Campbell Hausfeld FP2030, FP2031, FP2032, FX2031 Operating Instructions Manual

24

Notes
Notes
Notas
Notas

Q

U

A

L

I

T

Y

A

S

S

U

R

A

N

C

E

P

R

O

G

R

A

M

Need

Assistance?

Call Us First!

1-800-543-8622

Do not operate

unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.

General Safety

CALIFORNIA PROPOSITION 65

This product or its

power cord
contains chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.

Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:

1. Read all manuals

included with this
product carefully. Be
thoroughly familiar with
the controls and the
proper use of the equipment.

2. Follow all local electrical and safety

codes as well as in the US, National
Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).

3. Only persons well acquainted with

these rules of safe operation should
be allowed to use the compressor.

4. Keep visitors away and NEVER allow

children in the work area.

!

WARNING

!

WARNING

5. Wear safety glasses and
use hearing protection
when operating the
pump or unit.

6. Do not stand on or use
the pump or unit as a handhold.

7. Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.

8. Check all fasteners at frequent
intervals for proper tightness.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.

Description

Portable oilless air compressors are for
home and workshop use. All models
are equipped with regulators, needle
and ball bearings, and motors with
automatic overload protection.

Safety Guidelines

This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.

Danger indicates

an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates

a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Caution indicates a

potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.

Notice indicates

important
information, that if not followed, may
cause damage to equipment.

Unpacking

After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure any
loose fittings, bolts, etc., are tightened
before putting unit into service. Have
the serial number, model number, and
parts list (with missing parts circled)
before calling for assistance.

DO NOT RETURN THE
PRODUCT TO THE
RETAILER!

NOTICE

!

CAUTION

!

WARNING

!

DANGER

Operating Instructions

IN604201AV 9/05

Breathable Air Warning

This compressor/pump is not
equipped and should not be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 ­1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).

DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.

!

DANGER

MANUAL

STOP!

Portable Handheld
Air Compressor

Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.

Model No. ____________________

Serial No. ____________________

Date of purchase _________________

Retain these numbers for future
reference.

Model FP2030, FP2031, FP2032, FX2031

For parts, product & service information

visit www.chpower.com

© 2005 Campbell Hausfeld/Scott Fetzer

See Warranty on page 6 for important information about commercial use of this product.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

23

Notes
Notes
Notas
Notas

Do not locate the

compressor air
inlet near steam, paint spray, sandblast
areas or any other source of
contamination. This debris will damage
the motor.

Electrical Data

This product is for

use on a nominal
120 volt circuit. Make sure that product
is connected to an outlet having same
configuration as plug.

WIRING

1. Local electrical wiring codes differ

from area to area. Source wiring,
plug and protector must be rated for
at least the amperage and voltage
indicated on motor nameplate, and
meet all electrical codes for this
minimum.

2. Use a slow blow fuse type T or a circuit

breaker.

Overheating, short

circuiting and fire
damage will result from inadequate
wiring, etc.

NOTE: This compressor can be operated
on a 115 volt, 15 amp circuit under the
following conditions:

a. Circuit is not heavily loaded.
b. Voltage supply is normal.
c. Extension cords are of the minimum

gauge specified in this instruction
manual.

d. Circuit is equipped with a 15 amp

circuit breaker or a 15 amp slow
blow fuse type T.

EXTENSION CORDS

To avoid loss of

power and
possible overheating, use additional
air hose instead of extension cords to
reach work area.

1. Use only a 3-wire extension cord that

has a 3-blade grounding plug, and a
3-slot receptacle that will accept plug
on product.

2. Make sure extension cord is in good

condition, and heavy enough to
carry current product will draw. An
undersized cord will cause a drop in
line voltage resulting in loss of
power and overheating.

NOTICE

!

CAUTION

!

CAUTION

!

CAUTION

2

Portable Handheld Air Compressor

General Safety (Con’t)

Motors, electrical
equipment and controls
can cause electrical arcs
that will ignite a
flammable gas or vapor. Never operate
or repair in or near a flammable gas or
vapor. Never store flammable liquids or
gases in the vicinity of the compressor.

Compressor parts may be
hot even if the unit is
stopped.

9. Keep fingers away
from a running compressor; fast
moving and hot parts will cause
injury and/or burns.

10. If the equipment should start to
abnormally vibrate, switch unit OFF
(O) and check immediately for the
cause. Vibration is generally a
warning of trouble.

11. To reduce fire hazard, keep motor
free of oil, solvent, or excessive
grease.

12. Fast moving air will stir up dust and
debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.

Any misuse of unit could
cause property or equipment
damage and/or personal
injury.

Do not leave the
compressor

unattended while the unit is running.

Never exceed the
recommended pressure
for any inflatable object.
Do not over inflate objects. Over
inflation could cause property damage
and/or personal injury.

Always put the car

in park; set the
emergency brake; and block the wheels
(to stop them from moving) before
using the compressor or property
damage and/or personal injury could
occur.

!

WARNING

!

WARNING

!

WARNING

!

CAUTION

!

WARNING

Always use a sep-

arate pressure
gauge to check the actual pressure in
tires and in low pressure inflatable
objects.

SPRAYING PRECAUTIONS

Do not spray flammable
materials in vicinity of
open flame or near
ignition sources including the
compressor unit.

13. Do not smoke when spraying paint,

insecticides, or other flammable
substances.

14. Use a face mask/

respirator when
spraying and spray in a
well ventilated area to
prevent health and fire
hazards.

15. Do not direct paint or other sprayed

material at the compressor. Locate
compressor as far away from the
spraying area as possible to
minimize overspray accumulation
on the compressor.

16. When spraying or cleaning with

solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.

Location

It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.

!

WARNING

!

CAUTION

Figure 1

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Pressure
Regulator

Pressure
Gauge

Air Outlet

On/Off
Switch

Handle

22 Pg

Compressor de Ar Portátil com Pegador

Garantia Limitada

1. DURAÇÃO: A partir da data de compra pelo comprador original como segue: Produtos de Serviço Normal (Standard Duty) ­Um Ano; Produtos de Serviço Intenso (Serious Duty) - Dois Anos; Produtos de Serviço Extremo (Extreme Duty) – Três Anos.
Os compressores da marca Maxus têm cinco (5) anos de garantia.

2. QUEM CONCEDE ESTA GARANTIA (GARANTIDOR): Campbell Hausfeld/Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telefone: [phone]

3. QUEM RECEBE ESTA GARANTIA (COMPRADOR): O comprador original (não para objetivo de revenda) do compressor da
Campbell Hausfeld.

4. QUAIS SÃO OS PRODUTOS COBERTOS POR ESTA GARANTIA: Todos os compressores a ar da Campbell Hausfeld.

5. O QUE ESTÁ COBERTO NESTA GARANTIA: Grandes defeitos no material e mão de obra com as exceções abaixo.

6. O QUE NÃO ESTÁ COBERTO NESTA GARANTIA:
A. Garantias implícitas, incluindo as de comercialidade e ADEQUAÇÃO PARA UM OBJETIVO ESPECÍFICO SÃO LIMITADAS A

PARTIR DA DATA DA COMPRA ORIGINAL CONFORME DECLARADO NO ITEM “DURAÇÃO”. Se este compressor for usado
para fins comerciais (uso diário comercial), industriais (operações do dia-a-dia na fábrica), ou de aluguel, a garantia terá
noventa (90) dias de validade a partir da data de compra. Os compressores de Serviço Extremo não estão limitados a
uma garantia de noventa (90) dias quando usados em aplicações de contratista. Os compressores da marca Maxus não
estão limitados a uma garantia de noventa (90) dias quando usados em aplicações comerciais e de contratistas.
Compressores de um ou dois estágios de quatro cilindros não estão limitados a uma garantia de noventa (90) dias
quando usados em aplicações comerciais e industriais. Alguns estados (nos Estados Unidos) não permitem limites
referentes ao prazo de duração da garantia implícita, de forma que os limites acima podem não se aplicar no seu caso.

B. QUALQUER PERDA, DANO OU DESPESA INCIDENTAIS, INDIRETOS OU RESULTANTES QUE POSSAM RESULTAR DE

QUALQUER DEFEITO, FALHA OU MAU FUNCIONAMENTO DOS PRODUTOS DA CAMPBELL HAUSFELD. Alguns estados
(nos Estados Unidos) não permitem a exclusão ou limite de danos incidentais ou resultantes, de forma que o limite e
exclusão acima podem não se aplicar ao seu caso.

C. Qualquer falha resultante de acidente, abuso por parte do comprador, negligência ou da não operação do produto de

acordo com as instruções no(s) manual(ais) do proprietário que acompanha(m) este compressor.
D. Serviços de pré-entrega, isto é, montagem, óleo ou lubrificantes e ajustes.
E. Itens e serviços normalmente exigidos para manter o produto, isto é, lubrificantes, filtros, gaxetas, etc.
F. Motores e componentes a gasolina são expressamente excluídos da cobertura de acordo com esta garantia limitada. O

comprador deve cumprir com as exigências da garantia fornecida pelo fabricante do motor que acompanha o produto.
G. Itens adicionais não cobertos de acordo com esta garantia.

1. Todos os compressores
a. Todos os componentes danificados durante a remessa ou qualquer falha causada pela instalação ou operação da

unidade sob condições que não estejam em conformidade com as diretrizes de instalação e operação ou

danificados devido a contatos com ferramentas ou arredores.
b. Falha da bomba ou válvula causada por chuva, umidade excessiva, ambientes corrosivos ou outros contaminantes.
c. Defeitos cosméticos que não interfiram com a funcionalidade do compressor..
d. Tanques enferrujados, incluindo mas não limitados a ferrugem devido a drenagem inadequada ou ambientes

corrosivos.
e. Motores elétricos, válvulas de retenção e comutadores de pressão após o primeiro ano de propriedade.
f. Torneiras de drenagem
g. Danos devido à voltagem incorreta ou instalação elétrica inadequada.
h. Outros itens não listados mas considerados como peças de desgaste geral.
I. Comutadores de pressão, reguladores de ar e válvulas de segurança modificadas dos ajustes de fábrica.

2. Compressores lubrificados
a. Desgaste da bomba ou dano das válvulas causados pelo uso de óleo não especificado.
b. Desgaste da bomba ou dano das válvulas causados por qualquer contaminação de óleo ou pela não obediência das

diretrizes apropriadas da manutenção de óleo.

3. Acionamento por Correia/Acionamento Direto/ Compressores Acionados a Gás
a. Correias.
b. Desgaste de anel ou dano de válvulas devido à manutenção inadequada do filtro.
c. Carga/descarga ajustada manualmente e dispositivos de controle de acelerador

7. RESPONSABILIDADES DO GARANTIDOR DE ACORDO COM ESTA GARANTIA: Consertar ou substituir, a critério do
garantidor, produtos ou componentes com defeito, mau funcionamento e/ou falha durante o prazo de garantia.

8. RESPONSABILIDADES DO COMPRADOR DE ACORDO COM ESTA GARANTIA:
A. Fornecer comprovante de compra datado e registros de manutenção.
B. Os compressores ou componentes portáteis devem ser entregues ou remetidos ao mais próximo Centro de Serviço

Autorizado da Campbell Hausfeld.Os custos de frete, se houver, devem ser por conta do comprador.

C. Usar cuidado adequado na operação e manutenção dos produtos conforme descrito no(s) manual(ais) do proprietário.

9. QUANDO O GARANTIDOR IRÁ CONSERTAR OU SUBSTITUIR DE ACORDO COM ESTA GARANTIA: Consertos ou substituições
serão programados e realizados de acordo com o fluxo de trabalho normal no local de conserto e dependendo da
disponibilidade da peças de substituição.

Esta garantia limitada é valida somente nos E.U.A., no Canadá e no México e oferece direitos legais específicos. Você pode
também ter outros direitos que variam de um estado para outro (nos Estados Unidos), ou de um país para outro.

plug is necessary, do not connect
grounding wire to either flat blade
terminal. The wire with insulation
having an outlet surface that is
green with or without yellow stripes
is the grounding wire.

3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or if
in doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit
outlet, have proper outlet installed
by a qualified electrician.

Never connect
green (or green and

yellow) wire to a live terminal.

Operation

BREAK-IN PROCEDURE

Do not attach air

chuck or other tool
to open end of hose until start-up has
been completed and unit checks OK.

IMPORTANT: Do not operate
compressor before reading instructions
or damage may result.

1. With power switch OFF (O), turn

regulator knob fully
counterclockwise to minimum
operating pressure.

2. While unit is still OFF (O), plug in

power cord.

3. Turn switch to ON (I) position and

run unit for 5 minutes to break in the
pump parts.

This unit is a

continuously

NOTICE

!

CAUTION

!

WARNING

3

Model FP2030, FP2031, FP2032, FX2031

Electrical Data

(Continued)

3. To avoid loss of power and
overheating, it is better to use
additional air hose instead of
extension cords to reach work area.

4. Table below shows correct size to
use depending on cord length and
nameplate ampere rating. If in
doubt, use next heavier gauge.

NOTE: The smaller the gauge number,
the heavier the cord.

5. This product is for use on a nominal
120 volt circuit and has a polarized
plug. Make sure that the product is
connected to an outlet having the
same configuration as the plug.

Do not use an adapter
with this product!

GROUNDING INSTRUCTIONS

To avoid loss of

power and
possible overheating, use additional air
hose instead of extension cords to
reach work area.

1. This product should be grounded. In

the event of an electrical short
circuit, grounding reduces risk of
electrical shock by providing an
escape wire for electric current. This
product is equipped with a cord
having a grounding wire with an
appropriate grounding plug. Plug
must be plugged into an outlet that
is properly installed and grounded
in accordance with all local codes
and ordinances.

Improper use of
grounding plug can

result in a possible risk of electrical shock!

NOTE: Do not use grounding adapter.

2. If repair or replacement of cord or

!

DANGER

NOTICE

!

DANGER

running compressor. Normal operation
causes the regulator to vent air.

4. Attach chuck or other tool to open
end of hose. The compressor is now
ready to use.

The switch should

be in the OFF (O)
position when connecting or
disconnecting the power cord from the
electrical outlet.

REGULATOR

1. This regulator controls air pressure to

the hose and attachment.

2. Turning knob clockwise increases air

pressure at outlet.

3. Turning counterclockwise will lower

air pressure at outlet.

Wall Mounting

This compressor is designed with an
option to be hung on a wall or
pegboard for convenient storage. It can
also be operated while in the hanging
position if one of the following
conditions is met:

1. If mounted on a wall, mounting

hardware is secured into wood or
masonry with suitable fasteners.

2. If mounted on drywall or gypsum

board, toggle bolts or mounting
anchors are strong enough and are
properly secure to resist vibration
from the compressor.

3. If mounted on a pegboard, other

items hung from the pegboard are
secure enough to resist vibration
from the compressor.

!

CAUTION

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the fittings and
hose. When using a paint spray or sandblast gun, this water will be carried from
the tank through the hose, and out of the gun as droplets mixed with the spray
material.
IMPORTANT: This condensation will cause water spots in a paint job,
especially when spraying other than water based paints. If sandblasting, it will
cause the sand to cake and clog the gun, rendering it ineffective. A filter in
the air line (MP3105), located as near to the gun as possible, will help
eliminate this moisture.

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TEST

RESET

Figure 2 - Grounding Method

(120 volt versions only)

Grounding

Pin

Grounded

Outlet

Gauge of Cord 18 18 14 12 12 10 10 8 8

Extension cords for 120V/5 Amp Unit

Length of Cord (ft) 25 50 100 150 200 250 300 400 500

21 Pg

Model FP2030, FP2031, FP2032, FX2031

Manutenção (Cont.)

O compressor deve ser verificado
frequentemente na eminência de
quaisquer problemas visíveis e os
procedimentos de manutenção a seguir
devem ser executados todas as vezes
que o compressor for usado.

1 . Gire o botão na posição desligado

(O) e limpe a poeira e a sujeira das
linhas de ar e das aberturas de
ventilação.

IMPORTANTE: Coloque a unidade o
mais afastada possível da área de
borrifação.

LUBRIFICAÇÃO:

Este é um

tipo de
compressor que dispensa o uso de óleo
e não requer lubrificação.

NOTA

PROTETORES TÉRMICOS DE
SOBRECARGA

Este

com­pressor é equipado com protetores de
sobrecarga térmicos com bloqueamento
automático que desligarão o motor se o
mesmo resultar superaquecido.

Se os protetores térmicos de
sobrecarga fazem com que o motor
desligue (O) frequentemente, verifique
as seguintes causas.

1. Baixa Voltagem

2. Falta de ventilação apropriada.

3. Temperatura ambiente elevada.

Se os

pro­tetores térmicos de sobrecarga forem
acionados, o motor deve ser capaz de
esfriar antes que a uma nova partida
seja possível. O motor repartirá
automaticamente sem aviso caso
continue ligado na saída elétrica e se a
unidade estiver ligada.

!

CUIDADO

!

CUIDADO

ARMAZENAMENTO

1. Quando não se encontrarem em uso,
armazene o mangote e o compressor
em um local enxuto e arejado.

2. Disconecte o mangote e incline as
extremidade de abertura para baixo
para permitir que qualquer umidade
existente seja drenada

Assistência Técnica

Para informações a respeito da
operação ou o conserto deste produto,
por favor entre em contato com 1-800­543-6000. Se você telefonar de Ohio ou
fora dos Estados Unidos continental,
por favor disque, 1-513-367-1182

Notas

If the thermal

overload protector
is actuated, the motor must be allowed
to cool down before start-up is possible.
The motor will automatically restart
without warning if left plugged into
electrical outlet and unit is turned on.

STORAGE

1. When not in use, store hose and

compressor in a cool dry place.

2. Disconnect hose and hang open ends

down, to allow any moisture to
drain.

Technical Service

For information regarding the opera­tion or repair of this product, please call
1-800-543-6400. If you are calling from
Ohio or outside the continental United
States, please call 1-513-367-1182.

!

CAUTION

4

Wall Mounting

(Continued)

On the bottom of the compressor are
two keyhole-shaped mounting points
that are spaced 4 inches apart. The
compressor is designed to be hung with
the hose outlet pointed downward.
When installing on pegboard, hang
from 1/4 or 1/8 inch hooks spaced 4
inches apart. When hanging from the
wall, accurately space the fasteners
exactly 4 inches apart horizontally or
the compressor will not line up with
the fasteners. The compressor is
designed to hang from the head of the
screw or nail.

Maintenance

Disconnect power source
then release all pressure
from the system before
attempting to install, service, relocate
or perform any maintenance.

!

WARNING

The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.

1. Turn power OFF (O) and clean dust
and dirt from air lines and vent
openings.

IMPORTANT: Locate unit as far from
spraying area as possible.

LUBRICATION

This is an oilless
type compressor

requiring no lubrication.

THERMAL OVERLOAD PROTECTORS

This compressor is

equipped with
automatic reset thermal overload
protectors which will shut off the
motor if it becomes overheated.

If thermal overload protectors shut
motor OFF (O) frequently, look for the
following causes.

1. Low voltage..

2. Lack of proper ventilation.

3. High ambient temperature.

!

CAUTION

NOTICE

Portable Handheld Air Compressor

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

1. No electrical power

2. Blown fuse

3. Breaker open

4. Thermal overload(s) open

Incorrect size fuse, circuit overloaded

1. Low voltage

2. Compressor is being overworked

3. Lack of proper ventilation/room
temperature too high

Defective pump

1. Air leaks in piping or hose (on machine or
in outside system)

2. Regulator not set correctly

3. Pump worn

High humidity

This compressor does not shut off when

maximum pressure is attained

1. Plugged in? Check fuse/breaker or motor overload

2. Replace blown fuse

3. Reset, determine cause of problem

4. Motor(s) will restart when cool

Check for proper fuse, use time-delay fuse. Disconnect other
electrical appliances from circuit or operate compressor on its
own branch circuit

1. Check with voltmeter

2. Reduce operating time or use a larger compressor

3. Move compressor to well ventilated or cooler area

Replace compressor

1. Replace leaking components or tighten as necessary

2. Adjust regulator setting

3. Replace compressor

Move to area of less humidity; use air line filter

No action needed

Compressor will not run

Fuses blow / circuit breaker
trips

Thermal overload
protector cuts out
repeatedly

Knocks, rattles, excessive
vibration

Air output lower than
normal / low discharge
pressure

Excessive moisture in
discharge air

Compressor runs
continuously

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