Campbell hausfeld XT250000 User Manual

Straight Die Grinder

Operating Instructions

Model: XT250000

IN745500 6/17

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

visit www.campbellhausfeld.com

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

20,000 RPM, 1/4 HP motor and less than a pound make this mini die grinder the tornado of die grinders—spinning like crazy and removing all materials that it encounters! 1/4 inch collet accommodates standard bits for whatever stands between you and getting stuff done.

Campbell Hausfeld The company’s history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping,

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and optimally use your straight die grinder:

• 1/4 inch Plug NPT (M) o For less stress on your air hose and you, try a flex plug.

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F) o Eliminate coupler confusion with a universal coupler style. o Quick-connect couplers quickly, easily join hoses to tools. o If you don’t use a flex plug, consider a swivel coupler to prevent

• 20 Gallon air compressor or larger

• Grinding stones/attachments with a 1/4 inch shank

• PTFE tape for all fitting connections

• Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

makes it easier for you to finish your projects like a pro.

handling, or use. Damage may result in bursting and

hose kinks and reduce stress on your air hose.

BEST PRACTICES

u For best output, maintain pressure at the tool of 90 PSI or best output, maintain

pressure at the tool of 90 PSI.

u The longer your air hose the greater the pressure drop from compressor to tool.

If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.

u Failure to lubricate and maintain your air tools properly will dramatically shorten

their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

SPECIFICATIONS

XT250000

Maximum pressure (PSI) 90 CFM no load 100% duty 2.8 CFM@ 90 PSI SCFM no load 100% duty 19.6 SCFM @ 90 PSI Air Compressor Recommendation 20 gallon RPM (free speed) 25,000 Collet size 1/4 inch Size Type Straight Variable Speed Yes Horsepower 0.2 HP Air Inlet 1/4 inch NPT (F) Minimum Hose Size 3/8 inch Housing Material Composite Tool Weight 0.8 Lbs.

Tool Length 6 inch Tool Height 1-5/8 inch Tool Width 2-1/8 inch

GETTING TO KNOW YOUR UNIT

Air Regulator Adjustment Screw

Spindle

Collet

Opening

Air Inlet

1/4 inch Collet Nut

17 mm (Collet Nut) Wrench

Trigger

12 mm (Spindle) Wrench

Exhaust Port

SET UP INSTRUCTIONS

Plug

Quick

Coupler

Air Hose

* Items shown in Set Up Instructions are not included with this tool.

BEST PRACTICES

u The air compressor used with your straight die grinder must be able to maintain

a minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.

u A pressure regulator—used at the tool--is helpful to control the operating pressure

of the tool and maintain 90 PSI.

u Use an oiler to provide oil circulation through the tool and a filter to remove liquid

and solid impurities which can rust or “gum up” internal parts of the tool.

u To disconnect a coupler/plug from a system set-up: push the coupler and plug

together before pulling the coupler sleeve back and separating the coupler and plug.

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the die grinder from air supply.

2. Turn the tool upside down.

3. While pulling the trigger, pour approximately a teaspoon of air tool oil in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.

4. Connect the tool to the air supply and cover the exhaust port with a towel.

5. Run the tool for about 10 seconds. Oil will spray from the exhaust port when the tool is triggered.

6. Continue to run until no oil is discharged.

7. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

CHANGING ATTACHMENTS

1. Disconnect tool from air supply.

2. To loosen the collet nut to remove an attachment (or to open the collet nut to insert an attachment):

a. Hold the spindle stationary with the

spindle wrench (provided); aligning the flat sides of the spindle with the sides of the wrench.

b. Align the collet wrench with the flat sides of the collet nut and turn

the collet wrench counter clockwise to loosen the collet nut and remove the attachment.

3. Insert shank of grinder attachment into collet opening. Make sure shank is fully inserted.

4. Tighten the collet nut with the wrenches provided: a. Hold the spindle stationary with the spindle wrench (provided);

aligning the flat sides of the spindle with the sides of the wrench.

b. Align the collet wrench with the flat sides of the collet nut and turn

the collet wrench clockwise to tighten the collet nut and secure the attachment.

AIR-FLOW/SPEED ADJUSTMENT

The air-flow regulator controls how much air enters the motor which defines the motor speed/ power. To adjust the amount of air flowing to the motor, turn the air regulator adjustment screw in either direction (turns 360 degrees) until desired flow/motor speed is achieved. To prevent injury, do not adjust power settings while the tool is running.

STORAGE

Lubricate your die grinder before storing. Follow the air motor lubrication instructions with an exception to step #5. Only run the die grinder for 2-3 seconds (instead of 10 seconds) because more oil needs to remain in the tool when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

MANUAL

This product can expose you to chemicals including

lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

Contains lead. May be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly

familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should

be allowed to use the air tool.

Do not exceed maximum operating pressure of the

air tool (90 PSI). The air tool could explode and result in death or serious personal injury.

3. Do not exceed any pressure rating of any component in the system.

Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.

4. Disconnect the air tool from air supply before changing tools or

attachments, servicing and during non-operation.

Safety glasses and ear protection must be worn

5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing

may become caught in moving parts and result in serious personal injury.

6. Do not wear jewelry when operating any tool. Jewelry may become

caught in moving parts and result in serious personal injury.

7. Do not depress trigger when connecting the air supply hose.

8. Always use attachments designed for use with air powered tools. Do not

use damaged or worn attachments.

9. Never trigger the tool when not applied to a work object. Attachments

must be securely attached. Loose attachments can cause serious injury.

Use of a whip hose prevents accidental triggering of

during operation.

tool when pressurized air is connected to system.

Never carry a tool by the hose or pull hose to move

tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

10. Protect air lines from damage or puncture.

11. Never point an air tool at oneself or any other person. Serious injury

could occur.

12. Check air hoses for weak or worn condition before each use. Make sure

all connections are secure.

Release all pressure from the system before

attempting to install, service, relocate or perform

any maintenance.

Disconnect air tool from air supply before changing

attachments or serious injury could occur.

Make sure attachment stem is fully inserted into

collet opening and collet is securely tightened. Loose attach-ments could ﬂy off during operation and cause serious injury. Only use attachments rated for a minimum of 25,000 RPM.

This air tool requires lubrication before initial use

and before and after each additional use.

Disconnect air tool from air supply before

lubricating.

Cover exhaust port with a towel before applying air

pressure. Oil will discharge through exhaust port during ﬁrst few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

13. Keep all nuts, bolts and screws tight and ensure equipment is in safe

working condition.

14. Do not put hands near or under moving parts.

15. Always secure workpiece in a vise or clamp. Do not place hands on the

back cylinder when operating the tool.

16. Do not use a cut-off disc mandrel on this tool unless a safety guard is in

place.

Do not misuse this product. Excessive exposure to

vibration, work in awkward positions, and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious

injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or

serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or

moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

MANUAL

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

SAVE THESE INSTRUCTIONS DO NOT DISCARD

GENERAL TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate

Moisture blowing out of tool

Excessive vibration 1. Damaged stone or burr 1. Replace with new stone or burr.

1. Grit or gum in tool 1. Flush the tool with Campbell

2. No oil in tool 2. Lubricate the tool according to

3. Low air pressure 3. Adjust the compressor regulator to

4. Air hose leaks 4. Tighten and seal hose fittings, if leaks

5. Pressure drops 5. Be sure hose is properly sized. Long

6. Regulator adjusted wrong 6. Adjust air flow regulator with a

7. Worn ball bearing in motor or in angle head

1. Water in tank 1. Drain tank (See air compressor

2. Water in the air lines/hoses 2 a. Install a water separator/filter.

2. Collet shaft bent 2. Replace tool.

Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning with Campbell Hausfeld (or comparable) air tool oil.

the lubrication instructions in this manual.

90 PSI while the tool is running free.

are found.

hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on total hose length.

flathead screwdriver to maximum speed.

7. Replace tool.

manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.

NOTE: Separators work properly only when air steam passing through the separator is cool. Locate separator/filter as far as

possible from compressor. b. Install an air dryer.

c. Anytime water enters the

tool, the tool should be oiled

immediately

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR

PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate

products in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be

borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the

owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

Meuleuse à rectiﬁer les matrices droite

Instructions d’Utilisation

Modèle: XT250000

IN745500 6/17

Lire et conserver ces instructions. Il faut les lire attentivement avant de commencer à assembler, installer, faire fonctionner ou entretenir l’appareil décrit.

Pour se protéger et protéger autrui, observer toutes les informations sur la sécurité. Négliger d’appliquer ces instructions peut causer des blessures et/ou des dommages matériels! Conserver ces instructions pour consultation ultérieure.

RAPPEL: Conservez votre preuve d’achat datée aux ﬁns de garantie! Attachez-le à ce manuel ou classez-le pour le garder en sécurité.

Pour de l’information sur les pièces,

produits et services veuillez visiter

N° de modèle : _____________________________

www.campbellhausfeld.com

N° de série : _______________________________

Date d’achat : _____________________________

ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !

www.campbellhausfeld.com/reg

LIRE ET SUIVRE TOUTES LES INSTRUCTIONS

CONSERVER CES INSTRUCTIONS • NE PAS JETER

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

AVANT DE COMMENCER

Description

Un moteur de 1/4 HP à 20 000 TPM et qui pèse moins d’une livre (0,5 kg) fait de cette mini meule à rectifier les matrices droite l’ouragan des meuleuses à rectifier les matrices - tournant à toute allure et enlevant tous les matériaux sur son chemin. Le col de 6,4 mm (1/4 po) accommode les mèches standard pour n’importe quelle tâche que vous devez accomplir.

CampbellHausfeld® vous facilite le travail afin de terminer vos projets en pro. L’histoire de l’entreprise est parsemée de produits de qualités depuis 1836, alors que furent fabriqués les wagons tirés par les chevaux et les équipements agraires. Aujourd’hui, Campbell Hausfeld offre une gamme complète de compresseurs, outils et accessoires pneumatiques, pompes de gonflage, de cloueurs, agrafeuses, pistolets pulvérisateurs, laveuses à pression, et plus. Terminez vos projets plus rapidement et plus facilement grâce à Campbell Hausfeld – l’expert de la puissance de l’air.

DÉBALLAGE

Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de dommages en transit. Vérifier s’il y a des pièces desserrées, manquantes ou endommagées. Vérifier pour s’assurer que tous les accessoires fournis sont inclus avec l’appareil. Pour toutes questions, pièces endommagées ou manquantes, veuillez visiter www.campbellhausfeld.com pour l’assistance à la clientèle.

Ne pas utiliser un modèle qui a été endommagé

Le dommage peut résulter en explosion et peut causer des blessures ou dégâts matériels.

pendant le transport, la manipulation ou l’utilisation.

Autres pièces (non fournies)

Il vous faudra les éléments et/ou accessoires suivants pour correctement mettre en marche et utiliser de manière optimale votre meule à rectifier les matrices droite :

• Connecteur 6,4 mm (1/4 po) NTP (M) o Pour une réduction du stress pour vous et votre tuyau, essayez un

connecteur flexible.

• Tuyau à air 9,5 mm (3/8 po) (DIA. INT.)

• Raccord 6,4 mm (1/4 po) NPT (F) o Élimine la confusion par l’utilisation d’un raccord de style universel. o Les coupleurs à attache rapide raccordent rapidement et facilement

les tuyaux aux outils.

o Si vous n’utilisez pas un connecteur flexible, un raccord pivotant

pourrait être utilisé afin d’éviter l’entortillement et réduire le stress imposé à votre tuyau d’air.

• Compresseur d’air 75,7L (20gal) ou plus.

• Meuler les roches/les joints avec une tige de 6,4 mm (1/4 po)

• Ruban PTFE pour tous les joints des raccords

• Clé ajustable pour serrer les joints des raccords

Voir au www.campbellhausfeld.com pour d’autres informations sur les accessoires accompagnant vos outils et votre système pneumatique.

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Campbell hausfeld XT250000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual