatly

reduce changes in the weight display resulting from movement on the scale platform. StableSENSE the animal’s movement on the scale or it can be used with vehicle scales to lessen the effects of wind and vehicle vibration. Any application affected by vibration or movement on the scale platform can benefit using StableSENSE

can be used with livestock and single animal scales to lessen the effects of

8200-M585-O1 Rev D  210 Installation & Technical 2

Static Electricity

CAUTION! This device contains static sensitive circuit cards and components.

Improper handling of these devices or printed circuit cards can result in damage to or destruction of the component or card. Such actual and/or consequential damage IS NOT covered under warranty and is the responsibility of the device owner. Electronic components must be handled only by qualified electronic technicians who follow the guidelines listed below.

WARNING! ALWAYS use a properly grounded wrist strap when handling, removing or installing electronic circuit cards or components. Make certain that the wrist strap ground lead is securely attached to an adequate ground. If you are uncertain of the quality of the ground, you should consult a licensed electrician.

ALWAYS handle printed circuit card assemblies by the outermost edges. NEVER touch the components, component leads or connectors. ALWAYS observe warning labels on static protective bags and packaging and never component from the packaging until ready for use. ALWAYS store and transport electronic printed circuit cards and components in anti-static protective bags or packaging.

PRECAUTIONS

remove the card or

8200-M585-O1 Rev D  210 Installation & Technical 3

8200-M585-O1 Rev D  210 Installation & Technical 4

SITE PREPARATION REQUIREMENTS

The Cardinal 210 indicator is a precision weight-measuring instrument. As with any precision instrument, they require an acceptable environment to operate at peak performance and reliability. This section is provided to assist you in obtaining such an environment.

Environmental

The Model 210 indicator meet or exceeds all certification requirements within a temperature range of 14 to 104 °F (-10 to +40 °C).

In order to keep cooling requirements to a minimum, the indicator should be placed out of direct sunlight and to provide adequate air circulation, keep the area around the indicator clear.

Make certain the indicator is not directly in front of a heating or cooling vent. Such a location will subject the indicator to sudden temperature changes, which may result in unstable weight readings.

Insure that the indicator has good, clean AC power and is properly grounded.

In areas subject to lightning strikes, additional protection to minimize lightning damage, such as surge suppressors, should be installed.

Electrical Power

The 210 indicator has been designed to operate from 100 to 240 VAC at 50/60 Hz. Note that a special order is not for operation at 230/240 VAC.

WARNING! To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.

 The socket-outlet supplying power to the indicator should be on a separate circuit from the

distribution panel and dedicated to the exclusive use of the indicator.

required

 The socket-outlet shall be installed near the equipment and shall be easily accessible.

Note that the power cord on the 210 serves as the power disconnect.

 The wiring should conform to national and local electrical codes and ordinances and should

be approved by the local inspector to assure compliance.

 For outdoor operations, the socket-outlet must provide GFCI (ground fault circuit

interrupter) protection.

 On installations requiring 230/240 VAC power, it is the responsibility of the customer to

have a qualified electrician install the proper power cord plug that conforms to national electrical codes and local codes and ordinances.

8200-M585-O1 Rev D  210 Installation & Technical 5

SITE PREPARATION REQUIREMENTS, CONT.

Electrical Noise Interference

To prevent electrical noise interference, make certain all other wall outlets for use with air conditioning and heating equipment, lighting or other equipment with heavily inductive loads, such as welders, motors and solenoids are on circuits separate from the indicator. Many of these disturbances originate within the building itself and can seriously affect the operation of the indicator. These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the indicator. Examples of available alternatives include isolation transformers, power regulators, uninterruptible power supplies, or simple line filters.

Transient Suppression

The following recommendations will help to reduce transients:

 Always use shielded cables to connect signal wires to the weight indicator.  Secure the cables in the cable clips provided inside the indicator.  Connect the cable shield (indicator end only) to a ground point inside the indicator. Keep

wires that extend beyond the shield as short as possible.

 Do not run load cell or signal cables from the weight indicator along side or parallel to

wiring carrying AC power. If unavoidable, position the load cell and signal cables a minimum of 24" away from all AC wiring.

 Always use arc suppressors across all AC power relay contacts (see recommendations at

http://www.paktron.com/pdf/Quencharch_QRL.pdf

 Use zero voltage switching relays, optically isolated if possible.

RFI Immunity

The operation of sensitive electronic equipment can be adversely affected by RF (Radio Frequency) radio transmissions. Digital weight indicators are one such type of equipment. Radio transmissions come from things like hand-held radio transmitters and cell phones. One symptom of RFI (Radio Frequency Interference) in a digital weight indicator is weight indication instability during a radio transmission.

Cardinal digital weight indicators are designed with special grounding and RFI shielding to achieve a high degree of immunity to common RFI. To maximize the digital weight indicator’s immunity to radio transmissions, follow these guidelines:

1. ALWAYS use shielded cable for all I/O (Input/Output) connections to the digital weight indicator.

2. NEVER operate any radio transmitter within 2 meters (~6ft.) of the weight indicator.

3. NEVER connect un-terminated serial, digital, or analog I/O cables to the internal printed

circuit boards of the digital weight indicator.

4. KEEP the intended external I/O device connected to I/O cables entering the digital weight indicator.

5. ALWAYS connect the shield of the shielded cable to the indicator back panel gland connector or other closest ground terminal inside the indicator.

6. ALWAYS connect the shield of the shielded I/O cable at the indicator end only. Leave the shield unconnected at the I/O device.

8200-M585-O1 Rev D  210 Installation & Technical 6

INSTALLATION

Before beginning installation of your Model 210 Weight Indicator, make certain that the indicator has been received in good condition. Carefully remove the indicator from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary. It is the responsibility of the purchaser to file all claims for any damages or loss incurred during transit.

Mounting

NOTE: Should your 210 indicator come already installed on a scale, the following information

describing the installation of the indicator does not apply. The Model 210 Indicator is housed in a Stainless Steel wall or desk-mount enclosure. The

gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be mounted on a wall. Refer to Figure No. 1 for a layout of wall-mounting bolts.

6.00"

Clearance for #10 size screw

Figure No. 1

If wall mounted, make certain the mounting surface is strong enough to support the indicator. The mounting location should be where the display is easily viewed while being close enough to provide the operator easy access to the keypad. Carefully lay out the mounting hole locations, then drill and install the anchor bolts. Attach the gimbal to the wall and securely tighten the retaining bolts.

Calibration Switch Access

Optional

2XX-USBA

Connectors

Screw

I/O (Serial, Isolated Inputs or Outputs and USB Interface)

Load Cells

8200-M585-O1 Rev D  210 Installation & Technical 7

Figure No. 2

INSTALLATION, CONT.

Load Cell Cable Connection for RFI Suppression

WARNING! Disconnect any external load cell power supply before connecting load cells to the indicator. Failure to do so will result in permanent damage to the indicator.

The load cell cable should be routed through the special metallic gland connector and the shield wire must be connected to this gland connector for grounding and to eliminate RFI. Refer to Figure No. 2 and Figure No. 3 for the appropriate gland connector.

1. Remove the 12 acorn nuts securing the back

panel to main housing.

2. Loosen and remove the metal gland

connector nut and remove the plastic insert.

3. Route the load cell cable through the nut and

plastic insert and into the enclosure.

4. With the load cell cable routed into the

enclosure, remove approximately 18 to 20 inches of the outer insulating jacket from the cable exposing the internal wires.

5. Cut the shield wire so that it extends past the

outer jacket approximately 3/4 inch.

6. Remove 1/4" of insulation from the end of

each of the 4 wires (without sense leads) or 6 wires with sense leads (refer to figure No. 4).

7. Connect each of the wires to terminal block

P15 referring to labels on circuit board for terminal connections. Refer to Figure No. 15 for terminal block location.

8. To terminate a wire, press down on release

bar for the terminal, insert wire into terminal opening then allow release bar to return to its original position, locking wire in place. Repeat procedure until all wires are in place.

9. Route load cell cable wires through the two

cable clips provided on upper and left sides of enclosure interior.

LOAD CELL TERMINAL BLOCK P15

TERMINAL NO. Function TERMINAL NO. Function

1 – +EXC + EXCITATION 5 – -SIG - SIGNAL 2 – +SEN + SENSE



6 – -SEN - SENSE 3 – +SIG + SIGNAL 7 – -EXC - EXCITATION 4 – SHLD SHIELD (Not used, load cell cable shield wire is connected to the

special metallic gland connector).



NOTE: If the sense leads are NOT used, you must install plug-in jumpers at J6 and J9

adjacent to the terminal block. These jumpers attach the sense leads to the excitation leads. If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be positioned on one plug-in pin only or removed and stored for later use (see Figure No. 15).

Figure No. 3

Figure No. 4

8200-M585-O1 Rev D  210 Installation & Technical 8

INSTALLATION, CONT.

Load Cell Cable Shield Wire Connection for RFI Suppression

1. After all terminations have been made,

remove the excess cable from the enclosure.

2. Referring to Figure No. 5, fold the shield wire

back over the plastic insert and then insert the plastic insert (with the shield wire) into the gland connector.

3. The shield wire is secured when tightening the

gland connector nut.

4. Do not over-tighten the connector but make

certain it is snug.

5. DO NOT USE TOOLS! Finger-tighten only!

Load Cell Cable Connection (Standard Gland Connector)

The following instructions describe the load cell connection should it be desired to route the load cell cable through a standard gland connector.

1. Remove the 12 acorn nuts securing the back panel to main housing, and then loosen a

gland connector for the load cell cable. Refer to Figure No. 2 for illustration of connector layout.

2. Slip the single cable from the load cell or load cell junction box through the gland connector

and into the enclosure.

3. Remove 3" of the outer insulation jacket then remove 1/4" of insulation from each of the 4

wires and shield (without sense leads) or 6 wires and shield (with sense leads). Refer to Figure No. 4.

4. Connect each of the wires to terminal block P15 referring to labels on circuit board for

terminal connections. Refer to Figure No. 15 for terminal block location.

5. To terminate a wire, first press down on release bar for the terminal, insert wire into

terminal opening then allow release bar to return to its original position, locking wire in place. Repeat procedure until all of wires are in place.

6. Route load cell cable through the two cable clips provided on upper and left sides of

enclosure interior.

LOAD CELL TERMINAL BLOCK P15

TERMINAL NO. Function TERMINAL NO. Function

1 – +EXC + EXCITATION 5 – -SIG - SIGNAL



2 – +SEN + SENSE

6 – -SEN - SENSE 3 – +SIG + SIGNAL 7 – -EXC - EXCITATION 4 – SHLD SHIELD (Connect the load cell cable shield wire here).



NOTE: If the sense leads are NOT used, you must install plug-in jumpers at J6 and J9

Load Cell Connections with Over 30 Feet of Cable

For installations with over 30 feet of cable between the indicator and the load cells, sense wires should be used. The sense wires must be connected between the +SENS, -SENS terminals on the indicator and the +EXCITATION, -EXCITATION wires of the load cells or the +SENS, -SENS terminals of the load cell trim board or the section seal trim board.

Figure No. 5

8200-M585-O1 Rev D  210 Installation & Technical 9

INSTALLATION, CONT.

Serial I/O Cable Installation

The 210 indicator may be connected to a printer to record weight and associated data or it may be connected to a remote display or to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer). Refer to the Setup, SIO Serial I/O section of this manual.

1. Remove the 12 acorn nuts securing rear panel to main housing and then loosen a gland connector for the serial cable. Refer to Figure No. 2 for illustration of connector layout.

2. Slip the serial cable through the gland connector and into the enclosure.

3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the

wires (refer to the Figure No. 6).

4. Connect each of the wires to the Serial Data terminal block (P13 and P14) referring to Figure No. 15 for terminal block locations.

5. To terminate, first press down on the release bar for the terminal, insert the wire into the opening then allow the release bar to return to its original position, locking the wire in place. Repeat the procedure until all of the wires are in place.

Figure No. 6

BI-DIRECTIONAL SERIAL INTERFACE

TERMINAL (P14) TERMINAL (P13)

PIN NO. Function PIN NO. Function

1 2 3 4 TxD2-RS232 4 RxD0-20mA- 5 6 7 8 9

11 TxD0-RS232

TxD1-RS232 RxD1-RS232

GND

RxD2-RS232

GND TxD3-RS232 RxD3-RS232

GND

1 2 3

5 6 7 8 9

12 13

+20mA SRC

RxD0-SRC

RxD0-20mA+

TxD0-SRC

TxD0-20mA+

TxD0-20mA-

TxD1-20mA+

TxD1-20mA-

RxD0-RS232

GND

8200-M585-O1 Rev D  210 Installation & Technical 10

INSTALLATION, CONT.

Interconnect Wiring for 20mA Current Loop Operation

Peripheral Device has ACTIVE END of Current Loop.

Figure No. 7

Interconnect Wiring for 20mA Current Loop Operation

Peripheral Device has PASSIVE END of Current Loop.

IMPORTANT! A jumper MUST be installed between P13 terminals 5 & 12 to enable RxD0-20mA.

Figure No. 8

TXD0 RXD0 TXD1 RXD1 TXD2 X RXD2 TXD3 RXD3

* Mutually exclusive ** Mutually exclusive

8200-M585-O1 Rev D  210 Installation & Technical 11

PORT RS-232 20mA USB

X X X X X X X

*X *X

**X **X

INSTALLATION, CONT.

USB Interface

The 210 indicator USB Interface is a standard full speed (12Mbps) USB 2.0 device port. It can be connected to a USB 2.0 host, with the Cardinal Scale 8200-B163-0A USB CABLE or a industry standard USB 2.0 cable, to be used as the COM3 serial I/O port set to 8 bit data, 1 stop bit, no parity, 9600 to 115.2k baud. Refer to the Setup, SIO Serial I/O section of this manual.

The USB port is enabled with jumpers J4 and J5 (see Figure No. 15) set to the USB position (utilizing the indicator COM3 serial port) and the USB PWR jumper, J10 (see Figure No. 15), set to the BUS position to be powered by the USB host or to the VCC position to be powered by the 210 indicator main PC board. Follow the “Driver Installation Instructions for Indicator’s USB Port” in conjunction with the usb2ser.inf file located on the 210 Indicator Installation and Technical Manual CD.

8200-B163-0A Water Tight USB Cable Installation

1. Remove the 12 acorn nuts securing the back panel to main housing.

2. Remove a gland connector from the back panel. Refer to Figure No. 2 for illustration of

connector layout.

3. Loosen the gland connector nut from the 8200-B163-0A cable/gland assembly (see Figure No. 9) and slip off over the 5-pin cable connector and ground wire.

4. Insert the 5-pin connector and ground wire through the rear panel.

5. Slip the gland connector nut back over the 5-pin connector and ground wire and tighten on

the gland connector on the rear panel.

6. Pull the USB cable through the gland to reach P4, the USB-B header.

7. Plug the USB cable connector onto the USB-B, P4 header, referring to Figure No. 15 for

the location of P4. Tighten the gland cable nut on the USB cable.

GROUND WIRE REMOVE THIS NUT

Figure No. 9

8. To attach the ground wire (see Figure No. 9); remove a 6-32 nut and washer from the

corner of the main board.

9. Connect the ground wire from the USB cable by placing the ring terminal over the 6-32 threaded stud.

10. Reinstall the washer and 6-32 nut and tighten.

Standard USB Cable Installation

1. Remove the 12 acorn nuts securing the back panel to main housing.

2. Remove a gland connector from the back panel. Refer to Figure No. 2 for illustration of

connector layout.

3. Slip the cable through the hole in the rear panel and into the enclosure.

4. Plug the USB cable into the USB-B connector P6. See Figure No. 15 for the location of P6.

8200-M585-O1 Rev D  210 Installation & Technical 12

INSTALLATION, CONT.

Main PC Board I/O Functions Table

Refer to Figure No. 10 for the AC Input Relay board, Figure No. 11 for the AC Output Relay board, Figure No. 13 for the RB4C Relay board and Figure No. 15 for the Main PCB.

