Cannondale Kinneto E-Series Owners Manul

KInneto
OWNER’S MANUAL SUPPLEMENT
132747
KInneto
OWNER’S MANUAL SUPPLEMENT
1
132747 (12/14)
E-Series Owner’s Manual Supplement
English
About This Supplement
Cannondale Owner’s Manual Supplements provide important model specific safety, maintenance, and technical information. They are not replacements for your Cannondale Bicycle Owner’s Manual. This supplement may be one of several for your bike. Be sure to obtain and read all of them. If you need a manual or supplement, or have a question about your bike, please contact your Cannondale Dealer immediately, or call us at one of the telephone numbers listed on the back cover of this manual. You can download Adobe Acrobat PDF versions of any Cannondale Owner’s Manuals or Supplements from our website: http://www.
cannondale.com/.
Please note that the specifications and information in this manual are subject to change for product improvement. For the latest product information, go to http://www.cannondale.
Online E-Series Product Support
You may download a copy of this supplement and other manuals and instructions available for your bike at: http://www.cannondale.com/
manual_ebikes/
Your Cannondale Dealer
To make sure your bike is serviced and maintained correctly, and that you protect applicable warranties, please coordinate all service and maintenance through your authorized Cannondale Dealer.
NOTICE
Unauthorized service, maintenance, or repair parts can result in serious damage and void your warranty.
Contacting Cannondale
Cycling Sports Group Europe B.V Mail: Postbus 5100 Visits: Hansepoort 27 7570 GC, OLDENZAAL, Netherlands Tel: +41 61 4879380 Fax: +31 5415 14240
CONTENTS
CANNONDALE
Safety Information .............................................................................. 2
Parts Of The E-Series Bike .................................................................4
LEFTY RIGID Front Wheel .................................................................. 5
Maintenance / Cleaning / Torque .................................................... 7
Geometry / Replacement Parts ........................................................8
SHIMANO STEPS E6000 SERIES
This section contains SHIMANO STEPS E6000 drive assist system information (safety information, drive system controls and ebike operation).
See CONTENTS on page ......................................................................9
This supplement contains owner’s information for the following bike models:
MODEL CODE MODEL DESCRIPTION
CM2508 ** 01 KINETTO MEN RIGID CM2488** 01 KINETTO MEN CF2489 ** 01 KINETTO WOMENS
** Indicates size(cm) of bike
This bike complies with EN 15194. EN14764 - Electrically Power Assisted Cycles (EPAC).
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SAFETY INFORMATION
WARNING
**INTENDED USE: This bicycle is intended to be used as a
commuter bicycle. This bike complies with the requirements of European Standard EN 15194, Electrically Power Assisted Cycles. The drive assist system is limited to a maximum continuous power rating of 0,25 kW (250 W) and a maximum speed of 25Km/h, (15.5 mph).
NOT INTENDED: You must not ride this bike in automobile traffic lanes. This vehicle must only be operated on paved surfaces that are legally open to commuter pedal bicycles. This bike is not for mountain biking use, jumping, or racing.
YOU MUST FOLLOW ALL LOCAL LAWS: It is your responsibility to identify and follow all local laws and regulations (including fitting your bike with additional equipment) necessary to comply with local laws. Ask your Cannondale Dealer for more information about operating an electrically assisted pedal bicycle in your area.
DO NOT MODIFY THIS BICYCLE/FORK IN ANY WAY FOR ANY REASON. Doing so can result in severe damage, faulty or
dangerous operating conditions, or violation of local laws.
IMPORTANCE OF PRACTICE & RIDER TRAINING - Before you ride this bike, practice riding in a safe area free from hazards. Take time to learn to bike’s controls and performance. Practice the controls and gain the experience necessary to avoid the many hazards you will encounter while riding.
DO NOT RIDE “HANDS-OFF - Keep you hands on and the handlebars when riding the bike. If you remove your hands from the handlebar while riding, you can lose control of the bicycle and crash.
UNDERSTAND YOUR BIKE AND ITS INTENDED USE. USING YOUR BIKE THE WRONG WAY IS DANGEROUS.
