Cannondale 2014 MAVARO, 2014 TRAMOUNT Supplemental Owner's Manual

E-SERIES
OWNER’S MANUAL SUPPLEMENT
130374
MODEL CODE MODEL DESCRIPTION
CM2038 MAVARO MENS HEADSHOK CM2290 MAVARO MENS HEADSHOK ALFINE 8 CF2293 MAVARO CITY HEADSHOK CF2294 MAVARO CITY HEADSHOK ALFINE 8 CF2390 MAVARO WOMENS HEADSHOK CM2389 MAVARO MENS RIGID CF2393 MAVARO WOMENS RIGID CM2394 TRAMOUNT 1 CM2396 TRAMOUNT 2
E-Series Owner’s Manual Supplement - 130374
ESPAÑOL ITALIANO NEDERLANDS FRANÇAIS DEUTSCH ENGLISH
1
About This Supplement
Cannondale Owner’s Manual Supplements provide important model specific safety, maintenance, and technical information. They are not replacements for your Cannondale Bicycle Owner’s Manual. This supplement may be one of several for your bike. Be sure to obtain and read all of them. If you need a manual or supplement, or have a question about your bike, please contact your Cannondale Dealer immediately, or call us at one of the telephone numbers listed on the back cover of this manual. You can download Adobe Acrobat PDF versions of any Cannondale Owner’s Manuals or Supplements from our website: http://www.
cannondale.com/.
Please note that the specifications and information in this manual are subject to change for product improvement. For the latest product information, go to http://www.cannondale.com
Online E-Series Product Support
You may download a copy of this supplement and other manuals and instructions available for your bike at: http://www.cannondale.
com/manual_ebikes/
Your Cannondale Dealer
To make sure your bike is serviced and maintained correctly, and that you protect applicable warranties, please coordinate all service and maintenance through your authorized Cannondale Dealer.
NOTICE
Unauthorized service, maintenance, or repair parts can result in serious damage and void your warranty.
CONTENTS
SAFETY INFORMATION ........................................2
PARTS OF THE E-SERIES BIKE .............................. 4
OPERATION .......................................................... 5
LITHIUMION BATTERY PACK ...............................12
BATTERY CHARGER .............................................16
MAINTENANCE ...................................................18
HEADSHOK SUSPENSION FORK ......................... 20
TECHNICAL INFORMATION .................................22
KEYS ................................................................. 24
This bike complies with EN 15194. EN14764 ­Electrically Power Assisted Cycles (EPAC).
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Intended Use
Your E-Series bike has an electric pedal assist drive system. It is not a moped or motorcycle. In EU countries, it is known legally as an “EPAC” cycle or Electrically Powered Assisted Cycle. The drive assist system consists of a drive unit, a battery, a computer control, and various electronic components (harness wires, sensors, and switches). Your E-Series bike does share components common with pedal only bikes. It is important to know that when the assist system is turned ON, the drive unit engages to provide power only while you are pedaling. The amount of power provided by the drive unit depends on your pedaling force and the assistance mode/level you set with the handlebar control unit. At anytime, if you stop pedaling, the drive assist will disengage. In all modes/levels, the drive assist system power reduces progressively and cuts off as the bike reaches a speed of 25 km/h, (15.5 mph), or sooner if you stop pedaling. The drive assist re-engages when speed drops below 25 km/h, (15.5 mph) as long as the pedals are turning. Whenever the drive assist system is turned OFF, You can pedal the bike normally. The drive system will not engage.
MAVARO
ASTM CONDITION 2, General Purpose Riding
INTENDED:For paved roads, gravel or dirt roads that are in good condition, and bike paths. NOT INTENDED: For off-road or mountain bike use, or for any kind of jumping.
TRAMOUNT
ASTM CONDTION 3, Hardtails
INTENDED: for “limited” mountain bike use, riding only improved trails and surfaces without jumps or obstacles. NOT INTENDED: for any jumping, very aggressive cross-country/mountain bike riding, racing or stunts. Jumping or riding over very technical, rough or unimproved trails (roots, rocks, embankments) can result in serious damage to the frame or drive system. Indications of such abuse would void applicable warranties. **EXCEPTION: This model must not be used as a commuter bike until the proper/ required accessories (reflectors, lighting, and locally required safety devices have been installed by a professional bike mechanic.
