Page 1
2003 Motorcycle Parts Catalog
©
(E440, E440A, E440R, S440, C440, X440) - 09/02
CONTENTS
Legend .........................................2
Front Wheel .................................3
Rear Wheel...................................4
Rear Wheel List ...........................5
Wheel Hubs..................................6
Front Fork ....................................7
Front Fork List.............................8
Steering Head...............................9
Front Brake Guides....................10
Handlebar & Controls................11
Handlebar & Controls List.........12
Odometer ...................................13
2003 Motorcycle Parts Catalog 0902.fm
2001 Cannondale Corporation - All Rights Reserved
Front Brake Master Cylinder.....14
Front Brake Caliper....................15
Rear Brake Pedal........................16
Rear Brake Master Cylinder ......17
Rear Brake Caliper.....................18
Mainframe..................................19
Subframe....................................20
Frame Rail & Skidplate .............21
Footpegs ....................................22
Kickstand ...................................23
Swingarm...................................24
Rear Shock.................................25
Seat & Plastic.............................26
Fenders & Lights........................27
Battery Plate...............................28
Electrical ....................................29
Exhaust.......................................30
Radiator .....................................31
Airbox........................................32
Fuel Tank ...................................33
Fuel System................................34
Decals.........................................35
Vehicle Warnings .......................36
P/N 5002339-03
Printed : 9/4/02
Page 2
Legend
2 3
1
51
41
31
21
11
ITEM NOQTY
REQD
4 5 6
5002260I
5002254
5002248 SENSOR MAGNET
5002257 CABLE, ODOMETER
5002260 ODOMETER
5002211 ODOMETER MOUNT PLATE
DEALER PART
NUMBER
XSEEAERCR
MODEL
9
7
8
ODOMERTER INSTRUCTIONS
ADDITIONAL PARTS TABLE
SWITCH, HEAD LIGHT
DESCRIPTION NOTES
ODOMETER PARTS LIST
10
11
12
1 - CALL OUT DESIGNATOR: ASTERICS (*) ARE USED WHEN A SIMILAR PART IS USED
ACROSS DIFFERENT MODELS.
2 - QUANTITY REQUIRED FOR THE COMPLETE ASSEMBLY
3 - CANNONDALE PART NUMBER
4 - ‘03 X440, MOTOCROSS BIKE
5 - ‘03 S440, SUPER MOTARD BIKE
6 - ‘03 E440, ENTRY LEVEL ENDURO
7 - ‘03 E440A, AUTOMATIC ENDURO (REVLOC CLUTCH)
8 - ‘03 E440R, HIGH END RACING ENDURO
9 - ‘03 C440R, HIGH END CROSS COUNTRY BIKE
10 - CANNONDALE DESCRIPTION
11 - ADDITIONAL NOTES
12 - CONTAINS AVAILABLE FACTORY BUILT ASSEMBLIES AND ACCESSORY PARTS
NOTE: THE ILLUSTRATIONS CONTAINED IN THIS PARTS CATALOG MAY DIFFER FROM THE
DESIRED PART AND SHOULD ONLY BE CONSIDERED AS A VISUAL REPRESENTATION.
2
Page 3
Front Wheel
3
*
12
*
11
4 *
2
5 *
13
*
6
*
7
1
9
8 *
* 18 5002500A X SPOKE, FRONT, OUTSIDE, 3.6x172.0mm INC LUDED IN FR WHEEL ASSYS
13 18 5000026 X X X X X SPOKE, FRONT - OUTSIDE INCLUDED IN FR WHEEL ASSYS
* 18 5002501A X SPOKE, FRONT, INSIDE, 3.6x177.0mm INC LUDED IN FR WHEEL ASSYS
12 18 5000477 X X X X X SPOKE, FRONT, - INSIDE INCLUDED IN FR WHEEL ASSYS
11 36 5001623 NIPPLE, FRONT INCLUDED IN FR WHEEL ASSYS
10 1 5000540 NUT, FLANGE, M16X1.5
9 6 5000864 FHCS, M6X16,NYLKZIN C
* 1 5002511 X ROTOR, FRONT, 320mm
* 1 5002246 X X X X FRONT ROTOR ACCEPTS ODOMETER MAGNET
8 1 5000047 X FRONT ROTOR
* 1 5002504 X RIM, FRONT, 17X3.5", BLK INCLUDED IN FR WHEEL ASSYS
7 1 5000536 X X X X X RIM, FRONT INCLUDED IN FR WHEEL ASSYS
6 1 5000028 RIM LOCK, FRONT
* 1 5002510 X RIM STRIP, 17"
* 1 5002134 X X X X RIM STRIP, FRONT
5 1 5000029 X RIM STRIP, FRONT
* 1 5002508 X TUBE, FRONT, 120/70-17
* 1 5002135 X X X X TUBE, FRONT
4 1 5000030 X TUBE, FRONT
* 1 5002506 X TIRE, FRONT, 120/70-17
* 1 5002098 X X X X TIRE, FRONT
3 1 5000031 X TIRE, FRONT
2 1 5000021 AXLE , FRONT WHEEL
11
ITEM NOQTY
REQD
5002540 WEIGHT, WHEEL BALANCE Strip of 12, 1/4 oz weights
051-5002498 FRONT WHEEL ASSEMBLY, MOTARD
051-5000020 FRONT W HEEL ASSEMBLY
ADDITIONAL PARTS TABLE
SEE FRONT H UB FRONT HUB ASSEMBLY INCLUDED IN FR WHEEL ASSYS
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION
10
NOTES
FRONT WHEEL PARTS LIST
3
Page 4
Rear Wheel
2
*
3
*
*
4
17
*
16
18
15
*
10
12
11
*
14
5
*
13
9 *
6
*
1
7
8
4
Page 5
5002540 WEIGHT, WHEEL BALANCE Strip of 12, 1/4 oz weights
5000339 SPROCKET, REAR, 49 T
5000349 SPROCKET, REAR, 51 T
5000357 SPROCKET, REAR, 52 T
151-5002499 REAR WHEEL ASSEMBLY, MOTARD
151-5002085 REAR WHEEL ASSEMBLY, 18"
151-5000069 REAR WHEEL ASSEMBLY, 19"
ADDITIONAL PARTS TABLE
18 2 5002199 DUST CAP
* 18 5002502 X SPOKE, REAR, OUTSIDE, 4.0X175.0 mm INCLUDED IN RR WHL ASSYS
* 18 5001873 X X X X SPOKE, REAR, OUTSIDE, 18" WHEEL INCLUDED IN RR WHL ASSYS
17 18 5000075 X SPOKE, REAR, OUTSIDE, 19" WHEEL INCLUDED IN RR WHL ASSYS
* 18 5002503 X SPOKE, REAR, INSIDE, 4.0X181.0 mm INCLUDED IN RR WHL ASSYS
* 18 5002287 X X X X SPOKE, REAR, INSIDE, 18" WHEEL INCLUDED IN RR WHL A SSYS
16 18 5000797 X SPOKE, REAR, INSIDE, 19" WHEEL INCLUDED IN RR WHL ASSYS
15 36 5001624 NI PPLE, REAR INCLUDED IN RR WHL ASSYS
14 6 5000713 FLAT WASHER, M8
13 6 5000140 LOCKNUT, M8
12 6 5000393 FHCS, M8X28 mm, ZI NC
* 1 5002521 X SPROCKET, REAR, 45T
11 1 5000117 X X X X X SPROCKET, REAR, 50 T
* 1 6000315 X X X X MASTER LINK , O -R ING
10 1 5001847 X X MASTER LINK
* 1 5002522 X CHAIN, DRIVE, 112 LINKS
* 1 5001798 X X X X CHAIN, DRIVE, 114 LINKS, O-RING
9 1 5001601 X CHAIN, DRIVE, 114 LINKS
8 4 5000138 FHCS, M8X16, NYLK, ZINC
7 1 5000090 ROTOR, REAR
* 1 5002505 X RIM, REAR, 17X4.50", BLK INCLUDED IN RR WHL A SSY
* 1 5001886 X X X X WHEEL RIM, REAR, 18" INCLUDED IN RR WHL A SSY
6 1 5000076 X WHEEL RIM, REAR, 19" INCLUDED IN RR WHL A SSY
5 1 5000077 RIM LOCK, REAR
* 1 5002510 X RIM STRIP, 17"
* 1 5002130 X X X X RIM STRIP, REAR
4 1 5000078 X RIM STRIP, REAR
* 1 5002508 X TUBE, 120/70-17
* 1 5002131 X X X X TUB E, REAR
3 1 5000079 X TUBE, REAR
* 1 5002507 X TIRE, REAR, 150/60-17
* 1 5002132 X X X X TIRE, REAR, 18"
2 1 5000080 X TIRE, REAR, 19"
1 1 SEE REAR HUB REAR HUB ASSEMBLY INCLUDED IN RR WHL A SSYS
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
REAR WHEEL PARTS LIST
5
Page 6
Wheel Hubs
10 *
5
6
9
*
8
6
5
*
7
4
5
6
6
3
*
2
6
5
1
* 1 5002541 X FRONT WHEEL SPACER INCLUDED IN RR WHEEL ASSYS
10 1 5000074 X X X X X FRONT WHEEL SP ACER INCLUDED IN FR WHEEL ASSYS
* 1 5002535 X HUB, FRONT, BLK INCLUDED IN FR WHEEL ASSYS
9 1 5000022-07 X X X X X HUB, FRONT INCLUDED IN FR WHEEL A SSYS
8 1 5000023 FRONT HUB BEARING SPACER INCLUDED IN FR WHEEL ASSYS
* 1 5002542 X FRONT WHEEL SPACER-DISC SIDE INCLUDED IN RR WHEEL ASSYS
7 1 5000024 X X X X X FRONT WHEEL SPACER-DISC SIDE INCLUDED IN FR WHEEL ASSYS
6 5 5000355 SEALED BEARING, 20X42X12 INCLUDED IN WHEEL ASSYS
5 4 5000356 DOUBLE LIP SEAL, 32X42X4 INCLUDED IN WHEEL ASSYS
4 1 5001091 REAR WHEEL SPACER INCLUDED IN RR WHEEL ASSYS
* 1 5002536 X HUB, REAR, BLK INCLUDED IN RR WHEEL ASSYS
3 1 5000071-08 X X X X X HUB, REAR INCLUDED IN RR WHEEL ASSYS
2 1 5000072 REAR HUB BEARING SPACER INCLUDED IN RR WHEEL ASSYS
1 1 5000073 REAR WHEEL SPACER-DISC SIDE INCLUDED I N RR WHEEL ASSYS
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
WHEEL HUBS PARTS LIST
6
Page 7
Front Fork
58
41
49
50
51
52
53
54
42
57
57
57
32
1
2
33
57
3
4
57
5
20
6
7
8
9
57
19
18
21
57
34
35
36
37
38
39
40
41
42
55
57
59
10
11
12
13
12
14
15
16
17
57
57
57
57
22
23
24
25
26
27
28
29
30
31
43
44
57
47
48
46
45
46
56
48
7
Page 8
Front Fork List
5002526 X FORK GUARD SET, MOTARD - SILVER
5002055 X X X X X FORK GUARD SET - SILVER
5000018 FORK GUARD SET - BLACK
5001222 FORK GUARD SET - WHITE
5000013 FORK SPRING - 4.5 N/mm OPTIONAL
5000014 FORK SPRING - 4.7 N/mm STANDARD
* 1 5002617 X FRONT FORK SET, CR
* 1 5002619 X FRONT FORK SET, ER
* 1 5002621 X FRONT FORK SET, EA
* 1 5002621 X FRONT FORK SET, E
* 1 5002523 X FRONT FORK SET, S
59 1 5002600 X FRONT FORK SET, X
58 AR 5000572 OHLINS FORK FLUID, 1LITER
57 AR 5001526 FORK SERVICE KIT
56 1 5000568 FORK INNER TUBE ASSY-RIGHT
55 2 5000608 COMPRESSION ADJUSTER ASSY.
54 2 5000607 COMPRESSION ADJUSTER O-RING
53 2 5000610 COMPRESSION SHIM SET
52 2 5000611 FORK COMPRESSION PISTON
51 2 5000606 FORK COMPRESSION PISTON O-RING
50 2 5000603 COMPRESSION PISTON SHIM
49 2 5000604 COMPRESSION PISTON WAVE WSHR
48 4 5000558 FRONT WHEEL AXLE PINCH BOLT
47 1 5000567 FORK INNER TUBE ASSY-LEFT
46 6 5000556 FORK GUARD BOLT
45 1 SEE TABLE FORK GUARD SET
44 2 5000518 FORK INNER TUBE BUSHING
43 2 5000565 DAMPING CARTRIDGE TUBE
42 4 5000080 LOCKNUT
41 4 5000601 WASHER
40 2 5000600 MID VALVE SHIM S ET
39 2 5000598 FORK REBOUND PISTON RING
38 2 5000597 FORK REBOUND PISTON
37 2 5000594 REBOUND SHIM SET
36 2 5000593 REBOUND ADJUSTER BODY
35 2 5000592 REBOUND ADJNEEDLE SPRING
34 2 5000591 REBOUND ADJ NEEDLE
33 2 5000590 REBOUND ADJ NEEDLE O-RING
32 2 5000587 FORK TOP OUT SPRING
31 2 5000589 FORK DAMPER ROD
30 2 5000586 FORK TOP OUT SPRING WASHER
29 2 5000585 FORK DAMPER ROD BUSHING
28 2 5000584 FORK DAMPER ROD SLEEVE O-RING
27 2 5000583 FORK DAMPER ROD SLEEVE
26 2 5000582 DAMPING CARTRIDGE TUBE CAP
25 2 5000581 DAMPER ROD CIRCLIP
24 2 5000580 HYDRAULIC STOP COLLAR CIRCLIP
23 2 5000579 FORK HYDRAULIC STOP
22 2 5000578 FORK HYDRAULIC STOP COLLAR
21 2 5000577 FORK SPRING GUIDE
20 2 5000575 REBOUND ADJUSTER ASSY.
19 2 5000576 REBOUND ADJUSTER O-RING
18 2 5000574 FORK REBOUND ADJUSTER ROD
17 2 5000564 FORK WIPE R
16 2 5000560 FORK SEAL RETAINING CIRCLIP
15 2 5000563 FORK SEAL
14 2 5000562 FORK SEAL RETAINING WASHER
13 2 5000548 FORK OUTER TUBE BUSHING SLEEVE
12 4 5000547 FORK OUTER TUBE BUSHING
11 2 5000561 FORK OUTER TUBE BUSHING CIRCLIP
10 2 5000005 FORK OUTER TUBE
9 2 5000559 FORK OUTER TUBE DECAL
8 2 SEE TABLE FORK SPRING
7 2 5000553 FORK SPRING WASHER
6 2 5000552 FORK SPRING SPACER
5 2 5000546 FORK OUTER TUBE CAP O-RING
4 2 5000545 FORK OUTER TUBE CAP
3 2 5000551 FORK AIR BLEED SCREW O-RING
2 2 5000550 FORK AIR BLEED SCREW
1 2 5000549 FORK OUTER TUBE CAP NUT
ITEM NOQTY
REQD
5000015 FORK SPRING - 4.9 N/mm OPTIONAL
ADDITIONAL PAR TS TABLE
DEA L ER PART
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
FRONT FORK PA RTS LIST
8
Page 9
Steering Head
8
8
6
*
*
5
*
9
11
8
8
12
10
7
4
13
2
3
8
*
1
13 2 5000760 HEADSET BEARING, UPPER
12 2 5000722 HEADSET SEAL, UPPER
11 1 5000717 STEERER WA SHER
10 1 5000170 SLOTTED LOCKNUT
9 1 5000174 STEERER NUT
* 4 5000728 X X FHB, M8X55 mm FOR USE W/ HANDG UA RD BRCKT
8 12 50001 00 X X X X FHB, M8X45 mm
7 2 5000101 FHB, M12X35 mm, NLK
* 2 5002537 X X X CLAMP, HANDLEBA R, UPPER
6 2 5000534 X X X CLAMP, HA NDLEBAR, UPPER
* 2 5002533 X X X CLAMP, HANDLEBAR, LOWER
5 2 5000533 X X X CLAMP, HA NDLEBAR, LOWER
4 1 012-5002097 LOWER TRIPLE CLAMP ASSY
3 1 5000001B UPPER TRIPLE CLAMP
2 FRNT BRKE GDE, UPPER SEE FRONT BRAKE GUIDE, UPPER
1 FRNT BRKE GDE, LOWER SEE FRONT BRAKE GUIDE, LOWER
ITEM NOQTY
REQD
DEA LER PA R T
NUMBER
XSEEAERC
MODEL
STEERING HEAD PARTS LIST
DESCRIPTI ON NOTES
9
Page 10
Front Brake Guides
5
4
6
7
4
3
2
2
1
4
7 2 5000822 BRAKE LINE GUIDE TOPHAT
6 1 5001270 BRAKE GUIDE CLAMP
5 1 5000038 BRAKE GUIDE MOUNT ASSY
4 4 5001013 FLNG HD BLT, M6X16, NLK
3 1 5002261 X X X FRONT BRA KE GUIDE MOUNT, UPPER FOR USE W/ HEADLIGHT
2 2 5000535 FRO NT BRAKE GUID E
1 1 5002263 FRONT BRAKE GUIDE MOUNT, LOWER
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
BRAKE GUIDES PA RTS LIST
DESCRIPTION NOTES
10
Page 11
Handlebar & Controls Li st
2
3
23
18
*
1
5
8
7
6
19
20
4
9
11
22
21
24
12
13
16
*
25
32
10
17
33
45
*
42
41
14
35
40
39
*
15
36
37
43
38
44
27
29
26
34
*
31
28
46
30
47
11
Page 12
47 2 5000728 X X FHB M8X55 mm
46 2 5001927 FHB M5X20 mm
45 AR 5002385 HYDRAULIC CLUTCH OI L, 16 oz.
44 1 5002373 CLUTCH LEVER PVT HRDWR KIT INCLUDED IN 5002095
43 1 5002374 CLUTCH LEVER SPRING INCLUDED IN 5002095
42 1 5002375 CLUTCH MASTER CYL CAP INCLUDED IN 5002095
41 2 5002376 CLUTCH MASTER CYL CAP SCRW INCLUDED IN 5002095
40 1 5002377 CLUTCH LEVER CLAMP INCLUDED IN 5002095
39 1 5002378 CLUTCH LEVER CLAMP SCRW INCLUDED IN 5002095
38 1 5002379 CLUTCH LEVER BOOT INCLUDED IN 5002095
37 1 5002380 CLUTCH LEVER ADJ GRIP, RED INCLUDED IN 5002095
36 1 5002381 CLUTCH MSTR CYL PISTON KIT INCLUDED IN 500209 5
35 1 5002382 CLUTCH MSTR CYL MEMBRANE INCLUDED IN 5002095
34 1 5002383 CLUTCH SLAVE VALVE, CAP KIT INCLUDED IN 5002095
33 1 5002384 CLUTCH TUBE KIT, 1045 mm INC LUDED IN 5002095
32 1 5002386 MASTER CYLINDER, SLV , M/C INCLUDED IN 5002095
31 1 5002387 SLA VE CYLINDER, COMPLETE INCLUDED IN 5002095
30 2 5002538 X X BRACKET, HANDGUARD, UPPER
29 2 5002539 X X BRACKET, HANDGUARD, LOW ER
28 2 6000252 X X FHB M8X25 mm HANDGUARD MN TNG H RDWR
27 2 6000277 X X FHB M8X20 mm HANDGUARD MN TNG H RDWR
* 1 5002519 X HANDGUARD SET, LOOP, SILVER
26 1 5002215 X HANDGUARD SET, LOOP, SILVER
25 1 5001808L X HANDGUARD HARDWARE KIT
24 1 5001808 X HANDGUAR D SET, BLACK
23 4 5000379 SHCS,M4X12 ZIN C
22 1 5002364 ENGINE ON/OFF SWITCH
21 1 5000131-01 ENGINE START SWITCH
20 1 5002363 SWIT CH CAP U SE W/ ON /OFF SWIT CH 500236 4
19 1 5000437 SWITCH CAP
18 1 5001274-04 SWITCH CLAMP
* 1 6001180 X X X HANDLEBAR PAD, RED, MAGURA
* 1 5002262 X CROSSBAR PAD - SILVER
17 1 5000317 X X CR OSSBAR PAD - BLACK/YELLOW
* 1 5002518 X HANDLE BAR, MAGURA, SX
* 1 5002454 X X HANDLEBAR, MAGURA, MX2
16 1 5000120 X X X HANDLEBAR
* 1 5002372S CLUTCH LEVE R, SILVER, SHORT
15 1 5002372 CLUTCH LEVER, SI LVER
14 1 5002095 HYDRAULIC CLUTCH LEVER ASSY
13 1 5000125 THROTTLE CABLE
