Campbell Hausfeld IN632900AV, FP2601 User Manual
See Warranty on page 10 for important information about commercial use of this product.
Operating Instructions and Parts Manual FP2601
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Oilless
Compressors
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . .1
Unpacking . . . . . . . . . . . . . . . . . . . . . . .1
Safety Guidelines . . . . . . . . . . . . . . . . .2
General Safety Information . . . . . . . . .2
Installation. . . . . . . . . . . . . . . . . . . . . . .3
Operation . . . . . . . . . . . . . . . . . . . . . . .4
Maintenance . . . . . . . . . . . . . . . . . . . . .5
Troubleshooting Chart . . . . . . . . . . . . .6
Replacement Part Information . . . . . .8
Warranty . . . . . . . . . . . . . . . . . . . . . . .10
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of
home and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make sure
to tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance.
Have the date code, model number,
and parts list (with missing parts circled
before calling.)
Do not operate
unit if damaged
during shipping, handling or use.
Figure 1 - FP2601
Record the Model No., Serial No. and date of purchase located on the base below the pump
in the space below.
Model No. __________________ Date Code __________________ Date of purchase __________________
Retain these numbers for future reference.
Breathable Air Warning
This compressor/pump is not equipped and should not be used “as is” to supply
breathing quality air. For any application of air for human consumption, the air
compressor/pump will need to be fitted with suitable in-line safety and alarm
equipment. This additional equipment is necessary to properly filter and purify
the air to meet minimal specifications for Grade D breathing as described in
Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or Canadian Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application
and proper in-line safety and alarm equipment is not simultaneously used,
existing warranties shall be voided, and the Manufacturer disclaims any
liability whatsoever for any loss, personal injury or damage.
REMINDER: Keep your dated proof of purchase for warranty purposes!
© 2009 Campbell Hausfeld/Scott Fetzer
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.chpower.com
IN632900AV 12/09
Operating Instructions and Parts Manual
Unpacking (Continued)
Damage may result in bursting and
cause injury or property damage.
DO NOT RETURN THE
STOP!
PRODUCT TO THE
RETAILER!
CALL 1-800-543-6400
READ & FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates an
imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates a
potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTE: Information that requires special
attention.
to cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.
GENERAL SAFETY
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals included
with this product carefully.
Be thoroughly familiar
with the controls and the
proper use of the equipment.
2. Follow all local electrical and
safety codes as well as in the US,
National Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4. Keep visitors away and NEVER allow
children in the work area.
5. Wear safety glasses and
use hearing protection
when operating the pump
or unit.
6. Do not stand on or use the pump or
unit as a handhold.
7. Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
9. Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start
to abnormally vibrate, STOP
the engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble.
11. To reduce fire hazard, keep engine/
motor exterior free of oil, solvent, or
excessive grease.
Never remove or
attempt to adjust
safety valve. Keep safety valve free
from paint and other accumulations.
Never attempt to repair or
modify a tank! Welding,
drilling or any other
modification will weaken the tank
resulting in damage from rupture or
explosion. Always replace worn or
damaged tanks.
Drain liquid from
tank daily.
12. Tanks rust from moisture build-up,
which weakens the tank. Make
sure to drain tank daily and inspect
periodically for unsafe conditions
such as rust formation and corrosion.
13. Fast moving air will stir up dust
and debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.
14. Indoor use only.
15. To reduce the risk of electrical shock,
do not expose to rain. Store indoors.
SPRAYING PRECAUTIONS
General Safety Information
CALIFORNIA PROPOSITION 65
This product or
its power cord may
contain chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
You can create dust when
you cut, sand, drill or grind
materials such as wood, paint, metal,
concrete, cement, or other masonry. This
dust often contains chemicals known
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Motors, electrical equipment
and controls can cause
electrical arcs that will
ignite a flammable gas or vapor. Never
operate or repair in or near a flammable
gas or vapor. Never store flammable
liquids or gases in the vicinity of the
compressor.
Compressor parts may be hot
even if the unit is stopped.
2
Do not spray flammable
materials in vicinity of open
flame or near ignition sources
including the compressor unit.
16. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
17. Use a face mask/
respirator when spraying
and spray in a well
ventilated area to prevent
health and fire hazards.
FP2601
General Safety Information
(Continued)
18. Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from
the spraying area as possible to
minimize overspray accumulation on
the compressor.
19. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
HOSE PRECAUTIONS
20. Inspect hose before use.
Do not exceed working
pressure marked on hose.
