Page 1
This a DRAFT copy of the
2003 ATV Parts Catalog.
2002 ATV Parts Catalog
where indicated.
2003 ATV PARTS CATALOG
Models : Moto440 (MO), Blaze 440 (BZ), Glamis (GL), Speed (SP), Cannibal (CN)
Modified : 1/8/03
Page 2
www.cannondale.com/motorsports
CONTENTS
Wheels and Hubs. . . . . . . . . . . . . . . . . 4
Standard A-Arms . . . . . . . . . . . . . . . . . 6
Moto 440 A-Arms. . . . . . . . . . . . . . . . . 8
Front Shock . . . . . . . . . . . . . . . . . . . . 10
Steering Column . . . . . . . . . . . . . . . . 12
Steering Damper . . . . . . . . . . . . . . . . 14
Handlebar and Controls. . . . . . . . . . . 16
Ignition . . . . . . . . . . . . . . . . . . . . . . . . 18
Front Brake Master Cylinder . . . . . . . 20
Front Brake Caliper . . . . . . . . . . . . . . 22
Rear Brake . . . . . . . . . . . . . . . . . . . . 24
Mainframe . . . . . . . . . . . . . . . . . . . . . 26
The illustrations, photographs, and parts information in this Parts Catalog are for reference to replacement parts only.
This manual should not be used for service reassembly. Any part of this document is subject to correction without prior notice.
The illustrations and part information included in this parts catalog accurate at the time of the publication date.
Newer revisions of the same part number are processed as supercessions at the time of order.
Be sure to ask for available supercession information when ordering or check available parts bulletins on our website.
Cannondale reserves the right to make product improvement changes at any time without prior notice.
Brush Guard. . . . . . . . . . . . . . . . . . . . 28
Engine Rail. . . . . . . . . . . . . . . . . . . . . 30
Subframe . . . . . . . . . . . . . . . . . . . . . . 32
Swingarm. . . . . . . . . . . . . . . . . . . . . . 34
Rear Axle . . . . . . . . . . . . . . . . . . . . . . 36
Rear Shock . . . . . . . . . . . . . . . . . . . . 38
Airbox and Filter. . . . . . . . . . . . . . . . . 40
Exhaust . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical Tray . . . . . . . . . . . . . . . . . . 44
Battery . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring Harness. . . . . . . . . . . . . . . . . . 48
Headlight . . . . . . . . . . . . . . . . . . . . . . 50
Fuel Pump . . . . . . . . . . . . . . . . . . . . . 56
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Footpegs and Baskets . . . . . . . . . . . . 60
Nerf Bars . . . . . . . . . . . . . . . . . . . . . . 62
Plastic. . . . . . . . . . . . . . . . . . . . . . . . . 64
2003 Cannibal Graphics (Black Plastic) 66
2003 Cannibal Graphics (Silver Plastic) 68
2003 Speed Graphics (Silver Plastic). 70
2003 Glamis Graphics (Silver Plastic) 72
2003 Moto 440 and Blaze Graphics (Silver
Plastic) . . . . . . . . . . . . . . . . . . . . . . . . 74
2003 Warning Decals. . . . . . . . . . . . . 76
Cooling System . . . . . . . . . . . . . . . . . 52
Fuel Tank and Regulator . . . . . . . . . . 54
The part numbers listed in this document may change after publication.
http://www.cannondale.com/motorsports/tech/partslist.html
No part of this 2003 Parts Manual may be reproduced without written permission.
• Never use anything other than authorized Cannondale parts.
• Whenever replacing a part replace the gaskets, o-rings, circlips, etc. whenever possible.
• Always use the recommended tools, liquids, lubricants, fuel and oil quantities.
• Always thoroughly clean all parts thoroughly before assembly.
• All screws, nuts, bolts, etc. are in the metric system.
2
Page 3
6000535 SHOCK SPRING, FRONT 180-84/23
6000536 SHOCK SPRING, FRONT 180-48
6000537 SHOCK SPRING, FRONT 180-46
9
3
17 1 6000444 SPACER, FRONT SHOCK
16 1 6000615 SHCK SPRNG PRLOAD CA M RING
15 1 6000272 FHB M10X50 mm
14 2 5000146 LOCKNUT,M10
13 2 5000715 FLAT WASHER, M10
12 1 5000424 FHB M10x70mm SHOCK BOLT
11 1 5001291 SHOCK MOUNT BEARING OHLINS
10 2 5001288 SHOCK MOUNT BEARING CIRCLIP OHLINS
9 2 5001289 SHOCK MOUNT BEARING SE AL OHLINS
8 2 5001290 SHOCK MOUNT BEARING SP ACER OHLINS
7 1 6000543 UPPER M OUNT BUSHING OHLINS
6 1 6000538 SHOCK SPRING RETAINER OHLINS
5 1 6000539 SHOCK SPRING PRELOA D CIRCLIP OHLINS
4 1 6000540 SHOCK SPRING PRELOA D A DJ OHLINS
3 1 6000541 SHOCK BODY PROTECTO R OHLINS
2 2 6000542 SHOCK BODY CIRCLIP OHLINS
* 2 6001248 X SHOCK, FRONT ARVIN
* 2 6001200 X SHOCK, FRO NT OHLINS
* 2 6001028 X SHOCK, FRONT OHLINS
* 2 6001183 X SHOCK, FRONT, GLAMIS OHLINS
1 2 6000648 X SHOCK, FRONT OHLINS
ITEM NOQTY
1
REQD
2
DEALER PART
NUMBER
4
ABBREVIATIONS
FHB - Flange head bolt
SHCS - Socket head cap screw
BHCS - Button head cap screw
HHCS - Hex head cap screw
FHCS - Flat head cap screw
FSHCS - Flat socket head cap screw
MO SP GL BZ CN
MODEL
FRONT SHOCK PARTS LIST
5
RTNG - Retaining
INT - Internal
ASSY - Assembly
LWR - Lower
CYL - Cylinder
PVT - Pivot
ADJ - Adjustment
ID - Inside Diameter
ADDITIONAL PARTS
DESCRIPTION
6
FT - Front
RR - Rear
R - Right
L - Left
INR - Inner
OUT - Outer
PR - Pair
NOTES
7
8
BLK - Black
RED - Red
YEL - Yellow
ORG - Orange
GRY - Gray
SLV - Silver
Table/Illustration Legend
1 ITEM NO. - Item number shown in illustration
2 ASTERISKS (*) - Appear in the Item no. column when a similarly appearing
part with a different part number is used. The asterisk refers
to the item no. directly below it.
3 QTY REQD - The quantity of the Item No. required
4 DEALER PART NUMBER - The Cannondale Part Number, use this part number
and quantity when ordering.
5 MODEL - The vehicle base model code. Use for special edition vehicles.
Model codes for this catalog are:
MO - Moto440
SP - Speed
GL - Glamis
BZ - Blaze
CN - Cannibal
6
TABLE TITLE - The title of the table that compliments it's corresponding
Illustration.
7 DESCRIPTION - A text description of the part.
8 NOTES - Additional information about the part.
9 ADDITIONAL PARTS TABLE - Contains information about available factory
built assemblies and parts.
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
3
Page 4
Wheels and Hubs
Wheels and Hubs
10
www.cannondale.com/motorsports
4*
9*
12
3
13*
11
2*
8
7
6
1*
5
3
4
Page 5
* 2 152-6001030 X X REAR HUB ASSEMBLY, RED
MODEL
13 2 152-6000326 X X REAR HUB ASSEMBLY
12 1 6000009 INSERT, 15.2X20X9.8 mm
11 1 6000011 SEAL, HUB, FRONT, O UTER
10 1 6000026 BEARING, HUB, FRONT, OUTER
* 1 052-6001031 X X FRONT HUB ASSEMBLY, RED
9 1 052-6000553 X X X FRONT HUB ASSEMBLY
8 1 6001150 SPACER, BEARING HUB, 15.2X25.5X19.5 mm
7 1 5000355 SEALED BEARING, 20X42X12
6 1 6000010 SEAL, HUB, FRO NT, IN NER
5 4 5000138 FHCS, M8X16 mm, NYLOK/ZINC
* 2 6001034 X X FRON T ROTOR
4 2 6000633 X X X FRONT ROTOR
3 1 6000474 LUG NUT, M10
* 2 6001080 X REAR WHEEL ASSEMBLY Holeshot MX
* 2 6001033 X REAR WHEEL ASSEMBLY Holeshot XCR
* 2 6000305 X REAR WHEEL ASSEMBLY
* 1 6001191 X REAR WHEEL ASSEMBLY, PADDLE, RIGHT Glamis Paddle
* 1 6001190 X REAR WHEEL ASSEMBLY, PADDLE, LEFT Glamis Paddle
* 1 6000834 X REAR WHEEL ASSEMBLY, RIGHT
2 1 6000832 X REAR W HEEL ASSEMBLY, LEF T
* 2 6001189 X FRONT WHEEL ASSEMBLY, PADDLE Glamis Paddle
* 2 6001032 X FRONT WHEEL ASSEMBLY Holeshot XCR
* 2 6000303 X FRONT WHEEL ASSEMBLY
* 1 6001079R X FRONT WHEEL ASSEMBLY, RIGHT Holeshot MX
* 1 6001079L X FRO NT WHEEL ASSEMBLY, LEFT Holeshot MX
* 1 6000833 X FRONT WHEEL ASSEMBLY, RIGHT
1 1 6000831 X FRONT WHEEL ASSEMBLY, LEFT
ITEM NOQTY
REQD
DEALER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
WHEELS A ND HUBS PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
5
Page 6
Standard A-Arms
Standard A-Arms
See 2002 ATV Parts Catalog
www.cannondale.com/motorsports
6
Page 7
See 2002 ATV Parts Catalog
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
7
Page 8
Moto 440 A-Arms
Moto 440 A-Arms
www.cannondale.com/motorsports
5
25
27
23
28
21 , 22
7
29
9
8
18
6
10
7
25
12
24
19
17
26
3 , 4
16
14
13
20
8
15
11
1 , 2
8
Page 9
29 1 013-6000870 X TIE ROD END KIT 2 ENDS PER KIT
MOSPGLBZCN
ADDITIONAL PARTS
MODEL
ITEM NOQTY
DEA LER PART
28 1 6000702 NUT, JAM, LEFT, M10
27 1 6000703 NU T, JAM , RIG HT, M10
26 4 6000270 FHB, M10X80mm, ZINC, NYLOK
25 6 5000146-01 LOCKNUT,M10
24 4 5000715 FLATHEAD WASHER, M10
23 1 6000265 NUT, CASTLE, M14
22 1 013-6000147-03 UPRI GHT , RIG HT
21 1 013-6000156-03 UPRI GHT , LEFT
20 4 6001110 X WASHER, PIVOT, A-ARM
19 1 6001119 X ZERK FITTING, M6 STRAIGHT
18 1 6001128 X SCR EW, SET, M5X8 MM, ZINC
17 2 6001127 X SPACER, ZERK FITTING
16 1 6001109 X BEARING, SPHERICAL, CB-8-B2
15 2 6001111 X SPACER, PIVOT, A-ARM
14 2 6001112 X SEAL, HM S 45412
13 2 6001113 X CLIP, SPIROLOXUR-87
12 1 6001114 X IN SERT, A-ARM ROD END
11 1 013-6000686-02 BALL JOINT, ATV A-ARMS
10 1 6001117 X NUT, JAM, M16X1.5
9 1 013-6000730-02 X RO D END/ BALL JOINT KIT
8 2 6000706 RING, RTNG, INT, 30 mm INCLUDED WITH BALL JOINT
7 3 6000488 PIN, COTTER, 2.5X32 mm
6 2 6000268 NUT, CAST LE, M12
5 1 014-6000822 X STEERING TIE ROD ASSEMBLY
4 1 013-6001090 X UPPER A-ARM ASSEMBLY, RIGHT
3 1 013-6001088 X UPPER A-ARM ASSEMBLY, LEFT
2 1 013-6001091 X LOWER A-ARM ASSEMBLY, RIGHT
1 1 013-6001089 X LOWER A-ARM ASSEMBLY, LEFT
REQD
NUMBER
DESCRIPTION
NOTES
A-A RMS PARTS LIST, MOTO440
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
9
Page 10
Front Shock
1
13
12
Front Shock
www.cannondale.com/motorsports
17
14
7
5
4
16
*
3
2
6
15
8 - 11
10
Page 11
6000535 SHOCK SPRING, FRONT 180-84/23
ADDITIONAL PARTS
MODEL
6000536 SHOCK SPRING, FRONT 180-48
6000537 SHOCK SPRING, FRONT 180-46
17 2 6000444 SPACER, FRON T SHOCK
16 1 6000615 SHOCK SPRNG PRLOAD CAM RING
15 1 6000272 FHB M10X50 mm
14 2 5000146 LOCKNUT,M10
13 2 5000715 FLAT WASHER, M10
12 1 5000424 FHB M10x70mm SHOCK BO LT
11 1 5001291 SHOCK MOUNT BEARING OHLINS
10 2 5001288 SHOCK MOUNT BEARING CIRCLIP OHLINS
9 2 5001289 SHOCK MOUN T BEARING SEAL OHLINS
8 2 5001290 SHOCK MOUN T BEARING SPACER OHLINS
7 1 6000543 UPPER MOUNT BUSHING OHLINS
6 1 6000538 SHOCK SPRING RETAINER OHLINS
5 1 6000539 SHOCK SPRING PRELOAD CIRCLIP OHLINS
4 1 6000540 SHOCK SPRING PRELOAD ADJ OHLINS
3 1 6000541 SHOCK BODY PROTECTOR OHLINS
2 2 6000542 SHOCK BODY CIRCLIP OHLINS
* 2 6001248 X SHOCK, FRONT ARVIN
* 2 6001200 X SHOCK, FRONT OHLINS
* 2 6001028 X SHOCK, FRONT OHLINS
* 2 6001183 X SHOCK, FRONT, GLAMIS OHLIN S
1 2 6000648 X SHOCK, FRONT OHLINS
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
FRONT SHOCK PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
11
Page 12
Steering Column
Steering Column
See 2002 ATV Parts Catalog
www.cannondale.com/motorsports
12
Page 13
See 2002 ATV Parts Catalog
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
13
Page 14
Steering Damper
4
Steering Damper
7
www.cannondale.com/motorsports
8
1
11
6
2
12
5
9
8
3
9
10
4
14
7
Page 15
214-6001041 STEE RING DAM PE R KIT
MODEL
ADDITIONAL P ARTS
12 1 6001147 X X NUT, DAMPER LINK ARM
11 1 6001146 X X DAMPER SHEER PIN
10 2 6001099 X X NUT, JAM, M6X1
9 2 6000314 X X NUT, LOCK, M6
8 2 5000095 X X FLNG HD BLT,M6X20,NYLOK
7 6 6001098 X X SHCS, M6X30 mm
6 1 6001093 X X STEE RING DAMPER MOUNT
5 1 6001094 X X STEE RING DAMPER MOUNT CLAMP
4 2 6001095 X X ROD END
3 1 6001096 X X LINK ROD
2 1 6001097-04 X X ROTARY DAMPER LINK ARM
1 1 6001041 X X STEE RING DAMPER
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
STEERING DAMPER PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
15
Page 16
Handlebar and Controls
Handlebar and Controls
www.cannondale.com/motorsports
3*
26
2*
6
22
21
9
4
15
20
19
10
*
7
1
12
16
5
17
29
28
8
23
13
16
14
27
18
24
25
11
Page 17
29 1 6000827 I NTERLOCK S WITCH BO OT
MOSPGLBZCN
MODEL
ITEM NOQTY
DEA LER PART
28 1 6000824 I NTERLOCK S WITCH
27 2 5001927 FHB M5X20 mm
26 AR 5002385 HYDRAULIC CLUTCH OIL, 16 oz.
25 1 5002593 O-RING, SL AVE CYLINDER
24 1 5002373 CLUTCH LEVER PVT HRDWR KIT
23 1 5002374 CLUTCH LEVER SPRING
22 1 5002375 CLUTCH MASTER CYL CAP
21 2 5002376 CLUTCH MASTER CYL CAP SCREW
20 1 5002377 CLUTCH LEVER CLAMP
19 1 5002378 CLUTCH LEVER CLAMP SCREW
18 1 5002379 CLUTCH LEVER BOOT
17 1 5002380 CLUTCH LEVER ADJ GRIP, RED
16 1 5002381 CLUTCH MSTR CYL PISTON KIT
15 1 5002382 CLUTCH MSTR CYL MEMBRANE
14 1 5002383 CLUTCH SLAVE VALVE, CAP KIT
13 1 6000825 CL UTCH TUBE KIT, 1100 mm
12 1 6000826 MASTER CYLINDER, BLK
11 1 5002387 SLAVE CYLINDER, COMPLETE
10 1 6000823 CLUTCH LEVER, BLACK
9 1 6000671 CLUTCH LEVER ASSEMBLY
8 1 6001048 HANDGUARD SET HARDWA RE INCLUDED
7 1 6000168-04 THROTTLE CABLE
6 1 6000248 THROTTLE ASSEMBLY
5 1 213-5001952 ENGINE START SWITCH
4 1 5001953 ENGINE STOP SWITCH
* 1 6001040 X X GRIP SET, RED
* 1 6000491 X GRIP,PR,CLOGO,BLK/GRY
3 1 6000647 X X GRIP ,PR ,CLOGO,BLK/YEL
* 1 6001178 HANDLEBAR PAD, MAGURA, ORG
2 1 6001180 HANDLEBAR PAD, MAGURA, RED
* 1 5002454 X HANDLEBAR, MAG, MX2
* 1 6001017 X HA NDLEBAR, TAG X5 HANDLEBAR PAD INCLUDED
* 1 6001037 X X HANDLEBAR, TAG T2 HA NDLEBAR PAD INCLUDED
1 1 6000283 X HANDLEBAR, BLK
REQD
NUMBER
DESCRIPTION
NOTES
HANDLEBAR & CONTROLS PARTS LI ST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
17
Page 18
Ignition
Ignition
5
2*
9
6
4
www.cannondale.com/motorsports
18
8
7
3
1
Page 19
9 1 6000738 X X PLUG, 5/8", PLASTIC
MODEL
8 1 6001039 XXXX PLATE, IGNITON SWITCH
7 1 6001038 X X SWITCH , TETHE R KILL
6 2 5000378 FHB, M5X12 mm
5 1 6000521 IGNITION KEY COVER INCLUDED IN 6000247
4 1 6000520 IGNITION SWITCH RING INCLUDED IN 6000247
3 1 6000592 IGNIT ION COVER
* 1 6000287A IGNITION KEY, BLANK USE WITH "A" SERIAL # INCLUDED IN 6000247
2 1 6000287B IGNITION KEY, BLANK USE WITH "B" SERIAL # INCLUDED I N 6000247
1 1 6000247 IGNIT ION S WITCH ASSEMBLY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
IGNITION PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
19
Page 20
Front Brake Master Cylinder
13
15
17
14
Front Brake Master Cylinder
10
9
8
5
7
www.cannondale.com/motorsports
6
1
16
11
4
3
2*
12
20
Page 21
17
1
1
1
1
1
MODEL
16
15
14
13
12 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM
11 1 6000021 FRONT BRAKE LEVER
10 1 6000025 FT BRAKE MSTR CYL BOOT
9 1 5000099 FT BRAKE MSTR CYL CIRCLIP
8 1 6000019 FT BRAKE MSTR CYL PISTON KIT
7 1 6000022 FRONT BRAKE LEVER BOLT KIT
6 1 6000024 FT BRAKE MSTR CYL CLAMP KIT
5 1 6000020 FT BRAKE MASTER CYL CAP KIT
4 3 6000242 BOLT, BANJO, M10X22 mm
3 6 5001549 WASHER, CRUSH, ALUMINUM
* 1 6001042 X BRAKE LINE, FRONT
2 1 6000162 X X X X BRAKE LIN E, FRONT
1 1 6000000 FRONT BRAKE MASTER CYL ASSY
ITEM NOQTY
REQD
6000596 BHCS, M10X16 mm
6000285 CIRCLIP, 4 m m
6000286 SPRING, BUTT ON
6000169 PARKING BRAKE LATCH
6000170 PARKING BRAKE BUTTON
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
FRONT BRAKE MASTER CYLINDE R ASSY PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
21
Page 22
Front Brake Caliper
14
12
Front Brake Caliper
www.cannondale.com/motorsports
15
5
11
13
7*
10
6*
8*
9
1*
4
22
2
3
Page 23
15
AR
1
1
1
1
1
1
1
1
MODEL
14
13
12
11
10
9
*
8 1 072-6000015 BRAKE PAD SET, L
*
7 1 073-6000016 BRAKE CALIPER BRACKET, L
* 1 6000003 FRONT BR AKE CALIPER, RIGHT
6 1 6000002 FRONT BRAKE CALIPER, LEFT
5 4 6000277 FHB M8X16 mm 2 PER BR ACKET
4 4 5001700 PHILLIPS BOLT
3 2 5001013 FHB, M6X16 mm, NYLOK
2 6 6000279 BRAKE LINE CLAMP
* 1 6001042 X BRAKE LINE, FRONT
1 1 6000162 X X X BRAKE LINE , FRONT
ITEM NOQTY
REQD
073-5000268 NISSIN BRAKE GREASE, 2 GRAM
073-6000014 BRAKE CALIPER PISTON KIT
173-5000091 REAR BRAKE PAD SPRING
172-5000098 REAR BRAKE PAD RETAINING PINS
072-5000055 BRAKE CALIPER BLEEDER AND CAP
073-5000050 BRAKE CALIPER BRACKET SLIDE PIN BOOT
073-5000052 BRAKE CALIPER SLIDE PIN BOOT
072-6000017 BRAKE PAD SET, R
073-6000018 BRAKE CALIPER BRACKET, R
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
FRONT BRAKE CALIPER PARTS LIS T
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
23
Page 24
Rear Brake
1
3
Rear Brake
www.cannondale.com/motorsports
2
17
18
24
19
22
25
15
20
23
21
16
13
1
8
7
14
8
6*
2
24
10
23
11
9
5
4
Page 25
25 1 5000413 YOKE P IN C OTTER PIN INCLUDED IN 60 00307
MODEL
24 1 5000109 BRAKE PEDAL YOKE PIN INCLUD ED IN 60 00307
23 2 5000375 SEAL, 15X21X3 INCLUD ED IN 60003 07
22 1 6000014 BRAKE CALIPER PISTON KIT
21 1 6000015 BRAKE PAD SET, L
20 2 6000280 FHB, M8X14 m m
19 1 6000016 BRAKE CALIPER BRACKET, L
18 1 5000091 REAR BRAKE PAD SPRING
17 1 5000098 R EAR BRAKE PAD RETAINING PINS
16 1 5000055 BRAKE CALIPER BLEEDER AND CAP
15 1 5000050 BRAKE CALIPER BRACKET SLID E PIN BOO T
14 AR 5000268 NISSIN BRAKE GREASE , 2 GRAM
13 1 5000052 BRA KE CALIPER SLIDE PIN BOOT
12 1 6000006 R EAR BRAKE CALIPER
11 1 5000112 SPRING, BRAKE P EDAL
10 1 5000399 BOLT, BRAKE PEDAL
9 1 6000307 REAR BRAKE PEDAL ASSEMBLY
8 4 5001549 WASHER, CRUSH, ALUMINUM
7 2 6000242 BOLT, BANJO, M10X22 mm
* 1 6001036 X X REAR BRAKE LINE
6 1 6000166 X X X REAR BRAKE LINE
5 2 5000126 SHCS,M8X20 LOWHEAD NYLOK/ZINC
4 1 5001268 REAR BRAKE MASTER CYLINDER G UARD
3 1 5000862 FLANGE-HEAD BOLT, M 6X 40 - NYLOK
2 1 6000378 SPACER, REAR BRAKE RESERVOIR
1 1 6000001 REAR BRAKE MASTER CYL ASSY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
REAR BRAKE PA RTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
25
Page 26
Mainframe
4
37
30
Mainframe
29
28
www.cannondale.com/motorsports
26
35
33
31
36
34
32
1
4
3
5
6
12
25
9
10
11
24
27
16
8
7
17
22
19
2
21
20
11
23
18
13
18 LOCATIONS
THROUGHOUT
MAINFRAME
15
1
26
Page 27
37 1 6000859 T-FITTING, 3/8, BRASS
MOSPGLBZCN
ITEM NOQTY
DEA LER PART
MODEL
36 1 6000858 T-FITTING, 1/4, 1/4, 3/8, BRASS
35 1 6000861 HOSE, OIL, SP AR to T
34 1 6000860 H OSE, OIL, STARTER to T, 177.8 mm
33 1 6000857 H OSE, OIL, T to T, 450.85 mm
32 1 6000426-01 HOSE, OIL, 140 mm
31 1 6000425-02 HOSE, OIL, 50 mm
30 10 5002323 OETIKER HOSE CLAMP, 19.8 mm
29 2 5000140 LOCKNUT, M8
28 2 5000713 FLAT WASHER, M8
27 2 6000412 FHCS, M8X55 mm
26 1 6000041 REAR SHOCK STRUT
25 2 6000251 RIVNUT, M8
24 1 6000313 GROMMET, 5/16 ID
23 1 5001593 THREADED INSERT, M8 INCLUDED IN 201-6000656
22 4 5000190 THREADED INSERT, M8 INCLUDED IN 201-6000656
21 1 5000140 LOCKNUT, M8
20 1 5001374 CHAIN ROLLER SPACER
19 2 5000713 FLAT WASHER, M8
18 1 5001629 HHCS, M8X65 ZINC
17 2 5000524 DRIVE CHAIN ROLLER
16 1 5000863 FLANGE-HEAD BOLT, M8X40 - NYLOK
15 1 5001184 FHB, M6X12 mm, NYLOK
14 1 5000828 O-RING, 016
13 1 5000233-E ENGINE OIL FITTING
12 2 6000595 ENGINE OIL DIPSTICK SEAL
11 2 5000480 ENGINE OIL RESERVOIR DRAIN FITTING
10 2 5001578 GROMMET
9 2 5001579 TOP-HAT WASHER
8 2 5000178 GROMMET, 3/8 ID
7 2 5000719-03 TOP-HAT WASHER
6 1 6000394-02 ENGINE OIL FILL DIPSTICK
5 4 5001549 WASHER, CRUSH, ALUMINUM
4 2 5001501 BANJO FITTING
3 2 5001502 BANJO BOLT
2 18 5000888 RIV NUT, M6 INCLUDED IN 201-6000656
1 1 201-6000656-03 MAIN FRAME WEL DMENT
REQD
NUMBER
DESCRIPTION NOTES
MAINFRAME, SIDE PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
27
Page 28
Brush Guard
Brush Guard
1
www.cannondale.com/motorsports
28
2
Page 29
2 4 6000252 FHB M8X25 mm
MODEL
* 1 6000789 X BRUSH GUARD WELDMENT, STEEL
1 1 6000680 X X X X BRUSH GUARD WELDMENT, ALUMINUM
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
BRUSH GUARD PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
29
Page 30
Engine Rail
4
4
4
5
Engine Rail
1
www.cannondale.com/motorsports
3
30
5
2
2
Page 31
5 2 5000527 FHB, M10X90 mm, NYLOCK
MODEL
4 8 6000391 SHCS M8X30 mm, SS
3 2 6000424 GROMMET, 9/16 X 5/16 INCLUDED IN 201-6000659
2 8 5000190 THREADED INSERT, M8 INCLUDED IN 201-6000659
1 1 201-6000659 ENGINE RAIL WELDMENT
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
ENGINE RAILS PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
31
Page 32
Subframe
21
20
Subframe
10
19
www.cannondale.com/motorsports
11
2
8
6
7
3
1
9
12
16
17
15
18
13
14
4
5
32
Page 33
21 4 5000095 FHB, M6X20 - NYLOK
MODEL
20 2 6000111 SUBFRAME CROSSBRACE
19 10 5000888 RIV NUT, M6 INCLUDED IN 201-6000657
18 2 5000093 FHB, M6X25 - NYLOK
17 2 5000192 FLAT WASHER, M6
16 2 5000719-03 TOP-HAT WASHER
15 2 6000370 TAIL LIGHT M OUNTING BU S HING
14 1 6000548 BULB, TAILLIGHT, 12V (#168)
13 1 6000289 REAR TAILIGHT
12 4 5000190 THREADED INSERT, M8 INCLUDED IN 201-6000658
11 4 6000252 FHB M8X25 mm
10 2 6000114 GROMMET, SEAT MOUNT
9 2 6000112 GROMMET, GAS TANK, REAR
8 2 5001013 FHB, M6X16 mm
7 2 6000107 PIN, SEAT GUIDE
6 2 5000803 GR O MMET
5 2 5001237 ZIP TIE - IS OLATION BLO CK
4 2 5000868 U-SHAPE ISOLATION BLOCK
3 4 6000116 BOLT, SHOULDER, M8X15 mm
2 1 201-6000658 GRAB RAIL WELDMENT
1 1 201-6000657 SUBFRAME WELDMENT
ITEM NOQTY
REQD
DEA LER PA RT
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
SUBFRAME PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
33
Page 34
Swingarm
Swingarm
See 2002 ATV Parts Catalog
www.cannondale.com/motorsports
34
Page 35
See 2002 ATV Parts Catalog
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
35
Page 36
Rear Axle
Rear Axle
www.cannondale.com/motorsports
22
10
3
5
23
22
7
6
9
1
4
14
23
2
7
8
2
16
10
11
19
36
11
9
24*
12
13
15
26
17
8
5
4
18
21
20
25*
Page 37
26 2 6001233 X DISC SPRING, BEARING PRELOAD
MODEL
* 1 5001847 X MASTER LINK
25 1 6000315 XXXXMASTERLINK, O-RING
* 1 6001118 X DRIVE CHAIN, 96 LINKS
24 1 6000577-01 XXXXDRIVE CHAIN, O-RING, 96 LINKS
23 6 6001084 X SPACER, MFX REAR AXLE
22 2 6000999 X SNAP RING, M18
21 1 6000460 BUSH ING, SWNG ARM BK TRQ STOP
20 1 6000141 DISC BRAKE MOUNTING PLATE, RR
19 1 6000133 CIRCLIP, ID
* 1 6001035 X X REAR ROTOR
18 1 6000634 X X X REAR ROTOR
17 1 6000461 AXLE PRELOAD NUT WASHER
16 1 6000137 AXLE BEARING PRELOAD SCREW
* 1 6000135 X AXLE CARRIER STOP
15 1 6000398 XXXXPRELOAD RETAINER
14 1 6000128 AXLE BEARING PRELOAD NUT
13 1 5000379 SHCS ,M4X12 ZINC
12 1 6000125 REAR AXLE BO OT
* 2 6001106 X NUT, LOCK, M20X1.5, NYLOC K
11 2 6000255 XXXXNUT, CASTLE, M20
10 2 6000628 WASHER, 20.6X38.1X3.6mm
8 8 5000146 LOC K NUT,M10
7 2 6000134 AXLE HUB SPACER, REAR
6 1 6000135 AXLE CARRIER STOP INCLUDED W/ AXLE
5 8 6000635 FLAT WASHER M10 HARDENED
4 2 6000126 RR SPROCKET BK DISC CARRIER QTY 1 INCLUDED W/ A XLE
* 1 6000507 REAR SPROCKET, 44T
* 1 6001116 X SPROCKET , REAR, 40T
3 1 6000131 XXXXSPROCKET, REAR, 42T
2 8 6000697 FHCS, M10X1.25x27 mm
* 1 6001082 X REAR WHEEL AXLE SUB ASSY
1 1 6000325 XXXXREAR WHEEL AXLE SUB ASSY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
REAR AXLE PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
37
Page 38
Rear Shock
Rear Shock
www.cannondale.com/motorsports
1
19
2
16
3
16
18
4
3
5
6
2
7
1
8
9
10
11
10
12
38
20
21
15
14*
13
17
Page 39
5000059 OHLINS REAR SHOCK SPRING - 95 N/mm
MODEL
5000060 OHLINS REAR SHOCK SPRING - 100 N/mm
5000061 OHLINS REAR SHOCK SPRING - 105 N/mm
5001431 OHLINS REAR SHOCK SPRING - 110 N/mm
5001432 OHLINS REAR SHOCK SPRING - 115 N/mm
ADDITIONAL P ARTS
21 2 6000761 MOUNTING BLOCK, FOX SHOCK FOX
20 2 6000760 HOSE CLAMP, FOX SHOCK FOX
19 1 5000146-01 LOCKNUT, M10
18 1 5000119 FLANGE BOLT, M10 X 58
17 1 5002154 FHB, M12 x 73mm SHOCK BOLT
16 2 5000715 FLAT WASHER, M10
15 1 5002191 LOCKNUT, M12
* 1 6000744 X FOX REAR SHOCK ABSORBER FOX
* 1 6001182 X REAR SHOC K ABSORBER, GLAMIS OHLINS
* 1 6000241-01 X REAR SHOCK ABSORBER OHLINS
* 1 6001027-01 X REAR SHOCK ABSORBER OHLINS
14 1 6001029-01 X REAR SHOCK ABSORBER OHLINS
13 1 5000065 SHOCK SPRING RETAINER OHLINS
12 1 ------------ RE AR SHOCK SPRING SEE ADDITIONAL PARTS TABLE
11 1 5001299 SHOCK SPRING SLEEVE OHLINS
10 2 5001298 SHOCK SPRING SLEEVE CIRCLIP OHLINS
9 1 5001296 SHOCK SPRING SEAT WASHER OHLINS
8 1 5000064 SHOCK SPRING SEAT OHLINS
7 1 5001295 SHOCK SPRING PRELOAD LK RNG OHLINS
6 1 5001330 RESERVOIR BODY OHLINS DECAL OHLINS
5 1 5001331 RESERVOIR BODY WRNG DCL OHLINS
4 2 5001291 SHOCK MOUNT BEARING OHLINS
3 4 5001288 SHOCK MOUNT BEARING CIRCLIP OHLINS
2 4 5001289 SHOCK MOUNT BEARING S EAL OHLIN S
1 4 5001290 SHOCK MOUNT BEARING S PACER OH LINS
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
REAR SHOCK PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
39
Page 40
Airbox and Filter
Airbox and Filter
www.cannondale.com/motorsports
22
14
24
25
23
26
27
15
21
4
20
12
5
3
11
1
12
13
6
40
2
16
17
7
8
18
9
19
10
Page 41
27 1 5001556-03 V ACUUM HOSE, 5/32" ID, 396 mm TO ENGINE
MODEL
26 1 5000962 VACUUM HOSE, 5/32" ID, 185 mm TO AIRBOX
25 1 5001594 VACUUM HOSE, 5/32" ID, 355 mm TO PRESSURE REGULATOR
24 1 5001595 VACUUM HOSE, 5/32" ID, 609 mm TO ECU
23 1 5001596 4-WAY FITTING, VACUUM HOSE
22 1 5002403 CLAMP, ONE-EAR, 1 5.7 mm
21 1 6000207 HOSE, FRAME TO AIRBOX
20 1 6000606 H OSE CLAMP, 16 mm
19 2 5000350 FHB, M6X30 mm, NYLOK
18 2 5000192 FLAT WASHER, M6
17 2 5001578 GROMMET
16 2 5001579 TOP -HAT W ASHER
15 9 6000582 SHCS, FLANGE, M4X16, ZINC
* 1 6000672 AIRBOX GASKET
* 1 6000673 AIRBOX GASKET
* 1 6000674 AIRBOX GASKET
14 1 6000675 AIRBOX GASKET
13 6 5001238 RIVET AD45H
12 2 5001239 INTAKE END RETAINING RING
11 1 5000989 AIR FU NNEL
10 1 5000403 AIR TEMPERATURE SENS OR
9 1 5000487 O-RING, 2-012
8 1 6000344 AIRBOX DRAIN HOSE CLAMP
7 1 6000208 HOSE, AIRBOX DRAIN
6 1 5001149 CLAMP, BAND
5 1 6000202-04 AIRBOX BASE
4 1 6000201-04 AIRBOX COVER
3 1 6000203 AIR FILT ER BASE PLATE
2 1 6000206 AIR FILT ER HOLD D OWN CLIP
1 1 6000205 AIR FILT ER
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
AIRBOX & FILTER PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
41
Page 42
Exhaust
5
7
1*
11
9
3
Exhaust
6
2*
10
www.cannondale.com/motorsports
4
42
3
8
4
5
Page 43
11 1 6001055K X X EXHAUST SILENCER BR ACKET KIT
ADDITIONAL PARTS
MODEL
10 1 5000093 X X FHB M6x25 mm, NYLOCK
9 1 5001451 X X X FENDER WASHER, M8
8 1 5000713 X X X FLAT WASHER, M8
7 1 5000140 X X X LOCKNUT, M8
6 1 6000314 X X NUT, LOCK , M6, ZIN C
5 2 5001345 EXHAUST CRU SH WASHER
4 4 5001605 NUT, HEX FLANGE, M6-12PT
3 2 6000252 X X X FHB M8X25 mm
* 1 6001054 X X EXH AUST, HEADER PIPE
2 1 6000768 X X X EXHAUST, HEADER PIPE
* 1 6001055 X X EXH AUST, SILENCER
1 1 6000769 X X X EXHAUST, SILENCER
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
EXHAUST PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
43
Page 44
Electrical Tray
6
Electrical Tray
16
www.cannondale.com/motorsports
8
13
12
14
10
14
3
11
9
5
9
6
4
44
2
1
14
15
7
Page 45
16 1 5001951 ELECTRONIC CONTROL MODULE
MODEL
15 2 5001944 FHB M5 x 25mm, ZINC
14 5 5001584 WASH ER, M5 BETWEEN E CU & T RAY
13 2 5001561 WASH ER, M5, ZINC
12 2 5001562 LOCKNUT, M5
11 1 5000178 GROMMET, 3/8 ID
10 2 6000462 BHCS, M6X16 mm, NYLOK, ZINC
9 4 5000192 FLAT WASHER, M6
8 2 5001237 ZIP TIE, 8 INCH
7 1 6000350 VOLTAGE RECTIFIER/REGULATOR
6 4 5000350 FHB, M6X30 mm, NYLOK
5 1 5000570 NUT, HEX FLANGE, M5 RELAY TO TRAY
4 1 5000378 FHB, M5X12 mm, NYLOK RELAY TO TRAY
3 1 5000411 M AIN P OWE R RELAY
2 1 6000465-03 SEAL, ELECTRONICS TRAY
1 1 6000583 BAFFLED ELECTRONICS TRAY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
ELECTRICAL PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
45
Page 46
Battery
16
Battery
www.cannondale.com/motorsports
7
13
8
6
15 10
9
14
12
1
4
3
11
2
46
5
Page 47
16 2 5002148 BOLT, BRASS, M6x7mm
MODEL
15 1 6001120 SOLENOID MNTING BRACKET
14 1 6000797 BATT ERY BOLT KI T
13 2 5001013 FLNG HD BLT,M6X16,NLK
12 1 6000330 N EGATIVE BATTERY CABLE
11 2 6000199 ISOLATION STRIP, 87X24X5 mm
10 1 6000640 ISOLATION STRIP, 143X33X8 mm
9 1 6000198 BATTERY STRAP
8 2 6001132 HHCS M6X10mm
7 1 5001962-01 STARTER SOLENOID, MS5E-541
6 1 6000329 POSITIVE BATTERY CABLE
5 4 5000434 NUT, HEX FLANGE, M6
4 4 5000095 FHB, M6X20,mm, NYLOK
3 4 5001514 TOP-HAT WASHER
2 1 6000197-02 BATT ERY BOX
1 1 6000298 BATTERY
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
BATTERY PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
47
Page 48
Wiring Harness
Wiring Harness
www.cannondale.com/motorsports
7
6
9
48
8
5
2
1
3
4
Page 49
9 2 5001946 FHB, M6 x 30 mm, ZINC
MODEL
8 1 5000434 NUT, HEX FLANGE, M6
7 1 5002594 O-RING, STARTER MOTOR
6 1 5000011 STARTER MOTOR, 12V 0.65KW
5 1 6000328 STARTER MOTOR CABLE
4 1 6000677 FUSE, 20 AMP, YELLOW
3 1 5001240 FUSE HOLDER RIVET
2 1 5001435 FUSE HOLDER
1 1 6000668-09 WIRING HARNESS
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
WIRING HARNESS PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
49
Page 50
Headlight
Headlight
www.cannondale.com/motorsports
1*
8*
6
5
4
4
5
7
10
7
9
2
50
3
Page 51
10 2 5000434 NUT, HEX FLANG E, M6
MODEL
9 2 6001201 H EADLIGHT PIVOT SPACER
* 1 6001156R RIGHT HEADLIGHT SEAL
8 1 6001156L LEFT HEADLIGHT SEAL
7 4 5002430 M6, LOCK WASHER
6 2 5002197 FHB, M6X45 mm
5 4 5000192 M6, FLAT WASHER
4 4 5002440 BHCS, M6X25 mm, ZINC, NYLOCK
3 1 6000171-01 HEADLIGHT ASSEMBLY
2 1 6000489 BULB, H EADLIGH T, 12V 37.5W INCLUDED IN 6000171-01
* 1 6001184 X HEADLIGHT COVER, SET, ORANGE
* 1 6001153 X X HEADLIGHT COVER, SET, RED
* 1 6001152 X HEADLIGH T COVER, SET, YELLOW
* 1 6001199 X HEADLIGHT COVER, SET, SILVER
1 1 6001198 X HEADLIGHT COVER, SET, BLUE
QTY
ITEM NO
REQD
DEALER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
HEADLIGHT PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
51
Page 52
Cooling System
18
Cooling System
www.cannondale.com/motorsports
13
12
19
22
23
20
24
6
25
3
21
9
8
7
5
4
17
1
52
10*
11
15
14
16
26
2
Page 53
26 1 6000313 GROMMET, 5/16 ID
MODEL
25 1 5001607 OTKR HSE CLAMP,12.3mm
24 1 6000681 H OSE,COOLANT BLEE D
23 1 5002278 HOSE CLAMP,DOUBLE WIRE, 11mm
22 2 5001013 FHB, M6X16 m m, NYLOK
21 2 5000434 NUT, HEX FLANGE, M6
20 1 6000220-05 COOLANT RESERVIOR BOTTLE
19 1 6000262-02 COOLANT BOTTLE CAP
18 2 5001184 FHB, M6X12 mm, NYLOK TO FAN
17 2 6000314 NUT, LOCK, M6 TO FAN
16 1 6000311 RAD IATO R FAN
15 1 5000484 O-RING, 2-013
14 1 5001511 RADIATOR, DRAIN PLUG
13 2 6000462 BHCS, M6X16 mm, ZINC
12 2 5000192 FLAT WASHER, M6
11 4 5000323 TINNERMAN CLIP
* 1 6000506-01 RADIATOR GUARD, LEFT
10 1 6000505-01 RA DIATOR GUARD,RIGHT
9 2 5000095 FHB, M6X20, mm , NYLOK
8 2 5000719-03 TOP-HAT WASHER
7 2 5000178 GROMMET, 3/8 ID
6 6 5000543 HOSE CLAMP, 14 - 27 mm
5 1 6000223 HOSE, COOLANT, RAD TO RES
4 1 6000222 HOSE, COOLANT, RAD TO OUT C VR
3 1 6000221 HOSE, COOLANT, RAD TO PUMP
2 1 6000219 RADIATO R SADDLE
1 1 6000218 RADIATO R
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
COOLING SYSTEM PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
53
Page 54
Fuel Tank and Regulator
Fuel Tank and Regulator
14
12
13
www.cannondale.com/motorsports
11
10
24
8
9
1
10
31
17
15
23
32
16
22
33
7
21
20
33
24
10
25
19
18
26
29
6
30
54
27
3
4
5
2
28
29
Page 55
33 1 5001137 O-RING, 008
1
2
MODEL
32 1 6001154 FUEL P ICKUP TUBE
31 1 6000591 AIRBOX LID
30 1 5000544 FUEL FILTER
29 3 5000793 H OSE CLAMP,5.6-16M
28 1 6000316 H OSE SHEATH,10X110mm
27 1 6000318 HOSE, FUEL, 130 mm
26 1 6000838 H OSE SHEATH,10X200 mm
25 1 6000839 FUEL HOSE, 230mm
24 2 5000325-02 FUEL TAN K MALE BARBED I NLET
23 1 5001778 FUEL TANK FI LTER
22 2 5002140-02 FL TNK FMALE QUICK CONNECT
21 2 5001579 TOP HAT WASHER
20 2 5001578 GROMMET
19 2 5000192 FLAT WASHER, M6
18 2 5000093 FHB, M6X25 mm, NYLOCK
17 1 5000137 FHCS,M 6X16 mm, ZINC
16
15 1 6000388 SEAT CATCH
14 1 5000175 FUEL TANK BREATHER HOSE
13 1 5000873 FUEL TANK CAP GASKE T
12 1 5000169-01 FUEL TAN K CAP
11 1 351-6000733 FU EL TANK
10 4 5001607 OETIKER HOSE CLAMP, 12.3mm
9 1 6000478 HOSE SHEATH, 10X353 mm TO TANK
8 1 6000480 HOSE, FUEL, 383mm TO TANK
7 1 6000317 HOSE, FUEL, 350 mm TO INJECTOR
6
5 2 5001578 GROMMET, FUEL REGULATOR
4 2 5001579 TOP HAT WASHER, FUEL REGULATOR
3 1 5000836 INTERNAL RETAINING RING, 36mm
2 1 5000395 FUEL PRESSURE RE GULATOR
1 1 5001544 FUEL RE GULATOR HOUSING - PLASTIC
ITEM NOQTY
REQD
6000446-02 SPAC ER, SE AT CATCH
5000350 FLANGE-HEAD BOLT, M6X30 - NYLOK
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NOTES
FUEL TANK & REGULATOR
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
55
Page 56
Fuel Pump
Fuel Pump
www.cannondale.com/motorsports
4
5
2
12
9
10
8
7
13
11
6
56
1
10
5
6
3
12
4
Page 57
13 1 5002410 INSULATING BOOT
MODEL
12 2 5001789 H OSE CLAMP, 37-51 mm
11 2 5001642 WASH ER, SERRATED, SIZE 6
10 4 5001549 WASHER, CRUSH,ALUMINUM
9 2 5001543 WASHER, NYLON
8 2 5001641 NUT, HEX, 6
7 2 5000095 FLNG HD BLT, M6X20,NYLK
6 2 5001541 ISOLATION STRIP, FUEL PUM P
5 2 5001502 BANJO BOLT
4 2 5001501 BANJO FITTING
3 1 5002290 FUEL PUM P PIGTAIL
2 1 5000449 FUEL PUM P BRACKET
1 1 5000168 FUEL PUM P
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
FUEL PUMP PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
57
Page 58
Seat
4
Seat
www.cannondale.com/motorsports
58
2
3
1*
Page 59
* 1 6001185C SEAT COVER, ORG/BLK
MODEL
* 1 6001049C SEAT COVER, RED/BLK
* 1 6001024C SEAT COVER, YEL/BLK
4 1 6000642C SEAT COVER, BLK
3 1 6000439 KNOB, M8X40 mm
2 2 6000246 GROMMET, SEAT PAN
* 1 6001185 X SEAT, BLK/ORG, GLAMIS
* 1 6001049 X X SEAT, MOTO / BLAZE
* 1 6001024 X SEAT, SPEED, YEL/BLK, GRIPPER
1 1 6000642-01 X SEAT, BLACK
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
SEAT PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
59
Page 60
Footpegs and Baskets
9
1*
4
3*
11
Footpegs and Baskets
www.cannondale.com/motorsports
10
4
2*
8*
9
5
12
6
5
7
60
Page 61
12 2 5001264 BHCS,M10X25,NYLOK, ZINC
MODEL
11 1 5000095 FHB, M6x20 mm, NYLOK
10 1 50001531 TOP HAT WASHER
9 2 6000314 NUT, LOCK, M6, ZINC
* 1 6000143-04 FOOT PET, RIGHT
8 1 6000142-04 FOOT PEG, LEFT
7 1 5000350 FHB, M6X30 - NYLOK
6 3 6000462 BHCS, M6X16 mm, ZINC, NYLOK
5 4 5001514 TOP HAT WASHER
4 2 6000504 BHCS, M6X20 mm, ZINC, NYLOK
* 1 6000379-03 FOOT BSKT WIRE ASSY, INR, R
3 1 6000380-03 FOOT BSKT WIRE ASSY, INR, L
* 1 6001103 X X REAR FENDER SUPPORT, R
* 1 6001102 X X REAR FENDER SUPPORT, L
* 1 303-6000763 X X X FOOT BSKT WIRE ASSY, OUT, R
2 1 303-6000762 X X X FOOT BSKT WIRE ASSY, OUT, L
* 1 6001101 X X RIGHT FOOT BASKET
* 1 6000588 X X X RIGHT FOOT BASKET
* 1 6001100 X X LEFT FOOT BASKET
1 1 6000587 X X X LEFT FOOT BASKET
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
FOOTPEG/BASKET PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
61
Page 62
Nerf Bars
0
9
12
Nerf Bars
www.cannondale.com/motorsports
8
8
2
62
11
1
3
1
5
7
4
6
Page 63
204-6001122 NERF BAR KIT
MODEL
ADDITIONAL P ARTS
12 2 6001107 BANDCLAMP, 31.75 mm
11 4 5001264 BHCS,M10X25,NYLKZNC
10 1 6001062-02 NERF BAR WELDMENT, L
9 1 6001065-02 NERF BAR WELDMENT, R
8 2 6001145 INTEGRATED FOOTPEG
7 6 5000434 NUT, FLANGE,M6
6 6 6001108 FSHCS, M6X50 mm
5 2 6001070-02 BUSHING,NERF BAR
4 1 6001069 NERF BAR CENTER TUBE
3 2 6001142 NERF B AR NETTING
2 1 6001058 FOOTPEG SUPPORT, RIGHT
1 1 6001056 FOOTPEG SUPPORT, LEFT
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION
NERF BAR PARTS LIST
NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
63
Page 64
Plastic
Plastic
www.cannondale.com/motorsports
16
15
13
13
18
18
11
13
2
20
20
14
13
15
15
12
18
17
5*
6*
19
4
*
7
22
64
1*
20
9
3
10
8
21
Page 65
22 2 6001133 TINNE RMAN CLIP
MODEL
21 2 5001237 ZIP TIE - ISOLATION BLOCK
20 8 6000462 BHCS, M6X16 mm, ZINC, NYLOC K
19 2 5000095 FHB, M6X20 mm
18 6 6000504 BHCS, M6X20 mm, ZINC, NYLOC K
17 2 5001514 TOP -HAT W ASHER
16 2 6000257 HHCS, M6X35 mm
15 6 5000192 FLAT WASHER, M6
14 2 6000314 N UT, LOCK, M6, ZINC
13 14 5001531 TOP-HAT WASHER
12 2 5001013 FHB, M6X16 mm, NYLOK
11 2 5001184 FHB, M6X12 mm, NYLOK
10 1 6000052 FRONT NOSE MOUNTING TAB, L
9 1 6000055 FRONT NOSE MOUNTING TAB, R
8 1 6001045 X X NUMBER PLATE, FRONT
7 1 6001044 X X NUMBER PLATE, REAR
* 1 6000585 X SPAR COVER, BLK, L
6 1 6001020 X X X X SPAR COVER, SLV, L
* 1 6000586 X SPAR COVER,BLK, R
5 1 6001021 X X X X SPAR COVER, SLV, R
* 1 6001019 X X X X REAR FENDER, SLV,
4 1 6000594 X REAR FENDER, RED
3 1 6000293 FENDER BRACE ASSY, FR, L
2 1 6000292 FENDER BRACE ASSY, FR, R
* 1 6001018 X X X X FRONT HOOD, SLV
1 1 6000584 X FRONT HOOD, RED
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
PLASTIC PARTS LIST
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
65
Page 66
2003 Cannibal Graphics (Black Plastic)
5
1*
2003 Cannibal Graphics (Black Plastic)
2
www.cannondale.com/motorsports
4*
66
3*
Page 67
5 6001177 X DCL, USA, BLK, SLV
MODEL
* 6001176 X DCL, CDALE, Rr FNDR, SLV, L
4 6001175 X DCL, CD ALE, Rr FN DR, SLV, R
* 6001172 X DCL, CANNIBAL, SLV, L
3 6001171 X DCL, CANNIBAL, SLV, R
2 6000714 X DCL, ON/OFF, SLV
* 6001174 X DCL, GP/FUEL IN J, SLV, L
1 6001173 X DCL, GP/FUEL INJ, SLV, R
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
2003 CA NNIBAL GRAPHICS (BLACK PLA STIC)
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
67
Page 68
2003 Cannibal Graphics (Silver Plastic)
5
1*
2003 Cannibal Graphics (Silver Plastic)
2
www.cannondale.com/motorsports
4*
68
3*
Page 69
5 6001001 X DCL, USA, SLV/BLK
MODEL
* 6001168 X DCL, CDALE, Rr FNDR, SLV, L
4 6001167 X DCL, CD ALE, Rr FN DR, SLV, R
* 6001164 X DCL, CANNIBAL, SLV, L
3 6001163 X DCL, CANNIBAL, SLV, R
2 6000714 X DCL, ON/OFF, SLV
* 6001166 X DCL, GP/FUEL IN J, SLV, L
1 6001165 X DCL, GP/FUEL INJ, SLV, R
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
2003 CA NNIBAL GRAPHICS (SILVER PLASTIC)
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
69
Page 70
2003 Speed Graphics (Silver Plastic)
1
2003 Speed Graphics (Silver Plastic)
www.cannondale.com/motorsports
70
Page 71
1 6000842 X SPEED GRAPHICS KIT
MODEL
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
2003 SPEED GRAPHICS
DESCRIPTION NOTES
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
71
Page 72
2003 Glamis Graphics (Silver Plastic)
7
2003 Glamis Graphics (Silver Plastic)
www.cannondale.com/motorsports
3*
72
5*
4*
6
1
2
Page 73
7 6001001 X DCL, USA, SLV/BLK
MODEL
* 6001195 X DCL, CDALE, Rr FNDR, ORG, R
6 6001194 X DCL, CDALE, Rr FNDR, ORG, L
* 6001207 X DCL, TANK TOP, ORG, R
5 6001206 X DCL, TANK TOP, ORG, L
* 6001193 X DCL, GLAMIS, ORG, R
4 6001192 X DCL, GLAMIS, ORG, L
* 6001197 X DCL, GP/FUEL INJ, ORG, R
3 6001196 X DCL, GP/FUEL INJ, ORG, L
2 6001208 X KEYSWITCH PLATE
1 6001205 X HOOD TOPPER, OR G
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
2003 GLAMIS GRAPHICS
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
73
Page 74
2003 Moto 440 and Blaze Graphics (Silver Plastic)
2003 Moto 440 and Blaze Graphics (Silver Plastic)
www.cannondale.com/motorsports
2*
6
5
8
3*
1
74
7
4*
Page 75
8 6001001 X X DCL, USA, SLV/BLK
MODEL
* 6001219 X X DCL, CDALE, Rr FNDR, RED, R
7 6001218 X X DCL, CDALE, Rr FNDR, RED, L
* 6001221 X DCL, MOTO 440, RED, R
6 6001220 X DCL, MOTO 440, RED, L
* 6001223 X DCL, BLA ZE, RED, R
5 6001222 X DCL, BLAZE, RED, L
* 6001216 X X DCL, TANK TOP, RED, R
4 6001215 X X DCL, TANK TOP, RED, L
* 6001214 X X DCL, FRT FNDR, RED, R
3 6001213 X X DCL, FRT FNDR, RED, L
* 6001212 X X DCL, GP/FUEL INJ, RED, R
2 6001211 X X DCL, GP/FUEL INJ, RED, L
1 6001217 X X HOO D TOPPER, RED
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
2003 BLAZE & MOTO 440 GRAPHICS
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
75
Page 76
2003 Warning Decals
2003 Warni n g Decals
www.cannondale.com/motorsports
1
2
315-6000236-01
315-6000238-01
4
5
315-6000580-01
315-6000237-01
(1)
(2)
(3)
(5)
(4)
(6)
76
3
6
315-6000477-01
7*
Page 77
* 5002665IT LABEL KIT, WARNINGS, IT
MODEL
* 5002665FR LABEL KIT, WARNINGS, FR
* 5002665DE LABEL KIT, WARNINGS, DE
7 5002665ES LABEL KIT, WARNINGS, ES
ADDITIONAL PARTS
6 1 5002238 LABEL, PREMIUM FUEL
5 1 6000237-01 LABEL, WARNING, AGE
4 1 6000580-01 LABEL, WARNING, HIGH PERFORMANCE
3 1 6000477-01 LABEL, WARNING, FRAME
2 1 6000238-01 LABEL, WARNING, TIRE/WEIGHT
1 1 6000236-01 LABEL, WARNING, GENERAL
ITEM NOQTY
REQD
DEA LER PART
NUMBER
MO SP GL BZ CN
DESCRIPTION NOTES
2003 WARNING LABELS
2003 ATV Parts Catalog Interim.fm - 1/8/03
© 2002 Cannondale Corporation - All Rights Reserved
77
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