Canon PIXUS iP8600, PIXMA iP8500 Service Manual

PIXUS iP8600

PIXMA iP8500

SERVICE MANUAL

Revision 0

QY8-13A5-000

Scope

This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your region.

Revision

This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the product. When changes are made to the contents of the manual, Canon will release technical information when necessary. When substantial changes are made to the contents of the manual, Canon will issue a revised

edition.

The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used:

Trademarks

Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.

All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc., except in the case of internal business use.

I. MANUAL OUTLINE

This manual consists of the following three parts to provide information necessary to service the PIXMA iP8500:

Part 1: Maintenance Information on maintenance and troubleshooting of the PIXMA iP8500

Part 2: Technical Reference

ew technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP8500

Part 3: Appendix Block diagrams and pin layouts of the PIXMA iP8500

Reference: This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in the separate Parts Catalog.

II. TABLE OF CONTENTS

Part 1: MAINTENANCE

1. MAINTENANCE 1

-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer

-2. Customer Maintenance

-3. Product Life

-4. Special Tools

-5. Serial Number Location

2. LIST OF ERROR DISPLAY / INDICATION 2

-1. Operator Call Errors

-2. Service Call Errors

-3. Warnings

-4. Troubleshooting by Symptom

3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) 3

-2. Special Notes on Repair Servicing

-3. Adjustment / Settings (1) Paper feed motor adjustment (2) Gear phase adjustment (3) Grease application (4) Waste ink counter setting (5) User mode (6) Service mode

Service test print,

EEPROM initialization, Waste ink counter reset

Destination settings

-4. Verification Items (1) Service test print (2) EEPROM information print

4. PRINTER TRANSPORTATION

Part 2: TECHNICAL REFERENCE

1. NEW TECHNOLOGIES

2. CLEANING MODE AND AMOUNT OF INK PURGED

3. PRINT MODE 4

. FAQ (Problems Specific to the iP4000 and Corrective Actions)

Part 3: APPENDIX

1. BLOCK DIAGRAM

2. CONNECTOR LOCATION AND PIN LAYOUT 2

-1. Logic Board Ass'y

-2. Carriage Board (Print Head Connector)

PIXMA iP8500 Specifications

art 1

MAINTENANCE

1. MAINTENANCE

1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer

(1) Adjustment

Note: DO NOT loosen the red screws on both sides of the main chassis, securing the carriage shaft positioning.

*1: Red screws of paper feed motor

The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit.

(2) Periodic maintenance

No periodic maintenance is necessary.

(3) Periodic replacement parts

There are no parts in this printer that require periodic replacement by a service engineer.

(4) R

eplacement consumables

There are no consumables that require replacement by a service engineer.

1-2. Customer Maintenance

Adjustment Timing Purpose Tool

Approx.

time

EEPROM initialization (EEPROM settings)

At logic board ass'y replacement

To initialize settings other than the following:

- USB serial number

- Destination setting

- Waste ink counter

- CD-R correction value

None. 1 min.

Destination settings (EEPROM settings)

At logic board ass'y replacement To set the destination. None. 1 min.

Waste ink counter resetting (EEPROM settings)

- At bottom case unit replacement

- At ink absorber (QC1-5381 / 5382 / 5383 / 5384 / 5385 / 5386 / 5387 / 5388 / 5389 /

5390) replacement

To reset the waste ink counter. None. 1 min.

CD-R sensor / automatic print head alignment sensor correction (EEPROM settings)

- At logic board ass'y replacement

- At carriage unit replacement

To correct the CD-R and automatic print head alignment sensor.

None. (Correction performed through service test print)

2 min.

Print head alignment - At print head replacement

- At logic board ass'y replacement

- At carriage unit replacement

To ensure accurate dot placement. - None. (printer buttons)

- Computer (settings via the printer driver)

2 min.

Paper feed motor position adjustment

At paper feed motor unit replacement To adjust the belt tension. (Position the paper

feed motor so that the belt is stretched tight.)

None. 2 min.

Grease application - At carriage unit replacement

- At chassis' upper gear replacement

- At shaft lift (QC1-4331) replacement

- To maintain sliding properties of the carriage, carriage shaft, and shaft lift.

- To protect the chassis' upper gear.

- FLOIL KG-107A (QY9-0057)

- MOLYKOTE HP300 (QY9-0035)

- EU-1 (QY9-0037)

1 min.

Adjustment Timing Purpose Tool Approx. time

Print head alignment At print head replacement.

To ensure accurate dot placement. - Printer buttons

- Computer (automatic settings via the printer driver)

3 min.

Print head cleaning When print quality is not satisfying.

To improve nozzle conditions. - Printer buttons

- Computer (settings via the printer driver)

1 min.

Print head deep cleaning

When print quality is not satisfying, and not improved by print head cleaning.

To improve nozzle conditions. Computer (settings via the

printer driver)

2 min.

Ink tank replacement When an ink tank becomes empty. (No ink

error)

----- ----- 2 min.

Paper feed roller cleaning

When paper does not feed properly. To clean the paper feed rollers. Printer buttons 2 min.

CD-R print position adjustment

At CD-R printing, when necessary

To correct CD-R print position.

Computer (application software)

5 min.

Bottom plate cleaning When the back side of the paper is smeared To clean the platen ribs.

Computer (application software)

1 min.

1 - 1

1-3. Product Life

(1) Printer

Specified print volume (I) or the years of use (II), whichever comes first.