INPUTS

PWC CHECKWEIGHER DFC

P3 FUNCTION P2 Presets Check 3 Fill 1 Fill 2

2 GROSS/NET 2 PWC 1 UNDER Fill Fast 3 PRINT 3 PWC 2 ACCEPT Slow 4 ZERO 4 PWC 3 OVER Dump 5 TARE 5 PWC 4 6 7 UNITS 7 PWC 6 8 START 8 PWC 7 9 STOP 9 PWC 8



6 PWC 5

OUTPUTS

RB4/RB8 Relay Box Cable Wire Number to Relay Number Table

The relay box cable wire numbers correspond to the indicator main PC board remote input (P3) and output (P2) terminal connection pins.

CABLE WIRE

NUMBER

1 +SRC (For AC Input Relays) 6 5 2 1 7 6 3 2 8 7 4 3 9 8 5 4 10 GND

RELAY NUMBER

(Set Proper Jumpers)

CABLE WIRE

NUMBER

RELAY NUMBER

(Set Proper Jumpers)

8200-M585-O1 Rev D  210 Installation & Technical 13

INSTALLATION, CONT.

Optically Isolated Remote Inputs

Included with the I/O are 4 programmable inputs that may be used to remotely (up to 100 feet) initiate various functions within the indicator. These inputs are accessed via a terminal block (P3) on the back of the PC board (see Figure No. 15). The 8 inputs are defined as follows:

TERMINAL NO.

1 SRC 12-24VDC 2 Gross 3 Print 4 Zero 5 Tare 6 * 7 UNITS 8 START 9 STOP

10 GND

NOTE: The input must be momentarily connected to GND to initiate the function.

AC Input Relay Board(s)

The AC Input Relay Board(s) are mounted in an external junction box for use with the 210 Indicator. The RB4-ACIN (115 VAC) or RB4-ACINV (230 VAC) contain one board and supports 4 inputs (jumper selectable). The RB8-ACIN (115 VAC) or RB8-ACINV (230 VAC) contain two boards and supports eight inputs that are jumper selectable. The relay board used in the 115 VAC versions is Cardinal p/n 8200-C324-0A. The 230 VAC version uses relay board Cardinal p/n 8200-C324-1A. Connect the devices as shown in Figure No. 10.

INPUT RELAY TYPE IAC-5 90 to 140 VAC @ 6mA maximum for each plug-in relay

Function

INPUT RELAY TYPE IAC-5A 180 to 280 VAC @ 6mA maximum for each plug-in relay OUTPUT 5VDC @ 12mA from the 210 main pc board assembly P3

12VDC @ 12mA maximum from external source

CONNECTION Removable plug-in screw terminals for up to 14 AWG wire

8200-M585-O1 Rev D  210 Installation & Technical 14

INSTALLATION, CONT.

AC Input Relay Board(s), Cont.

210 Indicator – P3

225 Indicator – P17

Relay Box Assembly RB4-ACIN or RB8-ACIN Relay Box Assembly RB4-ACINV or RB8-ACINV

Relay Box Assembly RB4-ACIN or RB8-ACIN

IMPORTANT! AC INPUT RELAYS ARE VOLTAGE DEPENDENT. A DIFFERENT RELAY IS REQUIRED FOR 115 VAC AND 230 VAC!

Figure No. 10

Figure No. 8

Figure No. 5

8200-M585-O1 Rev D  210 Installation & Technical 15

INSTALLATION, CONT.

Preset Weight Comparator/Checkweigher Logic Level Output

If you so choose, you may use the logic level outputs from your Model 210 indicator’s preset weight comparators or checkweigher to control peripheral devices used to manage the flow of material or signal when the weight is within preset limits. Note that these outputs are at logic level and cannot drive external devices directly, with the exception of the Cardinal 2XX-OU Checkweigher Light Bar. Solid-state relays can be used to accept the logic level output from the 210 and in turn, drive other external devices.

J7 (VP/VCC) - REMOTE OUT SRC (SOURCE) JUMPER

The Remote Output SRC jumper J7, when connected, allows the 210 indicator to supply (source) VP (15VDC) or VCC (5vdc) to a solid-state relay or other load of 200 ohms or greater. The positive connection from the relays must be connected to the PWC connector pins and the negative wire from the relays to the GND pin. See Figure No. 15 for jumper and REMOTE OUTPUTS connector location.

For completely isolated outputs, J7 must be open (positioned on one plug-in pin only or removed) and the user must provide 12 to 24 VDC to the SRC pin and a ground return to the load. The load must still be 200 ohms or greater.

To connect the control cable to the preset weight comparator/checkweigher logic level output connector P2:

1. If the rear panel of the indicator has been removed, proceed to step 2. Otherwise, remove the 12 acorn nuts securing the rear panel to main housing

2. Loosen the gland connector for the cable. Refer to Figure No. 2 for the gland connector layout.

3. Slip the cable through the gland connector and into the enclosure.

4. Remove 2 inches of the outer insulation jacket

5. Next, remove 1/4 inch of insulation from each of the wires.

6. Connect each of the wires to the REMOTE OUTPUTS terminal block (P10) referring to

Figure No. 15 for terminal block locations.

7. To terminate a wire, use a small flat blade screwdriver and press down on the release bar for the terminal. Insert the wire into the terminal opening. Remove the screwdriver, allowing the release bar to return to its original position, locking the wire in place.

8. Repeat procedure until all wires are in place.

8200-M585-O1 Rev D  210 Installation & Technical 16

INSTALLATION, CONT.

AC Output Relay Board(s)

The AC Output Relay Boards are mounted in an external junction box for use with the 210 Indicator and can be purchased from Cardinal. The RB4-ACOUT contains one board and supports four outputs (jumper selectable). The RB8-ACOUT contains two boards and supports eight outputs. The relay board used in both is (Cardinal p/n 8539-C062-0A). Connect the devices to be controlled as shown in Figure No. 11.

The individual relays can be configured to be on (closed) or off (open) at weights under the preset weight then switch at the preset weight from on-to-off or off-to-on by setting the under weight condition to on or off during setup and calibration or setup review.

OUTPUT (closed) 28-240VAC @ 3A maximum for each plug-in relay CONTROL INPUT 5VDC @ 12mA from the 210 main pc board assembly P2 CONNECTION Removable plug-in screw terminals for up to 14 AWG wire

NOTE: All relays are the normally-open type that will open when power to the indicator is lost.

210 Indicator – P2

Relay Box Assembly RB4-ACOUT or RB8-ACOUT

8200-M585-O1 Rev D  210 Installation & Technical 17

Figure No. 11

INSTALLATION, CONT.

RB4C Relay J-BOX

The RB4C provides four FORM-C, SPDT (one normally open and one normally closed), 24-250 volt (AC or DC), 3A mechanical relays to control external devices from a digital weight indicator equipped with output control. The output control can be 5-15VDC, 1mA source or 20mA current sink. The source (SRC) or sink (SINK) type is selected with the Relay Control Source Type Jumpers, J1, J2, J3, and J4 (see Figure No. 12), one for each relay.

RB4C Output Relay Wiring Example

Figure No. 12

(Relay Control Source Type Jumpers)

Figure No. 13

RB4C Control Circuit Wiring Example

Figure No. 14

8200-M585-O1 Rev D  210 Installation & Technical 18

Main PCB

INSTALLATION, CONT.

8200-M585-O1 Rev D  210 Installation & Technical 19

Figure No. 15

INSTALLATION, CONT.

Main PCB Jumpers

J2 – REMOTE INPUT SRC (SOURCE)

The Remote Input SRC jumper J2, when connected, allows the 210 indicator to supply (source) 12-24VDC to a solid-state relay or other load of 200 ohms or greater. The positive connection from the relays must be connected to the remote input connector pins and the negative wire from the relays to the GND/SHLD pin.

J3 – AUTO-ON JUMPER

The AUTO-ON jumper J3, when connected, will cause the indicator to power on automatically whenever power is applied to the power input connector. If power is lost momentarily and then reapplied, the indicator will turn on without pressing the ON/OFF key.

J4 AND J5 – RS-232/USB PORT

These jumpers control whether COM3 is RS-232 and uses Serial I/O P14 (pins 7, 8, & 9) or USB and uses the USB-B header, P4 or USB-B port, P6.

J6 (+SEN) AND J9 (-SEN) – SENSE JUMPERS

If the sense leads are NOT used, you must install plug-in jumpers at J6 and J9 adjacent to the terminal block. These jumpers attach the sense leads to the excitation leads. If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be positioned on one plugin pin only or removed and stored for later use.

J8 – DLB (DEAD LOAD BOOST JUMPER)

For very low dead loads (less than 10% of the combined load cell capacity) connect the dead load boost jumper J8 on the printed circuit board.

J7 – REMOTE OUTPUT SRC (SOURCE)

The Remote Output SRC jumper J7, when connected, allows the 210 indicator to supply (source) VP (15VDC) or VCC (5vdc) to a solid-state relay or other load of 200 ohms or greater. The positive connection from the relays must be connected to the remote output connector pins and the negative wire from the relays to the GND/SHLD pin.

J10 – USB PWR

The USB PWR jumper J10, selects whether the USB power is provided by the USB Host (set to BUS position) or by the 210 indicator (set to VCC position).

Re-Installing the Rear Panel

After all terminations have been made;

1. Remove the excess cable from the instrument enclosure and securely tighten each of

the cable gland connectors.

 Do not over-tighten these connectors but make certain they are snug.  DO NOT USE TOOLS! Finger-tighten only!

2. Ensure any unused gland connectors are plugged and replace the rear panel.

3. Secure the rear panel with the 12 acorn nuts removed earlier.

4. Follow a diagonal pattern when tightening the acorn nuts.

8200-M585-O1 Rev D  210 Installation & Technical 20

KEYPAD FUNCTIONS

The Model 210 is equipped with a 22-key keypad. The keypad is used to enter commands and data into the indicator. This section describes each key along with its normal function. It is helpful to refer to the actual indicator while reading this section.

Figure No. 16 (Updated Keypad)

Figure No. 17 (Legacy Keypad)

DO NOT operate the keypad with pointed objects (pencils, pens, etc). Damage to keypad resulting from this practice is NOT covered under warranty.

8200-M585-O1 Rev D  210 Installation & Technical 21

KEYPAD FUNCTIONS, CONT.

ZERO/REVIEW KEY

This key performs two functions. In normal operation, pressing this key will cause an immediate zeroing of the weight display up to the selected limit of 4% or 100% of the scale’s capacity. Note that this selection is made during the setup and calibration of the indicator. Pressing this key after the  key will enter the Review mode of Setup and Calibration. Refer to description of  key and the Setup Review section of this manual for details.

TARE KEY (with diamond "T" symbol)

This is a dual function key. Pressing the TARE key alone (Pushbutton Tare mode) will store the current gross weight as a new tare weight and cause the weight display to change to the net weight display mode (Net annunciator turns on). Pressing it key after entering a numeric value (Keypad Tare) will cause the value entered to be accepted as a new tare weight.

NOTE: Tare weights equal to or greater than scale capacity cannot be entered. In addition, keypad tare weight division value must be same as scale division value. For example, a unit with .005 lb as division value will display Error if you enter 1.003 for tare weight.

NET/GROSS KEY

This key is used to toggle between Net and Gross weight modes. The selected mode is indicated by turning on the appropriate annunciator on the display. Note that if no valid tare weight has been entered, pressing this key will cause a momentary “notArE” display error and the indicator will remain in the Gross weight mode.

TARE KEY (with weight "T" symbol)

Pressing this key will display the current tare weight for three seconds.

UNITS/TEST KEY

This key performs two functions. In normal operation, it is used to select the units in which the weight is to be displayed. The available units of measure ("unit1" and "unit2") are enabled or disabled in setup. The available units include tons, pounds only, pound-ounces, ounces only, tonnes (metric tons), kilograms, and grams. Note that not all combinations are supported. Pressing this key after the  key will enter the Test mode. The Test mode is used to conduct a test of all display elements. Refer to description of  key for details.

ON/OFF KEY

This key performs two functions. Pressing it when the indicator is off will apply power to the indicator. If the indicator is already on, pressing this key will turn the indicator off.

Fn KEY (Legacy COUNT/SAMPLE Key)

This key is used to perform numerous functions. Note that the various functions of this key are dependent upon the selected Mode of Operation setting. Those functions are as follows:

oPEr= 0 Normal Scale Operation

This key performs two functions. The first time it is pressed, the indicator will count (unless piece weight is 0). The second time it is pressed (or if pct=0 on the first press) will show the prompt ADD=5 on the display. Continued pressing of the Fn key will toggle between the ADD=5, 10, 25, 50, 75 prompts to select a sample size. When desired sample size is displayed, press the ENTER key OR with ADD= (5, 10 etc.) displayed, using the numeric keypad, key-in any desired sample value, then press the ENTER key. Press the  key to abort the input operation. To exit the count function and display weight, press the NET/GROSS key.

8200-M585-O1 Rev D  210 Installation & Technical 22

KEYPAD FUNCTIONS, CONT.

oPEr= 1 ID Storage

This key initiates a weigh-in or weigh-out operation. Press the Fn key and enter the ID at the id= prompt. To store/modify a permanent ID,

press the  key followed by the Fn key, then enter the desired ID at the id= prompt.

oPEr= 2 Digital Fill Control

This key will start or pause a digital fill.

1. With the DFC in an idle state, press the Fn key to start the fill.

2. While filling, press the Fn key to pause the fill.

3. While paused, press the Fn key to resume or abort the fill. The indicator will prompt

whether or not to continue filling (cont= yes/no).

If the DFC is setup for manual dumping, press the Fn key to initiate a dump after a fill is completed.

oPEr= 6 Livestock Weig he r

This key will allow you to input a head count (CoUnt=) for the next ticket to be printed. Once prompted, press the ENTER key to display the current head count. Use the numeric keys to select the new head count (1-255) and then press the ENTER key to accept it. The value you entered will appear on the next ticket that is printed.

TIME/DATE KEY

This key is used to enter the clock mode to program the time, date and consecutive number. Pressing the TIME/DATE key will enter the clock mode with the 210 displaying HoUr=.

12-Hour Format Selected In Setup (td=12)

1. With the display showing HoUr=, press the ENTER key.

2. If the time displayed is correct, press the ENTER key and proceed to step 4.

3. If the displayed time is incorrect, use the numeric keys to enter the correct time and press the ENTER key.

4. The display will change to A=. Press the ENTER key.

5. The display will show YES.

 If the time is before noon (12:00 PM), press the ENTER key.  If the time is after noon (12:00 PM), press the 0/NO key, then press the ENTER key.

6. The display will show dAtE=. Press the ENTER key.

7. If the date displayed is correct, press the ENTER key to proceed to the consecutive

number prompt, CnC n=.

8. If the date displayed is incorrect, use the numeric keys to enter the correct date and press the ENTER key to proceed to the consecutive number prompt. Remember to enter the date in the same format (month-day-year or day-month-year) as selected by the USA setup parameter. Note that with the USA=YES setting, the date format is month-day-year.

8200-M585-O1 Rev D  210 Installation & Technical 23

KEYPAD FUNCTIONS, CONT.

24-Hour Format Selected In Setup (td=24)

1. With the display showing HoUr=, press the ENTER key.

2. If the time displayed is correct, press the ENTER key and proceed to step 4.

3. If the displayed time is incorrect, use the numeric keys to enter the correct time and

press the ENTER key. Note that with the 24-hour format selected, entering all times after noon (12:00 PM), you must add 12 to the time, i.e. 3 PM would be 1500.

4. The display will show dAtE=. Press the ENTER key.

5. If the date displayed is correct, press the ENTER key to proceed to the consecutive

number prompt, CnC n=.

6. If the date displayed is incorrect, use the numeric keys to enter the correct date and press the ENTER key to proceed to the consecutive number prompt. Remember to enter the date in the same format (month-day-year or day-month-year) as selected by the USA setup parameter. Note that with the USA=YES setting, the date format is month-day-year.

Consecutive Number

Consecutive Number is a printable number (see PRINT TABS in SETUP AND CALIBRATION section) corresponding to the number of consecutive weighments that have been printed. The consecutive number is incremented (if not set to “0”) every time a weight is printed. The consecutive number will be reset to the number entered at the CnC n= prompt.

If the consecutive number displayed is correct, press the ENTER key to resume normal operation. If the consecutive number displayed is incorrect, use the numeric keys to enter the correct consecutive number (up to 6 digits) and press the ENTER key to resume normal operation.

PRESET KEY

This key is used to perform numerous functions. Note that the various functions of this key are dependent upon the selected Mode of Operation setting. Those functions are as follows:

ID Storage (oPER=1)

If the setup parameter ALAr? is YES, the ALrRt prompt will be displayed. Press the ENTER key and the alarm weight value will be displayed. If the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new alarm weight value and press the ENTER key.

The ALrti prompt will be displayed, press the ENTER to display the number of seconds that the alarm output (PWC1) is to be turned on when the scale weight exceeds the alarm weight. The alarm time can be from 0 to 99 seconds.

8200-M585-O1 Rev D  210 Installation & Technical 24

KEYPAD FUNCTIONS, CONT.

Digital Fill Control (oPER=2)

If Stor is enabled (Stor=YES), you will first be prompted for the stored preset ID (Stor=). Press the ENTER key to see the current ID. If it is correct then press the ENTER key, otherwise enter the desired stored preset ID to be recalled from memory and press the

ENTER key.

Single Speed operation: (SPEED=1)

The FiLL= prompt is displayed, press the ENTER key. The fill weight value is displayed, if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new fill weight value and press the ENTER key.

The Trin= prompt is displayed, press the ENTER key. The trim weight value is displayed, if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new trim weight value and press the ENTER key.

Two Speed operation: (SPEED=2)

The FASt= prompt is displayed, press the ENTER key. The fast weight value is displayed, if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new fast weight value and press the ENTER key.

The SLo= prompt is displayed, press the ENTER key. The slow weight value is displayed, if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new slow weight value and press the ENTER key.

If the GATE sequence is set to 3 (chatter-gate), the Ct on= prompt will be displayed; press the ENTER key. The chatter-gate on time is displayed, if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the new chatter-gate time and press the ENTER key.

If Stor is enabled (Stor=YES), you can store/modify a permanently stored preset ID by pressing the  key followed by the PRESET key, then enter the desired stored preset ID

tor=?) then press the ENTER key.

Preset Weight Comparator (oPEr=3)

If the Preset Weight Comparator mode of operation (oPEr =3) was selected, the PSEt1= prompt will be displayed. Press the ENTER key and the currently stored weight value for PRESET #1 will be displayed. If the value displayed is acceptable, pres the ENTER key, otherwise, use the numeric keys to enter the new preset value and press the ENTER key.

 The setup parameter oPEr=3, p out=, determines the number of preset weight

comparators that will be displayed and prompted for.

 There can be up to 8 Preset weight comparators.

8200-M585-O1 Rev D  210 Installation & Technical 25

KEYPAD FUNCTIONS, CONT.

Checkweigher (oPEr=4)

If the Checkweigher feature was selected and the PRESET key pressed, the ACCEPT and UNDER annunciators will flash and the preset value for the minimum acceptable weight will be displayed. Press the ENTER key if the displayed value is correct or use the numeric keys and enter the new value and press the ENTER key. The ACCEPT and OVER annunciators will now flash and the display will show the minimum value of weight over the accepted range. As before, if the value shown is correct, press the ENTER key. If the value is incorrect, enter the new value and press the ENTER key to save it. Note that this value must be greater than the accept value. Remember that both the preset weight comparators and checkweigher functions operate on the absolute value of weight ignoring the polarity. After the second preset value is entered, the indicator will return to normal operation.

PRINT KEY

Pressing this key will initiate the transmission of weight and other data via the selected printer output port (see Port= under Print menu). The first gross or net weight printed after the gross weight has returned to “zero” will be added to the associated accumulator, and the consecutive number will be incremented.

If the id= (ID Prompt) has been enabled during setup, when the PRINT key is pressed, the indicator will prompt for an ID to be printed on the ticket.

If the A clr= is set to 1 (Yes), input up to 6 digits for the ID and then press the ENTER key to complete the transaction. Upon pressing the ENTER key, the print function will occur.

If the A clr= is set to 0 (no), press the ENTER key to display the current ID. If ID displayed is acceptable, press the ENTER key again to complete transaction. Otherwise, input up to 6 digits for ID then press the ENTER key to complete the transaction. The print function will occur after the ENTER key is pressed.

Note that the indicator will not respond to the Print command unless the weight display is stable. If displaying gross weight, the only weight printed is gross weight. If displaying net weight, the gross, tare, and net weights are printed.

The 210 includes support for visual tickets. Visual tickets are designed by the PC based programs Visual Print or nControl, then downloaded to the indicator. Two programmable formats in addition to the standard print tab settings are allowed.

Print formats are selected by using the  and PRINT keys in combination (refer to the  key,  and

PRINT key section for details). NOTE: When the PRINT key is pressed, the

indicator looks for the selected format. If a visual ticket is not found it reverts to the print tab settings.

#2 10:19 12/13/2012

100.00 lb G

20.00 lb T

80.00 lb N

0.00 lb GROSS ACCUM

272.00 lb NET ACCUM

TICKET EXAMPLE

8200-M585-O1 Rev D  210 Installation & Technical 26

KEYPAD FUNCTIONS, CONT.

0 THROUGH 9, A THROUGH Z KEYS

These keys are used to enter alphanumeric data during the setup and calibration as well as during normal operation of the indicator.

NOTE: The 1 and 0 keys have dual functions. They are used to enter numeric data during setup and calibration as well as during normal operations and are also used to answer yes (1 = YES) or no (0 = NO) to various prompts.

Where allowed, (ID entry), letters key in succession until the desired letter is displayed. This is similar to the way a cell phone keypad operates. (Ex: If you want to enter the letter C, you would need to press the 2 key four times).



A special seven segment font is used for the display of the letters as follows:

A, a; B, b C, c D, d E, e F, f G, g H, h I, i J, j



are entered by pressing the

K, k L, l M, m N, n O, o P, p Q, q R, r S, s, T, t U, u V, v W, w X, x Y, y Z, z

ENTER KEY

This key serves two purposes. First, when reviewing setup parameters, pressing the ENTER key will display the current setting of the parameter. Second, the ENTER key is used to signal completion of the entry of data and causes the indicator to process the data entered.

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KEYPAD FUNCTIONS, CONT.

 (ASTERISK) KEY

This key is used for several functions. During Setup, when a setup parameter (not a parameter value) is displayed, pressing it key will "backup" to the previous prompt.

In normal operation, pressing the  key will display FUnCt=. Pressing the associated key listed below will enable additional features. These features and their associated key combinations are as follows:

 AND ZERO/REVIEW KEY

This combination will enter the Review mode of Setup and Calibration. Refer to Setup Review section of this manual for details.

 AND NET/GROSS KEY

This combination will display the Net accumulator.

 AND NET/GROSS KEY, PRINT KEY

This combination will print the Net accumulator.

 AND NET/GROSS KEY, ZERO KEY

This combination will zero (clear) the Net accumulator.

 AND NET/GROSS KEY, NET/GROSS KEY

This combination will display the Gross accumulator.

 AND NET/GROSS KEY, NET/GROSS KEY, PRINT KEY

This combination will print the Gross accumulator.

 AND NET/GROSS KEY, NET/GROSS KEY, ZERO KEY

This combination will zero (clear) the Gross accumulator.

 AND UNITS KEY

This combination will enter the Test mode. The Test mode is used to test of all the display elements. It consists of five (5) cycles, each lasting about one (1) second:

1. All horizontal segments will turn on (no annunciators).

2. All vertical segments and decimal points will turn on (no annunciators).

3. All annunciators will turn on.

4. All display elements off.

5. The model number (210) and the software version X.X.

6. The calibration numbers (C1 to C4).

 AND PRINT KEY

This combination is used to change the selected print ticket format. Pressing the  key then the PRINT key will display a prompt “Prt=”. Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys enter the new setting, then press the

ENTER key to save it. Allowable values are: 0 = print tab settings 1 = visual ticket format 1 2 = visual ticket format 2

In addition to using the  key, PRINT key combination to change the print ticket format, the operator (just prior to printing the ticket) can change the print ticket format at the end of the weighing operation. This is accomplished by performing the normal weighing operation, then pressing the desired format number (0, 1 or 2), followed by pressing the PRINT key.

NOTE: When a print format is selected (by either method), it will remain active until changed by the operator.

8200-M585-O1 Rev D  210 Installation & Technical 28

ANNUNCIATORS

Annunciators are turned on to indicate that the display is in the mode corresponding to the annunciator label or that the status indicated by the label is active. The annunciators flash on and off to indicate that the indicator is waiting for input from the keypad for the mode indicated by the flashing annunciator. Refer to Figure No.10 for location of the annunciators.

ZERO

This annunciator is turned on to indicate that the weight displayed is within +/- 1/4 division of the center of zero.

 (STABLE)

This annunciator is turned on when the weight display is stable. When off, it means that the change in successive weight samples is greater than the motion limits selected during setup.

NET

This annunciator is turned on to show that the displayed weight is the net weight (gross weight less tare weight).

GROSS

This annunciator is turned on to show that gross weight is displayed. Gross weight will be displayed when no tare weight is stored.

TARE

This annunciator is turned on to show that the displayed weight is the tare weight.

UNDER/PWC1

This annunciator is used to signal that the displayed weight is less than the minimum value of acceptable weight used in the Checkweigher feature. Note that this annunciator is active only when the Checkweigher feature is enabled.

The PWC1 annunciator is turned on to indicate that the displayed weight is equal to or greater than the weight value stored as preset number 1. Note that this annunciator is active only when the Preset Weight Comparator feature has been enabled.

ACCEPT/PWC2

This annunciator is used to signal that the displayed weight is within the acceptable weight limits for the Checkweigher feature. That is, it is equal to or greater than the minimum acceptable weight and equal to or less than the maximum acceptable weight. Note that this annunciator is active only when the Checkweigher feature has been enabled.

The PWC2 annunciator is turned on to indicate that the displayed weight is equal to or greater than the weight value stored as preset number 2. Note that this annunciator is active only when the Preset Weight Comparator feature has been enabled.

OVER/PWC3

This annunciator is used to signal that the displayed weight is equal to or greater than the minimum value of over weight used in the Checkweigher feature. Note that this annunciator is active only when the Checkweigher feature has been enabled.

The PWC3 annunciator is turned on to indicate that the displayed weight is equal to or greater than the weight value stored as preset number 3. Note that this annunciator is active only when the Preset Weight Comparator feature has been enabled.

NOTE: PWC’s 4 thru 8 do not have display annunciators.

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ANNUNCIATORS, CONT.

PIECES

This annunciator shows that the display is in the Count mode and the value displayed is the count quantity and not weight.

This annunciator is located to the right of the weight display and is turned on to show that the displayed weight unit is tons.

This annunciator is located to the right of the weight display and is used to indicate that the displayed unit of weight measurement is grams.

This annunciator is located to the left of the weight display and is turned on to show that the displayed weight unit is pounds.

This annunciator is located to the right of the weight display and is turned on to show that the displayed weight unit is ounces.

This annunciator is located to the left of the weight display and is used to indicate that the displayed unit of weight measurement is kilograms.

This annunciator is located to the right of the weight display and is used to indicate that the displayed unit of weight measurement is tonnes (metric tons).

8200-M585-O1 Rev D  210 Installation & Technical 30

SETUP AND CALIBRATION

Your Model 210 indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator attached to a scale, calibration is not necessary. If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated.

The calibration switch is located on a bracket on the inside of the enclosure rear panel. You may gain access to this switch simply by removing the calibration switch access screw on the rear panel. Refer to Figure No. 18.

During the setup and calibration process it is necessary to enter operational parameters via the indicator’s keypad. Pressing the ENTER key without current setting and advance to the next prompt. To change a setting, enter a new value and press the ENTER key. This will save the new value and advance to the next prompt. Pressing the  key will "backup" to the previous prompt.

DO NOT operate the keypad with pointed objects (pencils, pens, etc). Damage to keypad resulting from this practice is NOT covered under warranty.

Enter Setup Mode

To enter the setup mode, with the indicator ON, insert a small screwdriver or other tool through the calibration switch access hole on the rear panel. Press and release the calibration switch. The menu SetUP will be displayed. Continue to press and release the switch to rotate through the beginning point for entering the setup mode.

Setup Menus

SEtUP Setup Mode (starts at USA prompt) A-d Analog to Digital Filtering (starts at dFLt= prompt) CAL Calibration (starts at CAL1 prompt) SSt Setup Guardian Scale (starts at tLoU prompt) oPER Mode of Operation (starts at Oper= prompt) Sio Serial Input/Output (starts at Sio O? prompt) Print Print Tab Settings (starts at POrt prompt) F SPAn Fine Span Adjustment Hi rES Display high-resolution weight mode LoCoUt Key lock out function option Option Card Configuration (only displayed when option card is installed)

Access Screw

Figure No. 18

entering a new value will retain the

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SETUP AND CALIBRATION, CONT.

If you press the ENTER key at the SetUP prompt, you may proceed through to the next section (up to and including f SPAn) by pressing the ENTER key.

If you press the ZERO key, dFLtS? is displayed. This allows all setup parameter values to be replaced with predetermined defaults.

IMPORTANT! Setup may be interrupted at any time. ALL data previously entered and finalized with the ENTER key will be retained in the non-volatile memory.

Pressing the calibration switch at any prompt will return you to the SEtUP menu. To exit setup, press the  key with any of the above menu selections displayed or cycle power at any time (press the ON/OFF key twice).

NOTE: With the exception of the SEtUP prompt, the prompts displayed for each section are different if you push the calibration switch instead of pressing the ENTER key to proceed through the section. For example, if you press the calibration switch with the SEtUP displayed, the next prompt displayed will be A-d. If you step through the setup prompts by pressing the ENTER key, the next prompt displayed will be A-d?. In addition, at a prompt with the ? displayed, you must press the ENTER key, the 1/YES key then the ENTER key again to proceed with that section. To skip the section and advance to the next menu selection, press the ENTER key twice.

SEtUP

USA= (Domestic or International)

With SEtUP displayed, press the ENTER key. The display will change to USA=. Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER

key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

USA=1 (Domestic) USA=0 (International)

Date = mm/dd/yy Date = dd/mm/yy Trl = no Trl = yes Cap + 4% to OC Cap + 9 grads to OC

PT printed with tare

If you selected USA= 0 (International), an additional prompt, PASS= will be displayed. If you selected USA= 1 (Domestic) proceed to LFt= (Legal For Trade).

PASS (Password Y/N)

The PASS (Password Y/N) prompt determines whether a password is required to enter Setup and Calibration on indicators programmed for international use. Note that this prompt is only displayed when USA = 0 (International) is selected.

With the display showing PASS, press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

Lamp test on power up

PASS (No) PASS (Yes)

Password protection is not needed. Setup advances to the LFt= prompt

Password protection is desired. The next prompt will be PASS=

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SETUP AND CALIBRATION, CONT.

Press the ENTER key to see the current password value. If the password displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys enter the new password (up to 6 digits) and then press the ENTER key to save it.

Password Operation

With the PASS prompt enabled (set to YES), anytime the operator tries to enter Setup, the display will show the PASS= prompt requiring the operator to enter the correct password. If the wrong password is entered the indicator displays ERROR momentarily and returns to the weight mode. Note that the password is not displayed when the operator is entering it.

It is recommended to write the password down and store it in a secure password is forgotten or lost and a change to the indicator setup is required, the indicator must be reprogrammed. WARNING! Reprogramming the indicator will erase all contents of the Nov-Ram and memory.

LFt= (Legal For Trade)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

LFt=1 LFt=0

Interval Settings (Int=) allowed are: 1, 2, 5, 10 , 20, 50

NOTE: When both

Scale must have between 100 and 10,000 divisions Tra = .5 or 0 to 3 Inhibit serial data during input Disables counting function in Normal Scale mode of operation (oPEr=0)

Date = mm/dd/yy Trl = no Cap + 4% to OC

Display will show Accnud momentarily whenever the Gross or Net accumulator is updated

NOTE: When

Uns = 1 Date = dd/mm/yy Trl = yes Cap + 9 grads to OC

PT printed with tare Lamp test on power up Display will show Accnud momentarily whenever the Gross or Net accumulator is updated

Unit1= (Weighing Unit 1)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys enter the new setting, then press the ENTER key to save it. Allowable values are:

0 = none 4 = oz (ounces) 1= tn (tons) 5 = kg (kilograms) 2= g (grams) 6 = tonnes (metric tons) 3 = lb (pounds) 7 = lb/oz (pounds/ounces)

LFt=1

and

USA=1

USA=0

, the followings results occur:

Interval Setting (Int=) is selectable from 1 to 99.

, the followings results occur:

location. If the

the

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SETUP AND CALIBRATION, CONT.

int= (Interval Setting)

Press the ENTER key to show the current value.

If LFt = 1 (Legal For Trade = YES), using the numeric keys enter the new setting, then press the ENTER key to save it. Allowable values are: 1, 2, 5, 10, 20 or 50.

If LFt=0 (Legal For Trade = NO), using the numeric keys enter the new setting, then press the ENTER key to save it. Allowable values are: 1 through 99.

In either case, if the setting displayed is acceptable, press the ENTER key again it.

dPP= (Decimal Point Setting)

0 = X X X X X X 2 = X X X X . X X 1= X X X X X . X 3 = X X X . X X X

CAP= (Capacity)

NOTE: Capacity cannot exceed 999,999.

Unit2= (Weighing Unit 2)

0 = none 4 = oz (ounces) 1= tn (tons) 5 = kg (kilograms) 2= g (grams) 6 = tonnes (metric tons) 3 = lb (pounds) 7 = lb/oz (pounds/ounces)

NOTE: The selection for Unit2 can dependent upon the selection for Unit1 and the interval and decimal point settings, not all unit combinations are available.

trA= (Zero Tracking Range)

trL= (4% Zero Range)

trL=1 (Yes) trL=0 (No)

4% of scale capacity Full capacity (no limit)

not be the same as Unit1. In addition,

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SETUP AND CALIBRATION, CONT.

PUO= (Power-Up Zero Feature)

PUO=1 (Yes) PUO=0 (No)

Automatic Re-Zero on Power-Up No Re-Zero on Power-Up

td = (12 or 24 Time Format)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to select the format (12 or 24 hour) of the Model 210 clock operation, then press the ENTER key to save it. Note that in the 24 hour format, 12 is added to all times after noon, i.e. 3 PM would be 1500.

td = 12 td = 24

12 hour clock (3PM displays 3:00) 24 hour clock (3PM displays 15:00)

SLEEP= (Sleep Mode Feature)

The Sleep Mode feature conserves power when the indicator remains unused for a selected period of time. With the feature enabled, the load cell excitation will be reduced and the display will be blank.

Press the ENTER key to show the current status of this feature. If a number other than 0 is shown, this feature is selected and the number shown corresponds to the number of minutes of a stable zero weight reading before the indicator enters the sleep mode. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value (0 to 10) then press the ENTER key to store the new setting. Note that entry of a 0 disables this feature.

A oFF= (Auto Shutoff)

The Automatic Shutoff feature will automatically turn the indicator off (when it is not in use) after a predetermined period of inactivity to conserve power. To turn the indicator back on you must press the ON/OFF key.

Press the ENTER key to show the current status for this feature. A number other than 0 indicates that the auto shutoff feature is enabled and the displayed number corresponds to the number of minutes of stable weight displayed before the indicator is turned off automatically. Note that a 0 indicates the feature has been turned off. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value (0 to 10) then press the ENTER key to store the new setting.

CLtAr= (Clear Tare)

The Clear Tare feature allows the indicator to clear the Stored Tare weight when the Net weight goes below a value greater than 1/2 the stored tare weight or goes below zero (a negative net weight after display of a positive net weight). With this feature enabled, the operator must re-set the tare after completion of a transaction when the load (container plus item) is removed from the scale.

CLtAr=1 (Yes) CLtAr=0 (No)

Automatically clears Stored Tare when Net weight goes below zero

Stored Tare is not cleared when Net weight goes below zero

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SETUP AND CALIBRATION, CONT.

sCale= (Scale ID)

The Scale ID is used with the 2XX-USBA Option Card to identify the scale/indicator in the Transaction Storage file. Note that up to 99 scale/indicator can be indentified.

Press the ENTER key to view the current setting. If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the numeric keys to enter the new Scale ID and then press the ENTER key to save the new setting. Allowable values are: 0 through 99.

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SETUP AND CALIBRATION, CONT.

A - d (A - d?) – Analog to Digital Filtering

SErSCL – (REMOTE INDICATOR SETUP)

If the indicator is to function as a remote indicator, press the YES key at the SErSCL prompt. If not then press the NO key at the prompt.

LrP= (Local/Remote Port) NOTE: This will only be displayed if

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys enter the new setting and then press the ENTER key to save it. Allowable values are: 0, 1, 2 or 3 (for port 0 through port 3) and 4 for the optional 2xx-RS232 card (if installed).



Refer to the LOCAL/REMOTE SETUP section of this manual for more information and

interconnect wiring diagrams.

dFLt= (Digital Filtering)

With A - d (A - d?) displayed, press the ENTER key. The display will change to dFLt=. Press the ENTER key to show the current value.

If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the numeric keys enter the new setting, then press the ENTER key to save it. Allowable values are: 0, 1, 2 or 3. Note, that if you select 3 (Custom Filtering) two additional prompts will be displayed.

F= (Filter Level)

Press the ENTER key to show the current setting for the filter level. The filter level is a number from 0 to 99 that corresponds to the level of filtering with 99 being the greatest filtering and 1 the least.

To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter a new value then press the ENTER key to save it. Note that entry of a 0 disables this feature.

IMPORTANT! If a 200, 205, 210 or 215 indicator is to be used as the LOCAL and

as the REMOTE, then both indicators MUST have Rev 2.6.3 or greater software installed.

If a combination of 200, 205, 210 or 215 and a 225 indicator are to be used in a LOCAL/REMOTE configuration, then the remote 200, 205, 210 or 215 indicator MUST have Rev 2.6.1 or greater software installed, and the 225 indicator MUST have Rev 1.0.K or greater software installed.

SERSCL was set to YES

dFLt=

0 Disabled – NO Filtering 1 MINIMAL FILTERING (sample rate = 2) 2 MODERATE FILTERING (sample rate = 1) 3 CUSTOM FILTERING

NOTE: The prompts, F= (Filter Level), h= (High Frequency Filter Value) and b= (Break Range) will only Filtering) prompt.

be displayed if you selected 3 (Custom Filtering) for the dFLt= (Digital

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SETUP AND CALIBRATION, CONT.

b= (Break Range)

Press the ENTER key to show the current setting for the break range. The break range is a number from 1 to 255 that corresponds to the number of division change to break out of the filtering.

Press the ENTER key to keep the displayed value or use the numeric keys to enter a new value and press the ENTER key to save the new setting. Note that entry of a 0 disables this feature.

h= (High Frequency Filter Value)

Press the ENTER key to show the current setting for the high frequency filter level. The filter level is a number from 0 to 99 that corresponds to the level of filtering with 99 being the greatest filtering and 1 the least.

To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter a new value then press the ENTER key to save it. Note that entry of a 0 disables this feature.

P= (Preliminary Filter)

Press the ENTER key to show the current setting for the preliminary filter. The preliminary filter is a number from 0 to 99 that corresponds to the number of weight samples that will be filtered without breaking (regardless of what b= is set to). This filter is ideal for fast paced Filling operations.

To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter a new value and then press the ENTER key to save it. Note that entry of a 0 or 1 disables this feature.

Sr= (Sample Rate)

Press the ENTER key to show the current setting for the sample rate. The value displayed is the sample rate in samples per second.

Press the ENTER key to save the displayed value or use the numeric keys to enter a new value (1 to 100) and press the ENTER key to save it.

UnS= (Motion Range)

Press the ENTER key to view the current setting for the range of motion detection. If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the numeric keys to enter the new range (the number of divisions of change permitted before indicating unstable), then press the ENTER key to save the new setting. Allowable range values are: 0 through 99 divisions.

SC= (Stable Count)

Press the ENTER key to view the current setting for the number of consecutive stable weight readings before indicating stable weight. This helps filter weight readings for stability for use with Auto Print on Balance, or and anything trying to capture stable weight.

If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the numeric keys to enter a new value and press the ENTER key to save the new setting. Allowable values for the stable count are: 3 through 255.

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SETUP AND CALIBRATION, CONT.

FILTER SETTING RECOMMENDATIONS Non Critical Sample Rate

If the sample rate is not critical, as in static weighing, set dFLt= to “0” (no filtering), dFLt= “1” (F=6, b=12, Sr= 2/Sec), or dFLt= “2” (F=6, b=8, Sr= 1/Sec).

Critical Sample Rate

If the sample rate is critical, as in a filling operation, use the Custom Filtering (set dFLt= to “3”).

1. Sr= SAMPLE RATE (1 to 100 samples/second) determination: Set the sample rate as close as possible to produce a display graduation change for

every graduation of material added to the scale.

Material Flow Rate (lbs/second) Resolution

EXAMPLE: 100lbs/sec

10lbs

2. b= BREAK RANGE (1 to 255 graduations) determination: Turn the filtering off by setting the dFLt= setting to “0”. Operate the system as it will be

normally used and, by observation, determine the number of grads of instability that needs to be filtered out. Set the break range (b=) to that value.

= b

Graduation Value EXAMPLE: 20,000 x 10lb capacity scale with 800lb variation in the weight display. 800

Weight Change

= b = 80

3. F= FILTER SETTING (1 to 99) determination: Set to desired results.

4. If stability is unacceptable with any setting of F=, reduce the sample rate and/or

increase the break range, b= setting for increased filtering.

= 10s/s = Sr

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SETUP AND CALIBRATION, CONT.

CAL (CAL?) - Calibration

With CAL (CAL?) displayed, press the ENTER key. The display will change to show the current setting No. If calibration is desired, press the 1/YES key, then press the ENTER key to continue to the CAL1= setting, otherwise press the ENTER key to advance to the Sio menu.

CALIBRATION MODES

The 210 indicator has five modes that can be used to perform calibration. Three of the modes require a test load or test weights, one requires the scale to be empty (and at zero) and the last uses the calibration “C” numbers from a previous calibration. The modes are as follows:

1. Dual-Point with Zero (First Zero)

This is a standard calibration method requiring one weight, an empty scale and has one conversion factor. This method uses two calibration points (CAL1= and CAL2=) to establish a zero (no load) calibration value and to span the indicator. The two points correspond to zero weight and the test load or test weight and can be applied in any order. This method should be used for first-time calibration and complete recalibration.

2. Dual-Point without Zero (False Zero)

This calibration method requires one test weight and establishes a new conversion factor only. It is used to establish a false (temporary zero) zero without affecting the zero calibration value stored during the last calibration. This is particularly useful in tank weighing applications, where it may be impractical or impossible to completely empty the tank. This method uses two calibration points, CAL1= and CAL2=. The value of the test weight is entered when CAL1= is displayed and the NET/GROSS key is pressed when CAL2= is displayed.

3. Single-Point for Span Only (Last Zero)

This calibration method requires one test weight and establishes a new conversion factor (span) without affecting the zero calibration value stored during the last calibration. This minimizes placing and removing test weights and is especially useful when checking high capacity scales. This method uses two calibration points, CAL1= and CAL2=. The value of the test weight is entered when CAL1= is displayed and the ZERO key is pressed when CAL2= is displayed.

4. Single-Point for Zero Only (Only Zero)

This calibration method requires no test weight, an empty scale and establishes a new zero without affecting the conversion factor (span). This is useful to regain the full range of zero limit when the dead load of the scale has changed. This would occur for example, if a guard rail has been added to the scale platform. This method uses two calibration points, CAL1= and CAL2=. The ENTER key is pressed when CAL1= is displayed and the ZERO key is pressed when CAL2= is displayed.

5. Calibration “C” Numbers

The calibration “C” numbers (C1, C2, C3 and C4) are displayed only during the Test mode operation and are shown at the end of the test. Each number is displayed for approximately 4 seconds, allowing you to record them. These numbers correspond to the calibration setting of the indicator. The numbers may be up to three digits in length. By recording these numbers you will be able to return the indicator to its present calibration settings without using test weights simply by entering the “C” numbers. Refer to the Calibration "C" Number section of this manual for instructions on viewing the “C” numbers.

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SETUP AND CALIBRATION, CONT.

Dual-Point with Zero (First Zero) Calibration

CAL1= – First Calibration Weight

The display will show CAL1=0. This is the first of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD.

 If the first calibration weight is to be ZERO (NO LOAD), press the ENTER key.  If the first calibration weight is to be the TEST WEIGHTS / TEST LOAD, use the

numeric keys to input the value of the calibrated test weights. NOTE: When entering values for CAL1=, the digits start displaying on the right side of the display and proceed to the left. When large values are used (more than 3 digits), the CAL1= prompt will automatically scroll off the left side of the display to show the additional digits on the right as they are entered.

 Place the weights on the scale platform, then press the ENTER key.  Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: CAL2=.

CAL2= - Second Calibration Weight

The display will show CAL2=0. This is the second of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD.

 If the second calibration weight is to be ZERO (NO LOAD), press the ENTER key.  If the second calibration weight is to be the TEST WEIGHTS / TEST LOAD, use the

numeric keys to input the value of the calibrated test weights. NOTE: When entering values for CAL2=, the digits start displaying on the right side of the display and proceed to the left. When large values are used (more than 3 digits), the CAL2= prompt will automatically scroll off the left side of the display to show the additional digits on the right as they are entered.

 Place the weights on the scale platform, then press the ENTER key.  Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: Sio?.

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SETUP AND CALIBRATION, CONT.

Dual-Point without Zero (False Zero) Calibration

CAL1= – First Calibration Weight

The display will show CAL1=0. This is the first of two calibration steps. This weight is the TEST WEIGHTS / TEST LOAD.

 Place the weights on the scale platform.  Using the numeric keys, input the value of the calibrated test weights / test load, then

press the ENTER key. NOTE: When entering values for CAL1=, the digits start displaying on the right side of the display and proceed to the left. When large values are used (more than 3 digits), the CAL1= prompt will automatically scroll off the left side of the display to show the additional digits on the right as they are entered.

 Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: CAL2=.

CAL2= - Second Calibration Weight

The display will show CAL2=0. This is the second of two calibration steps.

 Remove the weights on the scale platform and then press the NET/GROSS key.  Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: Sio?.

Single-Point for Span Only (Last Zero) Calibration

CAL1= – First Calibration Weight

The display will show CAL1=0. This is the first of two calibration steps. This weight is the TEST WEIGHTS / TEST LOAD.

 Zero the scale and then place the weights on the scale platform.  Using the numeric keys, input the value of the calibrated test weights / test load, then

 Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: CAL2=.

CAL2= - Second Calibration Weight

The display will show CAL2=0. This is the second of two calibration steps.

 Remove the weights on the scale platform, and then press the ZERO key.  The display will advance to Sio?.

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SETUP AND CALIBRATION, CONT.

Single-Point for Zero Only (Only Zero) Calibration

CAL1= – First Calibration Weight

The display will show CAL1=0. This is the first of two calibration steps.

 Insure the scale is empty.  Press the ENTER key.  Starting at the left and advancing right, a series of dashes will appear on the display.

The dashes will stay on the display momentarily, then disappear, after which the display will show: CAL2=.

CAL2= - Second Calibration Weight

The display will show CAL2=0. This is the second of two calibration steps.

 Press the ZERO key.  The display will advance to Sio?.

Calibration “C” Numbers

1. With CAL1= displayed, press the UNIT key.

2. At the C1= prompt, press the ENTER key to show the current value of the C1 number.

3. If the C1= number displayed is acceptable, press the ENTER key again to save it.

4. Otherwise, use the numeric keys to enter a new C1= number, then press the ENTER key.

5. Repeat steps 2 through 4 for C2=, C3= and C4=.

NOTE: If any components have been changed that affect calibration and/or your scale is used in a commercial application and must be "Legal for Trade" you cannot use the “C” numbers to re-calibrate.

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SETUP AND CALIBRATION, CONT.

Sst? Setup Guardian Scale

If a GUARDIAN scale is connected to the indicator, at the SST? prompt press the YES key. The tLo= prompt will be displayed. This is the low end of the range of weight that requires

adjusting. For example, if after performing linearization testing, the displayed weight is 5 lbs low between 10,000 lbs and 15,000 lbs, the value for the tweak low weight is 10000.