12 2 5000786 FLANGE HEAD BOLT, M6X20 mm INCLUDED IN THROTTLE ASSY
11 1 5000123 THROTTLE HOUSING BOOT INCLUDED IN THROTTLE ASSY
10 1 5001590 THROTTLE CABLE ADJ BOOT INCLUDED IN THROTTLE ASSY
9 1 5001369 THROTTLE CABLE ADJUSTER INCLUDED IN THROTTLE ASSY
8 2 5001368 THROTTLE PULLEY COVER SCRW INCLUDED IN THROTTLE ASSY
7 1 5001367 THROTTLE PULLEY COVER INCLUDED IN THROTTLE ASSY
6 1 5001366 THROTTLE PULLEY BUSHING INCLUDED IN THROTTLE ASSY
5 1 5001365 THROTTLE PULLEY INCLUDED I N THROTTLE ASSY
4 1 5000488 THROTTLE HOUSING SET INCLUDED IN THROTTLE ASSY
3 1 5000124 THROTTLE TUBE INCLUDED IN THROTTLE ASSY
2 1 5000121 HANDLEBAR GRIP SET
* 1 5002252 X THROTTLE ASSEMBLY, E440R FOR USE W/ HANDGUARDS
1 1 5000474 X X X X X THROTTLE ASSEMBLY
XSEEAERCITEM NOQTY
MODEL
DESCRIPTION NOTES
REQD
DEA LER PA RT
NUMBER
12
Page 13
Odometer
1
2
4
5
3
5002260I ODOMERTER INSTRUCTIONS
ADDITIONAL PARTS TABLE
5 1 5002254 SWI TCH, HEAD LI GHT
4 1 5002248 SENSOR MAGNET
3 1 5002257 CABLE , ODOMET ER
2 1 5002260 OD O ME TER
1 1 5002211 ODOMET ER MOUNT PLATE
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
ODOMETER PARTS LIST
13
Page 14
Front Brake Master Cylinder
12
8
13
11
7
10
14
9
5
6
1
*
4
3
*
2
15
15 AR 5000268 N ISSIN BRAKE GREASE, 2 GRAM AS REQUIRED
14 1 5000046 FT BRAKE LEVER RETURN SPRING NISSIN - INCLUDED IN 5000032
13 1 5000044 FT BRAKE LEVER NISSIN - INCLUDED IN 5000032
12 1 5000103 FT BRAKE LEVER RUBBER COVER NISSIN - INCLUDED IN 5000032
11 1 5000043 FT BRAKE MSTR CYL BOOT INCL UDED IN 5000032 / 5000033
10 1 5000099 FT BRAKE MSTR CYL CIRCLIP INCLUDED IN 5000032 / 5000033
9 1 5000033 FT BRAKE MSTR CYL KIT NISSIN - INCLUDED IN 5000032
8 1 5000045 FT BRAKE LEVER ADJ BOLT KIT NISSIN - INCLUDED IN 5000032
7 1 5000041 FT BRAKE LEVER PIVOT BOLT KIT NISSIN - INCLUDED IN 5000032
6 1 5000042 FT BRAKE MSTR CYL CLAMP KIT NISSIN - INCLUDED IN 5000032
5 1 5000040 FT BRAKE MASTER CYL CAP KIT NISSIN - INCLUDED IN 5000032
* 1 5002515 X BANJO BOLT, M10X1.0X10 mm TO CALIPE R
4 2 5000538 X X X X X BRAKE LINE BANJO BOLT
3 4 5001549 CRUSH WASHER
* 1 5002311 X X X FT BRAKE LINE, E
* 1 5002514 X FT BRAKE LINE, S
2 1 5002264 X X FT BRAKE LINE
* 1 5002516 X FT BRAKE MSTR CYL ASSY, MOTARD
1 1 5000032 X X X X X FT BRAKE MSTR CYL ASSY
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
FRONT BRAKE MASTER CYLINDER P ARTS LIST
DESCRIPTION NOTES
4
*
14
Page 15
Front Brake Caliper
13
12
*
5
6
*
5
2
3
11
*
1
*
5
7
9
8
*
4
13 1 5002513 X FRONT BRAKE CALIPER MOUNT
12 2 5001264 X BHCS, M10x25mm
11 1 5000055 BRAKE CALIPER BLEEDE R KIT
10 1 5000052 SLIDE PIN BOOT - LARGE
9 1 5000054 FRONT BRAKE PAD PIN KIT
8 1 5000049 FRONT BRAKE PAD SPRING
7 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQURIED
6 1 5000050 SLIDE PIN BOOT - SMALL
* 2 5000612 X FLANGE HEAD BOLT, M8X35 mm
5 2 5000863 X X X X X FLANGE HEAD BOLT, M8X40 mm
* 1 5002517 X FRONT BRAKE CALIPER PAD SET SUPE R MOTARD
4 1 5000035 X X X X X FRONT BRAKE CALIPER PAD KIT
3 1 5000036 FRONT BRAKE CALIPER PISTON KIT
2 1 5000048 FRONT BRAKE CALIPER BRACKET
* 1 5002256 X X X FRONT BRAKE CALIPER ASSEMB LY, E FOR USE W/ ODOMETER
* 1 5002512 X FRONT BRAKE CALIPER ASSY, MOTARD S MOTARD. PAD SET NOT INCLD
1 1 5000034 X X FRONT BRAKE CALIPER ASSEMBLY
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
FRONT BRAKE CALI PER PARTS LIST
DESCRIPTION NOTES
10
15
Page 16
Rear Brake Pedal
4
3
6
6
1
5
2
6 2 5000375 SEAL, 15X21X3 INCLUDED IN 5001226
5 1 5000399 BOLT, BRAKE PEDAL
4 1 5000413 RR BRAKE COTTER PIN
3 1 5000109 BRAKE PEDAL YOKE PIN INCLUDED IN 5001226
2 1 5000112 SPRIN G, BRAKE PEDAL
1 1 5001226 REAR BRAKE PE DAL
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
REAR BRAKE PEDAL PARTS LIST
DESCRIPTION NOTES
16
Page 17
Rear Brake Master Cylinder
12
8
13
13
10
16
7
12
1
9
13
13
6
15
2
5
12
3
11
12
4
14
2
16 1 5000434 N UT, FLANGE, M6
15 1 5001013 FLANGE HEAD BOLT, M6 X 16
14 2 5000126 SHCS, M8 X 20
13 4 5001549 CRUSH WASHER
12 2 5000538 BRAKE LINE BANJO BOLT
11 1 5001268 RR BRAKE MSTR CYL GUARD
10 1 5000537 REAR BRAKE LIN E
9 1 5002285 RR BRAKE MSTR CYL ASSY
8 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQUIRED
7 1 5000085 RR BRAKE RESERVOIR ASSY
6 1 5000104 RR BRAKE RESERVOIR HOSE KIT
5 1 5000105 RR BRAKE MSTR CYL ELBOW KIT
4 1 5000107 RR BRAKE MSTR CYL BOOT
3 1 5000267 RR BRAKE MSTR CYL PISTON CIRCLIP
2 1 5000106 RR BRAKE MSTR CYL PUSHROD KIT
1 1 5000086 RR BRAKE MASTER CYL KIT
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
REAR BRAKE MASTER CYLINDER PARTS LIST
17
Page 18
Rear Brake Caliper
3
1
8
5
2
9
10
4
6
10 1 5000082 REAR BRAKE PAD SET
9 1 5000052 SLIDE PIN BOOT - LARGE
8 1 5000055 BRAKE CALIPER BLEEDER KIT
7 AR 5000268 NISS IN BRAKE GREASE, 2 GRAM AS REQUIRED
6 1 5000050 SLIDE PIN BOOT - SMALL
5 1 5000081 REAR BRAKE CALIPER ASSEMBLY
4 1 5000096 REAR BRAKE CALIPER BRACKET
3 1 5000098 REAR BRAKE PAD PIN KIT
2 1 5000091 REAR BRAKE PAD SPRING
1 1 5000083 REAR BRAKE CALIPER PISTON KIT
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
REAR BRAKE CAL IPER PARTS LIST
18
Page 19
Mainframe
18
1
7
*
19
2
13
5
11
14
4
3
9
10
8
17
15
16
12
19 1 5002409 CLAMP, ONE-EARED, STEPLESSS, 19.8
* 1 5002331 HOSE, BREATHER, FRAME GREEN STICKER
18 1 5002198 HOSE, BREATHER, FRAME
17 1 5002071 OIL LEVEL SIGHT W INDOW
16 2 5002069 FHCS, M10X1.5X16
15 2 5000482 O-RING, 2-011
14 1 5000487 O-RING, 2-012
13 1 5000828 O-RING, 2-016
12 1 5000140 LOCKNUT, M8
11 1 5001184 FLNG HD BLT, M6X1 2,NLK
10 1 5000863 FLNG HD BLT, M8X40,NYLK
9 1 5002068 FHB, M8X60 mm
8 1 5001374 CHAIN ROLLER SPAC ER
7 1 5001434-03 OIL FILL CAP
6 2 5000524 DRIVE CHAIN ROLLER
5 1 5000233-E ENGINE OIL FI TTI NG
4 4 5000190 THREADED INSERT, M8 INCLUDED IN 5002100
3 1 5001593 INSERT, M8 INCLUDED IN 5002100
2 5 5000888 RIVNUT, M6 INCLUDED IN 5002100
1 1 201-5002100 MAIN FRAME SUB ASSY
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
MAINFRAME PARTS LIST
6
19
Page 20
Subframe
10 *
14
1
9
12 *
11
3
4
13
5
15 4 5000192 FLAT WASHER, M6
14 1 6000341 NUT, LOCK, M6 GROUND
13 1 5001013 FHB M6X16 mm GROU ND
* 1 5002520 X X X X X VOLTAGE RECTIFIER/REGULATOR
12 1 5002615 X VOLTAGE RECTIFIER/REGULATOR
11 2 5000189 THREADED INSERT, M6 INCLUDED IN 201-5002103
* 2 5000093 X X X X X FLANGE-HEAD BOLT, M6X25
10 2 5000423 X FLANGE-HEAD BOLT, M6X50
9 1 6000378 X SPACER, REAR BRAKE RESERVOIR
8 1 5002228 SEAT LATCH WEAR PLATE INCLUDED IN 201-5002103
7 2 5002234 BHCS, M3X5 mm INCLUDED I N 201-5002103
6 2 5002326 IS OLATION BLOCK
5 2 6000116 BOLT, SHOULDER, M8X15 mm
4 2 5000139 SHLDR SS,M10X12,N LKZC
3 1 5001593 THREADED INSERT, M8 INCLUDED IN 201-5002103
2 7 5000888 RIVNUT, M6 INCLUDED IN 201-5002103
1 1 201-5002103 SUBFRAME WELDMENT
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
SUBFRAME PARTS LIST
DESCRIPTION NOTES
8
7
2
6
20
Page 21
Frame Rail & Skid Plate
1
5
8
2
3
5
7
6
*
9
4
11
10
11 4 5001531 X TOP HAT WASHER, PLASTIC FOR USE W/ PLASTIC SKID PLATE
10 4 5001013 FLANGE-HEAD BOLT, M6X16
* 1 5001792-04 X X X X SKID PLATE , ALUM
9 1 5000156-02 X S KI D P LATE, PLASTIC
8 2 5000612 F LNG HD BLT, M8X35, N YLK
7 4 6000391 SHCS, M8x30mm NYLK
6 2 5000527 FLNG HD BLT, M10X90, NLK
5 6 5000190 THREADED INSERT, M8 INCLUDED IN 201-5002101/5002102
4 4 5001967 INSERT,M6 INCLUDED IN 201-5002101/5002102
3 2 5000888 RIVNUT, M6 INCLUDED IN 201-5000521/5000522
2 1 201-5002102 FRAME RAIL, LEFT
1 1 201-5002101 FRAME RAIL, RIGHT
ITEM NOQTY
REQD
DEALER PART
NUMBER
XSEEAERC
MODEL
FRAME RAIL PARTS LIST
DESCRIPTION NOTES
21
Page 22
Footpegs
1
6
*
7
5
2
4
* 2 5000136 X X X X BHCS, M10X30, NYLKZNC US E W/ KI CKSTAN D
7 2 5001264 X X BHCS, M10X 25, N YLKZNC
6 1 5001919 FOO TPEG BRAC K ET
5 1 5000526 FOO TPEG, LE FT
4 1 5000713 FLAT W ASH ER, M 8
3 1 5000400 COTTE R P IN, 2.5X20
2 1 5000985 FOO TPEG SPRING, LEFT
1 1 5000986 FOO TPEG PIVOT PIN
ITEM NOQTY
REQD
DEALER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION
3
NOTES
LEFT FOOTPEG PARTS LIST
1
5
3
7 2 5001264 BHCS, M10X25, NYLKZNC
6 1 5001919 FOOTPEG BRACKET
5 1 5002286 FOOTPEG, RIGH T
4 1 5000713 FLAT WASH ER, M8
3 1 5000400 COTTER PIN, 2.5X20
2 1 5000984 FOOTPEG SPRING, RIGHT
1 1 5000986 FOOTPEG PIVOT PIN
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
RIGHT FOOTPE G P ARTS LIST
6
7
2
4
22
Page 23
Kickstand
3
2
4
5
1
5 1 5001891 KI CKSTAND PIVOT BOLT
4 1 5001892 KICKSTAND TENSION SPRING