WARNING
**INTENDED USE: This bicycle is intended to be used as a
commuter bicycle. This bike complies with the requirements of European Standard EN 15194, Electrically Power Assisted Cycles. The drive assist system is limited to a maximum continuous power rating of 0,25 kW (250 W) and a maximum speed of 25Km/h, (15.5 mph). NOT INTENDED: You must not ride this bike in automobile traffic lanes. This vehicle must only be operated on paved surfaces that are legally open to commuter pedal bicycles. This bike is not for mountain biking use, jumping, or racing. YOU MUST FOLLOW ALL LOCAL LAWS: It is your responsibility to identify and follow all local laws and regulations (including fitting your bike with additional equipment) necessary to comply with local laws. Ask your Cannondale Dealer for more information about operating an electrically assisted pedal bicycle in your area.
DO NOT MODIFY THIS BICYCLE/FORK IN ANY WAY FOR ANY REASON. Doing so can result in severe damage, faulty or
dangerous operating conditions, or violation of local laws. IMPORTANCE OF PRACTICE & RIDER TRAINING - Before you ride this bike, practice riding in a safe area free from hazards. Take time to learn to bike’s controls and performance. Practice the controls and gain the experience necessary to avoid the many hazards you will encounter while riding. DO NOT RIDE “HANDS-OFF - Keep you hands on and the handlebars when riding the bike. If you remove your hands from the handlebar while riding, you can lose control of the bicycle and crash.
UNDERSTAND YOUR BIKE AND ITS INTENDED USE. USING YOUR BIKE THE WRONG WAY IS DANGEROUS.
Please read your Cannondale Bicycle Owner’s Manual for more information about Intended Use and Conditions 1-5.
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
SAFETY INFORMATION
E-Series Owner’s Manual Supplement - 130374
ESPAÑOL ITALIANO NEDERLANDS FRANÇAIS DEUTSCH ENGLISH
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Battery & Charger
WARNING
BOSCH INSTRUCTIONS - In addition to this supplement,
you must read and follow the BOSCH battery and charger instructions. Go to: http://www.cannondale.com/manual_
ebikes/
REPLACEMENT - Only use the battery pack and charger indicated in the Specifications section of this supplement. Do not use other batteries or chargers. Do not use the charger to charge other batteries. PREVENT DAMAGE - Do not drop the battery or charger. Do not open or modify the battery or charger. No user serviceable parts inside. Keep the battery out of intense sunlight. Keep away from heat. Heat will damage the battery. Keep battery away from paper clips, coins, keys, nails, screws or other small metal items, to prevent shorting exposed battery contacts. Shorting battery contacts can cause severe burns, fire, or explosion. ACCIDENTAL ACTIVIATION - Always remove battery from bike rack before working on the bicycle or if you transport the bike by car or plane. Accidental activation of the bicycle drive system can result in serious injury. STORAGE & TRANSPORTATION - When the battery is not in use in the bicycle, its transportation is subject to hazardous materials regulation. Special packaging and labeling requirements may exist. Contact local authorities for specific requirements. Never transport a damaged battery. Insulate battery contacts before packaging. Package the battery inside shipping container to prevent damage. CHARGING - Remove battery from bike before charging. Bring indoors and allow to reach room temperature before charging. Make sure charger and A/C outlet are the same voltage.
Locate both charger and battery indoors, in a clean, dry area with good ventilation to charge. Make sure the area is free from combustibles to avoid fire from sparks or overheating. Keep charger ventilation openings unobstructed. Do not cover the charger. Disconnect the battery from the charger unit when fully charged. Do not leave a fully charged battery connected to the charger. Unplug the charger from the wall outlet when not in use. DISPOSAL- Battery pack/charger contain regulated materials and must be disposed/discarded in accordance with national and/or local laws. Do not discard the battery/charger into fire, water or ordinary household waste/garbage. Take to a waste facility/recycler.
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TRANSPORTATION & SHIPPING - The battery of this bicycle is subject to transportation regulations for handling hazardous materials. The battery must be removed before flying and may be subject to special handling by the carrier. Failure to observe these warnings can result in electrical fires, explosion, or severe burns or electrocution.
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
Rear Rack & Kickstand
WARNING
Do not sit on the bicycle with the kickstand down. Kickstand is not designed to support the weight of a person. Make sure kickstand is up before riding.
Do not overload the rear rack. Make sure the cargo is secured properly.
RACK MAXIMUM WEIGHT LIMIT: 25Kg, 55lbs
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
L2
A2
L1
3
9
10
17,18
9
A8
3
10
17,18
3
BELL
FB
SHFT
RB
10
CHN
CR
CG
KCK
RCS
RD
MAVARO
TRAMOUNT
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PARTS OF THE E-SERIES BIKE
3 Drive HMI 9 Drive unit 10 Operating unit 17 Speed sensor 18 Spoke magnet of
the speed sensor
A2 Rack-type battery pack A8 Standard battery pack L1 Headlight L2 Taillight
FB - Front Brake RB - Rear Brake BELL - Bell SHFT - Gear Shift CHN - Drive Chain CR - Chainring CG - Chain Guard KCK - Kick Stand
E-Series Owner’s Manual Supplement - 130374
ESPAÑOL ITALIANO NEDERLANDS FRANÇAIS DEUTSCH ENGLISH
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OPERATION
Notes on Riding with the eBike System
When does the eBike Drive Operate?
The eBike drive supports you when riding, as long as you step into the pedals. Without pedaling, there is no assistance. The motor output always depends on the amount of your pedaling power.
When applying less pedaling power, the assistance or support will be lower than when applying a lot of pedaling power. This applies independent of the assistance Level.
The eBike drive automatically switches off at speeds in excess of 25 km/h. When the speed falls below 25 km/h, the drive is automatically available again. An exception applies for the push­assistance function, in which the eBike can be pushed at low speed without pedaling. The eBike can also be ridden as a normal bicycle without assistance at any time, by either switching off the eBike system or setting the assistance level to “OFF”. The same applies when the battery pack is empty.
Interaction of the eBike System with the Bicycle Gears
The bicycle gears should be used as with a normal bicycle, even with eBike drive (please observe the operating instructions of your eBike).
Independent of the type of gearing, it is recommended to briefly interrupt the pedaling while changing gears. This makes changing gears easier and reduces the wear of the drive train.
By selecting the right gear, you can increase the speed and range with the same pedaling effort.
Gathering First Experience
It is recommended to gather first experience with the eBike away from roads with heavy traffic.
Try out the different assistance levels. As soon as you feel safe, you can participate in traffic with the eBike as with any other bicycle.
Test the operating range of your eBike under different conditions before planning longer and more challenging rides.
Factors Affecting Assistance Range
1. Battery Charge Level - A fully charged battery will provided
the greatest range. Before every ride, make sure the battery is fully charged.
2. Assitance Mode & Support Level - The assistance mode and support level you select during the ride will affect the operating range.
3. Temperature & Wind Conditions - Extreme cold or hot conditions will result in more rapid depletion of the battery’s energy, reducing available range. Overcoming strong winds on the cycling route will shorten assistance range since more battery energy is required. Conversely, a tailwind (wind behind you) acts to propel the cycle reducing the energy requirement.
4. Rider Weight & Cargo - Adding weight to the bicycle (rider or cargo) cycle will require the drive unit to work harder, requiring more battery energy - shorter range. If you carry a backpack or extra luggage on the rack, more energy will be needed, and overall range will be reduced.
5. Tire Pressure/Condition- Make sure your tires are in good shape (e.g. good tread, undamaged) and pressurized properly according to the tire sidewall markings. Poor tire condition or Inadequate air pressure will shorten range.
6. Shifting Gears & Braking - You should shift gears similarly to a normal pedaling bicycle. Efficient gear changes will result in greatest available range. Maintaining a uniform speed and effective braking will help you maximize the energy stored in the battery.
7. Accelerating From Stopped - The drive system utilizes more battery energy during it initial acceleration. Therefore, a commute with frequent starting and stopping will consume more energy, shortening range. You can extend your range by carefully managing your speed throughout the trip to avoid unnecessary starts and stops.
8. Drive Chain Condition - Be sure to keep the chain clean and well lubricated. Have the chain replaced with a new one.
9. Pedaling - Pedaling steadily with moderate effort with the drive unit will result in the greatest range. While all that is requirted to engage the assistance is a turning pedal, you’ll want to contribute especially on uphill or rough terrain. If you rely solely on the drive unit, the range will be much shorter.
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Inserting and Removing the HMI (see figure A)
To insert the HMI 3, slide it from the front into the holder 4.
To remove the HMI 3, press the lock latch 15 and slide the HMI toward the front out of the holder 4.
■ Remove the HMI when you park the eBike.
It is possible to secure the HMI against removal in the holder. To do so, remove the holder 4 from the handlebars. Put the HMI in the holder. Screw the locking screw 16 (thread M3, 8mm long) from below into the thread provided in the holder. Mount the holder back onto the handlebars.
ECO
KM/H
Reichweite
KM/H
RESET
KM /H
M
/H
4
3
15
16
A
Checking the Speed Sensor (seefigureB)
The speed sensor 17 and its spoke magnet 18 must be mounted in such a manner that the spoke magnet, after a turn of the wheel, moves past the speed sensor with a clearance of at least 5mm, yet no more than 17mm.
Note: If the clearance between speed sensor 17 and spoke magnet 18 is too small or too large, or if the speed sensor 17 is not properly
connected, the speed indication f will fail, and the eBike drive will operate in emergency mode.
In this case, loosen the screw of the spoke magnet 18 and fas-ten the spoke magnet to the spoke in such a manner that it runs past the mark of the speed sensor at the correct clearance. When the speed is still not being indicated in the speed indication f after this, please refer to an authorised bicycle dealer.
B
17
18
5
17 mm
13
11
10
12
TURBO SPORT
TOUR
ECO
OFF
MPH KM/H
Reichweite
AMM PMWH MIN MPH KM/H
d
b c
a
f
g
e
TURBO
SPORT
TOUR
MPH
KM/H
Reichweite
AMM
PMWH
MIN
MPH
KM /H
RESET
KM/H
/H
3
2
1
6 5
4
7 8
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E-Series Owner’s Manual Supplement - 130374
ESPAÑOL ITALIANO NEDERLANDS FRANÇAIS DEUTSCH ENGLISH
7
Switching the eBike System On/Off
Options for switching on the eBike system:
If the HMI is already switched on when inserted into the holder,
then the eBike system will be switched on automatically.
When the HMI and the battery pack are inserted, briefly press
the On/Off button 5 of the HMI once.
When the HMI is inserted, press the On/Off button of the
battery pack (see battery pack operating instructions).
The drive is activated as soon as you step into the pedals (except when in push assistance mode, see “Switching the Push/Start Aid On/Off” . The motor output depends on the settings of the HMI.
As soon as you stop pedaling when in normal operation, or as soon as you have reached a speed of 25/45km/h, the assistance from the eBike drive is switched off. The drive is automatically reactivated as soon you start pedaling again and the speed is below 25/45km/h.
1. Display-function button “i”
2. Illumination button
3. Drive HMI
4. Holder for drive HMI
5. Drive HMI On/Off button
6. “RESET” button
7. USB port
8. Protective cap of USB port
9. Drive unit
10. Operating unit
11. Display-function button “i” on the operating unit
12 . Reduce value/scroll down button “ –” 13 . Increase value/scroll up button “+”
14. Push-assistance button “WALK”
Indication Elements, Drive HMI
a. Motor-output indicator b. Assistance-level indicator c. Text indication d. Value indication e. Speed indication f. Battery charge-control indicator
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