(I) Print volume

(II) Years of use

PIXMA iP8500: 5 years of use

(2) Print head

Print volume:

(3) Ink tank (target value)

PIXMA iP8500:

BCI-6BK: 740 pages (1,500 character pattern, plain paper / standard mode)

BCI-6C: 1,100 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6M: 790 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6Y: 540 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6PC: 380 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6PM: 280 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6R: 2,300 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

BCI-6G: 2,300 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

1-4. Special Tools

1-5. Serial Number Location

On the chassis visible when the access cover is open with the power turned off.

PIXMA iP8500

10,000 pages

Black 1,500 character pattern 3,000 pages

Color A4, 7.5% duty per color pattern 2,000 pages

A4, photo, borderless printing

500 pages

4 x 6, photo, borderless printing

3,000 pages

Postcard, photo, borderless printing

1,500 pages

PIXMA iP8500

10,000 pages

Black 1,500 character pattern 3,000 pages

Color A4, 7.5% duty per color pattern 2,000 pages

A4, photo, borderless printing

500 pages

4 x 6, photo, borderless printing

3,000 pages

Postcard, photo, borderless printing

1,500 pages

Name Tool No. Application Remarks

MOLYKOTE HP300

QY9-0035-000 To be applied to the spring coil, carriage cam, and the

sliding portion of the gear.

In common with other models.

FLOIL KG-107A

QY9-0057-000 To be applied to the chassis, spring, and carriage cam. In common with other

models.

EU-1 QY9-0037 To be applied to the carriage shaft sliding portion, and

the inner surface of the carriage unit where the oil pad fits in.

In common with other models.

1 - 2

2. LIST OF ERROR DISPLAY / INDICATION

Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the printer.

2-1. Operator Call Errors (by LED Blinking in Orange)

*1: Only for models not supporting CD-R printing

LED blinking

in orange

Error [Error code]

Solution Remarks

2 times

No paper. (ASF) [1000] Set the paper in the ASF, and press the Resume/Cancel

button.

No CD-R tray. [1001] Set the CD-R tray, and press the Resume/Cancel button.

No paper in the cassette. [1003] (No paper in the front paper feed cassette.)

Set the paper in the cassette, and press the Resume/Cancel button.

3 times

Paper jam. [1300] Remove the jammed paper, and press the Resume/Cancel

button.

Paper jam in the under guide. [1304]

Paper jam in the rear guide. [1303]

Front door closed. [1250] Open the paper output tray.

4 times No ink. [1601 / 1611 / 1612 / 1613 / 1614 /

1615 / 1634 / 1635]

Replace the empty ink tank(s), or press the Resume/Cancel button.

Pressing the Resume/Cancel button will exit the error without ink tank replacement, however, ink may run out during printing.

5 times

- The print head is not installed. [1401]

- The print head is not properly installed (EEPROM data of the print head is faulty). [1403 / 1405]

- Non-supported print head is installed. [1485]

Install the print head properly, and close the access cover. Or, with the print head installed, turn the printer off and on.

6 times Inner cover open. [1841]

Close the inner cover, and press the Resume/Cancel button.

Inner cover open (during printing on paper). [1846]

Close the inner cover, and press the Resume/Cancel button.

CD-R tray feeder closed (during CD-R printing). [1850 / 1855]

Open the CD-R tray feeder, set the CD-R tray properly, and press the Resume/Cancel button.

CD-R tray feeder open (during printing to paper). [1851 / 1856]

Close the CD-R tray feeder, and press the Resume/Cancel button.

7 times No CD-R or DVD-R. [1002] After setting a CD-R or DVD-R in the tray, set the tray in the

tray guide, and press the Resume/Cancel button.

8 times Warning: The waste ink absorber is almost full

(approx. 95% of the maximum capacity). [1700]

Pressing the Resume/Cancel button will exit the error, and enable printing. In repair servicing, replace the bottom case unit (QM2-

1583), or the ink absorbers (QC1-5381 / 5382 / 5383 / 5384 / 5385 / 5386 / 5387 / 5388 / 5389 / 5390).

The service call error, indicating the waste ink absorber is full, is likely to occur soon.

9 times The connected digital camera or digital video

camera does not support Camera Direct Printing. [2001]

After removing the cable between the camera and the printer, press the Resume/Cancel button, and re-connect the cable.

10 times Automatic duplex printing cannot be performed

(paper size not supported). [1310]

Press the Resume/Cancel button to eject the paper being used at error occurrence. Printing will resume from on the front side of the next page.

Data which was to be printed on the back side of paper at error occurrence is skipped (not printed).

11 times

Failed in automatic print head alignment. [2500] Press the Resume/Cancel button, and after confirming the

following, perform print head alignment again:

- Set an appropriate type and size of paper (plain paper, A4 or letter).

- Check that the nozzle check pattern is properly printed (all ink ejected, no faint printing).

- Protect the paper output slot from exposure to excessive light.

Access cover open. [1200] Close the access cover.

1 - 3

2-2. Service Call Errors (by LED Blinking in Orange and Green Alternately, or Lit in Orange)

*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste ink amount is 7%

or more, also replace the bottom case unit (QM2-1583) or the ink absorbers (QC1-5381 / 5382 / 5383 / 5384 / 5385 / 5386 / 5387 / 5388 / 5389 / 5390) when replacing the logic board ass'y.

[See Section 3

-3. Adjustment / Settings, (6) Service mode, for details.]

*2: Reset the waste ink counter when replacing the bottom case unit.

[See Section 3

-3. Adjustment / Settings, (6) Service mode, for details.]

2-3. Warnings

Printer (no LED indications):

*1: If the warning is displayed, the carriage does not move to the ink tank replacement position when the access cover is opened.

LED alternate

linking in orange and

green

Error [Error code]

Solution

(Replacement of listed parts, which are likely to be faulty)

2 times Carriage error [5100] - Carriage unit (QM2-1586)

- Timing slit strip film (QC1-5373)