3 1 5001893 NUT, HEX, LOCK, M10
2 1 5001882-02B KIC KS TAND MOUNT
1 1 5001882-02A KICKSTAND LEG
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
KICKSTAND PARTS LIS T
23
Page 24
Swingarm
31
*
33 1 5000421 HEX HEAD SET SCREW M8X50 mm
32 4 5000757 SWINGARM PIVOT THRUST WASHER INCLUDED IN 5000814
31 2 5000755 SWINGA RM PIVOT BRNG, INR SPCR INCLUDED IN 5000814
30 2 5000756 SWINGARM PIVOT NEEDLE BEARING INCLUDED IN 5000814
29 2 5000758 BEARING, THRUST INCLUDED IN 5000814
28 2 5000759 SWINGARM PIVOT OUTER SEAL INCLUDED IN 5000814
27 2 5000754 SWINGARM PIVOT INNER SEAL INCLUDED IN 5000814
26 4 5001470 TOP-HAT WASHER, BUFFER, M6
25 1 5000115 DRIVE CHAIN GUIDE BLOCK
24 1 5000716 WASHER, REAR AXLE
23 1 5000541 NUT, REAR AXLE
22 1 5002298 BRAKE LINE GUIDE - FRONT
21 1 5000088 BRAKE LINE GUIDE - REAR
20 1 5000231 REAR AXLE BLOCK
19 1 5000070 AXLE , REAR WHE EL
18 1 252-5002104 SWINGARM WELDMENT
17 1 5000114 DRIVE CHAIN GUIDE SHELL
16 1 5001939 SWINGARM BUFFER
15 2 5000144 SWINGARM PIVOT OUTER SPACER
14 2 5000145-04 SWIN GAR M P IVOT INNER SPACER
13 1 5000143-07 REAR AXLE AD JUSTER BLOC K
12 1 5000142-13 SWINGARM PIVOT BOLT
11 1 5001008 COTTER PIN, 4X36
10 1 5000439 FLAT WASHER, M14
* 2 5000862 X FLANGE-HEAD BOLT, M6X40 - NYLOK FOR USE w /o CHAIN GUIDE SHELL
9 2 5000423 X X X X X FLANG E-HEAD BOLT, M6X50 - NYLOK
8 1 5001184 FLANGE-HEAD BOLT, M6X12
7 2 5001957 NUT, HEX FLANGE, M8
6 2 5000434 NUT, HEX FLANGE, M6
5 4 5001468 PHILLIPS HD SCREW, M6X16,NYLOK
4 4 5000726 PHILLIPS HD SCREW, M5X8,NYLOK
3 1 5000189 THREADED INSERT, M6 INCLUDED IN 252-5002104
2 1 5000152 LOCKNUT, M14 X 1.5
1 1 5000814 SWINGARM BEARING & SEAL KIT INCLUDED IN 252-5002104
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
SW INGARM PARTS LIST
DESCRIPTION NOTES
24
Page 25
Rear Shock
1
2
3
4
3
2
1
7
8
15
15
16
17
6
14
9
10
11
5
10
12
*
13
5002426 RR SHOCK SPG - 90 N/mm
5000059 RR SHOCK SPG - 95 N/mm
5000060 RR SHOCK SPG - 100 N/mm
5000061 RR SHOCK SPG - 105 N/mm
5001431 RR SHOCK SPG - 110 N/mm
5001432 RR SHOCK SPG - 115 N/mm
ADDITIONAL PARTS TABLE
17 1 5002153 FHB, M12X61 mm
16 1 5002154 FHB, M12X73 mm
15 2 5002191 FLANGED LOCKNUT, M12
* 1 5002618 X REAR S HOCK ABSORBER, CR
* 1 5002620 X REAR SHOCK ABSORBER, ER
* 1 5002622
* 1 5002524
14 1 5002601 X REAR SHOCK ABSORBER, X
13 1 5000065 SHOCK SPRING RETAINER
12 1 SEE TABLE REAR SHOCK SPRING
11 1 5001299 SH OCK SPRING SLEEVE
10 2 5001298 SH OCK SPRING SLEEVE CIRCLIP
9 1 5001296 SHOCK SPRING SEAT WASHER
8 1 5000064 SHOCK SPRING SEAT
7 1 5001295 SHOCK SPG PRELOAD LK RG
6 1 5001330 RESERVOIR BODY OHLINS DCL
5 1 5001331 RESERVOIR BODY WRNG DCL
4 2 5001291 SHOCK MOUNT BEARING
3 2 5001288 SHOCK MOUNT BEARING CIRCLIP
2 4 5001289 SHOCK MOUNT BEARING SEAL
1 4 5002220 SHOCK EYELET BUSHING, 12mm
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XX
X REAR SHOCK ABSOR BER, S
XSEEAERC
MODEL
REAR SHOCK ABSORBER, E
DESCRIPTION NOTES
REAR SHOCK PARTS LIST
25
Page 26
Seat & Number Plates
15
9
11
1
18
2
*
5
6
14
3
16
19
*
17
8
4
7
10
12
13
19 2 5001514 TOP-HAT WASHER
18 4 5001612 PHILIPS HEAD SCREW, M6X12 mm
17 2 5000095 FHB, M6X20 mm
16 2 5000777 ISOLATION STRIP, 55 X 25.4 mm
* 1 5002091 X SHROUD, R SLV
15 1 5002613 X X X X X SHROUD, R, SLV, WIDE
* 1 5002090 X SHROUD, L SLV
14 1 5002612 X X X X X SHROU D, L, SLV, WIDE
13 4 5001013 FHB, M6X16 mm
12 4 5001531 TOP-HAT WASHER
11 1 5002251 HEAT SHIELD
10 1 5002089 LEFT NUMBER PANEL - WHITE
9 1 5002088 RIGHT NUMBER PANEL - WHITE
8 1 5002229 PUS H NUT, ZINC
7 4 5000141 BHCS, M6X12 mm
6 1 5002223 SEAT LATCH MOUNT
5 1 5002225 SEAT LATCH HOOK
4 1 5002226 SEAT LATCH SPRING
3 1 5002227 SEAT LATCH PIN
* 1 5002609C X X SEAT COVER, BLK/YELLOW
2 1 5002610C X X X X SEAT COVER, BLK/RED
* 1 5002609 X X SEAT ASSEMBLY, BLK/YELLOW
* 1 5002527 X SEAT ASSEMBLY, BLK/RED, MOTARD
1 1 5002610 X X X SEAT ASSEMBLY, BLK/RED
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
SEAT & PL ASTIC PARTS LI ST
26
Page 27
Frnt Fender & Frnt Number Plte
13
14
*
15
16
11
12
10
2
4
7
1
8
1
9
4
*
3
5
5
2
18
6
18 2 5001512 FENDER NUT, M6
17 2 5000095 FLANGE-HEAD BOLT, M6X20 - NYLOK
16 1 5002453B X X BULB, HEADLIGHT
15 1 5002453 X X HEADLIGHT