Input the tweak low weight value and then press the ENTER key. The tHi= prompt will be displayed. This is the high end of the range of weight that requires

adjusting. Using the example above, the value for the tweak high weight is 15000. Input the tweak high weight value and then press the ENTER key. The tUAL= prompt will be displayed. This is the amount of weight that needs to be added

(or subtracted) from the range of weight to bring the displayed weight into tolerance. Again, using the example above, the Tweak Weight value would be 5.

Input the tweak weight value (pressing the NET key will change the sign) and then press the

ENTER key to save it and advance to the Oper? menu.

OPER? (Mode of Operation)

With OPER? displayed, press the ENTER key. The display will change to show the current setting No. If Mode of Operation is desired, press the 1/YES key and then press the ENTER key to continue to the Oper= prompt. Otherwise press the ENTER key to advance to the Sio menu.

Use the numeric keys to select the new mode of operation.

Normal Scale

oPEr =

5 Axle Weigher

oPEr = 0 (Normal Scale)

id= (ID Prompt)

The id= prompt enables an ID prompt before printing a ticket. With the display showing id=, press the ENTER key to show the current value. If the

setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

id=1 (Yes) id=0 (No) id= will be displayed when PRINT key is

pressed and printed on the ticket.

If you selected id=1 (Yes, ID Prompt), an additional prompt, "a clr=" will be displayed. If you selected id=0 (No ID Prompt) proceed to A-d (A-d?) Analog to Digital Filtering.

ID Storage

Digital Fill Control

Preset Weight Comparator

Checkweigher

Livestock Weigher

Normal print operation (no ID prompt) will

occur.

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SETUP AND CALIBRATION, CONT.

A cLr= (Auto Clear ID)

The a clr= (Auto Clear ID) prompt determines whether the ID is automatically cleared after printing the ticket. Note that it is only displayed when id= YES is selected.

With the display showing a clr=, press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

A clr=1 (Yes) a clr=0 (No)

Automatically clears the ID after the ticket has printed.

oPEr = 1 (ID Storage)

ALAr? (Weight Alarm)

The Weight Alarm will energize PWC1 for a selected time when the weight exceeds a threshold weight.

If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

h oUt= (High State Before Cutoff)

If the comparator outputs are to be High before cutoff, answer YES to this prompt.

oPEr = 2 (Digital Fill Control)

SPEEd=X (Single or Two Speed Filling)

X=1 Single speed filling X=2 Two speed filling

G SEQ=X (Gate Sequence for Two Speed Filling)

X=1 AB->B

When filling begins both the “A” (fast) and “B” (slow) outputs will be on until the weight reaches the FAST weight value. The “A” output is turned off and the “B” output remains on until the SLOW weight value is reached.

X=2 A->B

When filling begins the “A” (fast) output will be on until the weight reaches the FAST weight value. The “A” output is turned off and the “B” output is turned on. The “B” output remains on until the SLOW weight value is reached.

X=3 CHATTER-GATE

When filling begins the “A” (fast) output will be turned on, when the FAST weight value is reached the “A” output will pulse on/off until the SLOW weight is reached.

Atri= (Auto Trim Weight Compensation)

YES After the target weight minus the trim weight is reached and the scale stabilizes,

the trim weight will be automatically adjusted. The adjustment is based on the difference between the target weight and the actual weight filled.

NO No trim weight adjustment will be made at the completion of a filling operation.

APrnt= (Automatic Print)

YES The time, date, and weight will be automatically printed at the conclusion of the fill. NO No automatic print at the conclusion of the fill.

ID is not cleared when ticket prints and can be used for next transaction.

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SETUP AND CALIBRATION, CONT.

oPEr = 2 (Digital Fill Control), Cont.

dGATE= (Dump Gate Enable)

YES The dump gate is enabled. NO The dump gate is disabled.

AdiSC= (Auto Discharge – If Dump Gate Enabled)

YES At the conclusion of a fill, the hopper will automatically be discharged. NO No automatic discharge of the hopper at the conclusion of the fill. However,

pressing the remote discharge pushbutton or pressing the ASTERISK- Fn keys will cause the hopper discharge gate to open.

dGTnr=(Dump Gate Timer – If Dump Gate Enabled)

The dump gate timer is used to control the amount of time (in seconds) the dump gate is left open after the weight falls below the zero tolerance weight value.

Press the ENTER key to view the current setting. If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the numeric keys to enter a new value for the Dump Gate Timer and then press the ENTER key to save the new setting. Allowable values are: 0 through 99.

AtArE= (Automatic Tare)

YES When the filling operation starts the Gross weight will automatically be stored as

the Tare weight the display will switch to the Net weight display mode and the filling will continue until the Net target weight is reached.

NO No automatic Tare operation.

STOR?= (Enable storage)

YES

ASTERISK-Fn

At the id= prompt, key in the ID. If the ID exists in memory, then the Fill/Fast, Slow and Trim weight values will be retrieved.

ASTERISK-PRESET

At the id= prompt, enter the ID. The Fill/Fast, Slow, and Trim weight values will be displayed and can be changed, these settings will be stored under the enter ID for later recall.

No ID printing, or storage of filling parameters is allowed.

YES Filling parameters may be stored and recalled by entering an ID NO No Fill control storage. h oUt= (High State Before Cutoff)

If the comparator outputs are to be High before cutoff, answer YES to this prompt.

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SETUP AND CALIBRATION, CONT.

oPEr = 3 (Preset Weight Comparator)

P oUt= (Number of comparators)

The number of weight comparators can be from 1 to 8.

h oUt= (High state before cutoff)

If the comparator outputs are to be High before cutoff, answer YES to this prompt.

P-bAL= (Print-On-Balance)

With only one Preset selected (P oUt=1), an additional prompt P-bAL= (automatic Print on Balance) will be displayed. If selected (P-bAL=YES), when the weight is above or equals the preset value and all motion stops, weight will be printed (if a printer is attached). Note that the weight must can be performed.

If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

P-bAL=1 (Yes) P-bAL= 0 (No)

Automatic Print on Balance Enabled Automatic Print on Balance Disabled

id= (ID Prompt)

The id= prompt enables an ID prompt before printing a ticket. With the display showing id=, press the ENTER key to show the current value. If the

setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

id=1 (Yes) id=0 (No) id= will be displayed when PRINT key is

pressed and printed on the ticket.

If you selected id=1 (Yes, ID Prompt), an additional prompt, "a clr=" will be displayed. If you selected id=0 (No ID Prompt) proceed to A-d (A-d?) Analog to Digital Filtering.

A cLr= (Auto Clear ID)

The a clr= (Auto Clear ID) prompt determines whether the ID is automatically cleared after printing the ticket. Note that it is only displayed when id= YES is selected.

A clr=1 (Yes) a clr=0 (No)

Automatically clears the ID after the ticket has printed.

go below 50% of the preset value before another print operation

Normal print operation (no ID prompt) will

occur.

ID is not cleared when ticket prints and can be used for next transaction.

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SETUP AND CALIBRATION, CONT.

oPEr = 4 (Checkweigher)

h oUt= (High State Before Cutoff)

If the comparator outputs are to be High before cutoff, answer YES to this prompt.

P-bAL= (Print-On-Accept)

With Checkweigher selected, an additional prompt P bAL, Print on Balance, (automatic print on accept) will be displayed. If selected (P-bAL=YES), when the scale weight is stable and in the accept range of the checkweigher, the weight will be printed (if a printer is attached).

If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

P-bAL=1 (Yes)

Automatic Print on Accept Enabled Automatic Print on Accept Disabled

id= (ID Prompt)

The id= prompt enables an ID prompt before printing a ticket. With the display showing id=, press the ENTER key to show the current value. If the

setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

id=1 (Yes) id=0 (No) id= will be displayed when PRINT key is

pressed and printed on the ticket.

If you selected id=1 (Yes, ID Prompt), an additional prompt, "a clr=" will be displayed. If you selected id=0 (No ID Prompt) proceed to A-d (A-d?) Analog to Digital Filtering.

A cLr= (Auto Clear ID)

The a clr= prompt determines whether the ID is automatically cleared after printing the ticket. Note that it is only displayed when id= YES is selected.

A clr=1 (Yes) a clr=0 (No)

Automatically clears the ID after the ticket has printed.

P-bAL=0 (No)

Normal print operation (no ID prompt) will

occur.

ID is not cleared when ticket prints and can be used for next transaction.

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SETUP AND CALIBRATION, CONT.

oper = 5 (Axle Weigher)

id= (ID Prompt)

The id= prompt enables an ID prompt before printing a ticket. With the display showing id=, press the ENTER key to show the current value. If the

setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

id=YES id=no id= will be displayed when PRINT key is

pressed and printed on the ticket.

If you selected id=1 (Yes, ID Prompt), an additional prompt, "a clr=" will be displayed. If you selected id=0 (No ID Prompt) proceed to A-d (A-d?) Analog to Digital Filtering.

A cLr= (Auto Clear ID)

The a clr= prompt determines whether the ID is automatically cleared after printing the ticket. Note that it is only displayed when id= YES is selected.

A clr=YES a clr=no

Automatically clears the ID after the ticket has printed.

aUto?= (Automatic Axle Weigher)

The aUto?= (Automatic Axle Weigher) prompt determines whether the scale will be an automatic axle weigher or will function as a standard axle weigher, using the PRINT and  (asterisk) and PRINT key functions

With the display showing aUto?=, press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

aUto?=YES aUto?=no

Scale will be an automatic axle weigher Scale will be a standard axle weigher

aPAd?= (Axle Pads)

The aPAd?= (Axle Pads) prompt determines whether the indicator is connected to axle pads or a full length truck scale to acquire axle weights.

With the display showing aPAd?=, press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

aPAd?=YES aPAd?=no

Indicator is connected to axle pads Indicator is connected to full length

NOTE: The difference between the APAD = YES and APAD = NO is if the user is using a full length truck scale to acquire axle weights, or if they are using axle pads. If using a full length truck scale the indicator will tare the gross weight after printing each axle. So the first weight will be a gross weight, all remaining axles will be in net weight. If using axle pads all weights will be gross weight.

Normal print operation (no ID prompt) will

occur.

ID is not cleared when ticket prints and can be used for next transaction.

truck scale

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SETUP AND CALIBRATION, CONT.

oper = 5 (Axle Weigher), Cont.

thShLd= (Threshold Weight)

With Axle Weigher selected, an additional prompt thshld=, Threshold Weight will be displayed.

The user can enter a one to six digit number. This value will be the threshold weight or trip point above which the system will consider a truck to be on the scale. This value will also be used for the change in weigh required to recognize a new axle.

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value for the threshold weight or enter a zero (0) to disable the traffic light and then press the ENTER key to save it.

If thShLd=0, then an additional prompt SdLY=, Stoplight Delay will be displayed.

SdLY= (Stoplight Delay) This value is the number of seconds the stop light will stay on (RED) before turning back to GREEN following a printing, to allow the user to proceed to the next axle.

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value for the stoplight delay and then press the ENTER key to save it. Allowable values for the stoplight delay are 1 to 99 seconds.

When AUTO=YES, then an additional prompt tdLY=, Total Delay will be displayed.

tdLY= (Total Delay) The Total Delay is the (duration in seconds for a total print to occur after the stop delay

timer has expired). Allowable values for the total delay are 1 to 99 seconds.

NOTE: The Total Delay timer will start after the Stoplight Delay timer expires.

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SETUP AND CALIBRATION, CONT.

oper = 6 (Livestock Weigher)

id= (ID Prompt)

The id= prompt enables an ID prompt before printing a ticket. With the display showing id=, press the ENTER key to show the current value. If the

setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

id=1 (Yes) id=0 (No) id= will be displayed when PRINT key is

pressed and printed on the ticket.

If you selected id=1 (Yes, ID Prompt), an additional prompt, "a clr=" will be displayed. If you selected id=0 (No ID Prompt) proceed to A-d (A-d?) Analog to Digital Filtering.

A cLr= (Auto Clear ID)

The a clr= (Auto Clear ID) prompt determines whether the ID is automatically cleared after printing the ticket. Note that it is only displayed when id= YES is selected.

A clr=1 (Yes) a clr=0 (No)

Automatically clears the ID after the ticket has printed.

Setup your desired ticket format using the print tabs in the setup menu. Below is the list of selectable print tabs along with a brief print tab description.

 hoUr= Prints the current time  dAtE= Prints the current date  id= Prints the keyed ID  CnC n= Prints the consecutive number (ticket number)  GroSS= Prints the stable Gross weight  G ACC= Prints the Gross weight accumulator  CoUnt= Prints the keyed animal head count  AErG= Prints the average animal weight if there’s a stored head count  CrLF= Select YES to append a LF to each printed line  EoP= Number of new lines to append at the end of a ticket

Normal print operation (no ID prompt) will

occur.

ID is not cleared when ticket prints and can be used for next transaction.

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SETUP AND CALIBRATION, CONT.

Sio (Sio?) - Serial Input/Output

With Sio (Sio?) displayed, press the ENTER key. The display will change to show the current setting no. To skip configuring the Sio (serial input/output) and proceed to the

Print? menu, press the ENTER key again. To configure the Sio, press the numeric key 1/YES (display will change to YES) and then press the ENTER key. After pressing the ENTER

key, the display will change to

Sio 0? (Setup Serial Port 0)

Press the ENTER key. The display will change to show the current setting no. To skip configuring the Sio Port 0 (serial input/output) and proceed to the Sio 1? menu, press the ENTER key again. To configure the Sio 0, press the numeric key 1/YES (display will change to YES) and then press the ENTER key.

bAUd0= (Serial Port 0 Baud Rate)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new baud rate for the serial ports, then press the ENTER key to save it. Allowable values are:

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud 14 = 14.4k Baud 19 = 19.2k Baud 28 = 28.8k Baud 38 = 38.4k Baud 57 = 57.6k Baud 76 = 76.8k Baud 11 = 115.2k Baud 23 = 230.4k Baud

Prty0= (Serial Port 0 Parity)

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

bitS0= (Serial Port 0 Data Bits)

StoP0= (Serial Port 0 Stop Bits)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTE then press the ENTER key to save it. Allowable values are: 1 or 2.

Cont0= (Continuous Output Serial Port 0)

R key again to save it. Otherwise, using the numeric keys enter the new setting,

Cont0= YES Cont0= no

Continuous Output No Continuous Output

If Cont0= YES (Continuous Output) is selected, an additional prompt, tYPE0= will be displayed.

If Cont0= no (No Continuous Output) is selected, proceed to the Weight On Demand section.

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tyPE0= (Continuous 0 Output Format)

0 = SMA 1 = SB-400 2 = SB-200 3 = Rice Lake IQ355 4 = AnDFV 5 = WI110 6 = Number Only 7 = Toledo Long/Short 8 = SB500 with Traffic Light 9 = Ranger 5000 Format A

If tYPE0=7 (Toledo Long/Short) is selected, an additional prompt, tShort will be displayed.

tShort= (Toledo Short)

tShort= YES tShort= no

Toledo Short Output Format Toledo Long Output Format

SMA – (Type = 0)

If SMA is selected, the data will be transmitted in the following format:

Where:

lf = Line Feed s = Flags Z= center of Zero, O = Overcap, E = zero Error,

e = weight not currently being displayed r = Range 1, 2, 3, ... n = Mode G = Gross, T = Tare, N = Net m = Motion M = Motion, " "(blank) = no motion f = Custom Custom flag xxxxxx.xxx = Weight Six digits with decimal point uuu = Units ton, lb , l/o, oz , t , kg , g

cr = Carriage Return (hex 0D)

SB-400 – (Type = 1)

If SB-400 or Computer is selected, the data will be transmitted in the f o ll o w i n g format:

Where:

s = Sign "-" = negative, " " (blank) = positive xxxxxx.xxx = Weight Six digits d = Decimal point Added to string if enabled in setup uu = Units tn, lb, l/o, oz, t, kg, g

m = Mode G = Gross, N = Net cc = Weight Status OC = overcap

CZ = center of zero

MO = motion

ee = weight not currently being displayed cr = Carriage Return (hex 0D)



The SB-80, SB-300 (multiple displays not supported) and WinVRS use the SB-400 format.