Please read your Cannondale Bicycle Owner’s Manual for more information about Intended Use and Conditions 1-5.
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
Intended Use
Your E-Series bike has an electric pedal assist drive system. It is not a moped or motorcycle. In EU countries, it is known legally as an “EPAC” cycle or Electrically Powered Assisted Cycle. The drive assist system consists of a drive unit, a battery, a computer control, and various electronic components (harness wires, sensors, and switches). Your E-Series bike does share components common with pedal-only bikes. It is important to know that when the assist system is turned ON, the drive unit engages to provide power only while you are pedaling. The amount of power provided by the drive unit depends on your pedaling force and the assistance mode/level you set with the handlebar control unit. At anytime, if you stop pedaling, the drive assist will dis-engage. In all modes/levels, the drive assist system power reduces progressively and cuts off as the bike reaches a speed of 25 km/h, (15.5 mph), or sooner if you stop pedaling. The drive-assist re-engages when speed drops below 25 km/h, (15.5 mph) as long as the pedals are turning. Whenever the drive assist system is turned OFF, You can pedal the bike normally. The drive system will not engage.
KINETTO
ASTM CONDITION 2, General Purpose Riding
INTENDED: For paved roads, gravel or dirt roads that are in good condition, and bike paths. NOT INTENDED: For off-road or mountain bike use, or for any kind of jumping.
Maximum Weight Limit (Lbs/Kg)
RIDER LUGGAGE TOTAL
300/136 55/25 330/150
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E-Series Owner’s Manual Supplement
English
Read the Drive System Manufacturer’s Instructions
WARNING
MANUFACTURER’S INSTRUCTIONS -In addition to this
supplement, you must read and follow the manufacturer’s instructions for all components of the drive assist system. These instructions contain correct operation, service and maintenance information. More information please visit: http://www.
cannondale.com/manual_ebikes/.
LEFTY Rigid Front Wheel
WARNING
DO NOT CONTAMINATE BRAKE CALIPER, PADS, OR ROTOR WITH GREASE.
DO NOT RIDE WITHOUT A PROPERLY MOUNTED, ADJUSTED, AND FUNCTIONING FRONT BRAKE SYSTEM. The Lefty (disc/
caliper) acts as an integral secondary wheel retention system. If the system is missing or improperly installed, or if the wheel hub axle bolt should loosen, the front wheel could slide off the spindle end.
When mounting IS compatible brake systems: Follow brake manufacturer’s instructions when mounting the brake caliper to the spindle brake bosses. Do not modify the fork in any way. PLEASE ASK YOUR CANNONDALE DEALER
FOR HELP WHEN INSTALLING COMPATIBLE FRONT BRAKE SYSTEMS.
NOTICE
LOCATE BRAKE ROTOR BETWEEN THE PADS. Replace shims that are in use, be sure the shims are positioned between the caliper (adapter if any) and inner face of the fork mounts, not under the head of the caliper bolts.
USE ONLY THE LEFTY 16mm CALIPER BOLTS TO MOUNT THE BRAKE. Longer bolts can result in contact with the brake rotor causing severe damage. Check clearance between the bolt tips and rotor after remounting the caliper. Order replacement bolts - Cannondale p/n LEFTYBOLTS.
Rear Rack & Kickstand
WARNING
Do not sit on the bicycle with the kickstand down. Kickstand is not designed to support the weight of a person. Make sure kickstand is up before riding.
Do not overload the rear rack. Make sure the cargo is secured properly.
RACK MAXIMUM WEIGHT LIMIT: 25Kg, 55lbs
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
No Modication
WARNING
DO NOT ALTER, CHANGE, OR MODIFY THE BICYCLE OR THE DRIVE ASSIST SYSTEM. Dealers and owners MUST NOT change,
alter, or modify in any way the original components of the bicycle or drive assist system. Specifically attempts to “hot-rod” or “improve” the speed of the bike are dangerous to the rider. Use only specified CANNONDALE and manufacturer drive assist service and replacement parts.