* 2 5002392 X BULB, H EADLIGHT, 38 DEGREE BEAM
14 2 5002390 X BULB, HEADLIGHT, 10 DEGREE BEAM
13 1 5002212 X HEADLIGHT
12 1 5002391 BULB, TAILLIGHT
11 1 5002393 LENS, TAILLIGHT
10 1 5002213 X X X TAILLIGHT ASSEMBLY
9 2 5001013 FLANGE-HEAD BOLT , M6X16 - NYLOK
8 2 5002292 SPACER, REAR FE NDER
7 1 5002087-01 REAR FENDER, S ILVER
6 4 5001013 FHB, M6X16 mm
5 6 5000192 FLAT WASHER, M6
4 5 5001514 TOP-HAT WASHER
* 1 5002525 X FRONT FENDER, SILVER, MOTARD
* 1 5002259 X X X FRONT FENDER, SILVER, E
3 1 5002093 X X FRONT FENDER, SI LVER
2 3 5001184 FHB, M6X12 mm
1 1 5002092 FRONT NUMBER PLATE - WHITE
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
FENDE RS & LI GHTS PARTS LIS T
DESCRIPTION NOTES
27
Page 28
Battery Plate
29
25
13
28
10
18
5
3
9
16
15
7
27
22
6
23
17
14
20
8
26
4
13
11
30
21
24
19
12
1
2
30 1 5001374 X SPACER, 16X8.4X3.2 mm
29 1 6000314 NUT, LOCK, M6
28 1 5001013 FHB, M6X16 mm
27 1 5002362 BATTERY BOLT/NUT KIT, M/C
26 1 6000504 BHCS, M6X20 mm, ZINC, NYLOCK
25 1 5002603 MAIN POWER RELAY
24 2 5002148 BOLT, M6X12 BRASS
23 1 5001962-02 STARTER SOLENOID
22 4 5001184 FHB, M6X12 mm
21 1 5000434 NUT, HEX FLANGE, M6
20 4 5001512 FENDER NUT, M6, SQUARE
19 1 5001514 TOP HAT WASHER
18 2 5001241 RIVET WASHER
17 4 5001584 WASHER, M5
16 2 5001561 WASHER, M5
15 2 5001562 LOCKNUT, M5
14 2 5001944 FHB M5X25 mm, ZINC
13 2 5000192 FLAT WASHER,M6
12 2 5000095 FHB, M6X20 mm
11 1 5002268 BHCS, M6X10 mm, ZINC
10 1 5001240 FUSE HOLDER RI VET
9 1 472-5001951 ELECTRONIC CONTROL MODULE SPECIFY MODEL WHEN ORDERIN G
8 1 5002280 BATT ERY
7 1 5001794 WASHER, LOCK, 10 2 PER PKG
6 1 5001435 FUSE HOLDER
5 1 5000887 FUSE, 10 AMP
4 1 5002255 BUS BAR
3 1 5002217-01 BATTERY STRAP
2 1 5002267 MUD FLAP
1 1 5002190-02 BATTERY PLAT E
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
BATTERY PLATE PARTS LIST
28
Page 29
Electrical
5
2
6
9
1
8
3
7
9 2 5001946 FHB M6X30 mm, ZINC
8 1 5002309 X X X LIGHTING CAP SEAL
7 1 5002455 X X X HARNESS CONNECTOR, LIGHTING
6 1 5000434 NUT, HEX FLANGE, M6
5 1 5000011 STARTER MOTOR 12V 0.65KW
4 1 5002218 STARTER MOTOR CABLE
3 1 5002049 POSITIVE BATTERY CABLE
2 1 5002216 NEGATIVE BATTERY CABLE
1 1 5002602 MAIN WIRE HARNESS
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
ELECTRICAL PARTS LIST
DESCRIPTION NOTES
4
29
Page 30
Exhaust
7
1
3
5
6
2 *
8
4
8 4 5001605 NUT, HEX FLANGE, M6-12PT
7 2 5001345 EXHAUST CRUSH WASHER
6 1 5000612 FHB, M8X35 mm
5 1 5000095 FHB, M6X20 mm
4 2 5002265 GROMMET, EXHAUST
3 1 5002209 SPRING, EXHAUST
* 1 5002082 X X X X EXHAUST, SILENCER
2 1 5002242 X X EXHAUST, SILENCER
1 1 5002083 EXHAUST, HEADER PIPE
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
EXHAUST PARTS LIS T
30
Page 31
Radiator
17
*
1
11
7
3
12
16
4
11
15
9
14
10
5
13
11
*
2
8
6
18
18 1 5000484 O-RING, 2-013
17 2 5000093 FHB M6X25 mm
16 1 5000793 HOSE CLAMP, 5.6MM - 16mm
15 1 5002145-03 HOSE, COOLANT BLEED
14 1 5002044 RADIATOR OVERFLOW TUBE
13 4 5000543 HOSE CLAMP, 14-27mm
12 4 5000719-03 TP-HT WASHER
11 6 5000192 FLAT WASHER, M6
10 2 5000323 TINNERMAN CLIP
9 2 5001184 FLANGE-HEAD BOLT , M6X12 - NYLOK
8 2 5000350 FHB, M6X25 mm
7 4 5000178 GR OMMET, 3/8 ID
6 1 5001511 RADIATOR DRAIN PLUG
5 1 5002147 CO OLANT HOSE, RAD TO WATER PUMP
4 1 5002146 COOLANT HOSE, RAD TO OUTLET CVR
3 1 5000542 RADIATOR CAP
* 1 5002079 X RADI ATOR GUARD
2 1 5002611 X X X X X RADIATOR GUARD, WIDE
* 1 401-5002080 X RAD IATOR
1 1 401-5002347 X X X X X RADIATOR, WIDE
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
RADIATOR PARTS LIST
12
7
31
Page 32
Airbox
5
14
13
15
16
1
17
14
6
8
18
3
4
10
12
9
2
7
11
18 1 5000793 HOSE CLAMP, 5.6mm - 16mm
17 1 5002331 HOSE, BRE ATHE R, FRAME TO ARIBOX
16 1 5001922 VACUUM HOSE, 5/32" ID 265 mm TO PRESSURE REGULATOR
15 1 5001595 VACUUM HOS E, 5/32" I D 609 mm T O ECU
14 2 5000962 VACUUM HOSE, 5/32" ID 185 mm (1) TO ENGINE & (1) TO AIRBOX
13 1 5002529 4-WAY FITTING, VACUUM HOSE
12
1
11 1 5000403 A IR TEMPERATURE SENSOR
10
1
9 2 5002293 TOPHAT, AIRBOX
8 2 5000178 GR OMMET, 3/8 ID
7 2 5000350 FHB, M 6X30, mm
6 1 5002152 AIR FILTER CLIP
5 1 5002150 AIR FILTER
4 6 5001238 RIVET AB4-6CLD INCLUDED IN 603-5002149-03