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SB-200 – (Type = 2)

If SB-200 is selected, the data will be transmitted in the following format:

<cr><s><xxxxxx><d><c><uu><m> ETX

Where:

cr = Carriage Return (hex 0D) s = Sign "-" = negative, " " (blank) = positive xxxxxx.xxx = Weight (with leading zeros) d = Decimal point c = status m = motion

uu = Units tn, lb, l/o, oz, t, kg, g m = Mode G = Gross, N = Net

ETX = End of TeXt (hex 03) MUST terminate ALL serial commands

Rice Lake IQ355 – (Type = 3)

If Rice Lake IQ355 is selected, the data will be transmitted in the following format:

<stx><s>xxxxxxx<u><m><s><cr><lf>

AnDFV – (Type = 4)

If AnDFV is selected, the data will be transmitted in the following format:

<hdr1>,xxxxx<uu><cr><lf>

WI110 – (Type = 5)

If WI110 is selected, the data will be transmitted in the following format:

<m><sp><s>xxxxx<sp><uu><cr><lf>

Number Only – (Type = 6)

If number only is selected, the data will be transmitted in the following format:

xxxxxx<cr><lf>

Toledo Short – (Type = 7)

If Toledo Short is selected, the data will be transmitted in the following format:

<stx><swa><swb><swc>xxxxxx<cr><sum>

Embedded into weight (after weight dpp=0) o = overcap

e = weight not currently being displayed

Where:

stx = Start of TeXt (hex 02) swa =, swb=, swc= Status Bytes

xxxxxx= Displayed Weight, Gross or Net Weight (Six Digits) cr = Carriage Return (hex 0D)

sum= Checksum Character

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SETUP AND CALIBRATION, CONT.

Toledo Long – (Type=7)

If Toledo Long is selected, the data will be transmitted in the following format:

<stx><swa><swb><swc>xxxxxxyyyyyy<cr><sum>

Where:

stx = Start of TeXt (hex 02) swa =, swb=, swc= Status Bytes xxxxxx= Displayed Weight, Gross or Net Weight (Six Digits) yyyyyy= Tare Weight (Six Digits) cr = Carriage Return (hex 0D) sum= Checksum Character

SB500 (with Traffic Light) – (Type = 8)

If SB500 (with Traffic Light) is selected, the data will be transmitted in the following format:

%NDDDDDDDDDT<CR>

Where:

N = Panel number for a daisy chain configuration D = Byte of data to display at respective location on the scoreboard T = Control character for the traffic light. Valid characters for T are:

G = Turn on Green light R = Turn on Red light " "(space) = no lights on

<CR> = Carriage Return

Ranger 5000 Format A – (Type = 9)

In setup, after selecting type 9 for the Ranger 5000 Format A:

At the StArtb prompt, enter the decimal value for the start character. Valid entry is 0 to 126.

At the Endb 1 prompt, enter the decimal value for the first end character. Valid entry is 0 to 126.

At the Endb 2 prompt, enter the decimal value for the second end character. Valid entry is 0 to 126.

If the above items are ‘0’ then the character will not be included in the data stream.

If Ranger 5000 Format A is selected, the data will be transmitted in the following format:

<StArtb>Sign WeightA(7) Status

Where:

Sign = The sign of the weight (‘ ‘ for positive, ‘-‘ for negative) WeightA = A seven character string containing the current weight including the decimal

point. If there is no decimal point, then the first character is a space. Leading zero blanking applies.

Status = Provides information on the weight reading. The characters G/N/U/O/M/E

represent Gross/Net/Underload/Overload/Motion/Error respectively.

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Weight On Demand

If continuous output has not been selected for Serial Port 0 (Cont0=NO), the 210 indicator will respond to a weight request (ENQ).

The host device (computer) sends:

ENQ - (hex 05)

The 210 will respond:

Where:

s = Sign "-" = negative, " " (blank) = positive xxxxxx.xxx = Weight Six digits d = Decimal point Added to string if enabled in setup uu = Units tn, lb, l/o, oz, t, kg, g m = Mode G = Gross, N = Net cc = Weight Status OC = overcap

CZ = center of zero MO = motion ee = weight not currently being displayed

cr = Carriage Return (hex 0D)

Sio 1? (Setup Serial Port 1)

Press the ENTER key. The display will change to show the current setting no. To skip configuring the Sio Port 1 (serial input/output) and proceed to the Sio 2? menu, press the ENTER key again. To configure the Sio 1, press the numeric key 1/YES (display will change to YES) and then press the ENTER key.

bAUd1= (Serial Port 1 Baud Rate)

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud 14 = 14.4k Baud 19 = 19.2k Baud 28 = 28.8k Baud 38 = 38.4k Baud 57 = 57.6k Baud 76 = 76.8k Baud 11 = 115.2k Baud 23 = 230.4k Baud

Prty1= (Serial Port 1 Parity)

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

bitS1= (Serial Port 1 Data Bits)

StoP1= (Serial Port 1 Stop Bits)

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Cont1= (Continuous Output Serial Port 1)

Cont1= YES Cont1= no

Continuous Output No Continuous Output

If Cont1= YES (Continuous Output) is selected, an additional prompt, tYPE1= will be displayed.

If Cont1= no (No Continuous Output) is selected, proceed to the Weight On Demand section.

tyPE1= (Continuous 1 Output Format)

0 = SMA 1 = SB-400 2 = SB-200 3 = Rice Lake IQ355 4 = AnDFV 5 = WI110 6 = Number Only 7 = Toledo Long/Short 8 = SB500 with Traffic Light 9 = Ranger 5000 Format A

If tYPE1=7 (Toledo Long/Short) is selected, an additional prompt, tShort will be displayed.

tShort= (Toledo Short)

tShort= YES tShort= no

Toledo Short Output Format Toledo Long Output Format

Sio 2? (Setup Serial Port 2)

Press the ENTER key. The display will change to show the current setting no. To skip configuring the Sio Port 2 (serial input/output) and proceed to the Sio 3? menu, press the ENTER key again. To configure the Sio 2, press the numeric key 1/YES (display will change to YES) and then press the ENTER key.

bAUd2= (Serial Port 2 Baud Rate)

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud 14 = 14.4k Baud 19 = 19.2k Baud 28 = 28.8k Baud 38 = 38.4k Baud 57 = 57.6k Baud 76 = 76.8k Baud 11 = 115.2k Baud 23 = 230.4k Baud

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SETUP AND CALIBRATION, CONT.

Prty2= (Serial Port 2 Parity)

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

bitS2= (Serial Port 2 Data Bits)

StoP2= (Serial Port 2 Stop Bits)

Cont2= (Continuous Output Serial Port 2)

Cont2= YES Cont2= no

Continuous Output No Continuous Output

If Cont2= YES (Continuous Output) is selected, an additional prompt, tYPE2= will be displayed.

If Cont2= no (No Continuous Output) is selected, proceed to the Weight On Demand section.

tyPE2= (Continuous 2 Output Format)

0 = SMA 1 = SB-400 2 = SB-200 3 = Rice Lake IQ355 4 = AnDFV 5 = WI110 6 = Number Only 7 = Toledo Long/Short 8 = SB500 with Traffic Light 9 = Ranger 5000 Format A

If tYPE2=7 (Toledo Long/Short) is selected, an additional prompt, tShort will be displayed.

tShort= (Toledo Short)

tShort= YES tShort= no

Toledo Short Output Format Toledo Long Output Format

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SETUP AND CALIBRATION, CONT.

Sio 3? (Setup Serial Port 3)

Press the ENTER key. The display will change to show the current setting no. To skip configuring the Sio Port 3 (serial input/output), and proceed to the Print? menu, press the ENTER key again. To configure the Sio 3, press the numeric key 1/YES (display will change to YES) and then press the ENTER key.

bAUd3= (Serial Port 3 Baud Rate)

12 = 1200 Baud 24 = 2400 Baud 48 = 4800 Baud 96 = 9600 Baud 14 = 14.4k Baud 19 = 19.2k Baud 28 = 28.8k Baud 38 = 38.4k Baud 57 = 57.6k Baud 76 = 76.8k Baud 11 = 115.2k Baud 23 = 230.4k Baud

Prty3= (Serial Port 3 Parity)

0 = NONE (No Parity) 1 = Odd Parity 2 = Even Parity

bitS3= (Serial Port 3 Data Bits)

StoP3= (Serial Port 3 Stop Bits)

Cont3= (Continuous Output Serial Port 3)

Cont3= YES Cont3= no

Continuous Output No Continuous Output

If Cont will be displayed.

If Cont3= no (No Continuous Output) is selected, proceed to the Weight On Demand section.

3= YES (Continuous Output) is selected, an additional prompt, tYPE3=

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SETUP AND CALIBRATION, CONT.

tyPE3= (Continuous 3 Output Format)

0 = SMA 1 = SB-400 2 = SB-200 3 = Rice Lake IQ355 4 = AnDFV 5 = WI110 6 = Number Only 7 = Toledo Long/Short 8 = SB500 with Traffic Light 9 = Ranger 5000 Format A

If tYPE3=7 (Toledo Long/Short) is selected, an additional prompt, tShort will be displayed.

tShort= (Toledo Short)

tShort= YES tShort= no

Toledo Short Output Format Toledo Long Output Format

thrs= (Threshold Weight)

If any of the Serial Ports have been configured for continuous SB-500 with Traffic Light output, this prompt will be displayed.

The threshold weight is used to automatically toggle between the RED and GREEN lights.

 When the scale gross weight is less than the threshold weight, the GREEN light will be on,

otherwise the RED light will turn on and stay on until the weight goes below the threshold weight or a ticket is printed.

 When a ticket is printed, the GREEN light will turn on and stay on until the scale gross

weight goes below and back above the threshold weight and then the RED light will turn on.

 NOTE: If you enter a zero (0) for the threshold weight (THRS=0), the traffic light feature

will be disabled (turned off).

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SETUP AND CALIBRATION, CONT.

Print (Print?) - Print T ab Settings

With Print (Print?) displayed, press the ENTER key. The display will change to show the current setting no. To skip configuring the Print Tab Settings and proceed to the FSPAn? menu, press the ENTER key again. To configure Print Tab Settings, press the numeric key 1/YES (display will change to YES) and then the ENTER key. After pressing the ENTER key the display will change to Port=.

The general format for the input is A = YY.XX where A is the character identifying the data printed, YY is the number of lines down and XX is the number of spaces to the right.

NOTE: Enter 00 in either the YY or XX location to disable the data from printing.

Port= (Select Port for Printer)

Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new setting and then press the ENTER key to save it. Allowable values are: 0, 1, 2 or 3 (for port 0 through port 3) and 4 for the optional 2xx-RS232 card (if installed).

HoUr= (Time Print Location)

Press the ENTER key to show the current setting for the location of time printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

dAtE= (Date Print Location)

Press the ENTER key to show the current setting for the location of date printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

id= (ID Prompt Print Location)

Press the ENTER key to show the current setting for the location of ID prompt printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

CnC n= (Consecutive Number Print Location)

Press the ENTER key to show the current setting for the location of consecutive number printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

GroSS= (Gross Weight Print Location)

Press the ENTER key to show the current setting for the location of Gross weight printing. If the setting displayed is acceptable, press the numeric keys to enter a new location and then press ENTER to save it.

tArE= (Tare Weight Print Location)

Press the ENTER key to show the current setting for the location of Tare weight printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

ENTER key again

to save it. Otherwise, use the

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SETUP AND CALIBRATION, CONT.

nEt= (Net Weight Print Location)

Press the ENTER key to show the current setting for the location of Net weight printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

G ACC= (Gross Weight Accumulator Print Location)

Press the ENTER key to show the current setting for the location of Gross weight accumulator printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

n ACC= (Net Weight Accumulator Print Location)

Press the ENTER key to show the current setting for the location of Net weight accumulator printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

CoUnt= (Count "number of pieces on the scale" Print Location)

Press the ENTER key to show the current setting for the location of Count (number of pieces on scale) printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

EACH= (Piece Weight Print Location)

Press the ENTER key to show the current setting for the location of Piece weight printing. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new location and then press ENTER to save it.

CrLF= (Carriage Return Line Feed) - Data Format Termination

Data transmitted from the serial I/O port can be terminated with a single carriage return and either no line feed or a single line feed command. Press the ENTER key to view the current setting. A YES on the display means the data will be terminated with a carriage return AND a line feed while a no on the display means the data will be terminated with a single carriage return only.

If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.

EoP= (End-Of-Print Line Feeds)

At the end of a data transmission to a printer, the indicator can transmit a pre-selected number of line feed commands to space the paper in the printer to the desired position for withdrawal or for the next print.

Press the ENTER key to view the current setting. If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the numeric keys to enter the new the number of End-Of-Print linefeeds, then press the ENTER

0 through 99.

are:

key to save the new setting. Allowable values

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SETUP AND CALIBRATION, CONT.

F SPAn (FSPAn?) – Fine Span Adjustment

NOTE: The FSPAn and Hi rES modes require a load of 10% of Capacity be on the scale before adjustments can be made.

With the

With FSPAn? displayed, press the ENTER key. The display will change to show the current setting no. To skip the Fine Span Adjustment and return to the SEtUP menu, press the ENTER key again. To perform the Fine Span Adjustment, place a calibrated test weight on the scale, press the numeric key 1/YES (display will change to YES) and then the ENTER key.

After pressing the ENTER key, the display will change to show the amount of the test weight and the annunciators will alternately flash off and on i.e. (all ON, weighing unit off, then all OFF, weighing unit ON). Press the 1/YES to increase the span OR press the 0/NO key to decrease the span. Press the  key to return to the previous prompt or press the ENTER key to exit FSPAn? and return to the SEtUP menu.

With the

With F SPAn displayed, place a calibrated test weight on the scale and press the ENTER key. After pressing the ENTER key, the display will change to show the amount of the test weight and the annunciators will alternately flash off and on (all ON, weighing unit off, then all OFF, weighing unit ON). Press the 1/YES to increase the span OR press the 0/NO key to decrease the span. Press the  key to return to the previous prompt or press the

ENTER key to exit F SPAn and return to the SEtUP menu.

Hi rES – Display High Resolution Weight

With Hi rES on the display, pressing the ENTER key will show the active weight in "high resolution" mode (in 1/10 interval). Press the PRINT key to print the weight (followed by the text TEST) via the selected printer output port enabled during setup and calibration. Press the ENTER key to return to the Hi rES prompt. To exit the Hi rES mode, press the calibration switch or cycle power (press the ON/OFF key twice).

LoCoUt – Key Lock Out Function

With LoCoUt on the display, pressing any key will display LoCd (locked) or UnLoCd (unlocked) for the current key state. Pressing a locked key during normal operation will results in a 1/2 second display LoCd and the key will be ignored. To exit the LoCoUt function, press the calibration switch or cycle power (press the ON/OFF key twice).

option – Option Card Configuration

This prompt will ONLY be displayed when a 2XX Option Card is installed in the indicator. Refer to the manual for the 2XX option card installed for setup instructions.

F SPAn?

F SPAn

prompt displayed after pressing the ENTER key at the last Print prompt:

prompt displayed after pressing the Calibration switch:

NOTE: The menu selections Hi rES and LoCoUt can only be selected using the calibration switch.

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SETUP REVIEW

The 210 indicator allows several operational parameters to be reviewed and changed without breaking the calibration seal. These operational parameters are:

Power Up Zero Reset Enable/Disable Time Format Sleep Mode Feature Enable/Disable Auto Shutoff Feature Enable/Disable

Serial Input / Output Configuration Baud Rate Parity Number of Data Bits Number of Stop Bits Continuous Output Port 1

Continuous Output Format Continuous Output Port 2

Continuous Output Format Print Tab Settings

Printer Port Selection Time Date Consecutive Number Gross Weight Tare Weight Net Weight Gross Weight Accumulator Net Weight Accumulator Count Piece Weight

To enable the Setup Review feature, with the indicator ON:

1. Press the  key. The indicator will respond by showing the FUnCt= (Function) prompt and alternately flashing off and on (all ON, weighing unit off, then all OFF, weighing unit ON) the annunciators.

2. Press the ZERO/REVIEW key. The display will change to the prompt for the selection of power-up zeroing (PUO=).

3. Using the same procedure as described in the Setup and Calibration section of this manual, make the required changes.

4. Press the  key to return to the previous prompt.

5. To exit Setup Review, press the ENTER key to step the remaining prompts OR at

anytime, cycle the power (press the ON/OFF key twice).