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
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KINETTO RIGID
KINETTO WOMENS
PARTS OF THE E-SERIES
1 Drive Assist Display 2 Drive motor 3 Drive Control 4 Sensor/Spoke magnet 6 Battery 7 LEFTY Rigid 8 LEFTY Wheel Hub 9 Bell
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LEFTY RIGID
E-Series Owner’s Manual Supplement
English
Wheel Removal
1. See Figure 1. Use a 5 mm Allen key to loosen the brake caliper mounting bolts enought to remove the brake caliper from the mounting tabs.
Note brake alignment shims between brake bosses and the
caliper. Replace correctly during reinstallation.
2. See Figure 2. Insert a 5 mm Allen key into the axle hub bolt and turn the the hub extraction bolt counter-clockwise.
Continue turning the extraction bolt until the wheel can be
removed easily from the spindle end. See Figure 3.
NOTICE
Make sure the axle bolt is completely disengaged before attempting to remove the wheel. Never try to pull the wheel off forcefully.
When the wheel is off, to keep dirt out, cover the hub opening.
Protect spindle from damage when wheel is removed.
Wheel Installation
1. Inspect inside the wheel hub for contamination and the condition of the hub seal. Take corrective action if necessary.
Wipe the spindle clean with a dry shop towel. Apply a high-quality bike grease to I.D. of the bearings inside
the hub.
2. Slide the wheel straight onto the spindle.
3. Turn the axle bolt clockwise to engage the spindle threads.
Make sure the wheel and spindle are supported while tightening
the hub bolt.
4. Once the hub has been drawn onto the hub completely, use torque wrench to tighten to final 15.0 N•m (133.0 In•Lbs).
5. Reinstall the brake caliper. Tighten bolts to 78.0 In•Lbf (9.0 N•m).
6. Spin the wheel to make sure it moves freely. Be sure to test the brakes for proper operation before riding.
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The following table lists only supplemental maintenance items. Please consult your Cannondale Bicycle Owner’s Manual for more information on basic bike maintenance. Consult with your Cannondale Dealer to create a complete maintenance program for your riding style, components, and conditions of use. Follow the maintenance recommendations given by the component manufacturer’s for the various non-Cannondale parts of your bike.
CHECK THE FOLLOWING BEFORE EACH RIDE:
Make sure the battery is fully charged and locked securely in position on the bicycle.
Check tire pressure and wheel condition. Make sure wheel quick release are firmly closed.
Check the drive chain condition. Make sure it is clean and well-lubricated.
Check the bicycle front and rear lighting to make sure it works properly.
Check the bicycle brakes, make sure they are working well.
Inspect condition of electrical cables (i.e. Kinks free, no signs of abrasive wear)
Test the drive assist system, make sure the drive system functions normally.
LEFTY RIGID - Check the fork for signs of damage (bending, cracking, dents, or deep scratches).
IF YOU FIND ANY DAMAGE, DO NOT RIDE THE BIKE, CONTACT YOUR CANNONDALE DEALER.
TO BE PERFORMED BY CANNONDALE DEALER :
Recommended after the first 150 km, bring your bike to your Cannondale Dealer for an initial check-up. It should include checks of
the drive assist system, drive chain condition, proper shifting, accessories, wheels and tire condition, brakes, etc. This visit will help you establish a schedule for repeated visits appropriate for how and where you ride.
Every 1000 km, bring your bike in to your Cannondale Dealer for a regular detailed inspection, adjustment, and replacement of wear items across the entire bike. Electrically powered assist cycle (electric bikes) can wear out wheels, tires, drive chain, brakes, more quickly.
MAINTENANCE
WARNING
ANY PART OF A POORLY MAINTAINED BIKE CAN BREAK OR MALFUNCTION LEADING TO AN ACCIDENT WHERE YOU CAN BE KILLED, SEVERELY INJURED OR PARALYZED. Please ask your Cannondale Dealer to help you develop a complete maintenance program, a program
which includes a list of the parts on your bike for YOU to check regularly. Frequent checks are necessary to identify the problems that can lead to an accident.
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E-Series Owner’s Manual Supplement
English
Cleaning
When cleaning your bike, use a damp sponge or a soft brush with only a mild soap and water solution. Rinse the sponge often. Do not spray water.
NOTICE
Do not use a pressure washer or dry with compressed air. This will force contaminants into sealed areas, electrical connections/ components promoting corrosion, immediately damaging, or result in accelerated wear.
WARNING
KEEP WATER AWAY FROM THE ELECTRICAL COMPONENTS.
MAKE SURE THE BIKE IS SECURED UPRIGHT AND CAN NOT FALL OVER ACCIDENTALLY WHILE YOU ARE CLEANING IT. Don’t rely on the
kickstand. Use a sturdy portable bicycle wheel stand to hold the bike upright.
Tightening Torques
Correct tightening torque for the fasteners (bolts, screws, nuts) on your bicycle is very important to your safety.the durability and performance of your bicycle. We urge you to have your Dealer correctly torque all fasteners using a torque wrench.
DESCRIPTION Nm In Lbs Loctite™
Kickstand 7.0 62.0
242 (blue)
Rear Rack Mounting Bolts 3 - 4 26.5 - 35.4 Stem/Handlebar Clamp Bolts 6.0 53.0 Rear Derailleur Hangar Screws 2.5 22.0
Lefty Clamp Bolts 7-9 62-80
Lefty Wheel Axle Bolt 15 133
If you decide to tighten fasteners yourself always use a good torque wrench!
Drive Unit
NOTICE
Drive unit is maintenance-free and must only be serviced at an authorized service center. This will ensure the quality and safety of the driving unit. Never attempt to open, remove it from the frame, or work on it yourself. Other components of the eBike drive (e.g. drive chain, front chain ring, rear cassette, rear derailleur, crankarm) must be serviced by your Cannondale Dealer. Replacement parts must be identical to the original Cannondale specification for the bike. See Specifications. Failure to replace components with original specification can result in serious overload or other damage to the drive unit. Unauthorized opening or service of the drive unit will void the warranty. The drive system will not function without the computer unit attached to the base properly. If the computer disconnects from the base during operation, the drive system will shut off. If this happens you will have to stop the bike, turn the system off , re­attach the computer to the base, and then turn the system back on to resume. Remove the computer when not operating the bike to prevent theft or unauthorized use.
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SERIAL
GEOMETRY
A - Seat Tube Length B - Top Tube Horizontal D - Head Tube Angle E - Seat Tube Angle G - Head Tube Length H - Wheelbase I - Front Center J - Chain Stay Length K - Bottom Bracket Drop L - Bottom Bracket Height M - Fork Rake O - Stack P - Reach Z - Crown Height
MODEL
Size (cm) A B D E G H I J K L M N O P Z
KINNETTO (Men’s) M 44.0 55.0 69.0° 74.0° 15.4 112.0 63.8 49.0 6.7 28.6 4.5 8.7 64.0 36.6 47.7
L 52.0 58.5 70.0° 73.0° 15.4 113.1 65.0 49.0 6.7 28.6 4.5 8.0 64.5 38.8 47.7
XL 60.0 62.0 71.5° 72.5° 15.4 114.3 66.1 49.0 6.7 28.5 4.5 7.0 65.1 41.5 47.7
KINNETTO (Women’s) XS 42.0 55.0 69.0° 75.0° 47.7 113.2 65.0 49.0 6.7 28.6 4.5 8.7 64.0 37.8 47.7
S 47.0 57.0 70.0° 73.5° 47.7 112.3 64.1 49.0 6.7 28.6 4.5 8.0 64.5 37.9 47.7
M 53.0 5 7.8 70.0° 73.0° 47.7 112.5 64.3 49.0 6.7 28.6 4.5 8.0 64.5 38.1 47.7
Your E-Series bike comes with a main key and spare key. The keys are identified by the serial number SERIAL. Please record the key serial number for future use and key replacement. If your keys are ever lost or stolen, or you would like additonal spares, please contact:
Replacement information by key manufacturer: http://www.axa-stenman.com
www.abus.com
http://www.trelock.de/web/en/services/ schluesselservice/schluesselservice.php
NOTICE
Don’t ride with key in battery lock. Always remove the key from the lock after using it. Keys may be stolen or break off accidentally in the lock. Keep your spare key in a safe place.
Record SERIAL here.
KEYS
9
UM-70H0A-001-00
User’s manual
E6000 Series
English
CONTENTS
IMPORTANT NOTICE ............................................................................................... 10
Important safety information ............................................................................... 10
To ensure safety ...................................................................................................... 10
Features of SHIMANO STePS .................................................................................. 13
Features .....................................................................................................................................................................................13
Riding the bicycle .................................................................................................................................................................. 13
Assist mode ..............................................................................................................................................................................13
Names of parts ........................................................................................................ 14
Specications .......................................................................................................... 15
Method of use ......................................................................................................... 16
Charging the battery ............................................................................................................................................................ 16
Battery level indicator ..........................................................................................................................................................17
Handling and charging the battery ................................................................................................................................17
Installing / removing the battery .................................................................................................................................... 18
Turning the power ON / OFF .............................................................................................................................................20
Switching modes ...................................................................................................................................................................21
Installing and removing the cycle computer ..............................................................................................................21
Changing settings .................................................................................................. 22
Operating the cycle computer ..........................................................................................................................................22
SHIMANO STePS logo screen ............................................................................................................................................. 22
Basic screen display ..............................................................................................................................................................23
Launching and exiting the setting menu .....................................................................................................................28
Changing the settings ..........................................................................................................................................................29
Connection and communication with the PC ....................................................... 33
Downloading application ...................................................................................................................................................33
Troubleshooting ..................................................................................................... 34
Battery level and error indication ....................................................................................................................................34
Error messages on the cycle computer .........................................................................................................................35
Troubleshooting .....................................................................................................................................................................39
10
Shimano Total Electric Power System
User's manuals in other languages are
available at :
http://si.shimano.com
IMPORTANT NOTICE
Contact the place of purchase or a bicycle dealer for information on installation and adjustment of the products which are not found in the user's manual. A dealer's manual for professional and experienced bicycle mechanics is available on our website (http://si.shimano. com).
Do not disassemble or alter this product.
Use the product according to local laws and regulations.
For safety, be sure to read this user's manual thoroughly before use, and follow them for correct use.
Important safety information
Guidelines that require replacement, contact the place of purchase or a bicycle dealer. Be sure to observe the following in order to avoid burns or other injury from fluid leakages, overheating, fire or explosions.
To ensure safety
DANGER
Handling the battery
Do not deform, modify, disassemble or apply solder directly to the battery. Doing so may cause leakage, overheating, bursting, or ignition of the battery.
Do not leave the battery near sources of heat such as heaters. Do not heat the battery or throw it into a fire. Doing so may cause bursting or ignition of the battery.
Do not subject the battery to strong shocks or throw it. If this is not observed, overheating, bursting, or fire may occur.
Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet. Doing so may cause overheating, bursting, or ignition of the battery.
Use the battery and charger combination specified by the company for charging and follow the charging conditions specified by the company. Not doing so may cause overheating, bursting, or ignition of the battery.
WARNING
To ensure safe riding
Do not give too much of your attention to the cycle computer display while riding, otherwise accidents may result.
Check that the wheels are securely installed to the bicycle before commencing riding. If the wheels are not securely installed, the bicycle may fall over and serious injury may result.
If riding a power-assisted bicycle, make sure that you are fully familiar with the starting-off characteristics of the bicycle before riding it on roads with several vehicle lanes and pedestrian footpaths. If the bicycle starts off suddenly, accidents may result.
Check that the bicycle lights illuminate before riding at night.
Using the product safely
Always be sure to remove the battery before carrying out any wiring and assembly work for the bicycle, otherwise electric shocks may result.
When installing this product, be sure to follow the instructions given in the user's manual. Furthermore, it is recommended that you use only genuine Shimano parts at these times. If bolts and nuts are left loosened or the product is damaged, the bicycle may suddenly fall over and serious injury may result.
After reading the user's manual carefully, keep it in a
safe place for later reference.
