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Cannondale
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MX400
WIRING DIAGRAM
1 pgs151.1 Kb0
PARTS CATALOG
61 pgs7.28 Mb0
Table of contents
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Cannondale MX400 PARTS CATALOG

2001 MX400 Parts Catalog - 07/01
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HUBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT FORK PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . 6
STEERING COLUMN. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HANDLEBAR & CONTROLS. . . . . . . . . . . . . . . . . . . . . . 9
FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . . 10
FRONT BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . 11
REAR BRAKE PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . 12
REAR BRAKE MASTER CYLINDER. . . . . . . . . . . . . . . 13
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SUBFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FRAME RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FOOTPEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REAR SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SEAT & NUMBER PLATES. . . . . . . . . . . . . . . . . . . . . . 21
RADIATOR SHROUDS . . . . . . . . . . . . . . . . . . . . . . . . . 22
FRONT FENDER & FRONT NUMBER PLATE . . . . . . . 23
REAR FENDER & GLIDE PLATE . . . . . . . . . . . . . . . . . 24
BATTERY PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EXHAUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FUEL INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FUEL PRESSURE REGULATOR . . . . . . . . . . . . . . . . 35
CAM COVER & SPARK PLUG . . . . . . . . . . . . . . . . . . 36
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
VALVE TRAIN PARTS LIST . . . . . . . . . . . . . . . . . . . . 39
CAM DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CRANKCASE PARTS LIST . . . . . . . . . . . . . . . . . . . . . 42
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CRANKSHAFT CARTRIDGE PLATE . . . . . . . . . . . . . 45
CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . 46
STARTER CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TRANSMISSION CARTRIDGE PLATE, REAR . . . . . . 49
MAINSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
COUNTERSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
TRANSMISSION CARTRIDGE PLATE, FRONT . . . . . 52
COUNTERSHAFT SPROCKET . . . . . . . . . . . . . . . . . . 53
GENERATOR STATOR . . . . . . . . . . . . . . . . . . . . . . . . 54
WATER COVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ENGINE OIL PICKUP ASSEMBLY . . . . . . . . . . . . . . . 56
SCAVENGE PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ENGINE OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
OIL SUPPLY TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TRANSMISSION OIL PUMP . . . . . . . . . . . . . . . . . . . . 60
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Front Wheel

3
11
4
2
5
6
7
1
8
1
12 11 1 054-5001759 FRONT SPOKE KIT INCLUDED IN 051-5000 020 10 1 839-5000540 NUT, FLA NGE, M16X1.5
9 6 817-5000 86 4 FHCS, M6X16,NYLKZINC 8 1 073-5000 04 7 FRONT ROTOR 7 1 053-5000 53 6 FRONT WHEEL RIM INCLUDED IN 051-500002 0 6 1 053-5000 02 8 FRONT RIM LOCK 5 1 053-5000 029 FRONT RIM STRIP 4 1 053-5000 030 FRONT INNER TUBE 3 1 053-5000 03 1 FRONT TIRE 2 1 053-5000 021 AXL E, FRONT WHEEL 1 1 SEE FRONT HUB FRONT HUB ASSEMBLY INCLUDED IN 051-5000020
ITEM NOQTY
REQD
051-5000 02 0 FRONT WHEEL ASSEMBLY
DEALER PART
NUMBER
MX FX XC E X
MODEL
DESCRIP TION
NOTES
FRONT WHEEL PARTS LIST
9
10
2

Rear Wheel

2
15
3
4
11
12
5
14
10
9
6
1
7
1
16 15 14 6 841-5000713 FLAT WASHER, M8 13 6 831-5000140 LOCKNUT, M8 12 6 811-5000393 FHCS, M8X28 ZINC
1 183-5000339 REAR SPROCKET, 49 T 1 183-5000349 REAR SPROCKET, 51 T
1 183-5000357 REAR SPROCKET, 52 T 11 1 183-5000117 REAR SPROCKET, 50 T 10 1 183-5001847 MASTER LINK
9 1 183-5001 601 DRIV E CHAIN (114 LINKS) 8 4 817-5000 13 8 FHCS, M8X16, NYLKZINC 7 1 173-5000 090 REAR ROTOR 6 1 153-5000 07 6 REAR WHEEL RIM INCLUDED IN 151-5000069 5 1 153-5000 077 REAR RIM LOCK 4 1 153-5000 078 REAR RIM STRIP 3 1 153-5000 079 REAR INNER TUBE 2 1 153-5000 080 REAR TIRE 1 1 SEE REAR HUB REAR HUB ASSEMBLY INCLUDED IN 151-5000069
ITEM NOQTY
REQD
151-5000 069 REAR WHEEL A SSEMBLY
1
154-5001 758 REAR SPOKE KIT INCLUDED IN 151-5000069
DEALER PART
NUMBER
MX FX XC E X
MODEL
DESCRIP TION
NOTES
REAR WHEEL PARTS LIST
13
8
3

Hubs

10
5
6
9
8
6
5
7
4
5
6
6
3
10 1 153-5000074 FRONT WHEEL SPACER
9 1 053-5000 022 FRONT HUB 8 1 053-5000023 FRONT HUB BEARING SPACER 7 1 053-5000 024 FRONT WHEEL SPACER-DISC SIDE 6 4 881-5000 355 SEALED BEARING, 20X42X12 5 4 871-5000 356 DOUBLE LIP SEAL, 32X42X4 4 1 153-5001 091 REAR WHEEL SPACER 3 1 153-5000 071 REAR HUB 2 1 153-5000072 REAR HUB BEARING SPACER 1 1 153-5000 080 REAR WHEEL SPACER-DISC SIDE
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC E X
MODEL
DESCRIPTI ON NOTES
HUBS PARTS LIST
2
6
5
1
4

Front Fork

FRONT FORK P
ST
32
1
2
33
57
3
4
18
34
35
57
5
6
7
20
19
57
36
37
42
41
49
50
51
57
52
53
54
57
8
38
39
57
21
40
55
41
42
9
57
58
57
59
22
43
10
23
11
12
57
24
25
45
26
13
44
27
12
57
28
29
14
15
57
16
17
57
30
31
57
47
46 46
48
56
48
AR
TS LI
5

Front Fork Parts List

59 1 013-5001333FRONT FORK SET 58 AR 013-5000572OHLINS FORK FLUID, 1LITER 57 AR 012-5001526FORK SERVICE KIT 56 1 013-5000568FORK INNER TUBE ASSY-RIGHT 55 2 012-5000608 COMPRESSION ADJ USTER ASSY. 54 2 013-5000607COMP RE SSION ADJU STER O-RING 53 2 012-5000610COMP RESSION S HIM SET 52 2 013-5000611FORK COMPR ESSION PISTON 51 2 013-5000606FORK CO MPR ESSION PISTON O-RING 50 2 013-5000603COMP RE SSION PISTON SHIM 49 2 013-5000604COMP RE SSION PISTON WAVE WSHR 4 8 4 013-5000558 FRONT WHEEL AXLE PINCH BOLT 47 1 013-5000567FORK INNER TUBE ASSY-LEFT 46 6 013-5000556FORK GUARD BOLT 45 1 SE E TABLE FORK GUARD SET 44 2 013-5000518 FOR K INNER TU BE BUSHING 43 2 013-5000565DAMPI NG CAR TRIDGE TUBE 42 4 153-5000080LOCKNUT 41 4 013-5000601WASHER 40 2 012-5000600MID VALVE SHIM SET 39 2 013-5000598 FORK REBOUND PISTON RING 38 2 013-5000597 FORK REBOUND PISTON 3 7 2 012-5000594 REBOUND SHIM SET 3 6 2 013-5000593 REBOUND ADJUSTER BODY 3 5 2 013-5000592 REBOUND ADJNEEDLE SPRING 3 4 2 013-5000591 REBOUND ADJ NEEDLE 3 3 2 013-5000590 REBOUND ADJ NEEDLE O-RING 32 2 013-5000587FORK TOP OUT SPRING 31 2 013-5000589FORK DAM PER ROD 30 2 013-5000586FORK TOP OUT S PRING WASHER 29 2 013-5000585FORK DAM PER ROD BU SHING 28 2 013-5000584 FORK DAMPER ROD SLEEVE O-RING 27 2 013-5000583FORK DAM PER ROD SLEEVE 26 2 013-5000582 DAMPI NG CARTRIDGE TUBE CAP 2 5 2 013-5000581 DAMPER ROD CIRCLIP 24 2 013-5000580 HYDRAULIC STOP COLLAR CIRCLIP 23 2 013-5000579FORK HYDRAULIC STOP 22 2 013-5000578FORK HYDRAULIC STOP COLLAR 21 2 013-5000577FORK SPR ING GUID E 2 0 2 012-5000575 REBOUND ADJUSTER ASSY. 19 2 013-5000576 REBOUND ADJUSTER O-RING 18 2 013-5000574 FORK REBOUND ADJUSTER ROD 17 2 013-5000564FORK WI PER 16 2 013-5000560FORK SEAL RETAINING CIR CLIP 15 2 013-5000563FORK SEAL 14 2 013-5000562FORK SEAL RETAINING WASHER 13 2 013-5000548 FOR K O UTER TUBE BUSHING SLEEVE 12 4 013-5000547 FOR K O UTER TUBE BUSHING 11 2 013-5000561 FOR K O UTER TUBE BUSHING CIRCLIP 10 2 013-5000005FORK OUTER TUBE
9 2 013-5000559FORK OUTER T UBE DECAL 8 2 SEE TABLE FORK SPRING 7 2 013-5000553FORK SPRING WASHER 6 2 013-5000552FORK SPRING SPACER 5 2 013-5000546FORK OUTER T UBE C AP O -RING 013-5000018FORK GUAR D SET - BLACK 4 2 013-5000545FORK OUTER T UBE C AP 013-5001222FORK GUAR D SET - WHITE 3 2 013-5000551FORK AIR BLE ED SC REW O-R ING 013-5000013FORK SP RING - 4.5 N/mm OPTION AL 2 2 013-5000550FORK AIR BLE ED SC REW 013-5000014FORK SP RING - 4.7 N/mm STANDARD 1 2 013-5000549FORK OUTER T UBE CAP NUT 013-5000015FORK SP RING - 4.9 N/mm OPTION AL
ITEM
QTY
DEALER
NO.
REQ
PART NO.
EXCLUDES FORK GRD S
DEALER
PART NO.
NOTESDESCRIPTION NOTES DESCRIPTION
FRONT FORK PARTS LIST ADDITIONAL PARTS TABLE
6

Steering Column

10
12
12
9
8
8
6
5
3
11
2
8
7
13
8
8
4
1
13 2 883-5000760 HEADSET BEARING
2
12 11 1 841-5000717 STEERER WASHER 10 1 839-5000 170 SLOTTED LOCKNUT
9 1 839-5000 174 STEERER NUT 8 12 814-5000100 FHB, M8X45 mm 7 2 814-5000 101 FHB, M12X35 mm, NLK 6 2 012-5000 534 UPPER HANDLEBA R CLAMP 5 2 012-5000 533 LOWER HANDLEBAR CLAMP 4 1 012-5000 373 LOWER TRIPLE CLAMP ASSY 3 1 012-5000 001 UPPER TRIPLE CLAMP 2 FRONT BRAKE GUIDE, UPPER ASSEMBLY SEE FRONT BRA KE GUIDE, UPPER 1 FRONT BRAKE GUIDE, LOWER ASSEMBLY SEE FRONT BRAKE GUIDE, LOWER
ITEM NOQTY
REQD
871-5000 722 HEADSET SEAL
DEA LER PA RT
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
STEERING HEAD PARTS LIST
7

Brake Guides

5
8
6
7
4
3
2
2
1
4
8 2 814-5001 184 FLNG HD BLT, M6X12, NLK 7 2 849-5000 822 BRAKE LINE GUIDE TOPHA T 6 1 073-5001 270 BRAKE GUIDE CLAMP 5 1 073-5000038 BRAKE GUIDE MOUNT ASSY 4 2 814-5001 013 FLNG HD BLT, M6X16, NLK 3 1 073-5000 824 FRONT BRA KE GUIDE MOUNT, UPPER 2 2 073-5000 535 FRONT BRA KE GUIDE 1 1 073-5000 132 FRONT BRA KE GUIDE MOUNT, LOWER
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
BRAK E GUIDES PARTS LIST
NOTES
8

Handlebar & Controls

2
30
31
28
8
1
3
4
12
13
7
6
5
9
10
26
25
11
14
27
17
18
19
2
20
21
32
29
24
22
23
16
15
32 4 811-5000379 SHCS,M4X12 ZINC 31 1 213-5000505 EN GIN E STOP SWITC H 30 1 213-5000131 EN GIN E START SWITC H 29 1 213-5000437 SWITC H CAP 28 1 213-5001274 SWITC H CLAMP
1 213-5001009 CROSSBAR PAD - RED
27
1 213-5000317 CROSSBAR PAD - BLACK
26
1 212-5000120 HANDLE BAR
25
1 213-5000130 CLUTCH CABLE
24
1 213-5000785 CLUTCH LEVER PIVOT BOLT NUT INCLUDED IN 212-5000889
23
1 213-5000784 CLUT CH LEVER PIVOT BOLT INCLUD ED IN 212-5000889
22
1 213-5000787 CLUTCH LEVER PERCH CLAMP INCLUDED IN 212-5000889
21
2 819-5000786 FLANG E H EAD BOLT, M6x20 I NCLUDED IN 212-5000889
20
1 213-5000127 CLUTCH LEVER PERCH INCLUDED IN 212-5000889
19 18 1 213-5000129 CLUTCH CABLE ADJUSTER INCLUDED IN 212-5000889 17 1 213-5000780 CLUTCH CABLE ADJUSTER BOOT INCLUDED IN 212-5000889 16 1 213-5000128 CLUTCH LEVER BOO T I NCLUDED IN 212-5000889 15 1 153-5000080 CLUTCH LEVER I NCLUDED IN 212-5000889 14 1 212-5000889 CLUTCH LEVER ASSEMBLY 13 1 213-5000125 THROTTLE CABLE 12 2 819-5000786 FLAN GE HEAD BOLT, M6X 2 0 mm I NCLUDED IN 212-5000474 11 1 213-5000123 THROTTLE HOUSI NG BO OT IN CLUDE D IN 212-5000474 10 1 213-5001590 THROTTLE CABLE ADJ BOOT I NCLUDED IN 212-5000474
9 1 213-5001369 THROTTLE CABLE ADJUSTER INCLUDED IN 212-5000474 8 2 213-5001368 THROTTLE PULLEY COVER SCRW INCLUDED IN 212-5000474 7 1 213-5001367 THROTTLE PULLEY C OVER INC LUDED I N 212-5000474 6 1 213-5001366 THROTTLE PULLEY BUSHI NG IN CLUD ED IN 212-5000474 5 1 213-5001365 THROTTLE PULLEY INCLU DED IN 212-5000474 4 1 213-5000488 THROTTLE HOUSING SET INCLUDED IN 212-5000474 3 1 213-5000124 THROTTLE TUBE IN CLUD ED IN 212-5000474 2 1 213-5000121 HANDLEBAR G RIP SET 1 1 212-5000474 THROTTLE ASSEMBLY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MX FX XC EX
MODEL
DESCRIPTION
NOTES
HANDLEB AR & CONTROLS PARTS LIS T
9

Front Brake Master Cylinder

12
8
13
11
10
9
5
6
7
1
4
3
14
2
15
15 AR 073-50 00 268 NISSIN BRAKE GREA SE, 2 GRAM A S REQUIRED 14 1 073-5000046 FT BRAK E LEV ER RETURN SPRING INCLUDED IN 072-5000032 13 1 073-5000 044 FT BRAKE LEVER INCLUDED IN 072-50 00 032 12 1 073-5000103 FT BRAK E LEV ER RUBBER COVER INCLUDED IN 072-5000032 11 1 073-5000 043 FT BRAKE MSTR CY L BOOT INCLUDED IN 072-5000032/5000033 10 1 073-5000 099 FT BRAKE MSTR CYL CIRCLIP INCLUDED IN 072-5000032/500003 3
9 1 072-5000 033 FT BRAKE MSTR CY L KIT INCLUDED IN 072-5000032
8 1 072-5000 045 FT BRAKE LEVER ADJ BOLT KIT INCLUDED IN 072-5000032
7 1 072-5000 041 FT BRAKE LEVER PIVOT BOLT KIT INCLUDED IN 072-5000032
6 1 072-5000 042 FT BRAKE MSTR CY L CLAMP KIT INCLUDED IN 072-5000 032
5 1 072-5000 040 FT BRAKE MASTER CY L CAP KIT INCLUDED IN 072-5000 032
4 2 819-5000 538 BRAKE LINE BANJO BOLT
3 4 8 49 -5001 54 9 CRUSH WASHER
2 1 073-5000 039 FT BRAKE LINE
1 1 072-5000 032 FT BRAKE MASTER CYL ASSY
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
FRONT BRAKE M AST ER C Y LINDER PARTS LIST
10

Front Brake Caliper

5
6
2
3
11
1
5
10
7
8
9
4
11 1 072-5000055 BRA KE CALIPER BLEEDER KIT 10 1 073-5000052 SLIDE PIN BOOT - LARGE
9 1 072-5000 054 FRONT BRA KE PAD PIN KIT 8 1 073-5000 049 FRONT BRAKE PAD SPRING 7 AR 073-5000268 NISSIN BRAKE GREA SE, 2 GRAM AS REQURIED 6 1 073-5000 050 SLIDE PIN BOOT - SMALL 5 2 814-5000 863 FLANGE HEAD BOLT, M8X40 mm 4 1 072-5000 035 FRONT BRA KE CALIPER PAD KIT 3 1 072-5000036 FRONT BRAKE CALIPER PISTON KIT 2 1 073-5000 048 FRONT BRAKE CALIPER BRA CKET 1 1 072-5000 034 FRONT BRAKE CALIPER ASSEMBLY
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
FRONT BRAKE CALIPER PAR TS LIST
11

Rear Brake Pedal

4
3
6
6
1
5
2
6 2 871-5000 375 SEAL, 15X21X3 INCLUDED IN 173-5001226 5 1 819-5000 399 BOLT, BRAKE PEDAL 4 1 804-5000 413 RR BRAKE COTTER PIN 3 1 173-5000 10 9 BRAKE PEDAL YOKE PIN INCLUDED IN 173-5001226 2 1 173-5000 112 SPRING, BRAKE PEDAL 1 1 173-5001 226 REAR BRAKE PEDAL
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
REAR B R AKE PEDAL PARTS LIST
12

Rear Brake Ma ster Cylinder

12
8
13
13
10
12
1
9
2
12
3
12
4
6
13
13
16
7
15
5
11
14
2
16 1 836-5000434 NUT, FLANGE, M6 15 1 814-5001013 FLANGE HEAD BOLT, M6 X 16 14 2 811-5000126 SHCS, M8 X 20 13 4 849-500154 9 CRUSH WASHER 12 2 819-5000538 BRA KE LINE BANJO BOLT 11 1 173-5001268 RR BRAKE MSTR CYL GUARD 10 1 173-5000537 REA R BRAKE LINE
9 1 171-5000102 RR BRAKE MSTR CY L ASSY 8 AR 073-5000268 NISSIN BRAKE GREA SE, 2 GRAM AS REQUIRED 7 1 172-5000085 RR BRAKE RESERVOIR ASSY 6 1 1 72 -5000 10 4 RR BRAKE RESERVOIR HOSE KIT 5 1 172-5000 105 RR BRAKE MSTR CYL ELBOW KIT 4 1 173-5000 107 RR BRAKE MSTR CYL BOOT 3 1 173-5000 267 RR BRAKE MSTR CYL PISTON CIRCLIP 2 1 172-5000106 RR BRAKE MSTR CY L PUSHROD KIT 1 1 172-5000086 RR BRAKE MASTER CY L KIT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
REAR BRAKE MASTER CYLINDER PARTS LIST
13

Rear Brake Caliper

1
3
8
5
2
4
6
7
9
10
10 1 172-5000082 REAR BRA KE PAD SET
9 1 073-5000 05 2 SLIDE PIN BOOT - LARGE 8 1 072-5000 055 BRAKE CALIPER BLEEDER KIT 7 AR 073-5000268 NISSIN BRAKE GREA SE, 2 GRAM AS REQUIRED 6 1 073-5000 050 SLIDE PIN BOOT - SMALL 5 1 172-5000 081 REAR BRAKE CALIPER ASSEMBLY 4 1 173-5000 096 REAR BRAKE CALIPER BRACKET 3 1 172-5000 098 REAR BRAKE PAD PIN KIT 2 1 173-5000 091 REAR BRAKE PAD SPRING 1 1 172-5000 083 REAR BRAKE CALIPER PISTON KIT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
REAR B R AKE CALIPER PARTS LIST
14

Mainframe

8
14
13
9
22
21
17
24
4
16
18
20
11
6
2
15
3
23
12
10
7
19
20
24 1 891-500 1 638 BREATHER HOSE, .250X.375X34.5 IN 23 1 872-5000487 O-RING, 2-012 22 1 872-5000828 O-RING, 2-016 21 1 872-5000304 O-RING, 009 20 1 841-5000713 FLAT WASHER, M8 19 1 836-5000140 LOCKNUT, M8 18 2 831-5000140 LOCKNUT, M8 17 1 817-5000137 FHCS, M6X16 ZINC 16 1 814-5001184 FLNG HD BLT, M6X12,NLK 15 1 814-5000863 FLNG HD BLT, M8X40,NYLK 14 1 814-5000728 FLNGE HEAD BOLT, M8X55 13 1 814-5000111 FLNG HD BLT, M8X50 NYLK 12 1 811-5001629 SHCS, M8X65, ZINC 11 1 203-5001092 RT SWNGRM MOUNT PLUG 10 1 203-5001374 CHAIN ROLLER SPACER Before VIN #224, use a s required
9 1 203-5001 589 STRUT, FORGED 8 1 203-5000 72 4 ENGINE OIL FILLER PLUG 7 2 153-5000 08 0 DRIVE CHAIN ROLLER 6 1 203-5000233-E ENGINE OIL FITTING 5 1 203-5000 48 0 DRAIN FITTING 4 4 833-5000 190 THREADED INSERT, M8 3 1 833-5001 59 3 INSERT, M8 2 7 833-5000 88 8 RIVNUT, M6 1 1 201-5000 52 0-15 MAIN FRAME
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
5
DESCRIP TION
NOTES
MAINFRAME PARTS LIST
1
15

Subframe

6
1
4
5
3
4
2
5
6 2 203-5000 868 U-SHA PE ISOLATION BLOCK 5 2 815-6000 11 6 BOLT, SHOULDER, M8X15 mm efore V IN # 224, Use 8 15-5000139 4 2 815-5000 139 SHLDR SS,M10X12,NLKZC 3 1 833-5001 59 3 THREADED INSERT, M8 INCLUDED IN 201-500052 3 2 7 833-5000 88 8 RIVNUT, M6 INCLUDED IN 201-5000523 1 1 201-5000 52 3 SUBFRAME WELDMENT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
NOTES
SUBFRAME PART S LIST
16

Frame Rails

4
7
7
4
1
3
6
3
4
6
2
5
5
7 2 814-50006 12 FLNG HD BLT, M8X35, NYLK 6 4 811-50001 34 SHCS DGPT. M8X20 , ZNCNLK 5 2 814-50005 27 FLNG HD BLT, M10 X90, NLK 4 6 833-50001 90 THREADED INSERT, M8 INCLUDED IN 201-5000521/5000522 3 8 833-50008 88 RIVNUT, M6 INCLUDED IN 201-5000521/5000522 2 1 201-50005 22 FRAME RAIL, LEFT 1 1 201-50005 21 FRAME RAIL, RIGHT
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
MX FX XC EX
MODEL
DESCRIP TION NOTES
FRAME R AIL PARTS LIST
17

Footpegs

2
7
6
8
3
5
8 2 812-5001 264 BHCS, M10X25, NYLKZNC 7 1 203-5000 530 FOOTPEG BRACKET, LEFT 6 1 203-5000 52 6 FOOTPEG, LEFT 5 1 841-5000 71 3 FLAT WASHER, M8 INCLUDED IN 202-500053 2 4 1 804-5000 40 0 COTTER PIN, 2.5X20 INCLUDED IN 202-5000532 3 1 203-5000 98 5 FOOTPEG SPRING, LEFT INCLUDED IN 202-5000532 2 1 203-5000 98 6 FOOTPEG PIVOT PIN INCLUDED IN 202-5000532 1 1 202-5000 532 LEFT FOOTPEG HARDWARE KIT
MX FX XC EXITEM NOQTY
MODEL
DESCRIP TION NOTES
REQD
DEALER PART
NUMBER
4
LEFT FOOTPEG PARTS LIST
2
7
6
8
3
5
4
8 2 812-5001 264 BHCS, M10X25, NYLKZNC 7 1 203-5000529 FOOTPEG BRACKET, RIGHT 6 1 203-5000 525 FOOTPEG, RIGHT 5 1 841-5000 713 FLAT WASHER, M8 INCLUDED IN 202-5000531 4 1 804-5000 400 COTTER PIN, 2.5X20 INCLUDED IN 202-50 00531 3 1 203-5000 984 FOOTPEG SPRING, RIGHT INCLUDED IN 202-5000531 2 1 203-5000 986 FOOTPEG PIVOT PIN INCLUDED IN 202-5000531 1 1 202-5000 531 RIGHT FOOTPEG HARDWARE KIT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIPTI ON NOTES
RIGHT FOOTPEG PA RTS LIST
18

Swingarm

21
20
18
13
24
23
31
30
29
32
15
28
10
14
27
22
12
26
16
17
25
32
11
33
2
23
24
13
11
18
7
33
20
19
3
4
21
12
22
31
29
32
30
14
27
16
10
28
15
32
25
8 9
6
17
26
5
33 1 813-5000421 HEX HEA D SET SCREW M8X50 mm 32 4 253-5000757 SWINGARM PIVOT THRUST WASHER INCLUDED IN 254-5000814 31 2 253-500075 5 SWINGARM PIVOT BRNG, INR S PCR INCLUDED IN 254-5 000814 30 2 253-500075 6 SWINGARM PIVOT NEEDLE BEARING INCLUDED IN 254-5000814 29 2 253-500075 8 BEARING, THRUS T INCLUDED IN 254-5 00 08 14 28 2 253-5000759 SWINGARM PIVOT O UTER S EAL INCLUDED IN 254-5 000814 27 2 253-500075 4 SWINGARM PIVOT INNER SEAL INCLUDED IN 254-5000814 26 4 849-5001470 TOP-HAT WASHER, BUFFER, M6 25 1 253-5000115 DRIVE CHAIN GUIDE BLOCK 24 1 841-5000716 WASHER, REAR AXLE 23 1 832-5000541 NUT, REAR AXLE 22 1 173-5000087 REAR BRA KE LINE GUIDE - FRONT 21 1 173-5000088 REAR BRA KE LINE GUIDE - REAR 20 1 253-5000231 REA R AXLE BLOCK 19 1 153-5000070 AXLE, REAR WHEEL 18 1 252-5000743 SWINGARM WELDMENT 17 1 253-5000114 DRIVE CHAIN GUIDE SHELL 16 1 253-5000113 SWINGARM BUFFER 15 2 253-5000144 SWINGARM PIVOT O UTER S PACER INCLUDED IN 254-5000814 14 2 253-500014 5-04 SWINGARM PIVOT INNER SPACER INCLUDED IN 254-5000814 13 1 253-5000143 REA R AXLE ADJUSTER BLOCK 12 1 253-5000142-13 SWINGARM PIVOT BOLT 11 1 804-5001008 COTTER PIN, 4X36 10 1 841-5000439 FLAT WASHER, M14
9 2 814-5000 423 FLANGE- HEAD BOLT, M6X50 - NYLOK 8 1 814-5001 184 FLANGE- HEAD BOLT, M6X12 7 2 836-5001 95 7 NUT, HEX FLANGE, M8 6 2 836-5000 43 4 NUT, HEX FLANGE, M6 5 4 824-5001 468 PHILLIPS HD SCREW, M6X16,NY LOK 4 4 824-5000 726 PHILLIPS HD SCREW, M5X8,NYL OK 3 1 833-5000 189 THREADED INSERT, M6 2 1 832-5000 15 2 LOCKNUT, M14 X 1.5 1 1 254-5000 814 SWINGARM BEARING & SEAL KIT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MX FX XC EX
MODEL
DESCRIP TION
SWINGARM PARTS LIST
NOTES
19
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