Campbell Hausfeld WS0950, WS1020, WS1000, WS0900 User Manual

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Operating Instructions & Parts Manual

Models WS0900, WS0950, WS1000 and WS1020

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

CAMPBELL

 

Shielded Metal

 

 

 

HAUSFELD

 

Arc Welder

 

 

 

URAN

 

 

 

 

 

Call Us First!

 

 

 

 

 

 

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Assistance?

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1-800-746-5641

Description

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This line of Campbell Hausfeld Arc

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Welders is designed to be used on

 

 

 

 

 

 

 

 

 

 

standard 115V household current. These

 

 

 

 

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welders are equipped with infinite

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

 

amperage control to accurately select the

 

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WS1020

 

proper current needed for various

 

 

 

 

 

 

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welding conditions. Internal components

 

 

 

 

 

 

 

 

 

 

are thermostatically protected.

 

 

 

 

 

 

 

 

 

 

This welder can weld up to 1/8” steel in

 

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a single pass. Recommended electrode

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size is 1/16” diameter for 15 amp

 

 

 

 

 

 

 

 

 

 

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circuits, up to 5/64” diameter for 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

amp circuits. For replacement

 

 

 

 

 

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electrodes, call (800) 746-5641 for the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nearest dealer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Unpacking

 

 

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When unpacking, inspect carefully for

 

 

 

 

 

 

 

 

 

 

 

MODEL WS0900

 

 

any damage that may have occurred

 

 

 

 

 

Figure 1 -

Welder Components

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during transit. Report any damaged or

 

 

 

 

 

 

 

 

and Controls

 

 

 

 

 

 

 

 

missing items by calling 1-800-746-5641.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit Requirements

This equipment requires a

dedicated 115 volt circuit. Refer to the following chart for the correct circuit breaker or fuse rating. Do not run other appliances, lights, or tools on this circuit while operating this equipment. Extension cords are not recommended. Blown fuses or tripped circuit breakers can result from failure to comply with this recommendation.

 

Electrode

Circuit Breaker or

 

Diameter

Slow Blow Fuse

 

 

 

 

 

 

1/16

15 amp

 

 

 

 

 

 

5/64

20 amp

 

 

 

 

 

 

 

 

 

 

Components and Controls

1.Work Clamp - connect to work piece

2.Electrode Holder - holds electrode welding rod

3.Power Cord - plug into 115 volt outlet.

4.On/Off Switch - lights if thermostat has automatically shut unit off.

5.Infinite Amperage Control Knob - turns clockwise to increase amperage and counterclockwise to decrease amperage.

6.Welding Amp Indicator - as the amperage control knob (5) is rotated, the amperage indicator moves displaying approximate weld amps.

General Safety

Danger means a hazard that will

cause death or serious injury if the warning is ignored.

Warning means a hazard that could

cause death or serious injury if the warning is ignored.

Caution means a hazard that may cause minor or moderate injury if the

warning is ignored. It also may mean a hazard that will only cause damage to property.

NOTE: Note means any additional information pertaining to the product or its proper usage.

IN198903AV 4/97

1

Shielded Metal Arc Welder

General Safety (Con’t)

Always keep a fire extinguisher accessible while performing arc welding operations.

Before starting or servicing any electric arc welder, read and understand all instructions. Failure to follow safety precautions or instructions can cause equipment damage and or serious personal injury or death.

All installation, maintenance, repair and operation of this equipment should be performed by qualified persons only in accordance with national, state, and local codes.

Improper use of electric arc welders can cause electric shock, injury, and death! Take all precautions described in

this manual to reduce the possibility of electric shock.

Verify that all components of the arc welder are clean and in good condition prior to operating the welder. Be sure that the insulation on all cables, electrode holders, and power cords is not damaged. Always repair or replace damaged components before operating the welder. Always keep welder panels, shields, etc. in place when operating the welder.

Always wear dry protective clothing and welding gloves, and insulated footwear.

Always operate the welder in a clean, dry, well ventilated area. Do not operate the welder in humid, wet, rainy, or poorly ventilated areas.

Be sure that the work piece is properly supported and grounded prior to beginning any electric arc welding operation.

Coiled welding cable should be spread out before use to avoid overheating and damage to insulation.

Never immerse the electrode or

electrode holder in water. If the welder becomes wet for any reason, be absolutely certain that it is completely clean and dry prior to attempting use!

Always shut the equipment off and unplug the power prior to moving the unit.

Always attach the work lead first.

Verify that the work piece is securely grounded.

Always shut off electric arc welding equipment when not in use and, and remove the electrode from the holder.

Never allow any part of the body to touch the electrode and ground or grounded work piece at the same time.

Awkward welding conditions and positions can be electrically hazardous. When crouching, kneeling or at elevations, be sure to insulate all conductive parts, wear appropriate protective clothing, and take precautions to prevent injury from falls.

Never attempt to use this equipment at current settings or duty cycles higher than those specified on the equipment labels.

Never use an electric arc welder to thaw frozen pipes.

Flying sparks and hot metal can cause injury. As welds cool, slag can

be thrown off. Take all precautions described in

this manual to reduce the possibility of injury from flying sparks and hot metal.

Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts.

Wear ear plugs when welding overhead to prevent spatter or slag from falling into ears.

Electric arc welding operations produce intense light and heat

and ultraviolet (UV) rays. This intense light

and UV rays can cause injury to eyes

and skin. Take all precautions described in this manual to reduce the possibility of injury to eyes and skin.

All persons operating this equipment or in the area while equipment is in use must wear protective welding gear including: welding helmet or shield with at least shade 10, flame resistant clothing, leather welding gloves, and full foot protection.

Never look at arc welding operations

without eye protection as described above. Never use a shade filter lens that is cracked, broken, or rated below number 10. Warn others in the area not to look at the arc.

Electric arc welding operations cause sparks and heat metal to temperatures that can

cause severe burns! Use protective gloves and clothing when performing any metal working operation. Take all precautions described in this manual to reduce the possibility of skin and clothing burns.

Make sure that all persons in the welding area are protected from heat, sparks, and ultraviolet rays. Use additional face shields and flame resistant barriers as needed.

Never touch work pieces until completely cooled.

Heat and sparks produced during electric arc welding and other metal working operations can ignite

flammable and explosive materials! Take all precautions described in this manual to reduce the possibility of flames and explosions.

Remove all flammable materials within 35 feet (10.7 meters) of welding arc. If removal is not possible, tightly cover flammable materials with fire proof covers.

Do not operate any electric arc welder in areas where flammable or explosive vapors may be present.

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Models WS0900, WS0950, WS1000 and WS1020

General Safety (Con’t)

Take precautions to be sure that flying sparks and heat do not cause flames in hidden areas, cracks, behind bulkheads, etc.

Fire hazard! Do not weld on containers or

pipes that contain or have contained flammable materials or

gaseous or liquid combustibles.

Arc welding closed cylinders or containers such as tanks or drums can cause explosion if

not properly vented! Verify that any cylinder or container to be welded has an adequate ventilation hole, so that expanding gases can be released.

Do not breathe fumes that are produced by

the arc welding operation. These fumes

are dangerous. If the welding area cannot be adequately ventilated, be sure to use an air-supplied respirator.

Keep the head and face out of the welding fumes.

Do not perform electric arc welding operations on metals that are galvanized or cadmium plated, or contain zinc, mercury, or beryllium without completing the following precautions:

a.Remove the coating from the base metal.

b.Make sure that the welding area is well ventilated.

c.Use an air-supplied respirator.

Extremely toxic fumes are created when these metals are heated.

The electromagnetic field that is generated during arc welding may interfere with the

operation of various electrical and electronic devices such as cardiac pacemakers. Persons using such devices

should consult with their physician prior to performing any electric arc welding operations.

Route the electrode and work cables together and secure with tape when possible.

Never wrap arc welder cables around the body.

Always position the electrode and work leads so that they are on the same side of the body.

Exposure to electromagnetic fields during welding may have other health effects which are not known.

Always be sure that the welding

area is secure and free of hazards (sparks, flames, glowing metal or slag) prior to leaving. Be sure that equipment is turned off and electrode is removed. Be sure that cables are loosely coiled and out of the way. Be sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 from American Welding Society, 550 N.W. LeJune Rd. Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

Safe Handling of Compressed Gases

in Cylinders

CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

Code for Safety in Welding and Cutting

CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quicy, MA 02269

Safe Practices For Occupational And

Educational Eye And Face Protection

ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018

Refer to the Material Safety Data Sheets and the manufacturers instructions for metals, electrodes, coatings and cleaners.

Installation

Location

Selecting the proper location can significantly increase performance, reliability and life of the arc welder.

For best results locate the welder in an environment that is clean and dry. Dust and dirt in the welder retain moisture and increase wear of moving parts.

Store electrodes in a clean, dry location with low humidity to preserve the flux coating.

The receptacle used for the welder must be properly grounded and the welder must be the only load on the power supply circuit. Refer to the Circuit Amps chart on page 1 for correct circuit capacity.

The use of an extension cord is not recommended for arc welding machines. Extension cord use will significantly degrade the performance of the welder.

Assembly

HANDLE ASSEMBLY-MODELS WS0950, WS1000 AND WS1020 ONLY

1.Slide handle in slot toward rear of unit.

 

ON

 

 

 

 

 

OFF

 

 

 

WS1000

 

 

 

 

 

 

 

 

 

EASE

 

 

 

 

 

ECR

 

 

 

 

 

 

 

 

IN

 

 

 

 

 

 

CR

ELECTR

 

 

 

 

 

S

 

 

 

 

 

EA

 

 

 

 

 

 

E

ODE

115

VOLT

 

 

 

 

 

INFINITE

 

 

 

 

 

 

AMPERAGE

 

 

 

 

 

 

SELECTOR

 

60HZ

23A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GR

 

 

 

 

 

 

OUND

Figure 2 - Handle Assembly

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+ 9 hidden pages