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UM-70H0A-001-00
User’s manual
E6000 Series
English
Handling the battery
If any liquid leaking from the battery gets into your eyes, immediately wash the affected area thoroughly with clean water such as tap water without rubbing your eyes, and seek medical advice immediately. If this is not done, the battery liquid may damage your eyes.
Do not recharge the battery in places with high humidity or outdoors. Doing so may result in electric shock.
Do not insert or remove the plug while it is wet. If this is not observed, electric shocks may result. If there is water leaking out of the plug, dry it thoroughly before inserting it.
If the battery does not become fully charged after 6 hours of charging, immediately unplug the battery from the outlet to stop charging, and contact the place of purchase. Doing so may cause overheating, bursting, or ignition of the battery.
Do not use the battery if it has any noticeable scratches or other external damage. Doing so may cause bursting, overheating or problems with operation.
The operating temperature ranges for the battery are given below. Do not use the battery in temperatures outside these ranges. If the battery is used or stored in temperatures outside these ranges, fire, injury or problems with operation may occur.
1. During discharge: –10 °C - 50 °C
2. During charging: 0 °C - 40 °C
Cleaning
The frequency of maintenance will vary depending on the riding conditions. Periodically clean the chain using an appropriate chain cleaner. Do not use alkaline or acidic cleaning agents for removing rust under any circumstances. If such cleaning agents are used, they may damage the chain and serious injury may result.
CAUTION
To ensure safe riding
Observe the instructions in the user's manual for the bicycle, in order to ride safely.
Using the product safely
Examine the battery charger regularly for damage, especially the cord, plug and enclosure. If the battery charger is damaged, it must not be used until it has been repaired.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Do not allow children to play near the product.
Handling the battery
Do not leave the battery in a place exposed to direct sunlight, inside a vehicle on a hot day, or other hot places. This may result in battery leakage.
If any leaked fluid gets on your skin or clothes, wash it off immediately with clean water. The leaked fluid may damage your skin.
Store the battery in a safe place out of the reach of infants and pets.
Cleaning
If any malfunctions or other problems occur, contact the place of purchase.
Never attempt to modify the system yourself, as it may cause problems with system operation.
Note
Using the product safely
Be sure to install caps to any connectors which are not being used.
For installation and adjustment of the product, consult a dealer.
The Product is designed to be fully waterproof to withstand wet weather riding conditions. However, do not deliberately place them into water.
Do not clean the bicycle in a high-pressure wash. If water gets into any of the components, operating problems or rusting may result.
Handle the product carefully, and avoid subjecting it to any strong shocks.
Although the bicycle still functions as a normal bicycle even when the battery is removed, the light does not turn on if it is connected to the electric power system. Be aware that using the bicycle under these conditions will be considered non-observance of the road traffic laws in Germany.
12
Shimano Total Electric Power System
Handling the battery
When you carry a power-assisted bicycle in a car, remove the battery from the bicycle and place the bicycle on a stable surface in the car.
When attaching the battery, check that no water has accumulated on the connector to the battery, then connect it.
Disposal information for countries outside the European Union
This symbol is only valid within the European Union. Follow local regulations when disposing of used batteries. If you are not sure, consult the place of purchase or a bicycle dealer.
Cleaning
The number found on the battery key is necessary when purchasing spare keys. Keep it in a safe place.
Contact the place of purchase for updates of the product software. The most up-to-date information is available on the Shimano website. For details, refer to the "Connection and communication with the PC" section.
Do not use thinner or other solvents to clean any of the products. As such substances may damage the surfaces.
You should periodically wash the chainrings in a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.
Use a damp cloth, with the water well wrung out, when cleaning the battery and plastic cover.
For any questions regarding handling and maintenance, contact the place of purchase.
Products are not guaranteed against natural wear and deterioration from normal use and aging.
For maximum performance we highly recommend Shimano lubricants and maintenance products.
Assist
If the settings are not correct, for instance if the chain tension is too tight, the proper assist force may not be obtained. If this happens, contact the place of purchase.
Do not disassemble the product. Disassembling it may cause injury to persons.
Label
Some of the important information contained in this user's manual is also indicated on the battery charger label.
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