3 2 5001239 INTAKE END RETAINING RING INCLUDED IN 603-5002149-03
2 1 5002138 AIR FUNNEL INCLUDED IN 603-5002149-03
1 1 603-5002149-03 AIRBOX
ITEM NOQTY
REQD
5000487 O-RING, 2-012
5001149 CLAMP, BAND
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
AIRBOX PARTS LIST
32
Page 33
Fuel Tank
7
9
8
13
5
9
*
1
6
4
*
3
14
2
10
14 2 5000799 TOP-HAT WASHER, FUEL TANK TAB
13 2 5000765 TOP-HAT WASHER
12 4 5000192 FLAT WASHER, M6
11 2 5000862 FLNG HD BLT, M6X40 mm
10 2 5000802 GROM MET, FUEL TANK
9 3 5000137 FHCS, M6X16 ZINC
8 1 5002398 SEAT CATCH
7 1 5000175 FUEL TANK BREATHER HOSE
6 1 5000873 FUEL TANK CAP GASKET
5 1 5000169-01 FUEL TANK CAP
4 1 5001778 FUEL PICKUP F ILTER INCLUDED IN FUEL TANK
* 1 5002270 X X X FUEL PICKUP TUBE INCLUDED IN FUEL TA NK
3 1 5002417 X X FUEL PICKUP TUBE INCLUDED IN FUEL TANK
2 2 5002140-02 FUEL TANK FEMALE QUICK CONNECT INCLUDED IN FUEL TANK
* 1 351-5002074 X X X FUEL TANK
1 1 351-5002244 X X FUEL TANK
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
FUEL TANK PARTS LIST
11
12
33
Page 34
Fuel System
1
12
21
24
23
22
18
30
19
8
5
2
9
15
27
28
17
16
29
26
11
10
31
1
25
4
14
3
13
7
6
20
31 2 5002410 INSU LATI NG BOOT
30 1 5001137 O-RING, 008 MALE FUEL FITTING
29 1 5001544 FUEL REGULATOR HOUSING - PLASTIC
28 2 5001578 GROMMET,FUEL REGULATOR
27 2 5001579 TOP-HAT WASHER
26 1 5000395 FUEL PRESSURE REGU LATOR
25 1 5000836 INTERNAL RETAINING RING, 36mm
24 6 5001607 OETIKER HOSE CLAMP, 12.3mm
23 1 5002205-05 HOSE, FUEL, R EGULATOR TO TANK
22 1 5002204-05 HOSE, FUEL, INJECTOR TO REGULATOR
21 1 5002203-05 HOSE, FUEL, PUMP TO INJECTO R
20 1 5002202-05 HOSE, FUEL, FILTER TO PU MP
19 1 5002201-02 HOSE, FUEL, TANK TO FILTER
18 2 5002141-02 FUEL TANK MALE BARBED INLET
17
16 2 5000793 HOSE CLAMP, 5.6-16 mm
15 2 5001789 H OSE CLAMP , 37-51 mm
14 3 5000434 NUT, HEX FLANGE, M6
13 1 5001184 FLANGE-HEAD BOLT, M6X12 - NYLOK
12 2 5000093 FLANGE-HEAD BOLT, M6X25 - NYLOK
11 1 5002327 ISOLATION STRIP, 6.4X30 mm
10 1 5002328 ISOLATION STRIP, 3.2X30 mm
9 4 5001549 WASHER, CRUSH, ALUMINUM
8 2 5001502 BANJO BOLT
7 2 5001641 NUT, HEX, 6-32
6 2 5001642 WASHER, SERRATED, NO. 6 ZINC
5 2 5001501 BANJO FI TTING
4 1 5002604 FUEL PUMP PIGTAIL
3 1 5002124 FUEL PUMP GUARD
2 1 5002075 FUEL PUMP MOUNT
1 1 5000168 FUEL PUMP
ITEM NOQTY
REQD
5000544 FUEL FILTER
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
FUEL SYSTEM PARTS LIST
34
Page 35
Decals
5
1
*
6
*
3
*
8
*
9
*
*
2
*
7
*
5
*
11
4
10
11 1 5002626-R X DCL, E440A GP, NMBR PLT, REVLOC
10 1 5002627 X DCL, E44 0 A GP, NMBR PLT, BLK, R
9 1 5002238 DCL, PREM FUEL
* 5002646 X X DCL, C LOGO, BLK/YEL
8 5002633 X X X DCL, C LOGO, BLK/RED
* 1 5002625 DCL, GP, NMBR PLT, BLK, L
7 1 5002626 DCL, GP, NMBR PLT, BLK, R
* 1 5002645 X X DCL, CD ALE, FK GRD, BLK/YEL
6 1 5002632 X X X X DCL, CDALE, FK GRD, BLK, SET
* 1 5002643 X X DCL, SHROUD FADE, YEL, L
* 1 5002644 X X DCL, SHROUD FADE, YEL, R
* 1 5002630 X X X X DCL, SHROUD FADE, L
5 5002631 X X X X DCL, SHROUD FADE, R
* 1 5002641 X X DCL, CDALE/C, BLK/YEL, L, SET
* 1 5002642 X X DCL, CDALE/C, BLK/YEL, R, SET
* 1 5002636 X DCL, CDALE/C, BLK, S440, L, SET
* 1 5002637 X DCL, CDALE/C , BLK, S440, R, SET
* 1 5002628 X X X DCL, CDALE/C, BLK, L, SET
4 1 5002629 X X X DCL, CDALE/C, BLK, R, SET
* 1 5002634 DCL, CDALE/FLAG, SWINGARM L
3 1 5002635 DCL, CDALE/FLAG, SWINGARM R
* 1 5002649 X DCL, C440R, RR FDR, BLK/RED
* 1 5002648 X DCL, E440R, RR FDR, BLK/RED
* 1 5002647 X DCL, E440A, RR FDR, BLK/YEL
* 1 5002640 X DCL, E440, RR FDR, BLK/YEL
* 2 5002531 X DCL, S440, RR FDR, BLK
2 2 5002623 X DCL, X440, RR FDR, BLK/RED
1 1 5002624 DCL, GRAPHIC, RR FDR
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
DESCRIPTION NOTES
DECALS PARTS LI S T
35
Page 36
Vehicle Warnings
(1)
(2)
(3)
(3)
(4)
(1)
(2)
(4)
* - Any replacement warning label can be obtained by vehicle owner's
free of charge by calling 1-800-MOTO-USA.
4 1 5001371-01 WRN, FRAME
3 1 5000418 DECAL, USE
2 1 5001262-01 DECAL, DISCLAIM
1 1 5000266-01 WRN, MULTI
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
XSEEAERC
MODEL
WA RNI NGS PARTS LIST
DESCRIPTION NOTES
36
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