Camp Chef BBQ SEAR BOX, PGSEAR Warning & Instruction Booklet

WARNING & INSTRUCTION BOOKLET

MODELS: PGSEAR

BBQ SEAR BOX

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1. Do NOT leave this appliance unattended while
in use. The user must remain in the immediate
area of the product and have a clear view of the
product at all times during operation.

2. Keep children and pets away from burner at all
times.

3. The use of alcohol, prescription or non­prescription drugs may impair your ability
to properly assemble or safely operate this
appliance.

4. For OUTDOOR use only. Do NOT use in a

building, garage or any other enclosed area. Do
NOT use in or on recreational vehicles or boats.
NEVER use this appliance as a heater.

5. Do not operate appliance under ANY overhead
construction. Keep a minimum clearance of
3 feet (1 m) from the sides, front and back
of appliance to ANY construction. Keep the
area clear of all combustible material and
flammable liquids, including wood, dry plants
and grass, brush, paper, and canvas.

6. Use ONLY on a level, stable non-combustible

surface like bricks, concrete or dirt. Do NOT use
this appliance on any surface that will burn or
melt like wood, asphalt, vinyl, or plastic.

7. Keep the fuel supply hose away from any heated
surfaces.

8. To prevent accidental fires, before using the
appliance ensure that the hose is not damaged
and all joints and connections are not leaking
by turning on the cylinder valve, leave the
burner valve closed, and apply a soapy solution
to the joints and connections. If a continuous
hissing sound is heard, or if the soapy solution
bubbles, there is a leak. Do not use the
appliance if there is a leak. Replace the faulty
parts.

9. Extinguish all open flames before connecting
the gas supply to the appliance and before
checking for leaks.

10. Do NOT move the appliance when in use. Allow

unit to cool to 115°F (45°C) before moving or
storing.

11. This appliance will be hot during and after

use. Use insulated oven mitts or gloves for
protection from hot surfaces or splatter from
cooking liquids.

12. In case there is a fire, call the local fire

department or dial 911. Stay clear from
flames. Do not attempt to extinguish an oil or
grease fire with water.

13. This product is not intended for commercial
use.

14. Always allow the appliance to cool before
covering with the patio cover.

15. Never use charcoal or wood briquets in a gas
grill. Flavoring chips must be contained in a
metal smoking box to contain ash and prevent
fires.

16. After cooking, allow grill and grease tray to
cool off completely before removing.

17. Use gloves or oven mitts to hold grease tray
when moving to avoid spilling hot grease.

• Use appliance only with LP (propane) gas and

the regulator/valve assembly supplied with the
appliance.

• Installation must conform with local codes, or

in their absence with National Fuel Gas Code,
NFPA 54/ANSI Z223.1, or Natural gas and proper
installation code CSA B149.1 or propane and
storage handling code B149.2 Handling and
storage of LP cylinders must conform to LP Gas
Code NFPA/ANSI 58. Appliance is not for use in
or on recreational vehicle and/or boats.

• Do not modify this appliance. Modifications will

result in a safety hazard. Questions regarding
certification in other areas may be addressed to

1.800.650.2433.

• Apartment Dwellers: Check with management

to learn the requirements and fire codes for
using an LP Gas appliance at an apartment. If
allowed, use outside on the ground floor with
a 10 foot clearance from walls or rails. Do
NOT use appliance on or under any apartment,
condominium balcony or deck.

• Before opening LP tank valve, check the

coupling nut for tightness. When appliance is
not in use, turn off control knob and LP tank
valve on supply cylinder.

• Never use LP tank if visibly rusted, damaged, or

out of date.

• If you notice grease or other hot material

dripping from appliance onto valve, hose
or regulator, turn off gas supply at once.
Determine the cause, correct, clean and inspect
valve, hose and regulator before continuing.

WARNING

If you smell gas:

1. Shut off gas to the appliance
at the tank.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your
fire department.

WARNING

1. DO NOT store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any
other appliance.

2. An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.

DANGER

• DO NOT store a spare LP gas cylinder

under or near this appliance.

• Never fill the cylinder beyond

80% full.

• A fire causing death or serious

injury may occur if the above is
not followed exactly.

Failure to follow these instructions
could result in fire, explosion or burn
hazard, which could cause property
damage, personal injury or death.

WARNING

• To installer or person assembling this
appliance: Leave this manual with
this appliance for future reference.

• To consumer: Keep this manual with
this appliance for future reference.

This instruction manual contains
important information necessary for the
proper assembly and safe use of this
product. Read and follow all warnings
and instructions before assembling and
using this appliance. Do not discard
this instruction manual

WARNING

This product contains chemicals,
including lead in the brass of certain
component parts, that are known to
the State of California to cause cancer,
and birth defects or other reproductive
harm. Wash hands after handling.
When used, this product emits fuel
combustion chemicals that are known
to the State of California to cause
cancer, and birth defects or other
reproductive harm.

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a vehicle, which may become overheated by the
sun.

• Do not store LP tanks in an area where children
play.

• Storage of an appliance indoors is permissible
only if the cylinder is disconnected and removed
from the appliance.

LP Tank

The LP tank used with your appliance must meet
the following requirements:

• Purchase LP tanks only with these required
measurements: 12” (30.5cm) (diameter) x 18”
(45.7cm) (tall) with 20 lb. (9 kg.) capacity
maximum.

• Be constructed and marked in accordance
with specifications for LP tank of the U.S.
Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA­B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods.

• The propane cylinder used with this appliance
must include a collar to protect the cylinder
valve.

LP tank valve must have

• Type 1 outlet compatible with regulator or
appliance.

• Safety relief valve.

• UL listed Overfill
Protection Device (OPD).
This OPD safety feature
is identified by a unique
triangular hand wheel.
Use only tanks equipped
with this type of valve.

LP tank must be arranged for vapor withdrawal.

LP (Liquefied Petroleum Gas)

• LP gas is non-toxic, odorless and colorless when
produced. For Your Safety, LP gas has been
given an odor (similar to rotten cabbage) so
that it can be smelled.

• LP gas is highly flammable and may ignite
unexpectedly when mixed with air.

LP Tank Filling

• Use only licensed and experienced dealers.

to check for gas leaks.
Use a clean paintbrush and 50/50 soap and water
solution. Use mild soap and water. Do not use
household cleaning agents. Damage to gas train
components can result. Brush soapy solution onto
all weld seams and entire valve area.

WARNING

If “growing” bubbles appear, do not use
or move the LP tank. Contact an LP gas
supplier or your fire department.

Installing The Lp Gas Cylinder Onto The Grill

1. Check that the cylinder valve is closed by

turning the knob clockwise.

2. Hang the cylinder from the tank hook.

TANK HOO

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3. Orient the cylinder such that the valve opening

faces the left side of the grill, and so that the
hose is not kinked or damaged.

4. Attach or detach regulator to the LP gas

cylinder only when cylinder is at rest in the
tank holder.

5. Remove the protective cap from LP tank valve.

Perform a leak test.

• The regulator may make a humming or whistling
noise during operation. This will not affect the
safety or use of the appliance.

• Clean and inspect the hose before each use of
the appliance. If there is evidence of abrasion,
wear, cuts or leaks, the hose must be replaced
prior to the appliance being put into operation.
See product sheet for hose & regulator
information.

• Do not block holes in bottom or sides of
appliance.

• Never operate appliance with LP tanks out
of correct position specified in Assembly
Instructions.

• Always close LP tank valve and remove coupling
nut before moving LP tank form specified
operating position.

• NEVER store a spare LP tank under or near
appliance or in enclosed areas. NEVER fill the
cylinder beyond 80% full. An overfilled spare LP
tank is hazardous due to possible gas released
from the safety relief valve. Failure to follow
these instructions exactly could cause a fire
resulting in death or serious injury.

• If you see, smell, or hear escaping gas,
immediately get away from the LP tank/
appliance and call your fire department.

• All spare LP tanks must have safety caps
installed on the LP tank outlet.

LP Tank Removal, Transport and Storage

• Turn OFF all control knobs and LP tank valve.
Turn coupling nut counterclockwise by hand only
– do not use tools to disconnect. Install safety
cap onto LP tank valve. Always use cap and
strap supplied with valve. Failure to use safety
cap as directed may result in serious personal
injury and/or property damage.

• A disconnected LP tank in storage or being
transported must have a safety cap installed
(as shown).
Do not store an LP tank
in enclosed spaces such
as a carport garage,
porch, covered patio or
other building. Never
leave an LP tank inside

• LP dealer must purge tanks before filling.

• Dealer should NEVER fill LP tank more than
80% of LP tank volume. Volume of propane in
tanks will vary by temperature.

• A frosty regulator indicates gas overfill.
Immediately close LP tank valve and call local
LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the
atmosphere. This is a hazardous practice.

• To remove gas from LP tank, contact an LP
dealer or call a local fire department for
assistance. Check the telephone directory
under “Gas companies” for nearest certified LP
dealers.

LP Tank Exchange

• Many retailers that sell appliances offer you the
option of replacing your empty LP tanks through
an exchange service. Use only those reputable
exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your
tank only for an OPD safety feature-equipped
tank as described in the “LP Tank” section of
this manual.

• Always keep new and exchanged LP tanks in
upright position during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE
connecting to appliance.

LP Tank Leak Test

WARNING

Appliance must be leak checked
outdoors in well-ventilated area, away
from ignition sources such as gas fired
or electrical appliances. During leak
test, keep appliance away from open
flames or sparks.

For your Safety

• Leak test must be
repeated each time LP
tank is exchanged or
refilled.

• Do not smoke during leak
test.

• Do not use an open flame

Safety Cap

OPD Hand Wheel