Campbell Hausfeld IN632800AV, FP260200 User Manual
See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions and Parts Manual FP260200
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Oilless Compressors
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . 1
Safety Guidelines . . . . . . . . . . . . . . . . 1
Important Safety Information . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . 2
Definition of Terms. . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . 4
User-Maintenance Instructions . . . . . 5
Troubleshooting Chart . . . . . . . . . . . . 5
Replacement Parts . . . . . . . . . . . . . . . 6
Limited Warranty . . . . . . . . . . . . . . . . 8
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of
home and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make sure
to tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance.
Do not operate unit
if damaged during
shipping, handling or use. Damage may
result in bursting and cause injury or
property damage.
DO NOT RETURN THE
PRODUCT TO THE
STOP!
RETAILER! CALL
1-800-543-6400
Have the model number, serial number,
and parts list (with missing parts circled)
before calling.
Record the Model Number, Serial
Number, and date of purchase
located on the base below the pump
in the space below.
Model Number: ___________________
Serial Number: ___________________
Date of Purchase: _________________
Retain these numbers for
future reference.
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Breathable Air Warning
This compressor/pump is not
equipped and should not be used
“as is” to supply breathing quality air.
For any application of air for human
consumption, the air compressor/
pump will need to be fitted with
suitable in-line safety and alarm
equipment. This additional equipment
is necessary to properly filter and
purify the air to meet minimal
specifications for Grade D breathing
as described in Compressed Gas
Association Commodity Specification
G 7.1 - 1966, OSHA 29 CFR 1910.
134, and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is
used for the purpose of breathing
air application and proper in-line
safety and alarm equipment is
not simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
Caution indicates
a potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTE: Information that requires special
attention.
REMINDER: Keep your dated proof of purchase for warranty purposes!
© 2009 Campbell Hausfeld/Scott Fetzer
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.chpower.com
IN632800AV 12/09
Operating Instructions and Parts Manual FP260200
Important Safety Instructions
INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS
This manual contains safety, operational
and maintenance information. Contact
your Campbell Hausfeld representative
if you have any questions.
CALIFORNIA PROPOSITION 65
This product or
its power cord may
contain chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
You can create dust when
you cut, sand, drill or grind
materials such as wood,
paint, metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
GENERAL
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals included
with this product
carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
2. Follow all local electrical and
safety codes as well as in the US,
National Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4. Keep visitors away and NEVER allow
children in the work area.
5. Wear safety glasses and
use hearing protection
when operating the pump
or unit.
6. Do not stand on or use the pump or
unit as a handhold.
7. Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage.
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MANUAL
Repair or replace defective items
before using.
8. Check all fasteners at frequent
intervals for proper tightness.
Motors,
electrical
equipment and controls can
cause electrical arcs that
will ignite a flammable gas
or vapor. Never operate or repair in or
near a flammable gas or vapor. Never
store flammable liquids or gases in the
vicinity of the compressor.
Compressor parts may be hot
even if the unit is stopped.
9. Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start
to abnormally vibrate, STOP
the engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble.
11. To reduce fire hazard, keep engine/
motor exterior free of oil, solvent, or
excessive grease.
Never remove or
attempt to adjust
safety valve. Keep safety valve free
from paint and other accumulations.
Never
attempt
to repair or modify a tank!
Welding, drilling or any other
modification will weaken the
tank resulting in damage from rupture
or explosion. Always replace worn or
damaged tanks.
Drain liquid from
tank daily.
12. Tanks rust from moisture build-up,
which weakens the tank. Make
sure to drain tank daily and inspect
periodically for unsafe conditions
such as rust formation and corrosion.
13. Fast moving air will stir up dust
and debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.
14. Indoor use only.
15. To reduce the risk of electrical shock,
do not expose to rain. Store indoors.
2
SPRAYING PRECAUTIONS
Do not
spray
flammable materials in
vicinity of open flame or near
ignition sources including the
compressor unit.
16. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
17. Use a face mask /
respirator when spraying
and spray in a well
ventilated area to prevent
health and fire hazards.
18. Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from
the spraying area as possible to
minimize overspray accumulation on
the compressor.
19. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
HOSE PRECAUTIONS
20. Inspect hose before use.
Do not
exceed
working pressure marked
on hose.
Do not twist, bend
knot, or abrade
hose.
21. Do not wrap hose around body.
Keep away from
hot surfaces and
chemicals.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Installation
LUBRICATION
This is an oilless product and DOES NOT
require lubrication to operate.
LOCATION
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.
A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could obstruct
air flow.
Operating Instructions and Parts Manual FP260200
Installation (Continued)
Do not locate the
compressor air inlet
near steam, paint spray, sandblast areas
or any other source of contamination.
This debris will damage the motor.
GROUNDING INSTRUCTIONS
1. This product is for use on a nominal
120 volt circuit and has a grounding
plug that looks like the plug
illustrated in Figure 1. Make sure the
product is connected to an outlet
having the same configuration
as the plug. This product must
be grounded. In the event of an
electrical short circuit, grounding
reduces risk of electrical shock by
providing an escape wire for electric
current. This product is equipped
with a cord having a grounding
wire with an appropriate grounding
plug. Plug must be plugged into an
outlet that is properly installed and
grounded in accordance with all
local codes and ordinances.
Grounded
Outlet
Grounding Pin
Figure 1 - Grounding Method
Improper
use of
grounding plug can result in
a possible risk of electrical
shock!
Do not use a
grounding adapter
with this product!
2. If repair or replacement of cord or
plug is necessary, do not connect
grounding wire to either flat blade
terminal. The wire with insulation
having an external surface that
is green (with or without yellow
stripes) is the grounding wire.
Never connect green
(or green and
yellow) wire to a live terminal.
3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or
if in doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
Overheating, short-
circuiting and fire
damage will result from inadequate
wiring, etc.
Definition of Terms
ON / OFF Switch ( I / O ) - Push
switch to the ON ( I ) position to turn
compressor on. Push switch to the
OFF ( O ) position to turn compressor off.
This switch should be in the OFF ( O )
position when connecting /
disconnecting power cord from
electrical outlet or when changing tools.
ON Position OFF Position
Figure 2 - Power Switch
Pressure Switch (located internally) -
When the compressor is turned ON,
this switch will shut compressor off
automatically when tank pressure
reaches maximum shut-off / cut-out
pressure. If compressor remains on and
air is depleted from tank, this switch
will allow compressor to automatically
restart at the restart / cut-in pressure.
Handle - Designed to move the
compressor.
Tank Gauge
Air Outlet
Shroud
Figure 4 - Unit Identification
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Regulator - The regulator controls the
amount of air pressure released at the
hose outlet. Turning the regulator knob
clockwise (to the right) will increase air
pressure at the outlet. Turning the knob
counter-clockwise (to the left) will lower
air pressure to the outlet. Turning knob
fully counter-clockwise will shut off flow
of air completely.
Pressure Gauges - There are two
gauges located next to the regulator.
These gauges read air pressure in
pounds per square inch (psi). The
gauge on the right shows pressure at
the outlet. Make sure this gauge reads
ZERO (by adjusting the regulator)
BEFORE changing air tools or
disconnecting hose from outlet. The
gauge on the left shows pressure in the
tank indicating compressor is building
pressure properly.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily to
reduce the risk of corrosion.
Figure 3 - Drain Valve
Handle
Regulator
Outlet Gauge
Tank
ASME Safety
Valve
ON / OFF Switch
3
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Operating Instructions and Parts Manual FP260200
Definition of Terms
(Continued)
Motor Protection - If the unit is over
worked, a thermal limiter will shut unit
off. If this happens, switch unit to OFF,
wait 30 minutes to cool, turn ON again
to resume work.
Operation
LUBRICATION
This is an oilless product and DOES NOT
require lubrication to operate.
BEFORE FIRST STARTUP
BREAK-IN PROCEDURE
Complete this procedure before using
compressor for the first time. Once
completed, it is not necessary to repeat.
1. Turn regulator knob fully clockwise
(to the right) to open air flow.
2. Do not attach a hose or any other
fitting to the compressor.
3. Turn ON/OFF switch to OFF ( O )
position.
4. Plug in power cord.
5. Turn ON/OFF switch to ON ( I )
position. Allow compressor to run
for 5 minutes.
6. Turn ON/OFF switch to OFF ( O )
position.
7. Unplug power cord.
OPERATING PROCEDURE
1. Turn switch to OFF ( O ) position and
plug in power cord.
2. Turn regulator knob
counterclockwise to close air flow.
3. Turn switch to ON ( I ) position.
4. Compressor will build to maximum
pressure and shut off.
5. With hose attached to outlet of
compressor, attach tire chuck or
other tool to open end of hose.
6. Adjust regulator to proper pressure
for tool or tire. Operate tool per
instructions.
As air is depleted from the tank by
use of a tire chuck, tool, etc., the
compressor will restart automatically
at its preset “cut-in” pressure. When
a tool is being used continuously,
the compressor will cycle on and off
automatically.
7. Turn switch to OFF ( O ) position,
unplug power cord and drain
tank of air when finished using
compressor.
User - Maintenance
Instructions
Disconnect power source
then release all pressure from
the system before attempting
to install, service, relocate or perform
any maintenance. Service should be
performed by an authorized service
representative.
The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
the safety valve!
Check the safety valve by performing
the following steps:
1. Plug the compressor in and run until
shut off pressure is reached (see
Operating Instructions).
2. Wearing safety glasses, pull the
ring on the safety valve to release
pressure from compressor tank. Use
your other hand to deflect fastmoving air from being directed
toward your face.
3. The safety valve should close
automatically at approximately
40-50 psi. If the safety valve does
not allow air to be released when
you pull on the ring, or if it does
not close automatically, it MUST be
replaced.
Figure 5
DRAIN TANK
With compressor shut off and pressure
released, drain moisture from tank by
opening drain valve underneath tank.
Figure 6
CLEANING
Turn power OFF and clean dust and dirt
from pump cover, tank, and air lines.
IMPORTANT: Unit should be located as
far from spraying area as hose will allow
to prevent over-spray from clogging air
filter.
END OF OPERATION/STORAGE
1. Turn ON / OFF switch to the OFF ( O )
position.
2. Unplug power cord from wall outlet
and wrap around handle area to
prevent damage when not in use.
3. Wearing safety glasses drain tank of
air by pulling the ring on the safety
valve. Use other hand to deflect
fast moving air from being directed
toward your face.
4. Drain tank of condensation by
opening drain valve on bottom of
tank. Tank pressure should be below
10 psi when draining tank.
5. Air hose should be disconnected
from compressor and hung open
ends down to allow any moisture to
drain.
6. Compressor and hose should be
stored in a cool, dry place.
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Operating Instructions and Parts Manual FP260200
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when
a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using a paint
spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with
the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints.
If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line (MP3105),
located as near to the gun as possible, will help eliminate this moisture.
Troubleshooting Chart
Stop using tool immediately if any of the following problems occur. Serious personal injury could occur.
Any repairs or replacements must be done by a Qualified Service Person or Authorized Service Center.
Symptom Possible Cause(s) Corrective Action
Compressor will
not run
Thermal overload
protector cuts out
repeatedly
Tank pressure
drops when
compressor shuts
off
Compressor runs
continuously / air
output lower than
normal
Excessive moisture
in discharge air
Safety valve pops
open
1. Switch in OFF position 1. Make sure compressor is plugged in and switch
is ON
2. No electrical power at wall outlet 2. Check circuit breaker or fuse at electrical panel.
3. Compressor has reached automatic
3. Release air from tank until compressor restarts automatically
shut-off pressure
4. Motor overheated / overworked 4. Switch unit to OFF, wait 30 minutes to cool, turn ON again
to resume work. Make sure compressor is run in a clean,
well-ventilated area where temperature will not exceed
100°F.
5. Loose electrical connection 5. Check all electrical connections
6. ON / OFF switch bad 6. Replace ON / OFF switch
7. Pressure switch bad 7. Replace pressure switch
8. Defective motor 8. Replace pump / motor assembly
1. Lack of proper ventilation / room
temperature too high
2. Excessive air usage, compressor too
small
1. Move compressor to a clean,well ventilated area where
temperature will not exceed 100°F.
2. Decrease usage or purchase unit with higher air delivery
(SCFM)
1. Open tank drain valve 1. Close tank drain valve
2. Loose connections (fittings, tubing,
air hose, any connections, etc.)
2. Check all connections with soap and water solution. If a leak
is detected, tighten. Or remove fitting and apply pipe tape
to threads and reassemble.
Do not disassemble check valve with air in
tank, bleed tank first.
3. Tank leaks 3. Check entire tank for leaks with soap and water solution.
1. Excessive air usage, compressor
too small
1. Decrease usage or purchase unit with higher air delivery
(SCFM)
2. Open tank drain valve 2. Close tank drain valve
3. Loose connections (fittings, tubing,
air hose, any connections, etc.)
3. Check all connections with soap and water solution. If a leak
is detected, tighten. Or remove fitting and apply pipe tape
to threads and reassemble.
4. Pump wore out 4. Replace pump / motor assembly
1. Excessive water in tank 1. Drain tank, tilt tank to remove moisture
2. High humidity 2. Move to area of less humidity; use air line filter
1. Defective pressure switch 1. Replace pressure switch
2. Defective safety valve 2. Replace safety valve with genuine replacement part
5
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Operating Instructions and Parts Manual FP260200
For Replacement Parts or Technical Assistance,
Call 1-800-543-6400
Please provide following information: Address any correspondence to:
- Model number Campbell Hausfeld
- Serial number (if any) Attn: Customer Service
- Part description and number as shown in parts list 100 Production Drive
Harrison, OH 45030 U.S.A.
1
2
3
4
5
6
8
7
43
14
11
12
9
10
16
17
7
18
19
20
21
33
34
15
30
35
36
41
26
27
28
29
B
D
A
37
D
13
45
C
A
B
C
25
38
39
40
42
31
32
23
44
24
22
Figure 7
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Operating Instructions and Parts Manual FP260200
Replacement Parts List
Ref.
No. Description
1 Accessory Compartment Insert s 1
2 On / Off Switch FP205129AV 1
3 Shroud s 1
4 Screw n 4
5 Shroud Insert s 1
6 Screw s 4
7 Screw n 2
8 Pump / Motor Assembly FP060000AV 1
9 Motor Cover l 1
10 Motor Cover Isolator l 1
11 Screw k 1
12 Wire Clip FP202823AV 1
13 Screw n 2
14 Exhaust Tube Assembly FP202839AV 1
15 Hose FP209535AV 1
16 Wire (Pressure Switch to
Power Switch) FP209523AV 1
17 Power Cord u 1
18 Wire Clip / Strain Relief u 1
19 Screw k 1
20 Washer with Teeth k 1
21 Terminal -- 1
22 Outlet Gauge FP204013AV t 1
23 Tank Gauge FP204012AV t 1
24 Regulator and Manifold
Assembly FP018800AV t 1
25 ASME Safety Valve V-215100AV 1
26 Check Valve Assembly FP209532AV 1
27 Check Valve -- 1
28 Poppet -- 1
29 Spring -- 1
30 Pressure Switch FP018400AV 1
Part Number Qty.
Ref.
No. Description
31 Tank -- 1
32 Drain Valve D-1403 1
33 Screw n t 4
34 Manifold Cover -- 1
35 Screw H 2
36 Pressure Switch Plate H 1
37 Pressure Switch Bracket H 1
38 Rubber Foot
39 Washer k 4
40 Rivet -- 4
41 End Cap -- 4
42 Hook FP209521AV 1
43 Rubber Grommet -- 2
44 Gasket t 2
45 Handle Grip -- 1
REPLACEMENT PARTS KITS
s Shroud Kit FP018900AV
n Fastener Kit FP019000AV
l Motor Cover Kit FP018700AV
u Powercord with Strain Relief FP209534AV
t Manifold Assembly Kit FP019100AV
H Pressure Switch Bracket Kit FP019200AV
Rubber Foot Kit FP209522AV
k Standard hardware item - available at your local
hardware store
-- Not Available
Part Number Qty.
4
7
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Operating Instructions and Parts Manual FP260200
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One (1) Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or
air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure
to operate products in accordance with instructions shall also include the removal or alteration of any safety devices.
If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields, driver
blades, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses,
filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet
jaws, screw driver bits, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically
listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are
warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800) 543-6400 to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also
have other rights which vary from state to state or country to country.
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