Do not twist, bend
knot, or abrade
hose.
21. Do not wrap hose around body.
Keep away from
hot surfaces and
chemicals.
Installation
LOCATION
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.
A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could obstruct
air flow.
Do not locate the
compressor air inlet
near steam, paint spray, sandblast areas
or any other source of contamination.
This debris will damage the motor.
GROUNDING INSTRUCTIONS
1. This product is for use on a nominal
120 volt circuit and has a grounding
plug that looks like the plug
illustrated in Figure 1. Make sure the
Grounded
outlet
TEST
RESET
product is connected to an outlet
having the same configuration
as the plug. This product must
be grounded. In the event of an
electrical short circuit, grounding
reduces risk of electrical shock by
Figure 1 - Grounding method
Grounding pin
providing an escape wire for electric
current. This product is equipped
with a cord having a grounding
wire with an appropriate grounding
plug. Plug must be plugged into an
outlet that is properly installed and
grounded in accordance with all
local codes and ordinances.
Improper use of grounding
plug can result in a possible
risk of electrical shock!
Do not use a
grounding adapter
with this product!
2. If repair or replacement of cord or
plug is necessary, do not connect
grounding wire to either flat blade
terminal. The wire with insulation
having an external surface that
is green (with or without yellow
stripes) is the grounding wire.
Never connect
green (or green and
yellow) wire to a live terminal.
3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or
if in doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
Overheating, short
circuiting and fire
damage will result from inadequate
wiring, etc.
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous use
for an extended period of time, this moisture will collect in the tank. When using a
paint spray or sandblast gun, this water will be carried from the tank through the
hose, and out of the gun as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially
when spraying other than water based paints. If sandblasting, it will cause the sand
to cake and clog the gun, rendering it ineffective. A filter in the air line, located as
near to the gun as possible, will help eliminate this moisture.
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Operating Instructions and Parts Manual
Operation
DEFINITION OF TERMS
ON/OFF Switch ( I / O ) - Push switch to
the ON ( I ) position to turn compressor
on. Push switch to the OFF ( O ) position
to turn compressor off. This switch
should be in the OFF ( O ) position
when connecting / disconnecting power
cord from electrical outlet or when
changing tools.
Shroud
ON/OFF
Switch
Handle
ASME Safety Valve
Regulator
Outlet
Gauge
Air
Outlet
Tank
ON
Position
Figure 3 - ON/OFF switch
OFF
Position
Pressure Switch (located internally)-
When the compressor is turned ON,
this switch will shut compressor off
automatically when tank pressure
reaches maximum shut-off / cut-out
pressure. If compressor remains on and
air is depleted from tank, this switch
will allow compressor to automatically
restart at the restart / cut-in pressure.
Regulator - The regulator controls the
amount of air pressure released at the
hose outlet. Turning the regulator knob
clockwise (to the right) will increase air
pressure at the outlet. Turning the knob
counter-clockwise (to the left) will lower
air pressure to the outlet. Turning knob
fully counter-clockwise will shut off flow
of air completely.
Pressure Gauges - There are two
gauges located next to the regulator.
These gauges read air pressure in
pounds per square inch (psi). The
gauge on the right shows pressure at
the outlet. Make sure this gauge reads
ZERO (by adjusting the regulator)
BEFORE changing air tools or
disconnecting hose from outlet. The
gauge on the left shows pressure in the
tank indicating compressor is building
pressure properly.
Tank Gauge
Figure 2 - Unit identification
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Handle - Designed to move the
compressor.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily to
reduce the risk of corrosion.
Figure 4 - Drain valve
Motor Protection - If the unit is over
worked, a thermal limiter will shut unit
off. If this happens, switch unit to OFF,
wait 30 minutes to cool, turn ON again
to resume work.
LUBRICATION
This is an oilless product and DOES NOT
require lubrication to operate.
Tank Drain Valve
BEFORE FIRST STARTUP BREAK-IN
PROCEDURE
(Complete this procedure before using
compressor for the first time. Once
completed, it is not necessary to repeat.)
1. Turn regulator knob fully clockwise
(to the right) to open air flow.
2. Do not attach a hose or any other
fitting to the compressor.
3. Turn ON/OFF switch to OFF position.
4. Plug in power cord.
5. Turn ON/OFF switch to ON position.
Allow compressor to run for 5
minutes.
6. Turn ON/OFF switch to OFF position.
7. Unplug power cord.
OPERATING PROCEDURE
1. Turn switch to OFF ( O ) position and
plug in power cord.
2. Turn regulator knob
counterclockwise to close air flow.
3. Turn switch to ON ( I ) position.
4. Compressor will build to maximum
pressure and shut off.
5. With hose attached to outlet of
compressor, attach tire chuck or
other tool to open end of hose.
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FP2601
Operation (Continued)
6. Adjust regulator to proper pressure
for tool or tire. Operate tool per
instructions.
As air is depleted from the tank by
use of a tire chuck, tool, etc., the
compressor will restart automatically
at its preset “cut-in” pressure. When
a tool is being used continuously,
the compressor will cycle on and off
automatically.
7. Turn switch to OFF ( O ) position,
unplug power cord and drain
tank of air when finished using
compressor.
Maintenance
Disconnect power source
then release all pressure from
the system before attempting
to install, service, relocate or perform
any maintenance. Service should be
performed by an authorized service
representative.
The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
the safety valve!
Figure 5 - Safety valve
Check the safety valve by performing
the following steps:
1. Plug the compressor in and run until
shut off pressure is reached (see
Operating Procedure).
2. Wearing safety glasses, pull the
ring on the safety valve to release
pressure from compressor tank. Use
your other hand to deflect fastmoving air from being directed
toward your face.
3. The safety valve should
automatically close at approximately
40-50 psi. If the safety valve does
not allow air to be released when
you pull on the ring, or if it does
not close automatically, it MUST be
replaced.
DRAIN TANK
With compressor shut off and pressure
released, drain moisture from tank by
opening drain valve underneath tank.
CLEANING
Turn power OFF and clean dust and dirt
from pump cover, tank, and air lines.
IMPORTANT: Unit should be located as
far from spraying area as hose will allow
to prevent over-spray from clogging air
filter.
LUBRICATION
This is an oilless type compressor
requiring no lubrication.
END OF OPERATION/STORAGE
1. Turn ON / OFF ( I / O ) switch to the
OFF ( O ) position.
2. Unplug power cord from wall outlet
and wrap around handle area to
prevent damage when not in use.
3. Wearing safety glasses drain tank of
air by pulling the ring on the safety
valve. Use other hand to deflect
fast moving air from being directed
toward your face.
4. Drain tank of condensation by
opening drain valve on bottom of
tank. Tank pressure should be below
10 psi when draining tank.
5. Air hose should be disconnected
from compressor and hung open
ends down to allow any moisture to
drain.
6. Compressor and hose should be
stored in a cool, dry place.
Figure 6 - Drain tank
5
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Operating Instructions and Parts Manual
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Compressor will not run 1. Switch in OFF position 1. Make sure compressor is plugged in and
switch is ON
2. No electrical power at wall outlet 2. Check circuit breaker or fuse at electrical
panel
3. Compressor has reached automatic shut-
off pressure
4. Motor overheated/overworked 4. Switch unit to OFF, wait 30 minutes to cool,
5. Loose electrical connection 5. Check all electrical connections
6. ON / OFF switch bad 6. Replace ON / OFF switch
7. Pressure switch bad 7. Replace pressure switch
8. Defective motor 8. Replace pump / motor assembly
Thermal overload protector
cuts out repeatedly
1. Lack of proper ventilation/room
temperature too high
2. Excessive air usage, compressor too small 2. Decrease usage or purchase unit with higher
Tank pressure drops when
compressor shuts off
1. Open tank drain valve 1. Close tank drain valve
2. Loose connections (fittings, tubing, air
hose, any connections, etc.)
3. Tank leaks 3. Check entire tank for leaks with soap and
Compressor runs
1. Excessive air usage, compressor too small 1. Decrease usage or purchase unit with higher
continuously / air output
lower than normal
2. Open tank drain valve 2. Close tank drain valve
3. Loose connections (fittings, tubing, air
hose, any connections, etc.)
4. Pump wore out 4. Replace pump / motor assembly
Excessive moisture in
discharge air
1. Excessive water in tank 1. Drain tank, tilt tank to remove moisture
2. High humidity 2. Move to area of less humidity; use air line
Safety valve pops open 1. Defective pressure switch 1. Replace pressure switch
2. Defective safety valve 2. Replace safety valve with genuine
3. Release air from tank until compressor
restarts automatically
turn ON again to resume work. Make sure
compressor is run in a clean, well-ventilated
area where temperature will not exceed
100°F.
1. Move compressor to a clean, well ventilated
area where temperature will not exceed
100°F.
air delivery (SCFM)
2. Check all connections with soap and water
solution. If a leak is detected, tighten.
Or remove fitting and apply pipe tape to
threads and reassemble.
Do not disassemble check
valve. With air in tank,
bleed tank first.
water solution.
air delivery (SCFM)
3. Check all connections with soap and water
solution. If a leak is detected, tighten.
Or remove fitting and apply pipe tape to
threads and reassemble.
filter
replacement part
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Notes
FP2601
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Operating Instructions and Parts Manual
For Replacement Parts or Technical Assistance,
Call 1-800-543-6400
Please provide following information: Address any correspondence to:
- Model number Campbell Hausfeld
- Serial number (if any) Attn: Customer Service
- Part description and number as shown in parts list 100 Production Drive
Harrison, OH 45030 U.S.A.
1
30
35
15
36
2
17
3
42
7
4
16
18
19
20
21
14
33
5
6
7
9
12
11
34
23
10
13
24
D
27
8
43
A
26
22
28
29
C
44
B
37
D
B
A
C
31
25
41
39
Figure X – Replacement Parts Illustration for model FP2601
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38
40
8
32
Replacement Parts List
FP2601
Item
No. Description Part Number Qty
1 Accessory Compartment
Insert
2 On/Off Switch FP205129AV 1
3 Shroud
4 Screw
5 Shroud Insert
6 Screw
7 Screw
8 Pump/Motor Assembly FP060000AV 1
9 Motor Cover
10 Motor Cover Isolator
11 Screw — 1
12 Wire Clip FP202823AV 1
13 Screw
14 Exhaust Tube Assembly FP202839AV 1
15 Hose FP209535AV 1
16 Wire (Pressure Switch to
Power Switch)
17 Power Cord
18 Wire Clip/Strain Relief
19 Screw — 1
20 Washer with Teeth — 1
21 Terminal — 1
22 Outlet Gauge GA231400AV, u 1
23 Tank Gauge GA231500AV, u 1
24 Regulator and Manifold
Assembly
25 Safety Valve V-215100AV 1
26 Check Valve Assembley FP209532AV 1
27 Check Valve — 1
28 Poppet — 1
29 Spring — 1
30 Pressure Switch FP018400AV 1
l
l
n
l
l
n
s
s
n
FP209523AV 1
t
t
FP018800AV, u 1
1
1
4
1
4
2
1
1
2
1
1
Item
No. Description Part Number Qty
31 Tank — 1
32 Drain Valve D-1403 1
33 Screw n, u 4
34 Manifold Cover
35 Screw
36 Pressure Switch Plate
37 Pressure Switch Bracket
38 Rubber Foot
39 Washer — 4
40 Rivet — 4
41 End Cap — 4
42 Rubber Grommet — 2
43 Gasket
44 Handle Grip — 1
REPLACEMENT PARTS KITS
l
n
s
t
u
w
6
— Not available
Shroud Kit FP018900AV
Fastener Kit FP019000AV
Motor Cover Kit FP018700AV
Powercord with Strain
Relief
Manifold Assembly Kit FP019300AV
Pressure Switch Bracket Kit FP019200AV
Rubber Feet Kit FP209522AV
u
w
w
w
6
u
FP209534AV
1
2
1
1
4
2
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9
Operating Instructions and Parts Manual
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions
noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Extreme Duty Contractor
Compressors are not limited to a ninety (90) day warranty when used in contractor applications. Four cylinder singlestage and two-stage compressors are not limited to a ninety (90) day warranty when used in commercial or industrial
applications. Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may
not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser
must comply with the warranty given by the engine manufacturer which is supplied with the product.
G. Additional items not covered under this warranty:
1. All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not
in accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
e. Electric motors, check valves and pressure switches after the first year of ownership.
f. Drain cocks.
g. Damage due to incorrect voltage or improper wiring.
h. Other items not listed but considered general wear parts.
i. Pressure switches, air governors and safety valves modified from factory settings.
2. Lubricated Compressors
a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance
guidelines.
3. Belt Drive / Direct Drive / Gas Driven Compressors
a. Belts.
b. Ring wear or valve damage from inadequate filter maintenance.
c. Manually adjusted load/unload and throttle control devices.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Replace, at Warrantor’s option, compressor or component
which is defective, has malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PROVIDE REPLACEMENT UNDER THIS WARRANTY: Replacement will be scheduled according to
the availability of replacement compressor or parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other
rights which vary from State to State or country to country.
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