Camp Chef FP40 Warning & Instruction Booklet

MODEL - FP40
0612-FP40-PARTS
FP40 BURNER ASM (1)
FP40-2
FP40 VALVE W/IGNITER (1)
FP40-4
LOW PRESSURE REG (1)
0835
FP40-3
IGNITER ELECTRODE (1)
FP40-12
FP VALVE KNOB (1)
FP29LG-26
FP29 THERMOCOUPLE (1)
FP29LG-27
FP40 COVER (1)
FP40-1
1/4 PUSH NUT (2)
0759
1/4-20 THUMB SCREW (2)
330076
FP40 DOOR (1)
FP40-6
FP40 LEFT SIDE (1)
FP40-9
FP40 BASE (1)
FP40-7
FP40 DIVIDER (1)
FP40-8
FP40 RIGHT SIDE (1)
FP40-10
FP40 BACK PANEL (1)
FP40-11
#10-32 X 1/4 SCREW (28)
FP29LG MANIFOLD (1)
FP29LG-24
MODEL #: FP40
PROPANE FIRE PIT
Warning & Instruction Booklet
PARTS LIST
Outdoor Decorative Gas Appliance. ANSI Z21.97-2010
Outdoor Gas Fireplaces. CR97-003
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions throughly before installing or sefrvicing this equipment.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.
WARNING
Do not store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home.
WARNING
For Outdoor Use Only.
WARNING
Read all instructions before beginning to assemble the fire pit. Philip’s screwdriver required. Assembly is easier with two people. Lay top assembly upside down on a clean surface.(Use a blanket or towel to avoid scratching) Locate the two side panels of the fire pit. The hole in the side panel needs to be positioned closest to the front(knob side) and the bottom(what will become the base of the fire pit). Correct alignment is crucial at this point as the holes will not line-up in the following steps.(Fig 1.) Install side panel as shown using QTY 4 #10 screws. Do not tighten the screws all the way at this point.
THIS HOLE SHOULD BE CLOSEST TO THE FRONT OF THE FIRE PIT(KNOB SIDE) AND WHAT WILL BECOME THE BASE OF THE FIRE PIT.
NOTE: This assembly is easier using two people to help hold the parts. Install back panel as shown using QTY 3 #10 screws. Do not tighten the screws all the way at this point.
Install side panel as shown using QTY 5 #10 screws. Do not tighten the screws all the way at this point. Starting with the rear panel make sure the outside surfaces of the panels are flush with the outside panels of the bottom assembly and tighten the screws.
Install center panel as shown using QTY 2 #10 screws. Do not tighten screws all the way at this point. Note: Cutout for the tank should face the front as shown.
Install bottom assembly as shown using QTY 14 #10 screws. Note: Use a long Phillips screwdriver to reach through the access holes in the bottom assembly. You will need to reach through the large holes in the bottom to get the screws started. Do not tighten the screws all the way at this point. Starting with the rear panel make sure the outside surface of the panels are flush with the outside panels of the bottom assembly and tighten the screws.
WHAT TO DO IF YOU SMELL GAS.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or gas supplier.
FOR OUTDOOR USE ONLY!
Do not operate the fire pit indoors, in a garage, or in any other enclosed area or under overhead construction. Do not operate fire pit near flammable materials such as decks, fences, porches or carports. A minimum clearance range of 72” inches is recommended. Do not use the fire pit near gasoline or other combustible liquids or where combustible vapors may be present.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the area of the appliance. Clothing or other flammable materials should not be hung from the appliance, or placed on or near the appliance. Any guard or other protective device removed for servicing the appliance must be replaced prior to operating the appliance.
Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required as necessary. It is imperative that control compartment, burners and circulating air passageways of the appliance be kept clean.
Use caution when assembling and operating fire pit to avoid cuts and scrapes from rough or sharp edges.
DO NOT move the fire pit while it is in use. Allow the fire pit to cool completely before moving or storing.
When in use, the fire pit must be on a level, stable surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose. Do not operate fire pit on flammable material such as carpet or a wood deck. Store the fire pit in a dry, protected location.
This fire pit is not intended for and should never be used as a heater.
DO NOT leave fire pit unattended while in use. Operate the fire pit with close supervision.
DO NOT operate around children or animals.
DO NOT bump or tip fire pit. If fire pit becomes extremely hot, allow fire pit to cool completely before handling. If you must handle the fire pit while it is hot, always wear protective oven mitts or heat resistant gloves when handling the fire pit or its components.
DO NOT obstruct flow of combustion air and/or ventilation air for fire pit.
DO NOT wear loose clothing while operating the fire pit. Tie back long hair while operating the fire pit. ALWAYS wear fully covering shoes while operating the fire pit.
Allow fire pit and its components to cool completely before conducting any routine cleaning or maintenance. Do not move the fire pit when in use. Allow the fire pit to cool before moving or storing.
DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
DO NOT use if winds are causing the flames to lap over the top of the fire pit.
An LP cylinder not connected for use should not be stored in the vicinity of fire pit or any other fire pit. Do not store spare LP cylinders within 10 feet of fire pit. LP cylinders must be stored outdoors, out of reach of children. Do not store a spare LP-gas cylinder under or near this fire pit.
WARNING
DO NOT use this fire pit in a manner other than its intended purpose. Not intended for commercial use. Not intended to be installed or used in or on a recreational vehicle or boat. Keep a fire extinguisher accessible at all times. The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate this fire pit. Solid fuels shall not be burned in this gas fireplace.
Turn right side up and spread burner media(rock or glass) around the burner. Do Not cover the guard around the thermocouple and igniter. Install the door by putting the bottom in first and then tightening the thumb screws. If the door is tight, loosen the screws holding the side panels and push them out while tightening the screws.
Install the 1/4-20 Thumb Screws to the Door and secure in place with the 1/4 Push Nuts as shown. Make sure to insert the Thumb Screws from the outside as shown. The Push Nuts are pressed onto the threads of the Thumb Screw to hold in place.
Never fill the cylinder beyond 80 percent full. Failure to follow these instructions exactly could result in a fire causing death or serious injury.
While the fire pit is not in use, the gas must be turned off at the supply cylinder. The fire pit should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed. Do not use the fire pit if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and fuel cylinders should be disconnected. Do not operate under high wind conditions. All installations are to conform to local codes. In the absence of local codes, installation should conform to the National Fuel Gas Code, ANSIZ223.1/NFPA 54
CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. See that the knob is turned clockwise to a full stop.
2. Check that the control knob on the fire pit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut, if present.
4. Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. The coupler connects to the large outside threads on the valve outlet
5. Hand tighten the coupler clockwise until it comes to a full stop. Firmly tighten by hand only.
6. Place the tank inside the fire pit housing. Make sure the hose does not touch any part of the burner drum housing.
The fire pit is to be used only with the 20 pound, vertical standing vapor withdrawal type tank. This fire pit is designed to operate on LP (Liquefied Propane) gas only. The 20 lb LP cylinder used with this fire pit must conform to the following requirements:
• Type 1 Connections
• Diameter - 12” (30.5cm)
• Height - 18” (45.7cm)
• Maximum capacity of 20 pounds
The gas cylinder used must include a collar to protect the cylinder valve. The cylinder supply system must be arranged for vapor withdrawal.
Follow the instructions stated on gas cylinder tanks when filling or transporting tanks. Failure to do so could result in problems relating to overfilling, excessive venting release of gas and to regulator freezing. Never fill the cylinder more than 80 percent full.
Do not allow dirt or foreign material to get into or onto tank connection when it is not attached to the fuel supply system. Use the protective cap provided. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. Cylinders must be filled before initial use. All handling, transport, filling and storage of LP gas cylinders must be in accordance with NFPA 58 Storage and Handling of Liquid Petroleum Gasses, or CAN/CSA b149.2 Propane Installation Code.
Cylinders must be suitably tied down during transport. Do not place any other items on top of cylinders at any time.
Cylinders are not to be exposed to excessive temperatures or high heat. Refer to the data
plate for model identification. Units are factory equipped for use on only one type of fuel. These units cannot be, and should not be used on other types of fuels. Doing so can cause severe damage to the unit and the installation area and the added risk of serious injury. Any attempt to operate this product on fuels for which it is not designed voids the manufacturer’s warranty. This unit is not to be utilized with a non-self­contained LP-gas supply system.
CHECKING FOR LEAKS
1. After all connections are completed, check all connections and fittings for leaks with a soap solution.
2. With all valves closed, apply the leak check solution (50/50 mix of dish washing soap detergent and water) to all gas carrying connections and fittings.
3. Open tank valve. Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the valve and repair the leak or replace the defective part.
Do not use the fire pit until all leaks are corrected.
Care should be taken to protect the fuel supply hose from damage from either foot or vehicle traffic. If the fire pit is not in use, the gas must be turned off at the supply cylinder and the cylinder should be disconnected from the fire pit. Storage of the fire pit indoors is only permissible if the cylinder is disconnected and removed from the fire pit.
OPERATING INSTRUCTIONS
Lighting Procedures
1. Check all connections for leaks using the “soapy water” test.
2. Check for any blockage to the venturi tube or burner. Remove any foreign objects or matter.
3. Be sure the burner control knob is “OFF”.
4. Open the LP cylinder valve ONLY 1-1/2 turns by turning counterclockwise.
5. Push knob in and turn slowly to the low position. Ignitor will spark and gas will ignite. Wait 15 seconds after ignition before releasing knob. If flame does not ignite immediately, turn the gas valve off and wait 5 minutes before attempting to relight. If fire pit does not light, check ignition electrode wire. Turn gas off at the supply cylinder. Check spark gap and make sure wire is 1/8” from burner port. Make sure rock isn’t touching the ignitor wire. Turn knob slowly to high and watch for spark. Once electrode is working properly relight the appliance. If flame is extinguished, wait 5 minutes before relighting. Failure to follow these instructions exactly could result in fire, serious injury or death.
SHUTTING THE FIRE PIT OFF
Turn the control knob at the regulator off by turning clockwise The burner flame should then go out. Turn off the LP cylinder valve by turning the knob clockwise until it stops. Follow instructions in this manual for proper storage procedures and the important warnings and safe guards on pages. When an LP tank is not connected, and to help prevent dirt or other foreign particles from clogging the HVR, hang the end of the HVR hose from the outer ring. Inspect the flame at the burner to ensure a proper flame.
To protect your fire pit from weather, always keep your fire pit covered while not in use. The cover must be removed and stored safely away from the fire pit when the fire pit is in use.
CLEANING
Clean the stand of the fire pit using hot soapy water. High temperature spray paint can be used to touch up any scratches in the paint. Use a wire brush to remove any loose paint before touching up. Make sure to dry thoroughly before use. The rocks can be removed from the fire pit and cleaned using soapy water or sprayed off using a hose sprayer. The outside of the burner may be wiped clean using soapy water. A pipe cleaner can be used to remove any spider webs from the venturi tube.
(B) Nipple has to be centered into the LP tank valve
(C) Hold coupling nut and regulator as shown for proper connection to LP tank valve
CAUTION
The gas pressure regulator provided with this appliance must be used. This regulator is set for an outlet pressure of 11” H20. Replacement pressure regulators and hose assemblies must be those specified by the fire pit manufacturer. See rating sticker on side of fire pit for regulator model number. The regulator/hose assembly should be handled carefully to prevent contamination by foreign objects and dirt. The assembly should be inspected before use and any dirt or contamination should be wiped off. The hose assembly must be replaced prior to the appliance being used if there is any evidence of excessive abrasion or wear, or if the hose is damaged. In order to insure proper operation, any replacement of the regulator assembly must be with parts authorized by manufacturer. Valve/pressure regulators are factory set to the correct operating pressures. No attempts should be made to adjust these settings.
CAUTION
The burner must be inspected before each use of the appliance. If it is evident that the burner is damaged it must be replaced before the appliance is put into use. The burner must be replaced only by factory authorized parts as specified by the manufacturer.
CAUTION
The fire pit can become very hot while in use. Do not touch any portion of the fire pit except for the control knob next to the regulator. It may be necessary to use protective gloves.
CAUTION
In the connection process, the HVR side of the connection will seal on the back check in the valve, resulting in a slight resistance. The connection requires about one-half to three quarters additional turn to complete connection. Any fuel supply cylinder used must be constructed and marked in accordance with specifications for propane cylinders of the U.S. Department of Transportation (DOT)CFR 49 or CAN/CSA B339.
The manufacturer warrants stove components (except paint and finish) to be free from defect in materials and workmanship for 1
year from the date of purchase. All accessories (included with stove or purchased separately) are warranted from defect in materials
and workmanship for 90 days from the original purchasing date. Within these periods, the manufacturer will replace or repair
defective parts deemed unusable from its original intent by making available the parts thereof FOB Hyde Park, UT 84318
Product paint and finish is not warranted. The exterior finish of the product will wear down over time.
Clean the unit after each use to maintain the finish and prolong the life of your product. Wipe away all grease and ashes. Keep
metal products free of moisture, salts, acids and harsh fluctuations in temperatures.
Warranty does not cover normal wear of parts or damage caused by misuse, abuse, overheating and alteration. Repairs or
alterations made by anyone other than Camp Chef are not covered in this Warranty. Manufacturer will not be held liable for
any losses due to neglectful operation. Furthermore, this Warranty does not cover damaged caused by natural disasters such as
earthquakes, hurricanes, tornadoes, floods, lightning, fires, etc.
Upon the expiration of this warranty all such liability will terminate. No other warranties are expressed or implied.
Keep all original sales receipts. Proof of purchase is required to obtain Warranty services. Prior written approval and a Return
Authorization Number must be obtained and accepted for repair or replacement only. Returns must be shipped prepaid. Collect
shipment or shipments without a Return Authorization Number will not be accepted.
*Warranty applies to the contiguous US states only.
LIMITED WARRANTY
How to Convert a Fire Pit,
Stove , &
Smoker to Natural Gas
NGKIT, which is our Natural Gas
Conversion Kit, is needed to
convert any Low Pressure Stove,
Smoke Vault, or Fire Pit.
Fire Pit Conversion to Natural Gas
Safety first! Make sure
everything is shut off and
that hose is removed
from propane tank.
Remove knob and valve
cover.
Remove valve from
burner, unscrew from
thermocouple wire, and
disconnect electrode
wire.
Once valve is
removed from fire
pit, drill the orifice
with a 1/8th drill bit.
Reassemble.
Stove Conversion to Natural Gas
Start by making
sure all is shut off
and that hose is
removed from
propane tank. Remove knobs and front panel. At this
point all you need
to do is remove
the manifold from
the valves..
Once valve is
removed from
burner, drill it’s
orifice with a #45
drill bit.
Reassemble.
NOTE: Only low pressure stoves
(30,000BTU or
less) can be
converted to be
used with natural
gas.
Smoke Vault Conversion to Natural Gas
To convert the Smoke
Vault to natural gas you’ll
need the NGKIT and a #51
drill bit.
If you haven’t assembled
your smoker yet, remove
the valve from the burner
and use the specified drill
to widen the valve’s orifice.
If your smoker is
already assembled and
has been used, make
sure everything is
turned off and
disconnect the hose
from your smoker. Then
lay the smoker on it’s
back and remove the
burner. This will give
you access to the valve.
Drill valve’s orifice with
a #51 drill bit.
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