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CALIBRATION “C” NUMBERS

The “C” numbers are displayed only during the Test mode operation by pressing the  key then the UNITS/TEST key. The "C" numbers are shown at the end of the test operation and each number is displayed for approximately 4 seconds, allowing you to record them. Each number may be up to three (3) digits in length. By recording these numbers you will be able to return the indicator to its present calibration settings without using test weights simply by entering the “C” numbers.

1. With CAL1= displayed, press the UNIT key.

2. At the C1= prompt, press the ENTER key to show the current value of the C1 number.

3. If the C1= number displayed is acceptable, press the ENTER key again to save it.

4. Otherwise, use the numeric keys to enter a new C1= number, then press the ENTER key.

5. Repeat steps 2 through 4 for C2=, C3= and C4=.

NOTE: If any components have been changed that affect calibration and/or your scale is used in a commercial application and must be "Legal for Trade" you cannot use "C" numbers to re-calibrate.

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ACCUMULATORS

To view the NET accumulator:

1. Press the  key then the NET/GROSS key.

2. Press the  key to return to normal operation.

To print the NET accumulator:

1. Press the  key, the NET/GROSS key, then the PRINT key

2. The indicator will return to normal operation when printing has been completed.

To clear (zero) the NET accumulator:

1. Press the  key, the NET/GROSS key, then the ZERO key

2. Press the  key to return to normal operation.

To view the Gross accumulator:

1. Press the  key then the NET/GROSS key twice.

2. Press the  key to return to normal operation.

To print the Gross accumulator:

1. Press the  key, the NET/GROSS key twice, then the PRINT key

2. The indicator will return to normal operation when printing has been completed.

To clear (zero) the Gross accumulator:

1. Press the  key, the NET/GROSS key twice, then the ZERO key

2. Press the  key to return to normal operation.

To view the Count accumulator:

1. Press the  key then the COUNT/SAMPLE key.

2. Press the  key to return to normal operation.

To print the Coun

1. Press the  key, the COUNT/SAMPLE key, then the PRINT key

2. The indicator will return to normal operation when printing has been completed.

To clear (zero) the Count accumulator:

1. Press the  key, the COUNT/SAMPLE key, then the ZERO key

2. Press the  key to return to normal operation.

t accumulator:

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TROUBLESHOOTING

Error Codes

The 210 indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 210 along with their meaning. Should you encounter an error code, please refer to this list for the cause.

CALbtn (Calibration button)

CALbtn will be displayed (until the condition changes), on power-up if the calibration switch

is pressed in by the operator, the calibration access screw is the wrong length and is depressing the switch, the switch is disconnected from the PC board, or the switch is defective.

CORRECTIVE ACTION fillister head) was installed for the calibration access screw. Referring to Figure No. 6, make sure calibration switch cable is plugged into P7 on the PC board. Replace calibration switch assembly. Consult your scale service provider.

ConFiG (Configuration)

PROM checksum failure. Indicates improper stored calibration data, calibration is

E necessary.

CORRECTIVE ACTION

Error (Error)

An invalid keypad entry was attempted: A. PRINT key pressed with a negative weight. B. TARE key pressed to enter a push button tare value of a negative value. C. ENTER key pressed to enter a tare weight value that exceeds the scale capacity. D. ENTER key pressed to enter a tare weight value that is inconsistent with the scale

division value (i.e. attempt to enter a tare of 123 with scale divisions of 5).

E. ZERO key pressed when the gross weight is outside the scale zero weight range. F. lb/kg key pressed to change to kg when the kg tare weight value exceeds 4 digits in

length.

CORRECTIVE ACTION and take the appropriate corrective action.

ErrAh (Error Analog high)

1. The load cell input is above the range of the indicator.

CORRECTIVE ACTION of 1 to 40mV.

2. Load cell or circuit failure.

CORRECTIVE ACTION

ErrAL (Error Analog Low)

1. The load cell input is below the range of the indicator.

CORRECTIVE ACTION

2. Load cell or circuit failure.

CORRECTIVE ACTION

: Release the switch. Insure correct screw (#10 x ½ Stainless Steel

: Recalibrate with calibrated test weight.

: Determine which of the reasons for the error display is applicable

: Check for improper load cell wiring, excessive load, and for output

: Consult your scale service provider.

: Check for improper load cell wiring and for output of 1 to 40mV.

: Consult your scale service provider.

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TROUBLESHOOTING, CONT.

Error Codes, Cont.

EEFAiL (External EEPROM memory write/read failure)

ID storage will not operate correctly. Occurs once at Start-Up. CORRECTIVE ACTION

storage is not used. Consult your scale service provider.

EE Err (External EEPROM memory retention error)

ID storage will not operate correctly. Occurs once at Start-Up. CORRECTIVE ACTION

storage is not used. Consult your scale service provider.

–EE– (External EEPROM memory is being initialized/erased)

Displayed momentarily at Start-Up, for about 2 seconds, if previous initialization was unsuccessful.

CORRECTIVE ACTION

HuH? (HuH?)

UNITS key pressed in an attempt to perform a unit conversion that is not allowed.

CORRECTIVE ACTION appropriate corrective action.

iiCErr (IIC bus failure)

Functions that use the IIC bus will not operate correctly. Occurs once at Start-Up. CORRECTIVE ACTION

notArE (no tArE)

NET key pressed with no stored tare weight value.

CORRECTIVE ACTION appropriate corrective action.

oCAP (over Capacity)

The load on the scale exceeds the scale capacity plus nine (9) divisions. CORRECTIVE ACTION

indicate miscalibration.

-oF- (overflow)

The indicator is attempting to display a positive number greater than six (6) digits in length or a negative number of more than five (5) digits.

CORRECTIVE ACTION indicate miscalibration.

toobiG (too big)

UNITS key pressed in an attempt to perform a unit conversion where the interval would

have been greater than 50. CORRECTIVE ACTION

appropriate corrective action.

: Press any key to continue. No other action is necessary if ID

: No action is necessary.

: Determine the reason for the error display and take the

: Press any key to continue. Consult your scale service provider.

: Determine the reason for the error display and take the

: Remove the over capacity load from the scale platform. May

: Return to Gross Weight mode and review Tare value. May

: Determine the reason for the error display and take the

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TROUBLESHOOTING, CONT.

Error Codes, Cont.

UnStb (Unstable)

Motion is present when trying to perform a print function. CORRECTIVE ACTION

performing any of this operation.

: Wait for a stable weight display (STABLE annunciator on) before

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TROUBLESHOOTING, CONT.

Before You Call For Service

The 210 has been designed to provide you with years of trouble-free operation. However, should you experience a problem, please refer to the troubleshooting guide below before you call for service. The following describes several types of symptoms along with suggested remedies.

PROBLEM

Display does not turn on AC operation:

POSSIBLE SOLUTIONS

Is the AC power cord fully inserted into the wall receptacle? Check wall receptacle for proper AC power. Try another electrical appliance in the same receptacle, does it work? Check the circuit breaker. Has there been power failure?

Incorrect weight displayed

Indicator will not display weight

The printer prints but does not use the Print Tab Settings or prints a test ticket

Has the indicator been calibrated? Insure that the scale platform isn't touching an adjacent object. Check the load cell connector wiring. If using four (4) wire load cells, insure the sense lead jumpers (J6 & J9) are installed. Have proper operation procedures been followed?

Refer to Error Codes section and make certain that the oCAP message is not displayed. If so, and scale is not loaded, perform the calibration sequence.

The print tab setting or visual ticket format must be selected prior to beginning the weighing operation or just prior to printing the ticket.

To select the ticket format prior to beginning the weighing operation:

1. Press the  key then the PRINT key. The display will change to the “Prt=”.

2. Press the ENTER key to show the current value.

3. If the value displayed is acceptable, press the ENTER key

again to save it.

4. If the displayed value is incorrect (or another ticket format is desired), use the numeric keys to enter the new value, then press the ENTER key to save it.

To select the ticket format just prior to printing the ticket:

1. Press the desired format number.

2. Pressing the PRINT key.

Allowable values for ticket formats are:

0 = print tab settings 1 = visual ticket format 1 2 = visual ticket format 2

NOTE: When a print format is selected (by either method), it will remain active until changed by the operator.

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TROUBLESHOOTING, CONT.

Diagnostic Test Mode

To Start Diagnostic Test Mode

1. Remove calibration access screw.

2. Press ON/OFF key to turn indicator ON.

3. Insert a small screwdriver or other tool into the access hole and press the CAL switch.

4. Display will change to SETUP.

5. Press UNITS/TEST key.

6. Display will change to tESt=.

7. Press ENTER key to show current test function value (which will be 0, test feature off).

8. Using the numeric keys, enter test function value and then press ENTER key.

4 = raw A/D readings 16 = display milliVolts

9. Display will change to SETUP.

10. Press  key to begin test.

11. Display will change to show test data.

To Change Diagnostic Test Mode

1. With indicator displaying test data, insert a small screwdriver or other tool into the access hole and press the CAL switch.

2. Display will change to SETUP.

3. Press UNITS/TEST key.

4. Display will change to tESt=.

5. Press ENTER key to show current test function value.

6. Using the numeric keys, enter test function value and then press ENTER key.

4 = raw A/D readings 16 = display milliVolts

7. Display will change to SETUP.

8. Press  key to begin test.

9. Display will change to show test data.

To Stop Diagnostic Test Mode

1. With indicator displaying test data, insert a small screwdriver or other tool into the access hole and press the CAL switch.

2. Display will change to SETUP.

3. Press UNITS/TEST key.

4. Display will change to tESt=.

5. Press ENTER key to show current test function value.

6. Using the numeric keys, enter a 0 for the test function value (0 = test feature off) and then press ENTER key.

7. Display will change to SETUP.

8. Press  key to stop test and reset indicator.

9. The indicator is now ready for normal operation.

IMPORTANT! Once Diagnostic Test Mode has been enabled, the indicator will power on with TEST on the display. Operator must press ENTER key to stay in Diagnostic Test Mode or press  key to disable Diagnostic Test Mode.

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CALIBRATION SEAL INSTALLATION

If your Model 210 Weight Indicator is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 210 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to Figure No. 19 for details on the installation of the seal.

Figure No. 19

8200-M585-O1 Rev D  210 Installation & Technical 78

ID STORAGE OPERATION

The ID Storage feature has been designed to control three different types of transactions and weighing operations. The first type of transaction assigns a permanent ID string, has a stored tare weight, and accumulates net weight totals for the ID. The second type assigns a permanent ID string and accumulates net weight totals for the ID, but does not have a permanent stored weight. The third type temporarily assigns an ID string (while weighing in) and does not accumulate any net weight totals for the ID.

PERMANENT

Single Pass Transaction (One-Step Operation)

The first type of permanent transaction is a "single pass" transaction and is used to weigh loaded containers with a permanent ID string and a previously stored tare weight. The stored tare weight requires weighing the empty container in advance or if the weight of the empty container is known, by entering that value as a manual tare weight. The single pass transaction completes a ticket and accumulates the net weight for the ID associated with the container with a "one-step" weighing operation.

Two Pass Transaction (Two Step Operation)

The second type of permanent transaction is a "two pass" transaction and is used to weigh the loaded container once when it is empty and once when it is loaded. A permanent ID string and a previously stored zero (0) tare weight is required. In the two pass transaction, the zero tare weight is replace by the new tare weight after the first pass and returned to zero after the second pass when the transaction has been completed. The two pass transaction requires a "two-step" weighing operation. On the first step, the incoming weight will be stored and an interim ticket will be printed. On the second step, during the outgoing transaction, a complete ticket will be printed and the net weight for the ID associated with the container will be added to the accumulator.

TEMPORARY

Two Pass Transaction (Two Step Operation)

The third type is a temporary "two pass" transaction that also requires a "two-step" operation. However, the ID string is only in memory while the container is weighed in and out and the net weight will not be accumulated. In this type of transaction, on the first pass, the container will be placed on the scale and an ID will be selected either by the operator entering an ID string or by the indicator automatically assigning the ID string. The weight will be stored and an interim ticket will be printed. On the second pass, the ID string is entered and the stored weight is recalled for printing the complete ticket. After the ticket has printed, the ID number and the stored weight will be removed from memory.

Gross Weight Alarm

If ALAr?=YES was selected setup, then when the PRESET key is pressed the ALr t prompt is displayed. Press the ENTER key, the current weight value is displayed, if this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new alarm weight and press the ENTER key.

NOTE: The gross weight must fall below 1/2 the preset weight before the alarm is rearmed.

The ALr ti prompt is displayed, press the ENTER key and the alarm time on value in seconds will be displayed. If the value is acceptable, press the ENTER key, otherwise, use the numeric key to enter a new alarm time value and press the ENTER key. The alarm time may be from 0 to 99 seconds.

NOTE: If the alarm time setting is zero, then the alarm is disabled.

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ID STORAGE OPERATION, CONT.

Permanent Identification (ID) Strings

To Add A Permanent ID String

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. Enter up to a 6-digit alphanumeric ID string and press the ENTER key.

3. The display will show tArE=, press the ENTER key. A 0 stored tare weight will be

displayed, if the displayed weight is acceptable press the ENTER key, otherwise, use the numeric keys to enter the new tare weight and press ENTER, or press the NET key to store the current Gross weight as the new stored tare weight.

4. The display will change to ACCU=, press the ENTER key to show a zero value for the accumulator associated with this ID.

5. If a zero value is correct, press the ENTER key to save it. Otherwise, using the numeric keys enter the accumulator value and then press the ENTER key to save it.

6. The display will change to LoAdS=, press the ENTER key to show a zero value for the number of loads associated with this ID.

7. If a zero value is correct, press the ENTER key to save it. Otherwise, using the numeric keys enter the number of loads and then press the ENTER key to save it.

8. The indi cator will return to normal operation.

To Edit or View A Permanent ID String

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. Enter up to a 6-digit alphanumeric ID string and press the ENTER key.

3. The display will show tArE=, press the ENTER key. The stored tare weight will be

displayed. If the displayed weight is acceptable press the ENTER key, otherwise, use the numeric keys to enter the new tare weight and press ENTER, or press the NET key to store the current Gross weight as the new stored tare weight.

4. The display will change to ACCU=, press the ENTER key to show the current accumulator weight that is associated with this ID.

5. If the accumulator value is correct, press the ENTER k numeric keys enter a new accumulator value and then press the ENTER key to save it.

6. The display will change to LoAdS=, press the ENTER key to show the current number of loads that are associated with this ID.

7. If the number of loads is correct, press the ENTER key to save it. Otherwise, using the numeric keys enter the new number of loads and then press the ENTER key to save it.

8. The indi cator will return to normal operation.

ey to save it. Otherwise, using the

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ID STORAGE OPERATION, CONT.

Permanent Identification (ID) Strings, Cont.

To Delete A Permanent ID String

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. Enter up to a 6-digit alphanumeric ID string and press the Fn key.

3. The dELid prompt will be displayed, to delete the ID press the 1/YES key. The ID and its

associated tare, accumulator, and loads will be deleted.

NOTE: To abort the delete operation, press the 0/NO key.

4. If the entered ID does not exist, the notFnd message will be displayed.

To Print A Permanent ID String

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.

3. The Prtid prompt will be displayed, to print the ID press the 1/YES key. The ID and its

associated tare, accumulator, and loads will be printed.

NOTE: To abort the print operation, press the 0/NO key.

4. If the entered ID does not exist, the notFnd message will be displayed.

To Delete All Permanent ID Strings

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. At the id= prompt, press the Fn key.

3. The dELALL prompt will be displayed, to delete all of the IDs press the 1/YES key. The

IDs and their associated tare, accumulator, and loads will be deleted.

NOTE: To abort the print operation, press the 0/NO key.

4. The indicator will return to normal operation.

To Print All ID Strings

1. With the indicator in normal operations mode, press the  key. The display will change FUnCt=, press the Fn key.

2. At the id=

3. The PrtALL prompt will be displayed, to print all of the IDs press the 1/YES key. The

IDs and their associated tare, accumulator, and loads will be printed.

NOTE: To abort the print operation, press the 0/NO key.

4. The indicator will return to normal operation.

prompt, press the PRINT key.

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ID STORAGE OPERATION, CONT.

To Print All ID Strings, Cont.

SAMPLE PRINTOUT: ID PRINTALL (PRTALL)

ID REPORT 08:45 1/17/2013

ID= 1 STORED WGHT= 100 lb K ACCUMULATOR= 9143 lb NO OF LOADS=1

ID= 2 STORED WGHT= 100 lb K ACCUMULATOR= 9143 lb NO OF LOADS=1

ID= 3 STORED WGHT= 1000 lb K ACCUMULATOR= 8242 lb NO OF LOADS=1

ID= 4 STORED WGHT= 1000 lb K ACCUMULATOR= 8242 lb NO OF LOADS=1

ID= 5 STORED WGHT= 100 lb K ACCUMULATOR= 0 lb NO OF LOADS=1

ID= 7 STORED WGHT= 100 lb K ACCUMULATOR= 0 lb NO OF LOADS=0

ID= 8 STORED WGHT= 100 lb K ACCUMULATOR= 0 lb NO OF LOADS=0

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ID STORAGE OPERATION, CONT.

To Print All ID Strings, Cont.

IN-PROCESS (Temporary ID) REPORT

ID= 11 WEIGHT= 9242 lb

ID= A WEIGHT= 9242 lb

ID= D WEIGHT= 9242 lb

ID= G WEIGHT= 9242 lb

ID= J WEIGHT= 9242 lb

ID= M WEIGHT= 9242 lb

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ID STORAGE OPERATION, CONT.

PERMANENT ID Single Pass Transaction (One-Step Operation)

The single pass transaction (one-step operation) is used to weigh LOADED containers with a permanent ID string and a previously stored tare weight associated with that ID string. This requires weighing the empty container in advance or if the empty weight is known, by entering that value as a manual tare weight when adding the permanent ID.

(Loaded Container)

1. With the indicator in normal operations mode, place the loaded container on the scale.

2. Press the Fn key. The display will change to show id=. Press the ENTER key.

3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.

4. The Net weight will be added to the accumulator of the entered ID and the ticket printed

will show the TIME, DATE, ID, the Gross, Tare, and Net weights. Also, the number of loads for the ID will be incremented.

Two Pass Transaction (Two-Step Operation)

The two pass transaction is a two-step operation used to weigh the container once when it is empty and once when it is loaded. A permanent ID string and a previously stored zero tare weight associated with that ID string is required.

In the two pass transaction, the zero tare weight will be replaced by the new tare weight after the first pass and the stored weight will return to zero after the second pass.

On the first step, the incoming weight will be stored and an interim ticket will be printed. On the second step, during the outgoing transaction, a complete ticket will be generated and the net weight will be added to the permanent ID string accumulator. Also, the number of loads will be incremented. .

(Empty or Loaded Container)

Step 1

1. With the indicator in normal operations mode, place the empty/loaded container on the

scale.

2. Press the Fn key. The display will change to show id=. Press the ENTER key.

3. Enter up to a 6-digit alphanumeric ID string and press the ENTER key. NOTE: If a ticket is desired, press the PRINT key to store the weight and print the ticket.

4. The display will momentarily show PASS1 and then return to the Gross weight display.

Step 2

1. With the indicator in normal operations mode, place the loaded/empty container on the

scale.

2. Press the Fn key. The display will change to show id=. Press the ENTER key.

3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.

4. The display will momentarily show PASS 2 and then return to the Gross weight display.

5. The Net weight will be added to the accumulator and the number of loads will be

incremented for the entered ID and the ticket printed will show the TIME, DATE, ID, and TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.

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ID STORAGE OPERATION, CONT.

TEMPORARY ID Two Pass Transaction (Two-Step Operation)

NOTE: If the ID string entered already exists, the display will show idnUSE momentarily and

the indicator will return to normal operation.

(Store a Temporary ID String and Print)

First Pass

1. With the indicator in normal operations mode, place the empty/loaded container on the

scale.

2. Press the Fn key. The display will change to show id=, press the ENTER key.

3. Enter up to a 6-digit alphanumeric ID string and press the ENTER key to store the

weight.

NOTE: If a ticket is desired, press the PRINT key to store the weight and print the ticket.

4. The display will momentarily show PASS1 and then return to the Gross weight display

Second Pass

1. With the indicator in normal operations mode, place the loaded/empty container on the

scale.

2. Press the Fn key. The display will change to show id=, press the ENTER key.

3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.

4. The display will momentarily show PASS 2 and the ticket printed will show the TIME,

DATE, ID, the Gross, Tare, and Net weights, and then return to the Gross weight display.

Automatically Assign A Temporary ID String

First Pass

1. With the indicator in normal operations mode, place the empty/loaded container on the

scale.

2. Press the Fn key. The display will change to show id=, press the ENTER key.

3. Press the PRINT key, a ticket is printed with the automatically assigned ID.

4. The display will momentarily show PASS1 and then return to the Gross weight display

Second Pass

1. With the indicator in normal operations mode, place the loaded/empty container on the

scale.

2. Press the Fn key. The display will change to show id=, press the ENTER key.

3. Use the numeric keys to enter the ID printed on the first pass ticket and press the PRINT

key.

4. The display will momentarily show PASS 2 and the ticket printed will show the TIME, DATE, ID, the Gross, Tare, and Net weights, and then return to the Gross weight display.

To Delete

1. Press the Fn key twice. The display will change to show DELALL.

2. Press the ENTER key. The display will change to show no.

3. Press the 1/YES key.. The display will change to show YES.

4. Press the ENTER key.

5. ALL temporary ID’s are deleted.

ALL Temporary (IN PROCESS) ID Strings

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DIGITAL FILL CONTROL MODE OPERATION

The Digital Fill Control (DFC) feature has been designed to control the filling or discharge of material automatically using relays in an external enclosure. The DFC adds a number of operation features to the indicator. Those features include:

Start Validation

Pressing the Fn key changes the display to StArt?, press the ENTER key and the display changes to YES. To start the fill, press the ENTER key. To abort the fill, press the 0/NO key and then the ENTER key.

Single or Two Speed or Two Speed Operation

The single speed operation provides a single output control. The two speed operation provides a two relay (fast and slow) output control.

The two speed operation without chatter gate control, depending on the gate sequence (G SEQ=1, 2, or 3) setting at setup, can begin the fill operation with one or two relay output controls (fast and slow) on until the weight reaches the FAST= value. At that weight, the fast output will be turned off and only the slow output will remain on until the SLO= weight less the TRin= weight value is reached.

Two Speed Operation with Chatter Gate

The two speed with Chatter Gate operation uses only the fast relay control output. It will begin the fill operation with the fast relay control output on and cycle the fast relay from continuous on to chatter when the weight reaches the FAST= weight value. At that weight, the fast relay will be turned on for the preset chatter time (Ct on=) 0.1 to 99.9 seconds and then turned off. When the weight reading becomes stable, the weight value will be compared to the SLO= value less the TRin= value. If the weight is less than the preset SLO= value less the TRin= value the fast relay will again be turned on for the preset chatter time (Ct on=) 0.1 to 99.9 seconds and then turned off. This will be repeated until the container weight is equal to or greater than the SLO= value less the TRin= value.

Dump Gate (Auto Discharge or Manual Discharge)

If dGAtE=YES and AdiSC=YES, the completed fill operation will immediately discharge and PWC3 annunciator will be on indicating that dumping is taking place. The discharge will continue until the scale weight returns to zero within the O TOL=XX value. At this point the dump gate timer will turn on and maintain the gate open until the timer has expired at which time the gate will close.

If AdiSC=No, the indicator will halt after filling and will wait for the DUMP key to be pressed (or a remote manual dump command) before the material is discharged and the next fill started.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

Auto Trim

Auto Trim option is a feature that will automatically adjust the trim weight value, after every completed fill operation, to achieve accurate fill weights. For example, if the preset SLO= weight is set at 5000 lbs and the TRin= is set at 100 lbs, the cut-off will be at 4900 lbs. If the actual weight of the trim is 50 lbs, the total weight of the material discharged will be 4950 lbs, not 5000. With Auto Trim enabled, starting with the next operation, the TRin= value will be gradually adjusted until the 5000 lbs preset weight total is achieved. Depending on how much difference there is between the programmed trim and the actual trim, it may take several operations before the full preset weight amount is reached.

Auto Print

This feature, when enabled, produces an automatic print of the delivered net or gross weight at the end of each fill operation. The following is an example of the information printed.

14:54 12/13/2012 #53 12000 lb G 00 lb T 12000 lb N

SINGLE SPEED OPERATION

USING STORED ID DFC SETTINGS:

To recall the stored settings from memory (setup parameter StOr?=YES), press the PRESET key. The display will show StOr=, press the ENTER key, the current ID (if any) will be displayed. If the displayed ID is correct, press the ENTER key, otherwise, enter the desired ID and press ENTER. If a new ID was entered, the Fill weight and trim weight will be retrieved from memory.

The display will change to show FiLL=, press the ENTER key and the current fill weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new fill weight and press the ENTER key.

The display will change to show TRin=, press the ENTER key and the current trim weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new trim weight and press the ENTER key.

NOTE: If the Fill or trim values are changed, they will NOT be saved to the ID in memory. If the dGAtE=YES, then the display will change to 0toL=. Press the ENTER key and the

current zero tolerance weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new zero tolerance weight and press the ENTER key.

The current Gross/Net weight will be displayed.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

To Start a Fill Operation

1. Press the Fn key. If the gross weight is within the zero tolerance weight (dGAtE=YES), the

indicator will tare off the gross weight and display zero net weight (if AtArE=YES) and the display will show StArt?.

NOTE: If the Gross weight is not within the zero tolerance weight, C2ERO will be displayed momentarily.

2. Press the ENTER key to start the fill operation, or press the NO key and then the ENTER key to abort the operation.

3. The PWC1 annunciator will turn on and the PWC1 output control will turn on.

4. When the displayed weight reaches the FILL=XXXXXX value (minus the Trin=XXXXXX

value), the PWC1 output control is switched off and the PWC1 annunciator is turned off.

5. If the fill control parameters were retrieved from memory, then the filled weight will be added to the accumulator and the count will be incremented, and saved to the ID.

6. When all motion stops, the weight will be printed (if a printer is attached and APrnt=YES). The following is an example of the information printed.

14:54 12/13/2008 #53 12000 lb G 00 lb T 12000 lb N

7. If Atri=YES was selected in setup, the trim weight will be recalculated and stored in

memory and the displayed weight value added to the PRESET and GROSS or NET accumulators.

8. If dGAtE=YES and AdiSC=YES were selected in setup, then the completed fill operation will immediately begin to discharge and PWC3 annunciator and output control are turned on. The weight display will change from net to gross. The discharge will continue until the scale weight returns to zero within the 0TOL=XX value.

9. If dGAte=YES and AdiSC=NO were selected in setup, then the completed fill operation will wait for the Fn key or the optional START pushbutton to be pressed for the discharge to begin (PWC3 annunciator and output control are turned on). The weight display will change from net to gross. The discharge will continue until the scale weight returns to zero within the 0TOL=XX value.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

To Suspend (Pause) or Stop (Abort) a Fill Operation in Progress

The fill operation can be suspended (paused) or stopped (aborted) by the operator if needed.

1. To pause the filling operation, press the Fn key or press the optional START pushbutton.

2. The fill operation will be suspended (paused) and the PAUSEd message will flash on the

display.

3. To continue the fill operation, press the Fn key. If the optional START pushbutton is pressed go to step 7.

4. The Cont ? prompt will be displayed, press the ENTER key, the no prompt will be displayed.

5. To stop (abort) the fill operation, press the ENTER key.

6. To continue the fill, press the 1/YES key or the optional START pushbutton.

7. The 210 will return to normal operation, displaying the Gross weight on the scale.

NOTE: If dGAtE=YES, the fill operation cannot be restarted after a STOP if the material

weight is above the zero tolerance. NOTE: If the optional STOP pushbutton is pressed, the fill operation will immediately be

aborted.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

TWO SPEED OPERATION

USING STORED ID DFC SETTINGS:

The display will change to show FASt =, press the ENTER key and the current fast weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new fast weight and press the ENTER key.

The display will change to show SLo =, press the ENTER key and the current slow weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new slow weight and press the ENTER key.

NOTE: The slow weight is the target weight and MUST be greater than the fast weight. The display will change to show trin =, press the ENTER key and the current trim weight

will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new trim weight and press the ENTER key.

NOTE: If the Fast, SLow, or trim values are changed, they will NOT be saved to the ID in memory.

If the dGAtE=YES, then the display will change to 0toL=. Press the ENTER key and the current zero tolerance weight will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric keys to enter a new zero tolerance weight and press the ENTER key.

If the Chatter-Gate operation (G SEq=3) was selected in setup, then the Ct on= prompt will be displayed. Press the ENTER key and the current time on setting will be displayed. If the time is acceptable the press the ENTER key, otherwise, use the numeric keys to enter a new time and press the ENTER key. The valid range is 0.00 to 99.9 seconds.

The current Gross/Net weight will be displayed.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

To Start a Fill Operation

1. Press the Fn key. If the gross weight is within the zero tolerance weight (dGAtE=YES), the

indicator will tare off the gross weight and display zero net weight (if AtArE=YES) and the display will show StArt?.

NOTE: If the Gross weight is not within the zero tolerance weight, C2ERO will be displayed momentarily.

2. Press the ENTER key to start the fill operation, or press the NO key and then the ENTER key to abort the operation.

3. The PWC1 annunciator will turn on and the PWC1 output control will turn on. If the G SEQ=1 (AB->B) then the PWC2 annunciator will turn on and the PWC2 output control will turn on.

4. When the displayed weight reaches the FASt=XXXXXX value (minus the Trin=XXXXXX value), the PWC1 output control is switched off and the PWC1 annunciator is turned off.

5. If G SEQ=2 (A->B) then the PWC2 annunciator and output control will be turned on.

6. If G SEQ=3 (Chatter-gate), then the PWC1 annunciator and output control will be turned

on for the Ct on time.

7. If G SEQ=2 (A->B), then PWC2 annunciator and output control will stay on until the weight reaches the SLo-Trin weight.

8. If G SEQ=3 (Chatter-gate), then the PWC1 annunciator and output will pulse on and off until the weight reaches the SLo-Trin weight.

9. If the fill control parameters were retrieved from memory, then the filled weight will be added to the accumulator and the count will be incremented, and saved to the ID.

10. When all motion stops, the weight will be printed (if a printer is attached and APrnt=YES). The following is an example of the information printed.

14:54 12/13/2012 #53 12000 lb G 00 lb T 12000 lb N

11. If Atrin=YES was selected in setup, the trim weight will be recalculated and stored in

memory and the displayed weight value added to the PRESET and GROSS or NET accumulators.

12. If dGAtE=YES and AdiSC=YES were selected in setup, then the completed fill operation will immediately begin to discharge and PWC3 annunciator and output control are turned on. The weight display will change from net to gross. The discharge will continue until the scale weight returns to zero within the 0 TOL=XX va

13. If dGAte=YES and AdiSC=NO were selected in setup, then the completed fill operation will wait for the Fn key or the optional START pushbutton to be pressed for the discharge to begin (PWC3 annunciator and output control are turned on). The weight display will change from net to gross. The discharge will continue until the scale weight returns to zero within the 0 TOL=XX value

lue.

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DIGITAL FILL CONTROL MODE OPERATION, CONT.

To Suspend (Pause) or Stop (Abort) a Fill Operation in Progress

The fill operation can be suspended (paused) or stopped (aborted) by the operator if needed.

1. To pause the filling operation, press the Fn key or press the optional START pushbutton.

2. The fill operation will be suspended (paused) and the PAUSEd message will flash on the

display.

3. To continue the fill operation, press the Fn key. If the optional START pushbutton is pressed go to step 7.

4. The Cont ? prompt will be displayed, press the ENTER key, the no prompt will be displayed.

5. To stop (abort) the fill operation, press the ENTER key.

6. To continue the fill, press the 1/YES key or the optional START pushbutton.

7. The 210 will return to normal operation, displaying the Gross weight on the scale. NOTE: If dGAtE=YES, the fill operation cannot be restarted after a STOP if the material

weight is above the zero tolerance. NOTE: If the optional STOP pushbutton is pressed, the fill operation will immediately be

aborted.

8200-M585-O1 Rev D  210 Installation & Technical 93

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Cardinal 210 Installation And Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual