Campbell hausfeld XT002000 User Manual

½ inch Impact Wrench

Operating Instructions

Model: XT002000

IN745100 6/17

Please read and save these instructions. Read carefully before

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product

attempting to assemble, install, operate or maintain the product described.

described.

Protect yourself and others by observing all safety information. Failure

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes!

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Attach it to this manual or file it for safekeeping.

For parts, product & service information

visit www.campbellhausfeld.com

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

visit www.campbellhausfeld.com

Campbell Hausfeld

100 Production Drive

100 Production Drive Harrison, Ohio 45030

Harrison, Ohio 45030

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

Power through the toughest jobs with the 1/2 inch impact wrench. Our twinhammer impact mechanism provides more power with reduced vibration. Whether you are a weekend warrior with a hundred lag bolts to tighten or an auto enthusiast rotating your tires, you will appreciate the 400 Ft. Lbs. of working torque that this tool delivers in a comfortable 5 Lbs. package.

Campbell Hausfeld The company’s history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping,

cause injury or property damage.

makes it easier for you to finish your projects like a pro.

handling or use. Damage may result in bursting and

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and optimally use your GSD impact wrench:

• 1/4 inch Plug NPT (M) o For less stress on your air hose and you, try a flex plug.

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F) o Eliminate coupler confusion with a universal coupler style. o Quick-connect couplers quickly, easily join hoses to tools. o If you don’t use a flex plug, consider a swivel coupler to prevent

hose kinks and reduce stress on your air hose.

• 8 Gallon air compressor or larger

• Impact drive sockets

• PTFE tape for all fitting connections

• Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

BEST PRACTICES

◆ For best output, maintain pressure at the tool of 90 PSI.

◆ The longer your air hose the greater the pressure drop from compressor to tool.

If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.

◆ Failure to lubricate and maintain your air tools properly will dramatically shorten their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

SPECIFICATIONS

XT002000

Maximum PSI 90 PSI CFM under load 100% duty 3.4 CFM @ 90 PSI CFM no load 100% duty 5.4 CFM @ 90 PSI SCFM under load 100% duty 24.4 SCFM @ 90 PSI

SCFM no load 100% duty 38.8 SCFM @ 90 PSI Air Compressor Recommendation 8 gallon Max Torque 750 Ft. Lbs. Working Torque 0 - 400 Ft. Lbs. Rated RPM (free speed) 8,500 Impact Speed (IPM) 1,200 Variable Speed Yes Reverse 1 Forward 3 Impact Mechanism Type Twin Hammer Bolt Capacity 7/8 inch Anvil 1/2 inch Air Inlet 1/4 inch NPT (F) Minimum Hose Size 3/8 inch Housing Material Composite Tool Weight 5.2 Lbs.

Tool Length 7-3/4 inch Tool Width 3 inch Tool Height 7-1/2 inch

GETTING TO KNOW YOUR UNIT

Anvil

SET UP INSTRUCTIONS

* Items shown in Set Up Instructions are not included with this tool.

Trigger

Air Hose

Exhaust Port

Quick

Coupler

Forward-Reverse Dial/Air-flow Regulator

Air Inlet

Plug

BEST PRACTICES

◆ The air compressor used with your impact wrench must be able to maintain a minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.

◆ A pressure regulator—used at the tool--is helpful to control the operating pressure of the tool and maintain 90 PSI.

◆ Use an oiler to provide oil circulation through the tool and a filter to remove liquid and solid impurities which can rust or “gum up” internal parts of the tool.

◆ To disconnect a coupler/plug from a system set-up: push the coupler and plug together before pulling the coupler sleeve back and separating the coupler and plug.

◆ Use only sockets specifically rated as “impact” drive sockets. Non-impact drive sockets—if used with air tools—can shatter causing serious personal injury.

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the impact wrench from air supply.

2. Turn the tool upside down.

3. While pulling the trigger, pour in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.

4. Turn the forward and reverse knob in both directions to ensure that oil gets in all passages.

5. Connect the tool to the air supply and cover the exhaust port with a towel. Run the impact wrench in both the forward and reverse directions for about 10 seconds. Oil will spray from the exhaust port when the tool is triggered.

6. Continue to run until no oil is discharged.

7. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

AIR-FLOW/SPEED ADJUSTMENT

The air-flow regulator controls how much air enters the motor which defines the motor speed/ power. This impact wrench has 4 power/speed settings—3 forward and 1 reverse. Use the knob on the rear of the tool to select the desired setting before operating the tool.

To change power/speed setting, turn the knob to align with the dot size (largest dot = maximum power). Do not change power settings while the tool is running as this causes unnecessary stress on internal parts.

To remove nuts or bolts, set the air-flow regulator to reverse by turning the knob to the left (counter clockwise), aligning with the single large dot. Attach the appropriate sized IMPACT socket. Place socket over bolt and pull trigger until bolt has been removed.

To install a nut or bolt, set the air-flow regulator to the appropriate forward setting. Attach the IMPACT socket and place over the nut or bolt. Pull the trigger and hold impact wrench over screw until nut or bolt has been seated. Use a torque wrench to attain the proper torque manually. Do not over tighten.

approximately a teaspoon of air tool oil

BEST PRACTICES

◆ To prevent cross-threading, start your nuts/bolts by hand--try to get a few rotations--before continuing the job with your pneumatic tool.

◆ The impact wrench should never be used to set torque. Use a torque wrench to attain the proper torque manually. Do not over tighten.

STORAGE

Lubricate your impact wrench before storing. Follow the air motor lubrication instructions with an exception to step #5. Only run the impact wrench for 2-3 seconds (instead of 10 seconds) because more oil needs to remain in the impact wrench when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

MANUAL

This product can expose you to chemicals including

lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

Contains lead. May be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly

familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should

be allowed to use the air tool.

Do not exceed maximum operating pressure of the

air tool (90 PSI). The air tool could explode and result in death or serious personal injury.

3. Do not exceed any pressure rating of any component in the system.

4. Disconnect the air tool from air supply before changing tools or

attachments, servicing and during non-operation.

Safety glasses and ear protection must be worn

during operation.

5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing

may become caught in moving parts and result in serious personal injury.

6. Do not wear jewelry when operating any tool. Jewelry may become

caught in moving parts and result in serious personal injury.

7. Do not depress trigger when connecting the air supply hose.

8. Always use attachments designed for use with air powered tools. Do not

use damaged or worn attachments.

Do not use hand tool sockets. Use impact quality

will shatter and can cause serious personal injury if used with air tools.

9. Never trigger the tool when not applied to a work object. Attachments

must be securely attached. Loose attachments can cause serious injury.

10. Protect air lines from damage or puncture.

11. Never point an air tool at oneself or any other person. Serious injury

could occur.

sockets only. Hand tool sockets are “glass-hard” and

12. Check air hoses for weak or worn condition before each use. Make sure

all connections are secure.

Never carry a tool by the hose or pull the hose to

move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

Release all pressure from the system before

attempting to install, service, relocate or perform any maintenance.

13. Keep all nuts, bolts and screws tight and ensure equipment is in safe

working condition.

14. Do not put hands near or under moving parts.

Do not misuse this product. Excessive exposure to

vibration, work in awkward positions, and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

This impact wrench requires lubrication BEFORE the

initial use and BEFORE and AFTER each additional

use.

Disconnect the impact wrench from the air supply

before lubricating.

After an air tool has been lubricated, oil will

discharge through the exhaust port during the first few seconds of operation. Thus, THE EXHAUST PORT MUST BE COVERED WITH A TOWEL before applying air pressure. FAILURE TO COVER THE EXHAUST PORT CAN RESULT IN SERIOUS INJURY.

When reassembling be careful not to overtighten.

Bolts may fail or cause a hazardous condition. Be sure to set the regulator to the minimum setting then use a torque wrench to set torque.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

MANUAL

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

SAVE THESE INSTRUCTIONS DO NOT DISCARD

NOTES:

GENERAL TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate

Moisture blowing out of tool

1. Grit or gum in tool 1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning with Campbell Hausfeld (or comparable) air tool oil.

2. No oil in tool 2. Lubricate the tool according to the lubrication instructions in this manual.

3. Low air pressure 3. a. Adjust the regulator on the tool

to a higher setting.

b. Adjust the compressor regulator

to 90 PSI while the tool is running free.

4. Air hose leaks 4. Tighten and seal hose fittings, if leaks are found.

5. Pressure drops 5. a. Be sure the hose is the proper

size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on the total length of the hose.

b. Do not use a multiple number of

hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.

1. Water in tank 1. Drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.

2. Water in the air lines/hoses 2. a. Install a water separator/filter.

NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.

b. Install an air dryer.

IMPACT MECHANISM TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Impacts slowly or will not impact

Impacts rapidly but will not remove bolts

Does not impact Broken impact mechanism Replace tool.

1. Lack of lubrication 1. Lubricate the air motor and the

2. Tool regulator set in wrong

position

3. In-line regulator or

compressor regulator set too low

Worn impact mechanism Replace tool.

impact mechanism. (See Lubrication section of this manual).

2. a. Adjust the regulator on the tool to the appropriate setting.

b. Regulator should be turned

so the indicator points to the appropriate dot on the tool.

3. Adjust regulators in the air system.

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR

PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate

products in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be

borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the

owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

Clé à chocs d’1/2 pouce

Instructions d’Utilisation

Modèle: XT002000

IN745100 6/17

Lire et conserver ces instructions. Il faut les lire attentivement avant de commencer à assembler, installer, faire fonctionner ou entretenir l’appareil décrit.

Pour se protéger et protéger autrui, observer toutes les informations sur la sécurité. Négliger d’appliquer ces instructions peut causer des blessures et/ou des dommages matériels! Conserver ces instructions pour consultation ultérieure.

RAPPEL: Conservez votre preuve d’achat datée aux ﬁ ns de garantie! Attachez-le à ce manuel ou classez-le pour le garder en sécurité.

Pour de l’information sur les pièces,

produits et services veuillez visiter

N° de modèle : _____________________________

www.campbellhausfeld.com

N° de série : _______________________________

Date d’achat : _____________________________

ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !

www.campbellhausfeld.com/reg

LIRE ET SUIVRE TOUTES LES INSTRUCTIONS

CONSERVER CES INSTRUCTIONS • NE PAS JETER

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

AVANT DE COMMENCER

Description

Attaquez-vous à toutes les tâches coriaces grâce à la clé à chocs de 12,7 mm (1/2 po). Notre mécanisme d’impact à double marteau fournit plus de puissance avec moins de vibration. Que vous soyez un joueur du dimanche avec cent vis de fixation à serrer ou bien un passionné d’automobile qui permutez vos pneus, vous apprécierez les 55,32 kg-m du couple de travail qu’offre cet outil dans un emballage pratique de 2,27 kg.

CampbellHausfeld L’histoire de l’entreprise est parsemée de produits de qualités depuis 1836, alors que furent fabriqués les wagons tirés par les chevaux et les équipements agraires. Aujourd’hui, Campbell Hausfeld offre une gamme complète de compresseurs d’air, outils pneumatiques, gonfleurs, cloueuses et agrafeuses, pistolets pulvérisateurs, nettoyeurs à haute pression et bien plus. Terminez vos projets plus rapidement et plus facilement grâce à Campbell Hausfeld – l’expert de la puissance de l’air.

DÉBALLAGE

Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de dommages en transit. Vérifier s’il y a des pièces desserrées, manquantes ou endommagées. Vérifier pour s’assurer que tous les accessoires fournis sont inclus avec l’appareil. Pour toutes questions, pièces endommagées ou manquantes, veuillez visiter www.campbellhausfeld.com pour l’assistance à la clientèle.

Ne pas utiliser un modèle qui a été endommagé

Le dommage peut résulter en explosion et peut causer des blessures ou dégâts matériels.

vous facilite le travail afin de terminer vos projets en pro.

pendant le transport, la manipulation ou l’utilisation.

Autres pièces (non fournies)

Il vous faudra les éléments et/ou accessoires suivants pour correctement mettre en marche et utiliser de manière optimale votre clé à chocs GSD:

• Connecteur 6,4 mm (1/4 po) NTP (M) o Pour une réduction du stress pour vous et votre tuyau, essayez un

connecteur flexible.

• Tuyau à air 9,5 mm (3/8 po) (DIA. INT.)

• Raccord 6,4 mm (1/4 po) NPT (F) o Élimine la confusion par l’utilisation d’un raccord de style universel. o Les coupleurs à attache rapide raccordent rapidement et facilement

les tuyaux aux outils.

o Si vous n’utilisez pas un connecteur flexible, un raccord pivotant

pourrait être utilisé afin d’éviter l’entortillement et réduire le stress imposé à votre tuyau d’air.

• Compresseur d’air 30,28L (8gal) ou plus.

• Douilles à chocs

• Ruban PTFE pour tous les joints des raccords

• Clé ajustable pour serrer les joints des raccords

Voir au www.campbellhausfeld.com pour d’autres informations sur les accessoires accompagnant vos outils et votre système pneumatique.

Fr1

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Campbell hausfeld XT002000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual