Campbell Hausfeld FP2400 User Manual

NOTE: Unit will not run when charging.

Do not operate

unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

General Safety

Since the air compressor and other

5. Wear safety glasses and use hearing protection when operating the pump or unit.

6. Do not stand on or use the pump or unit as a handhold.

7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

8. Check all fasteners at frequent intervals for proper tightness.

components (material pump, spray guns, filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times:

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Follow all local electrical and safety codes as well as in the US, National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

4. Keep visitors away and NEVER allow children in the work area.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Description

Portable cordless air compressors are for home and workshop use. All models are equipped with regulators, ball bearings, and motors with automatic overload protection.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates

an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning indicates

a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Caution indicates a

potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Notice indicates

important information, that if not followed, may cause damage to equipment.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc., are tightened before putting unit into service. Make

sure to install fuse promptly after opening. Have the serial number,

model number, and parts list (with missing parts circled) before calling for assistance

DO NOT RETURN THE PRODUCT TO THE RETAILER!

Operating Instructions

IN606903AV 9/04

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

Cordless Air Compressor

Record the Model No., Serial No. and date of purchase located on the pump in the space below.

Model No. ____________________

Serial No. ____________________

Date of purchase _________________

Retain these numbers for future reference.

Model FP2400

For parts, product & service information

visit www.chpower.com

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

See Warranty on page 10 for important information about commercial use of this product.

Notes Notes Notas

Cordless Air Compressor Compresseurs d’air sans fil Compresor de aire sin cable

Need

Assistance?

Call Us First!

BUILT TO LAST

DANGER

1-800-543-8622

DANGER

WARNING

CAUTION

NOTICE

STOP!

WARNING

MANUAL

20. Never leave unit unattended while in use.

21. Protect the unit from rain, snow or other sources of moisture.

22. Turn off power switch when not in use.

23. Always replace the fuse with the same amperage rating (20 amp). Never use a fuse with a higher amperage rating.

The cordless compressor battery is not fully charged. The battery must be charged using the 120-volt AC adapter before the initial use. For best results, charge the battery in temperatures ranging from 65°F (18°C) to 75°F (24°C).

Location

It is extremely important to use the compressor in a clean, well ventilated area where the surrounding air temperature will not be more than 100°F.

Do not locate the

compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination. This debris will damage the motor.

Electrical Data

The charger

supplied with this product is for use on a nominal 120 volt circuit. Make sure that it is connected to an outlet having same configuration as plug.

WIRING

1. Local electrical wiring codes differ

from area to area. Source wiring, plug and protector must be rated for at least the amperage and voltage indicated on charger nameplate, and meet all electrical codes for this minimum.

Cordless Air Compressor

General Safety (Cont.)

Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

Compressor parts may be hot even if the unit is stopped.

9. If the equipment should start to abnormally vibrate, switch unit OFF (O) and check immediately for the cause. Vibration is generally a warning of trouble.

10. To reduce fire hazard, keep motor free of oil, solvent, or excessive grease.

11. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

Any misuse of unit could cause property or equipment damage and/or personal injury.

Do not leave the compressor

unattended while the unit is running.

Never exceed the recommended pressure for any inflatable object. Do not over inflate objects. Over inflation could cause property damage and/or personal injury.

Always use a sep-

arate pressure gauge to check the actual pressure in tires and in low pressure inflatable objects.

SPRAYING PRECAUTIONS

Do not spray flammable materials in vicinity of open flame or near

ignition sources including the compressor unit.

12. Do not smoke when spraying paint, insecticides, or other flammable substances.

13. Use a face mask/ respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.

14. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

15. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

16. Do not continue to operate the compressor after the yellow battery indicator light comes on.

17. Use only the enclosed recharging adapter.

18. Avoid charging the battery at temperatures below 40°F (5° C) or above 105°F (40°C).

19. Never operate the compressor near fire, flammable gas or liquid.

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Do not operate the

compressor with

the

120-volt AC recharging adapter connected to the unit because the charger could become damaged.

Figure 1

Pressure Gauge

Pressure Regulator

Air Outlet

Power Switch

Handle

Battery/Charge Indicator Lights

AC Charger Jack

Notes Notes Notas

Model FP2400 Modèle FP2400 Modelo FP2400

WARNING

CAUTION

WARNING

CAUTION

WARNING

NOTICE

CAUTION

30 Sp

battery for 7 to 9 hours. If the unit is used too long after the yellow light comes on, recharging time could take up to 20 hours and the battery life may be shortened.

4. Do not operate the unit while recharging with the 120-volt AC adapter. Unit will not run while

recharging.

BATTERY INDICATOR LIGHTS

Green, yellow and red lights show the battery condition. The green light indicates a charged battery. The yellow light indicates the battery is low and needs recharging. If the red light is on at any time, the unit will not operate.

Do not leave the compressor

unattended while the unit is running.

Turn unit off to

allow compressor to cool for 20 minutes after 20 minutes of continuous operation. If not cooled properly, the compressor will overheat.

After the battery is charged, the compressor is ready for use. If the battery has not been charged, see section on 120-VOLT AC CHARGING

Model FP2400

Pre-Operation

NOTE: The compressor will not operate

when the charger is plugged into the charger jack.

FUSE REPLACEMENT NOTE: The compressor is shipped

with fuse removed. To install fuse, open accessory storage door and insert fuse into plug.

When replacing the fuse, make sure the compressor is turned off and nothing is connected to it. (See Specifications and Features sheet for location of fuse.) NEVER replace a blown fuse with a fuse having a higher rating.

120-VOLT AC RECHARGING

To recharge the battery using the 120volt AC adapter, follow the subsequent procedures:

1. Push the power switch to the off position and insert the 120-volt AC recharging adapter into the AC charge input socket located next to the power switch.

2. Plug the charger into a 110/120-volt electrical outlet. The red and yellow lights will flash, indicating the battery is recharging.

3. Charge the compressor for 14 to 16 hours before the initial use. After subsequent uses, recharge the

before continuing. TIPS FOR LONGER BATTERY LIFE

- Charge the battery for 14 hours before first using the compressor. Use the charging adapter provided.

- Recharge within 48 hours of use.

- Make sure battery is fully charged when storing.

- Recharge every 3-5 months, even during periods of light or no use.

- This product uses a sealed, rechargeable lead acid battery.

The compressor has a small air reservoir and the pump is controlled by a pressure switch. When the internal pressure reaches approximately 100 psi, the pump will turn back on.

1. There is a 20 amp automotive type cartridge fuse inside the accessory storage cover. If the compressor fails to operate at all, check the fuse.

2. Internal safety valve will release if pressure exceeds 160 psi. This indicates a compressor problem. If this happens, do not operate compressor. Take it to an authorized Campbell Hausfeld Service Center.

3. There is a tank drain on the bottom of the compressor to remove moisture from the tank. Pressure should be be below 15 psi before opening drain valve.

4. Make sure that there are no leaks in the hose, attachments and fittings. If there are leaks, the pump will cycle as it replaces the lost air and will run the battery down.

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the fittings and hose. When using a paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material. IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line (MP3105), located as near to the gun as possible, will help eliminate this moisture.

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ON OFF OFF Full to Normal OFF ON OFF Weak-Needs Recharging OFF OFF ON Exhausted-Needs Recharging IMMEDIATELY

Unit Will Not Operate

OFF FLASHING FLASHING Unit Is On Charge and Will Not Operate

GREEN YELLOW RED BATTERY

LIGHT LIGHT LIGHT INDICATION

Battery must be

charged before initial use and if the yellow light comes on. If the power is totally drained from the battery and not recharged, the battery may not be rechargeable. Recharge the unit every 3 to 6 months even if the unit has not been used.

Compresor de aire sin cable

Garantía Limitada

1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Productos Estándard (Standard Duty) - Un año, Productos Resistentes (Serious Duty) -Dos años, Productos Robustos (Extreme Duty) - Tres años.

2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400

3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del producto Campbell Hausfeld.

4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier compresor de aire Campbell Hausfeld.

5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro del período de validez de la garantía.

6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA: A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES PARTICULARES, ESTAN LIMITADOS A LO

ESPECIFICADO EN EL PARRAFO DE DURACION. Si el compresor de aire es empleado para uso comercial, industrial o para renta, la garantía será aplicable por noventa (90) días a partir de la fecha de compra. La garantía de los Compresores para Contratistas - Productos Robustos (Extreme Duty) no queda limitada a los noventa (90) días cuando se los usa en aplicaciones de contratistas. La garantía de los compresores de cuatro cilindros de una y dos etapas, no está limitada a noventa (90) días si éstos se utilizan para trabajos comerciales o industriales. En algunos estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos esta limitación no es aplicable.

B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN DEFECTO, FALLA O

MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados no se permite la exclusión o limitación de daños incidentales o consecuentes, por lo tanto, en tales casos esta limitación o exclusión no es aplicable

C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones de funcionamiento y uso indicadas

en el (los) manual(es) que se adjunta(n) al compresor. D. Los servicios requeridos antes de la entrega tales como: ensamblaje, aceite o lubricantes y ajustes. E. Artículos o servicios normalmente requeridos para el mantenimiento del producto, tales como:lubricantes, filtros, empaques, etc. F. Los motores de gasolina están específicamante excluidos de la cobertura de esta garantía limitada. El comprador debe seguir las clausulas

de la garantía otorgada por el fabricante del motor de gasolina que se suministra con el producto. G. Artículos adicionales no cubiertos bajo esta garantía:

1. Todos los Compresores a. Cualquier componente dañado durante el envío o cualquier daño ocasionado por haber instalado u operado la unidad bajo

condiciones contrarias a lo indicado en las instrucciones para instalar u operar la unidad o daños ocasionados por el contacto con

herramientas o los alrrededores. b. Daños del cabezal o las válvulas ocasionados por la lluvia, humedad excesiva, agentes corrosivos u otros contaminantes. c. Daños de apariencia que no afecten el funcionamiento del compresor. d. Tanques oxidados, incluyendo pero no limitado al óxido debido al drenaje inadecuado u agentes corrosivos en el ambiente. e. Motores eléctricos, válvulas de chequeo y presostatos después del primer año a partir de la fecha de compra. f. Llaves de drenaje g. Daños debidos al alambrado incorrecto o conexión a cicuitos con voltaje inadecuados para la unidad. h. Otros artículos no enumerados pero considerados de desgaste general. i. Presostatos, controles de flujo de aire y válvulas de seguridad cuyos parametros fijados de fábrica se modifiquen.

2. Compresores lubricados a. Daños del cabezal o las válvulas debidos al uso de aceites no especificados. b. Daños del cabezal o las válvulas debidos a cualquier contaminación del aceite o por no haber seguido las instrucciones de

lubricación.

3. Compresores con bandas/ de accionamiento directo/ motores de gasolina a. Bandas b. Daños de los anillos debido al mantenimiento inadecuado del filtro. c. Ajustes manuales de los instrumentos de carga/descarga y válvula de estrangulación.

7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reparar o reemplazar, como lo decida el Garante, el compresor o componentes que estén defectuosos, se hayan dañado o hayan dejado de funcionar adecuadamente, durante el período de validez de la garantía

8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA: A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto. B. Entregar o enviar los compresores de aire portátiles o componentes lal Centro de Servicio autorizado Campbell Hausfeld más cercano. Los

gastos de flete, de haberlos, deben ser pagados por el comprador.

C. Tener cuidado al utilizar el producto, tal como se indica(n) en el (los) manual(es) del propietario.

9. CUANDO EFECTUARA EL GARANTE LA REPARACION O REEMPLAZO CUBIERTO BAJO ESTA GARANTIA: La reparación o reemplazo dependerá del flujo normal de trabajo del centro de servicio y de la disponibilidad de repuestos.

Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos. Usted también puede tener otros derechos que varían de un Estado a otro. o de un país a otro.

NOTICE

WARNING

CAUTION

29 Sp

Maintenance

Disconnect power source and then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

The compressor should be checked often for any visible problems and the following maintenance procedures should be performed each time the compressor is used.

1. Turn power OFF (O) and clean dust and dirt from air lines and vent openings.

IMPORTANT: Locate unit as far from spraying area as possible.

LUBRICATION

This is an oilless type

compressor requiring no lubrication.

THERMAL OVERLOAD PROTECTORS

This compressor is

equipped with automatic reset thermal overload protectors which will shut off the motor if it becomes overheated.

If thermal overload protectors shut motor OFF (O) frequently, look for the following causes.

1. Lack of proper ventilation.

2. High ambient temperature.

If the thermal

overload protector is activated, the motor must be allowed to cool down before start-up is possible. The motor will automatically restart without warning if unit is turned on.

Pre-Operation (Cont.)

INDICATOR LIGHTS

The indicator lights on the unit read as follows:

Green. Fully charged and ready to run. Yellow. Partially discharged and

operational. Red. Battery is low. Unit will not

operate to protect battery. Yellow and Red Flashing. Unit is on

charge and will not operate.

Operation

BREAK-IN PROCEDURE

Do not attach air

chuck or other tool to open end of hose until start-up has been completed and unit checks OK.

IMPORTANT: Do not operate compressor before reading instructions or damage may result.

1. Make sure fuse is installed. (See Pre-

Operation section.)

2. Fully charge compressor until green

light is on.

3. Turn switch to ON (I) position and

run unit for 5 minutes to break in the pump parts.

4. Attach hose to compressor.

5. Attach chuck or other tool to open

end of hose. The compressor is now ready to use.

The switch should

be in the OFF (O) position when connecting or disconnecting the power cord from the adapter jack.

Storage

Store the compressor in a room with temperature between 65

F (18oC) and

F (24oC). Make sure the power switch

is in the 'Off' position.

Battery Disposal

This product contains a rechargeable sealed lead-acid battery. The battery pack itself is recyclable. If a battery collection program does not exist in

your area, call 1-800-543-6400 for battery disposal information.

The environmental laws in some states require retailers to accept returns of rechargeable batteries for proper disposal. Check the state environmental laws before disposing of this product. Never throw the battery pack away in a standard receptacle or have it incinerated. Contact your local city officials for battery disposal information.

Regulator

1. This regulator controls air pressure to the hose and attachment.

2. Turning knob clockwise increases air pressure at outlet.

3. Turning counterclockwise will lower air pressure at outlet.

Wall Mounting

This compressor is designed with an option to be hung on a wall for convenient storage. It can also be operated while in the hanging position if one of the following conditions is met:

1. If mounted on a wall, mounting hardware is secured into wood or masonry with suitable fasteners.

2. If mounted on drywall or gypsum board, toggle bolts or mounting anchors are strong enough and are properly secure to resist vibration from the compressor.

On the bottom of the compressor are three mounting points. The compressor is designed to be hung with the hose outlet pointed downward. Wall hanging bracket must be installed in position shown in Figure 2 and securely fastened to studs or into concrete with concrete anchor bolts.

Cordless Air Compressor

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Figure 2 - Position of wall hanging bracket

Modelo FP2400

Nº de Ref. Descripción Número de pieza Cant.

Para Ordenar Repuestos, Sírvase Llamer al Distribuidor

Más Cercano a Su Domicilio

Sírvase suministrarnos la siguiente información

-Número del modelo

-Número de Serie (de haberlo

-Descripción y número del repuesto según la lista de repuesto

Puede escribirnos a:

The Campbell Group / Parts Department 100 Production Drive Harrison, OH 45030

1 Juego del mango FP240031AV 1 2 Tapa para almacenaje FP240032AV 1 3 Cubierta superior FP240033AV 1 4 Interruptor On/Off (encendido/apagado)

 1

5 Enchufe adaptador de CA  1 6 Fusible (20A) FP240023AV 1 7 Porta fusible

 1

8 Batería FP240007AV 1 9 Ensamblaje de la bomba/motor FP240008AV 1 10 Tablero eléctrico FP240009AV 1 11 Receptor de aire FP240010AV 1 12 Juego de tubos (includes nuts and ferrules for copper tube) FP240011AV 1 13 Cubierta inferior FP240034AV 1 14 Patas FP240013AV 4 15 Presóstato FP240014AV 1 16 Ensamblaje del distribuidor FP240015AV 1 17 Soporte de montaje FP240016AV 1 18 Manómetro FP240017AV 1 19 Ventilador (incluye tapa) FP240018AV 1 20 Cargador de 120V  FP240019AV 1 21 Ensamblaje de la lámpara FP240020AV 1 22 Juego de accesorios para inflado  FP204008AV 1 23 Manguera de 7,62 m (25’)  MP285100AV 1 24 Juego de reparación de la bomba  FP240022AV 1 25 Válvula de seguridad V-215103AV 1 26 Juego de tornillo (incluye pernos de montaje de la

bomba/motor y tornillos de la cubierta)  FP240024AV 1

27 Valvula de chequeo  FP204010AV 1

 No se muestran  En el tablero eléctrico (Ref. Nº 10)

Modelo de cabezal FP240000AV

CAUTION

WARNING

NOTICE

CAUTION

28 Sp

Model FP2400

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Maintenance (Cont.)

STORAGE

1. When not in use, store hose and compressor in a cool dry place.

2. Disconnect hose and hang open ends down, to allow any moisture to drain.

Technical Service

For information regarding the operation or repair of this product, please call 1-800-543-6400.

Compresor de aire sin cable

FP2400

Notes

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