Campbell Hausfeld HV2000 Series, HV1000 Series, HV1500 Series Operating Instructions & Parts Manual

Operating Instructions & Parts Manual Easy Spray Line

Please read and save these instructions. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by observ­ing all safety information. Failure to comply with instructions could result in personal
injury and/or property damage! Retain instructions for future reference.

Easy Spray
Turbines

MODEL HV1000

Motor Type . . .Brush type, 2 stage, thru-flow

Hose Length . . . . . . . . . . . . . .15 ft (30 ft max)

Transfer Efficiency . . . . . . . . . . . . . . .86% max

Unit Weight . . . . . . . . . . . . . . . . . . . . . . .11 lbs

Voltage . . . . . . . . . . . . . . . . .115 volt, 11 amps

Storage Compartment . . . . . . . . . . . . . . . .Yes

MODEL HV1500

Motor Type . . .Brush type, 2 stage, thru-flow

Hose Length . . . . . . . . . . . . . .15 ft (30 ft max)

Transfer Efficiency . . . . . . . . . . . . . . .86% max

Unit Weight . . . . . . . . . . . . . . . . . . . . . . .11 lbs

Voltage . . . . . . . . . . . . . . . . .115 volt, 11 amps

Storage Compartment . . . . . . . . . . . . . . . .Yes

Weight w/Toolbox . . . . . . . . . . . . . . . .17.5 lbs

HV2000 SERIES

Motor Type Brush type, 2 stage,

. . . . . . . . . . . . . . . . . . .Tangential bypass

Hose Length . . . . . . . . .15 ft. (40 ft. Max.)

Transfer Efficiency . . . . . . . . . . .86% Max.

Unit Weight . . . . . . . . . . . . . . . . . . .15 lbs

Voltage . . . . . . . . . . . . . .115 V, 10.1 Amp

Storage Compartment . . . . . . . . . . . . .Yes

COMPONENTS

(1) Turbine
(1) Hose and quick connect fitting
(1) Wrench - the only tool needed to

assemble and clean the unit
(1) Viscosity stick
(2) Cone strainers
(1) Cleaning brush

Configuration and accessories includ­ed vary according to model

Attention: Campbell Hausfeld recommends that servicing other than that shown in the
instruction manual should be performed by an authorized service facility. (Household Use
Only).

Specifications

IN420000AV 10/99

©1999 Campbell Hausfeld

For parts, product & service information

visit www.campbellhausfeld.com

BUILT TO LAST

TM

Operating Instructions & Parts Manual

Description

Campbell Hausfeld HVLP turbines are
designed to generate a High Volume
of Low Pressure air for operating HVLP
spray guns. Turbines operate different­ly than air compressors because tur­bines do not require an air tank to
hold compressed air. HVLP turbines are
portable, can be plugged into stan­dard outlets and sound similar to shop­vacs.

Unpacking

When unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make
sure any loose fittings, bolts, etc., are
tightened before putting sprayer into
service. Each unit has been tested
before shipment. Do not readjust or
modify the turbine components

General Safety

Danger means a

hazard that will
cause death or serious injury if the
warning is ignored.

Warning means a

hazard that could
cause death or serious injury if the
warning is ignored.

Caution means a

hazard that may
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE: Note means any additional
information pertaining to the product
or its proper usage.

Read all instructions and safe­ty precautions before operat­ing the unit.

MANUAL

• Risk of fire or explosion!
Solvent and paint fumes can
explode or ignite, causing severe
injury and property damage.

• Paints and solvents containing HALO­GENATED HYDROCARBONS can react
explosively with aluminum. Always
check the product’s label before using
these materials in the unit.

• Make sure the room is well­ventilated.

• Avoid all ignition sources, such as
static electricity sparks, open flames,
hot objects, sparks from connecting
and disconnecting power cords, and
working light switches.

• Follow the material and solvent man­ufacturers’ safety precautions and
warnings. Do not use liquids with
flash points less than 100 degrees
Fahrenheit (38 degrees Celsius).

• Unit is not intended for spraying flam­mable materials other than lacquer. See
Special Note on Lacquers and Other Oil
(Solvent) Based Coatings.

SPECIAL NOTE ON LACQUERS AND
OTHER OIL (SOLVENT) BASED
COATINGS

When mixing or thinning:

1. Eliminate potential sources of fire

• Turn off the HVLP sprayer, all other
electrical appliances , spark or flame
sources

• Follow lacquer (or other coating)
and thinner (solvent) manufacturer
directions very carefully

2. Minimize vapors in the spray area.

Eliminate all potential for spilling
lacquer or thinner in the spray area

• Tightly recap all containers immedi­ately after mixing or thinning and
store away from the spray areas.

• Do not operate the HVLP turbine in
the presence of open containers or
spillage.

• Make sure all vapors have dispersed
prior to turning the HVLP sprayer
on.

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2

3

General Safety
(Continued)

• Do not carry TURBINE while spraying.

• Keep the turbine at the maximum dis­tance from the spraying area.

• Static electricity can be produced by
HVLP spraying. Make sure any electri­cally conductive object being sprayed is
grounded to prevent static sparking.
The sprayer is grounded through the
electric cord. If an extension cord is
necessary, the cord must be a ground­ed, 115 volt, three wire type cord.

• Hazardous vapors: Paints,
solvents, insecticides, and
other materials may be harm­ful if inhaled, causing severe
nausea, fainting, or poison­ing.

• Always wear a mask or res­pirator and eye protection
when painting. Be certain
mask or respirator will pro­vide necessary protection
against inhalation of harmful vapors.

• NEVER point the spray gun at any
part of the body, or at anyone else.

• Tipping the gun may cause the gun to
clog. Dried spray material clogs the
pressure delivery tube and fittings. The
spray gun does not function when clog­ging occurs.

• When not in use, be sure to discon­nect the hose and place the gun on a
solid, level surface or in the turbine
gun storage area to avoid tipping.

GROUNDING INSTRUCTIONS

This product must be properly ground­ed. In the event of an electrical short
circuit, grounding reduces the risk of
electrical shock by providing an alter­nate path for the electrical current.

This product is equipped with a cord
that has a ground wire and an appro­priate ground plug. Plug the unit into
an outlet that is properly installed and
grounded in accordance with local
codes and ordinances.

Improper installation of the
ground plug can result in the
risk of electrical shock. If
repair or replacement of the plug or
cord is necessary, consult an authorized
service provider.

1. For any questions regarding proper
installation of the ground plug,
consult a qualified (licensed or cer­tified) electrician.

2. Do not modify the plug provided. If
the plug does not fit the outlet,
have the proper outlet installed by
a qualified electrician.

3. This product
is for use on
a nominal
120-volt cir­cuit and has
a grounding
plug that
looks like
the plug in
Figure 2.
Make sure that the product is con­nected to an outlet having the
same configuration as the plug. No
adapters should be used with this
product.

4. If an extension cord is required, use
only a three wire extension cord
that has the same configuration as
the unit cord, including the (round)
ground terminal. Make sure that
the extension cord is plugged into
a properly grounded receptacle.

Grounding Pin

Figure 2

HV1000, HV1500 and HV2000 series

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Grounded

Outlet

Grounded

Outlet

Box

TEST

RESET

Operating Instructions & Parts Manual

General Safety
(Continued)

5. When using an extension cord, be
sure it is in good condition and
heavy enough to meet the specifi­cations in the chart below. If an
extension cord is needed, the fol­lowing wire sizes must be used (See
Chart 1)

Extension Cord Requirements

25’ cord . . . . . . 10,12, or 14 Gauge

50’ cord . . . . . . . . . 10 or 12 Gauge

100’ cord . . . . . . . . . . . . . 10 Gauge

Chart 1

Set-Up

Hose fitting

Attach hose to gun

Figure 5

On/Off
Button

Figure 6

Figure 3

Attach hose

Figure 4

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Notice: Gun may be rested in body of

turbine when not in use. (Figure 7).

Figure 7

Note: Refer to Spray Gun manual for
spraying instructions.

4

Model HV2000

1. Remove thumbscrew.

CLEANING THE AIR FILTER

• If using latex (water-based)
coatings, use mild soapy water
to clean filter. Remove excess
water with a soft cloth. Allow to
dry flat before reinstalling filter.

• Replace filter if built-up with
paint, or if using oil-based (sol­vent-based) coatings.

Do not attempt to
clean with mineral
spirits or other solvent.

For Information About

This Product

Call 1-800-626-4401

5

HV1000, HV1500 and HV2000 series

Maintenance

Be sure the air filter is clean. A dirty air
filter restricts air flow and can cause
the motor to overheat.

IMPORTANT: Keep the unit at the
maximum distance from the spray
area to extend filter life.

REMOVING THE AIR FILTER

Models HV1000 and HV1500

Figure 10

Figure 8

Figure 11

Figure 9

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Pull filter
grill off
to reveal
filter

Remove
filter for
cleaning

Filter located
behind filter
grill

Thumbscrew

Filter

Filter
grill

Operating Instructions & Parts Manual

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Poor air flow

Unusual grinding
noise

1. Hose restricted or kinked

2. Restricted filter

3. Plugged aircap

Damaged turbine motor

1. Keep air hose straight

2. Clean or replace filter

3. Clean aircap passages

Contact Service Center

Accessories Available

• EASY STRAIN

Reusable paint strainer. . . . . . . . . . . . . . . . . . . . . . . . Part # HV7001

• EASY SHIELD

Protect areas from unwanted paint spray . . . . . . . . . Part # HV7003

• EASY LINER

Cuts cleaning time in half! . . . . . . . . . . . . . . . . . . . . . Part # HV0130

For more information, or to order,

call 1-800-626-4401, or visit our website,

www.campbellhausfeld.com

Notes

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6

7

HV1000, HV1500 and HV2000 series

1 Air filter HV6008 HV6008 MP3021 1
2 Filter grill HV600700AV HV600700AV HV000300AV 1
3 Storage compartment

door -- -- HV000400AV 1

4 Hose 15’ MP3106 MP3106 MP3106 1

Hose 25’ -- -- HV1025

5 Quick connect

coupler HV002200AV HV002200AV HV002200AV 1

Ref

Part Number For Model Number Series

No. Description HV1000 HV1500 HV2000 Qty

Figure 13 - Exploded View

HV1000-1500

HV2000

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1

5

4

2

4

2

1

For Replacement Parts, Call 1-800-626-4401

Please provide following information:

-Model number

-Serial number (if any)

-Part descriptions and number as
shown in parts list

Address parts correspondence to:

Campbell Hausfeld
100 Production Drive
Harrison, OH 45030 U.S.A.

Operating Instructions & Parts Manual

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint
Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application
Systems - 3 years, Extreme Duty Paint Application Systems - 5 years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld/A Scott Fetzer Company, 100
Production Drive, Harrison, Ohio, 45030, Telephone: [phone].

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes
of resale or rental) of the Campbell Hausfeld Product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: All non-compressor driven paint applica­tion systems, HVLP spraying systems, and paint application accessories supplied or manufactured
by the Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Defects in material and workmanship which occur
within the duration of the warranty period. Warrantor will also cover normal wear items for a
period of thirty days from the date of original purchase against defects in material and work­manship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun
check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals
and o-rings.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR

PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURA­TION. If standard duty product is used for commercial or industrial purposes, the warranty
will apply for ninety (90) days from the date of original purchase. If product is used for
rental purposes, the warranty will apply for ninety (90) days from the date of original pur­chase. Some states do not allow limitation on how long an implied warranty lasts, so the
above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD
PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequen­tial damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate

products in accordance with instructions provided in the owner’s manual(s) supplied with
product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions shall also include the removal or alteration of any safety devices. If such
safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the prod-

uct.

E. Items or services that are normally required to maintain the product: HVLP-filters, motor

brushes, gun packing, gun canister seal, gun check valve and gun air flow ring; Airless-inlet
valve, outlet valve, gun valve, filters, tips, all seals and o-rings., or any other expendable
part not specifically listed, will only be covered for thirty days from date of original pur­chase.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s
option, products or components which are defective, have malfunctioned and/or failed to con­form within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell

Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the

owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:
A. Repair or replacement will be scheduled and serviced according to the normal work flow at

the servicing location, and depending on the availability of replacement parts.

B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the

purchaser should contact Campbell Hausfeld (see paragraph 2)
This Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You
may also have other rights which vary from state to state, or country to country.

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