Camp Chef COJR User Manual

OUTDOOR CAMP OVEN CARE,
USE AND SAFETY INSTRUCTIONS
To installer or person assembling this appliance: Leave this manual with this appliance for future reference.
To consumer: Keep this manual for future reference. This instruction manual contains important information necessary for the proper assembly and safe use of this product.
Read and follow all warnings and instructions before assembling and using the appliance.
Follow all warnings and instructions when using the appliance.
DO NOT DISCARD THIS INSTRUCTION MANUAL.
Fill in model number found on the product. Model Number:
COJR
For outdoor use only.
3985 N. 75 W., Hyde Park UT 84318
1.800.650.2433 or 1.435.752.3922
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1111-COJR-PA RTS
COJR
PARTS LIST
COJR PUSH BUTTON IGNITER (1)
COJR - 4
COJR WIRE RACK (1)
COJR - 6
COJR DOOR GLASS (1)
COJR - 3
COJR HEAT DEFLECTOR (1)
COJR - 9
OVEN IGNITER ELECTRODE (1)
COVEN - 5
COJR BURNER (1)
COJR - 7
COJR GAS LINE (1)
COJR - 5
REMOTE THERMOMETER (1)
COVEN - 22
COJR REGULATOR (1)
COJR - 1
MANIFOLD WASHER (1)
SPG25-9
COJR DOOR LATCH (2)
COJR - 8
OVEN FOOT (4)
COVEN - 16
COJR DOOR HANDLE (1) COJR - 2
FOR YOUR SAFETY
If you smell gas:
1. Do not attempt to light the appliance.
2. Extinguish any open ame.
3. Disconnect from fuel supply.
FOR YOUR SAFETY
Do not store or use gasoline or other liquids with ammable vapors in the vicinity of this or any other appliance.
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space such as a camper, tent, car or home.
PARTS LIST
This product contains chemicals known to the State of
WARNING
California to cause cancer and birth defects or other reproductive harm.
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1. DO NOT leave this appliance unattended
while in use. The user must remain in the immediate area of the product and have a clear view of the product at all times during operation.
2. Keep children and pets away from burner at all times.
3. The use of alcohol, prescription or non­prescription drugs may impair your ability to properly assemble or safely operate this appliance.
4. For OUTDOOR use only. Do NOT use in a
building, garage or any other enclosed
area. Do NOT use in or on recreational
vehicles or boats. NEVER use this appliance as a heater.
5. Do not operate appliance under ANY
overhead construction. Keep a minimum
clearance of 1 foot (0.3 m) from the sides, front and back of appliance to ANY
construction. Keep the area clear of all combustible material and ammable liquids, including wood, dry plants and grass, brush, paper, and canvas. Never use
this appliance within 25 ft. (7.5 m) of any
ammable liquid.
6. Use ONLY on a level, stable surface.
7. Keep the fuel supply hose away from any heated surfaces.
8. To prevent accidental fires, before using the appliance ensure that the hose is not damaged and all joints and connections are not leaking by turning on the cylinder valve, leave the burner valve closed, and apply a soapy solution to the joints and connections. If a continuous hissing sound is heard, or if the soapy solution bubbles, there is a leak.
Do not use the appliance if there is a leak.
Replace the faulty parts.
9. Extinguish all open flames before connecting the gas supply to the appliance and before checking for leaks.
10. Avoid bumping or impact with the
appliance to prevent spillage or splashing of hot cooking liquid.
11. Do NOT move the appliance when in
use. Allow unit to cool to 115°F (45°C)
before moving or storing.
12. This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids.
13. In case there is a re, call the local re
department or dial 911. Stay clear from
ames. Do not attempt to extinguish an oil or grease re with water.
14. Use only accessories, such as cooking vessels recommended by the manufacturer, to allow safe and proper performance of the product. Never use a cooking vessel larger than the capacity and diameter recommended by the manufacturer.
15. This product is not intended for commercial use.
16. Do not obstruct the ow of combustion
and ventilation air.
NOTE: This appliance is set to use 16.4 oz. disposable
propane cylinders. Use only cylinders marked
propane. Disposable propane cylinders must be
disconnected from the stove when it is in storage.
Rellable Bulk LP-Gas Tanks with a maximum capacity
of 20 pounds may also be used with an optional bulk
tank adapter hose. (Bulk tank adapter hose may not be included) Rellable propane gas cylinders must be turned o at the LP-Gas supply cylinder when the
stove is not in use.
The LP-gas cylinder(s) used with this stove must
be constructed and marked in accordance with
the specications for LP-gas cylinders of the U.S. Department of Transportation or Transport Canada,
CAN/CSA B339.
SETUP USING DISPOSABLE BOTTLE
1. Make sure burner valves are o.
2. Remove plastic cap from top of propane
cylinder. Save cap for use in storing. Screw propane cylinder into regulator. Be careful not to cross thread. Hand Tighten only.
3. Check the connection between the
cylinder and the regulator with soapy water. Bubbles indicate a leak. Check that the connection is not cross-threaded and that it is tight.
Leak Check
Perform another leak check. If there is still a leak, remove the cylinder and contact the manufacturer for service or repair.
4. The regulator uses a threaded tting
to attach to the stove. It is necessary to
hold the stove to make sure the tting
is seated. Align the regulator to the fuel tube on the rear of the stove and push on. Screw on the outer threaded sleeve in a clockwise direction until tight.
5. Never operate stove with propane cylinder in an inverted position.
DISMANTLING DISPOSABLE PROPANE CYLINDER
1. Turn all valves to the o position and make sure all ames are extinguished.
2. Remove the bottle from the regulator by turning counter-clockwise.
SETUP USING HOSE AND REFILLABLE CYLINDER
1. Make sure burner valves are o.
2. Attach hose to regulator & regulator to
stove (as shown).
3. Attach hose to cylinder.
4. Open cylinder valve.
LEAK CHECK REGULATOR & HOSE
5. Perform leak check on hose to regulator, and hose to cylinder connections with soapy water. Bubbles indicate a leak. Check that the connection is not cross­threaded and that it is tight. Perform another leak check. If there is still a leak, remove the cylinder and contact the manufacturer for service and repair.
6. Turn o fuel at the cylinder and disconnect both ends of the hose when not in use.
DISMANTLING HOSE AND REFILLABLE CYLINDER
1. Before dismantling high pressure hose, be sure gas pressure in hose is eliminated.
2. Ignite stove and turn o gas valve on cylinder.
3. Allow ame to self-extinguish.
4. When ame is out, close valves on the appliance.
5. Remove hose.
• Use appliance only with LP (propane)
gas and the regulator/valve assembly supplied.
• Installation must conform with local
codes, or in their absence with National Fuel Gas Code, NFPA 54/ANSI Z223.1.
Handling and storage of LP cylinders must conform to LP Gas Code NFPA/
ANSI 58. Appliance is not for use in or on recreational vehicle and/or boats.
• Do not modify this appliance. Modications
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will result in a safety hazard. Questions regarding certication in other areas may
be addressed to 1-435-752-3922.
• Apartment Dwellers: Check with
management to learn the requirements
and re codes for using an LP Gas
appliance at an apartment. If allowed, use outside on the ground oor with a 10 foot clearance from walls or rails.
• Before opening LP tank valve, check
the coupling nut for tightness. When appliance is not in use, turn o control
knob and LP tank valve on supply cylinder.
• Never use LP tank if visibly rusted,
damaged, or out of date.
• If you notice grease or other hot material
dripping from appliance onto valve, hose or regulator, turn o gas supply at once.
Determine the cause, correct, clean and
inspect valve, hose and regulator before continuing. Perform a leak test.
• The regulator may make a humming or
whistling noise during operation. This will not aect the safety or use of appliance.
• Clean and inspect the hose before each
use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being put into operation. See product tag for hose & regulator information.
• Do not block holes in bottom or sides of appliance.
• Never operate appliance with LP tanks out of correct position specied in
Assembly Instructions.
WARNING: HOSE IS A TRIP HAZARD
24”
WARNING
Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm.
• Always close LP tank valve and remove coupling nut before moving LP tank form specied operating position.
• NEVER store a spare LP tank under or near appliance or in enclosed areas. NEVER ll the cylinder beyond 80% full. An overlled spare LP tank is hazardous due to possible
gas released from the safety relief valve. Failure to follow these instructions exactly
could cause a re resulting in death or
serious injury.
• If you see, smell, or hear escaping gas, immediately get away from the LP tank/ appliance and call your re department.
• All spare LP tanks must have safety caps installed on the LP tank outlet
LP TANK REMOVAL, TRANSPORT AND STORAGE
• Turn OFF all control knobs and LP tank
valve. Turn coupling nut counterclockwise by hand only – do not use tools to
disconnect. Install safety cap onto LP tank
valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
• A disconnected LP tank in storage or
being transported must have a safety
cap installed (as shown). Rellable LP-Gas
cylinders must be stored outdoors in a well ventilated space, out of the reach of children, and must not be stored in a building, garage or any other enclosed
area. Never leave an LP tank inside a
vehicle, which may become overheated by the sun.
• Do not store LP tanks in an area where
safety cap
children play.
• Storage of an appliance indoors is
permissible only if the cylinder is disconnected and removed from the appliance.
• When the rellable LP-gas supply cylinder
is not disconnected from the stove, the stove and cylinder must be stored outdoors, in a well ventilated space, out of the reach of children, and must not be stored in a building, garage or any other enclosed areas.
LP TANK
The LP tank used with your appliance must meet the following requirements:
• Purchase LP tanks only with these required measurements: 12” (30.5cm) (diameter) x 18” (45.7cm) (tall) with 20 lb. (9 kg.) capacity maximum.
• Be constructed and marked in accordance with specications for LP tank of the U.S. Department of Transportation (DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of
Dangerous Goods.
• The rellable propane cylinder used with
this appliance must include a collar to protect the cylinder valve.
LP TANK VALVE MUST HAVE:
• Type 1 outlet
compatible with regulator or appliance.
• Safety relief valve.
• UL listed Overll Protection Device (OPD). This OPD safety feature is identied by a unique triangular hand
wheel. Use only tanks equipped with this
type of valve. LP tank must be arranged for
vapor withdrawal.
LP (LIQUEFIED PETROLEUM GAS)
• LP gas is non-toxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly ammable and may ignite
unexpectedly when mixed with air.
LP TANK FILLING
• Use only licensed and experienced
dealers.
• LP dealer must purge tanks before lling.
• Dealer should NEVER ll LP tank more than 80% of LP tank volume. Volume of
propane in tanks will vary by temperature.
• A frosty regulator indicates gas overll. Immediately close LP tank valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous
practice.
• To remove gas from LP tank, contact an LP dealer or call a local re department for
assistance. Check the telephone directory under “Gas companies” for nearest
certied LP dealers.
LP TANK EXCHANGE
• Many retailers that sell appliances oer you the option of replacing your empty LP
tanks through an exchange service. Use only those reputable exchange companies
that inspect, precision ll, test and certify
their cylinders. Exchange your tank only
for an OPD safety feature-equipped tank as described in the “LP Tank” section of
this manual.
• Always keep new and exchanged LP tanks in upright position during use,
transit or storage.
• Leak test new and exchanged LP tanks BEFORE connecting to appliance.
OPD Hand Wheel
LP TANK LEAK TEST
For your Safety
• Leak test must be repeated each time LP tank is exchanged or relled.
• Do not smoke during leak test.
• Do not use an open ame to check for
gas leaks.
• Appliance must be leak checked
outdoors in well-ventilated area, away
from ignition sources such as gas red or electrical appliances. During leak test,
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keep appliance away from open ames or
sparks. Use a clean paintbrush and 50/50 soap and water solution. Use mild soap and water.
Do not use household cleaning agents. Damage to gas train components
can result. Brush soapy solution onto all weld seams and entire valve area.
WARNING
If “growing” bubbles appear
do not use or move the LP tank.
Contact an LP gas supplier or
your fire department.
CONNECTING REGULATOR TO THE LP TANK
Only use the pressure regulator & hose (Optional) supplied with this appliance. See
assembly instructions or appliance name tag for regulator model number.
1. Place LP tank on a secure,
level, and stable surface.
2. Turn control knob to the
OFF position.
3. Turn LP tank OFF by
turning hand wheel clockwise to a full stop.
4. Remove the protective cap from LP tank
valve. Always use cap and strap supplied with valve.
Do not use a POL
transport plug
(plastic part with external threads)! It
will defeat the safety feature of the valve.
(B) Nipple has to be centered into the LP tank valve
(C) Hold coupling nut and regulator as shown for proper connection to LP tank valve
5. Hold regulator, insert nipple (B) into LP
tank valve. Hand tighten coupling nut,
holding regulator in a straight line (C) with LP tank valve so as not to cross
thread the connection.
6. Turn the coupling nut clockwise to tighten to a full solid stop. The regulator
will seal on the back-check feature in LP
tank valve, resulting in some resistance. An additional one-half to three quarters turn is required to complete connection. Tighten by hand only – do not use tools.
NOTE: If you cannot complete connection,
disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
• Do not insert any foreign objects into the valve outlet. You may damage the valve and cause a leak. Leaking propane may result in explosion, re, severe personal
injury, or death.
• Never attempt to attach this appliance to the self-contained LP gas system of a
camper or trailer or motor home.
LEAK TESTING VALVES, HOSES AND REGULATOR
1. Turn all control knob(s) to OFF.
2. Be sure regulator is tightly connected to
LP tank.
3. Completely open LP tank valve by
turning hand wheel counter clockwise. If you hear a rushing sound, turn gas o immediately. There is a major leak at the connection. Correct before proceeding.
4. Brush soapy solution
onto indicated connections shown at right.
5. If “growing” bubbles
appear, there is
a leak. Close LP
tank valve immediately and retighten connections. If leaks cannot be stopped, do not try to repair. Call for replacement
parts. Order new parts by giving the
serial number, model number and name of items needed to the Service Center at 1-435-752-3922.
6. Always close LP tank valve after
performing tank leak test by turning hand wheel clockwise.
WARNING
• Do not use appliance until leak
checked.
• If you cannot stop a gas leak,
immediately close LP tank valve and call LP gas supplier or your fire department!
LIGHTING OVEN INSTRUCTIONS:
Do not lean over the Oven while lighting.
1. Remove all appliances from the oven to create a free ow of air.
2. Open Oven Door. Do not attempt to light
the oven with the door closed.
3. Push the gas valve handle in and turn slowly to the high position. Immediately press the ignitor button on the front of
the oven. The oven burner will ignite. (If
lighting with a match, light the match and place it through the lighting hole next to the burner. Slowly turn on the
valve. Do not stand with head or arm over the burner.)
4. Adjust the controls to the desired position.
5. If ignition does not occur in 5 seconds,
turn the burner control(s) o, wait
5 minutes, and repeat the lighting procedure. If built-in ignitor will not light follow the preceding steps and hold a lit long igniter to match next to the burner when opening the control valve.
If the ame is accidentally extinguished, turn the appliance valves OFF and WAIT 5 minutes before attempting to ignite.
BURNER FLAME CHECK
• Light burner; rotate knob(s) from HIGH
to LOW. You should see a smaller ame in LOW position than seen on HIGH.
Always check ame prior to each use. A good ame should be blue with minimal yellow tip. Some yellow tips on ames are acceptable as long as no carbon or soot deposits appear.
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TURNING LP OVEN OFF
• Turn all knobs to OFF position. Turn LP tank OFF by turning hand-wheel clockwise to a
full stop.
HOSE CHECK
• Before each use, check to see if hoses
are cut or worn. Replace damaged hose assembly before using appliance. Use
only valve/ hose / regulator specied by
manufacturer. See product sheet for hose & regulator information.
CLEANING THE BURNER
NOTE: Spiders and small insects can spin webs and build nests inside the burner. This especially occurs in late summer and fall before frost when spiders are most active. These nests can obstruct gas ow and cause
a re in and around the burner and orice. Such a re can cause operator injury and
serious damage to the appliance. To help
CAUTION
All cleaning and maintenance should only be done when the appliance is cool and with the fuel supply turned off at the LP cylinder. DO NOT clean any part in a self-cleaning oven. The extreme heat will damage the finish.
prevent a blockage and ensure full heat output, clean and inspect burner tube often (once or twice a month). NOTE: Water or air pressure will not normally clear a spider web.
STEPS FOR CLEANING THE BURNER:
1. Remove burner assembly from oven.
2. Look inside the burner tube for nests,
webs, or mud.
3. To remove the above obstructions, use an accessory exible venturi brush or bend a small hook on one end of a long exible wire or use an air hose.
4. Inspect and clean the burner if needed.
5. When assembling the burner back to the stove, the proper location of the burner
with respect to the orice is important.
The burner tube must be located over the
brass orice tting.
CLEANING AND MAINTENANCE
Correct care and maintenance will keep your appliance operating smoothly. Clean regularly as determined by the amount of
use. NOTE: Clean the entire appliance each
year and tighten all hardware on a regular
basis (1-2 times a year or more depending on usage). Cleaning should be done where
detergents won’t harm patio, lawn, or the like. Keep appliance area clear and free from combustible materials, gasoline and other ammable vapors and liquids. Keep
the ventilation opening(s) of the cylinder
enclosure free and clear from debris.
SUGGESTED CLEANING MATERIALS
• Mild dish washing liquid detergent
• Wire brush
• Nylon cleaning pad
• Hot water
• Paper clip
• Soft brass bristled brush
COMPONENT CLEANING:
• Burner should be wiped clean. Hot soapy
water and a soft bristle brush can be used to clean the burner surfaces. Clean clogged gas port holes with an opened paper clip. Replace corroded or damaged
burners that would emit excess gas.
• COOKING SURFACES, POTS AND PANS:
Clean the cooking surface with soapy water and a nylon cleaning pad.
• After appliance has cooled, wipe areas where paint and nish have burned o to minimize rusting.
TIPS AND TRICKS
1. As with any oven, the temperature
may vary throughout the oven. Some recipes may need to be adjusted for the temperature characteristics of this oven.
Depending on the size and position of the
pan being used, the temperature of the oven may be higher or lower than shown on the thermometer. Adjust cooking times as needed.
2. When baking cakes, cookies, rolls, or
other baked goods, place the food on the highest rack position possible.
3. Use a heavy aluminum or cast iron pan
for best results.
4. If temperature gets too hot, crack the
door to allow heat to escape.
5. If oven door is dicult to open and close
apply cooking oil to the tabs on the top of the door.
6. Using smaller pans that allow the heat to
move throughout the oven will improve cooking performance.
7. Rotating the pan during the cooking
process will help to cook the food evenly.
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LIMITED WARRANTY
To activate warranty, register on-line at: www.campchef.com
The manufacturer warrants stove components
(except paint and nish) to be free from
defect in materials and workmanship for 1 year from the date of purchase. All accessories
(included with stove or purchased separately)
are warranted from defect in materials and workmanship for 90 days from the original purchasing date. Within these periods, the manufacturer will replace or repair defective parts deemed unusable from its original intent
by making available the parts thereof FOB Hyde
Park, UT 84318
Product paint and nish is not warranted. The exterior nish of the product will wear down
over time.
Clean the unit after each use to maintain the
nish and prolong the life of your product.
Wipe away all grease and ashes. Keep metal products free of moisture, salts, acids and harsh uctuations in temperatures.
Warranty does not cover normal wear of parts or damage caused by misuse, abuse, overheating and alteration. Repairs or alterations made by anyone other than Camp Chef are not covered in this Warranty.
Manufacturer will not be held liable for
any losses due to neglectful operation. Furthermore, this Warranty does not cover damaged caused by natural disasters such as earthquakes, hurricanes, tornadoes, oods,
lightning, res, etc.
Upon the expiration of this warranty all such liability will terminate. No other warranties are expressed or implied.
Keep all original sales receipts. Proof of purchase is required to obtain Warranty services. Prior written approval and a Return
Authorization Number must be obtained
and accepted for repair or replacement only. Returns must be shipped prepaid. Collect shipment or shipments without a Return
Authorization Number will not be accepted.
To obtain Warranty services call 1.800.650.2433.
*Warranty applies to the contiguous US states only.
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