Campbell hausfeld XT101000 User Manual

Air Hammer

Operating Instructions

Model: XT101000

IN745300 6/17

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

visit www.campbellhausfeld.com

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

A medium barrel length of 2-3/4 inches delivers power when output is critical for cutting through rusted bolts and metal and your other punching, chipping or scraping jobs. Soft, grippy over-molded contact points on this air hammer help to absorb tool vibration and reduce fatigue—keeping you moving to get stuff done on your never-ending project list.

Campbell Hausfeld The company’s history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping,

cause injury or property damage.

makes it easier for you to finish your projects like a pro.

handling or use. Damage may result in bursting and

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and/or optimally use your air hammer:

• 3/8 inch (ID) Whip or leader hose to absorb vibration

• 1/4 inch Plug NPT (M)

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F) o Eliminate coupler confusion with a universal coupler style. o Quick-connect couplers quickly, easily join hoses to tools. o If you don’t use a flex plug, consider a swivel coupler to prevent

hose kinks and reduce stress on your air hose.

• 26 Gallon air compressor or larger

• 0.401 Parker Taper chisel bits

• PTFE tape for all fitting connections

• Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

BEST PRACTICES

u For best output, maintain pressure at the tool of 90 PSI. u The longer your air hose the greater the pressure drop from compressor to tool.

If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.

u Failure to lubricate and maintain your air tools properly will dramatically shorten

their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

u Due to the excessive vibration created by this tool, a whip hose (aka leader hose) is

recommended. If using a whip hose, do NOT install a coupler set between the tool and the whip hose.

SPECIFICATIONS

XT101000

Maximum PSI 90 CFM under load 100% duty 3.1 CFM @ 90 PSI SCFM under load 100% duty 23.9 SCFM @ 90 PSI

Air Compressor Recommendation 26 gallon Blows Per Minute (BPM) 2,600 Stroke Length 2-3/4 inch Chisel Shank Diameter 0.401 Parker type

Air Inlet 1/4 inch NPT (F) Minimum Hose Size 3/8 inch Housing Material Composite Tool Weight 2.9 Lbs.

Tool Length 6-7/8 inch Tool Height 6-3/8 inch Tool Width 2-1/8 inch

taper shaft

GETTING TO KNOW YOUR UNIT

Threaded Barrel

Spring Retainer

Trigger

Air Inlet

Chisel

SET UP INSTRUCTIONS

* Items shown in Set Up Instructions are not included with this tool.

Exhaust Port

Air Hose

Spring Retainer

Quick Coupler

Plug

Whip Hose

BEST PRACTICES

u The air compressor used with your air hammer must be able to maintain a

minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.

u A pressure regulator—used at the tool—is helpful to control the operating

pressure of the tool and maintain 90 PSI.

u Use an oiler to provide oil circulation through the tool and a filter to remove liquid

and solid impurities which can rust or “gum up” internal parts of the tool.

u To disconnect a coupler/plug from a system set-up: push the coupler and plug

together before pulling the coupler sleeve back and separating the coupler and plug.

u Make sure that the chisels used with your pneumatic air hammer are heat-treated

steel for increased durability and longer life.

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the air hammer from air supply and remove the chisel/ hammer bit.

2. Turn the tool upside down.

3. While pulling the trigger, pour approximately a teaspoon of air tool oil in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.

4. Connect the tool to the air supply and cover the exhaust port with a towel. Run the air hammer for about 10 seconds. Oil will spray from the exhaust port when the tool is triggered.

5. Continue to run until no oil is discharged.

6. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

BEST PRACTICES

u The spring retainer will wear out and should be replaced when worn. u Never operate air hammer unless it is applied to a work surface. Operating the

tool freely, will cause the chisel bit to break the spring retainer.

Chisel Bit Installation:

1. Unscrew the spring retainer from the air hammer counter-clockwise. a. Use the wire tab closest to the hammer base for leverage.

2. Insert chisel bit and feed spring retainer over the bit.

3. Turn spring retainer on to the threaded end in a clockwise direction until fully seated

a. Use open-end hook to tighten.

4. To change bits, reverse the process.

STORAGE

Lubricate your air hammer before storing. Follow the lubrication instructions with an exception to step #4. Only run the air hammer for 2-3 seconds (instead of 10 seconds) because more oil needs to remain in the air hammer when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

MANUAL

This product can expose you to chemicals including

lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

Contains lead. May be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly

familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should

be allowed to use the air tool.

Do not exceed maximum operating pressure of the

air tool (90 PSI). The air tool could explode and result in death or serious personal injury.

3. Do not exceed any pressure rating of any component in the system.

Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.

4. Disconnect the air tool from air supply before changing tools or

attachments, servicing and during non-operation.

Safety glasses and ear protection must be worn

5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing

may become caught in moving parts and result in serious personal injury.

6. Do not wear jewelry when operating any tool. Jewelry may become

caught in moving parts and result in serious personal injury.

7. Do not depress trigger when connecting the air supply hose.

8. Always use attachments designed for use with air powered tools. Do not

use damaged or worn attachments.

9. Never trigger the tool when not applied to a work object. Attachments

must be securely attached. Loose attachments can cause serious injury.

Never carry a tool by the hose or pull hose to move

oil and sharp edges. Replace any hose that is damaged, weak or worn.

10. Protect air lines from damage or puncture.

during operation.

tool or a compressor. Keep hoses away from heat,

11. Never point an air tool at oneself or any other person. Serious injury

could occur.

12. Check air hoses for weak or worn condition before each use. Make sure

all connections are secure.

Release all pressure from the system before

attempting to install, service, relocate or perform

any maintenance.

13. Keep all nuts, bolts and screws tight and ensure equipment is in safe

working condition.

14. Do not put hands near or under moving parts.

15. Always secure workpiece in a vise or clamp. Do not place hands on the

black cylinder or spring retainer when operating the tool.

The spring retainer must be used to hold the chisel

in place. Personal injury can occur if the chisel is not secure.

The quick connect retainer or spring retainer must be

used to hold the hammer in place. Personal injury can occur if the hammer is not secure.

16. Risk of electrical shock: this tool is conductive. Do not hammer into walls

containing live electrical wiring.

Do not misuse this product. Excessive exposure to

vibration, work in awkward positions, and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

This air tool requires lubrication before initial use

and before and after each additional use.

Disconnect air tool from air supply before

lubricating.

Cover exhaust port with a towel before applying air

pressure. Oil will discharge through exhaust port during ﬁrst few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

MANUAL

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

Risk of Shock

SAVE THESE INSTRUCTIONS DO NOT DISCARD

GENERAL TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate

Moisture blowing out of tool

Chisel/Hammer is jammed and will not move back and forth

* When reassembling the cylinder to the housing, use thread lock on the cylinder threads.

1. Grit or gum in tool 1. Flush tool with Campbell Hausfeld

2. No oil in tool 2. Lubricate tool according to

3. Low air pressure 3. Adjust the compressor regulator to

4. Air hose leaks 4. Tighten and seal hose fittings, if leaks

5. Pressure drops 5. Be sure hose is properly sized. Long

1. Water in tank 1. Drain tank (See air compressor

2. Water in air lines/hoses 2. a. Install a water separator/filter.

1. Chisel/hammer piston and barrel are dirty or rusty

2. Chisel/hammer piston and barrel are rusted together

3. Piston is jammed in the barrel

air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate tool after cleaning with Campbell Hausfeld (or comparable) air tool oil.

lubrication instructions in this manual.

90 PSI while the tool is running free.

are found.

hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on total hose length.

manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.

NOTE: Separators work properly only when air stream is cool. Locate separator/filter as far as possible from compressor.

b. Install an air dryer.

c. Anytime water enters tool, tool

should be oiled immediately.

1. a. Heavily oil tool to free up piston.

b. Clean piston and barrel with air

tool oil and remove any burrs on piston or barrel surfaces. *

c. Replace worn piston and

cylinder.*

d. Anytime water enters tool, tool

should be oiled immediately.

2. Remove piston and de-rust. Replace piston and cylinder if needed. *

3. Attempt to free jammed piston using a punch and hammer. It may be necessary to disassemble barrel from housing. Clean parts and reassemble. *

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR

PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate

products in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be

borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the

owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

Marteau pneumatique

Instructions d’Utilisation

Modèle: XT101000

IN745300 6/17

Lire et conserver ces instructions. Il faut les lire attentivement avant de commencer à assembler, installer, faire fonctionner ou entretenir l’appareil décrit.

Pour se protéger et protéger autrui, observer toutes les informations sur la sécurité. Négliger d’appliquer ces instructions peut causer des blessures et/ou des dommages matériels! Conserver ces instructions pour consultation ultérieure.

RAPPEL: Conservez votre preuve d’achat datée aux ﬁns de garantie! Attachez-le à ce manuel ou classez-le pour le garder en sécurité.

Pour de l’information sur les pièces,

produits et services veuillez visiter

N° de modèle : _____________________________

www.campbellhausfeld.com

N° de série : _______________________________

Date d’achat : _____________________________

ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !

www.campbellhausfeld.com/reg

LIRE ET SUIVRE TOUTES LES INSTRUCTIONS

CONSERVER CES INSTRUCTIONS • NE PAS JETER

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

AVANT DE COMMENCER

Description

Une longueur moyenne de canon de 7 mm (2-3/4 po) délivre l’alimentation lorsque la puissance de sortie est essentielle pour découper à travers des boulons et métaux rouillés, ainsi que pour vos autres travaux de poinçonnage, déchiquetage ou raclage. Les points de contact surmoulés mous et adhérents situés sur ce marteau pneumatique permettent d’absorber les vibrations de l’outil et de réduire la fatigue - vous aidant à avancer dans les nombreuses tâches que vous avez sur votre liste de choses à faire.

CampbellHausfeld L’histoire de l’entreprise est parsemée de produits de qualités depuis 1836, alors que furent fabriqués les wagons tirés par les chevaux et les équipements agraires. Aujourd’hui, Campbell Hausfeld offre une gamme complète de compresseurs, outils et d’accessoires pneumatiques, pompes de gonflage, de cloueurs, agrafeuses, pistolets pulvérisateurs, laveuses à pression, et plus. Terminez vos projets plus rapidement et plus facilement grâce à Campbell Hausfeld – l’expert de la puissance de l’air.

DÉBALLAGE

Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de dommages en transit. Vérifier s’il y a des pièces desserrées, manquantes ou endommagées. Vérifier pour s’assurer que tous les accessoires fournis sont inclus avec l’appareil. Pour toutes questions, pièces endommagées ou manquantes, veuillez visiter www.campbellhausfeld.com pour l’assistance à la clientèle.

Ne pas utiliser un modèle qui a été endommagé

Le dommage peut résulter en explosion et peut causer des blessures ou dégâts matériels.

vous facilite le travail afin de terminer vos projets en pro.

pendant le transport, la manipulation ou l’utilisation.

Autres pièces (non fournies)

Il vous faudra les éléments et/ou accessoires suivants pour correctement mettre en marche et utiliser de manière optimale votre marteau pneumatique :

• Un tuyau court flexible ou principal de 9,5 mm (3/8 po) afin d’absorber les vibrations

• Connecteur 6,4 mm (1/4 po) NTP (M)

• Tuyau à air 9,5 mm (3/8 po) (DIA. INT.)

• Raccord 6,4 mm (1/4 po) NPT (F) o Élimine la confusion par l’utilisation d’un raccord de style universel. o Les coupleurs à attache rapide raccordent rapidement et facilement

les tuyaux aux outils.

o Si vous n’utilisez pas un connecteur flexible, un raccord pivotant

pourrait être utilisé afin d’éviter l’entortillement et réduire le stress imposé à votre tuyau d’air.

• Un compresseur d’air de 98,41 litres (26 galons) ou plus

• Bouts de burin Parker Taper 0.401

• Ruban PTFE pour tous les joints des raccords

• Clé ajustable pour serrer les joints des raccords

Voir au www.campbellhausfeld.com pour d’autres informations sur les accessoires accompagnant vos outils et votre système pneumatique.

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Campbell hausfeld XT101000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual