Camille Bauer SINEAX V604s Operating Instructions Manual

V604s Be Version 03 02.12

Operating instructions

SINEAX V604s
Programmable multifunctional
transmitter

Camille Bauer AG
Aargauerstrasse 7
CH-5610 Wohlen/Switzerland
Phone [phone]
Fax [phone]
[e-mail]
www.camillebauer.com

2 Operating instructions V604s Be Camille Bauer

Operating instructions
Programmable multifunctional transmitter SINEAX V604s

First read, then …

The unobjectionable and safe operation pre­supposes that these operating instructions
have been read and understood!

Devices may only be disposed of in a pro­fessional manner!

Contents

1. Functional description .................................................2

2. Connection to a PC and communication via

CB-Manager ................................................................2

3. Block diagram ..............................................................3

4. Technical data .............................................................. 4

5. Signal fl ow ...................................................................7

6. Modbus interface ......................................................... 8

6.1 EIA-RS-485 Standard ...........................................8

6.2 Coding and addressing ........................................ 8

6.3 Mapping ...............................................................9

6.4 Device identifi cation .............................................9

6.5 Measured values ................................................ 10

6.6 Confi guration parameters ..................................11

7. Electric connections .................................................. 17

8. Dimensional drawing ................................................. 19

9. Accessories ............................................................... 19

10. Conformity declaration ..............................................19

1. Functional description

V604s is a multifunctional transmitter for top-hat rail assem­bly with the following main characteristics:

● Measurement of DC voltage, DC current, temperature
(RTD, TC) and resistance

● Sensor connection without any external jumpers

● 2 inputs (e.g. for sensor redundancy or difference

formation)

● 2 outputs (U and/or I)

● 2 inputs can be linked with each other and allocated

to the 2 outputs which enables calculations and
sensor monitoring (e.g. prognostic maintenance of
sensors)

●

System capability: Communication via Modbus

interface

● Freely programmable relay, e.g. for limit or alarm sig­nalling

● AC/DC wide-range power supply unit

● Pluggable high-quality screw terminals

All settings of the instrument can be adapted to the measur­ing task by PC software. The software also serves visualising,
commissioning and service.

2. Connection of SINEAX V604s to a PC and communication via CB-Manager.

V604s communicates with a PC (CB-Manager) via an RS
232/RS485 interface and a MODBUS protocol.

Select the following settings in this respect:

Select the RS 232/ RS485 interface under Options / Inter­face.
This is also applicable if an RS485/USB converter is used
and the converter is connected to the computer via the
USB connection.

Subsequently, enter the following settings under Options /
Interface / Settings:

Camille Bauer Operating instructions V604s Be 3

D

A

D

3.7 kV

A

3.7 kV3.7 kV

Inputs

Power supply

Contact

A1+
A–

A2+

Bus

0.5 kV

2.3 kV

+

Tx
Rx

–
GND

Analog­outputs

μP

3. Block diagram

To determine which COM port has been allocated to
the RS485 converter (if required), please proceed as
follows:

The COM port of an external RS232 or RS485 converter
may be determined (and, if required, changed) via the
Windows system control.
Example for Windows XP: System control => System

This example shows the COM ports of a PCMCIA card
and a USB-RS232 converter:

- Silicom Serial Card: COM1

- USB-RS232 adapter: COM4

The existing COM ports are determined as the communi­cation interface when starting the program and selecting
RS232/RS485. Only COM ports found are available for
selection.

Limiting the range of possible device addresses speeds
up the search of connected devices considerably.
Example: If only 2 devices are connected, it makes sense
to select the address range from 1 to 2.

All settings are stored as the program is terminated. If the
COM port is not available upon the next start of the pro­gram (e.g. because the converter has not been plugged in)
another valid interface is set.

If you use the Camille Bauer USB-RS485 converter
(Article Number 163189), the same is to be connected as
follows:

POWER

RS485

T1B1

HALF

A1 T2

Rx

USB / RS485

CONVERTER

Tx

T1

T2

USB

GND

A1
B1

4 Operating instructions V604s Be Camille Bauer

4. Technical data

Table 1: Input variables, measuring ranges

Measurement type Measuring range Minimum span

DC voltage [mV] –1000 … 1000 mV 2 mV
DC voltage [V] –300 … 300 V >1 V
DC current [mA] –50 … 50 mA 0,2 mA
Resistance [Ω] 0 … 5000 Ω 8 Ω
RTD Pt100 –200 ... 850 °C 20 K
RTD Ni100 –60 ... 250 °C 15 K
TC Type B 0 ... 1820 °C 635 K
TC Type E –270 ... 1000 °C 34 K
TC Type J –210 ... 1200 °C 39 K
TC Type K –270 ... 1372 °C 50 K
TC Type L –200 ... 900 °C 38 K
TC Type N –270 ... 1300 °C 74 K
TC Type R –50 ... 1768 °C 259 K
TC Type S –50 ... 1768 °C 265 K
TC Type T –270 ... 400 °C 50 K
TC Type U –200 ... 600 °C 49 K
TC TypeW5Re-26Re 0 ... 2315 °C 135 K
TC TypeW3Re-25Re 0 ... 2315 °C 161 K

Measuring input 1

Direct voltage

Measuring range mV For limits see Table 1

Ri > 10 MΩ, continuous,
overload max. ±1200 mV

Measuring range V For limits see Table 1
(only in corresponding Ri = 1.4 MΩ, continuous,
device type) overload max. ±300 V

Direct current

Measuring range mA For limits see Table 1

Ri = 11 Ω, continuous,
overload max. ±50 mA

Resistance thermometer RTD

Resistance measurement
types Pt100 (IEC 60751),

adjustable Pt20…Pt1000
Ni100 (DIN 43760),

adjustable Ni50…Ni1000
Measuring range limits See Table 1
Wiring 2, 3 or 4-wire connection
Measuring current 0.2 mA
Line resistance 30 Ω per line,

in 2-wire connection adjustable

or calibratable

Thermocouples TC

Thermocouples Type B, E, J, K, N, R, S, T

(IEC 60 584-1)

Type L, U (DIN 43760)

Type W5Re-W26Re, W3Re-

W25Re (ASTM E988-90)
Measuring range limits See Table 1
Cold junction

compensation Internal (with installed Pt100),

with Pt100 on terminals or

external with reference junction

–20…70 °C

Resistance measurement, teletransmitter, potentiometer

Measuring range limits See Table 1
Wiring 2, 3 or 4-wire connection
Resistance teletransm. Type WF and WF DIN
Measuring current 0.2 mA
Line resistance 30 Ω per line,

in 2-wire connection adjustable or
calibratable

Measuring input 2

Direct current

Measuring range mA Same as Measuring input 1
(only in corresponding
device type)

Direct voltage

Measuring range mV Same as Measuring input 1

Resistance thermometer RTD

Same as Measuring input 1 except:
Wiring 2 or 3-wire connection

Thermocouples TC

Same as Measuring input 1

Resistance measurement, teletransmitter, potentiometer

Same as Measuring input 1 except:
Wiring 2 or 3-wire connection

Please note:

The following device types are available:
a) V604s with measuring input for 1x direct current [mA]

and 1x high direct voltage [V]

The direct voltage [V] and direct current [mA] measuring

methods can be allocated to Input 1 or Input 2 here.

b) V604s with measuring input for 2x direct current [mA]
The different device types are fi rm and cannot be repro-

grammed!

Measuring inputs 1 and 2 are galvanically
connected. If 2 input sensors or input vari­ables are used, observe combination options
in Table 3 (page19) and circuit instructions
(page 18)!

Analog outputs 1 and 2

The two outputs are galvanically connected and have
a common earth. Voltage and current output software­confi gurable.

Direct current

Output range ± 20 mA,

range may be freely set
Burden voltage max. 12 V
Open circuit voltage < 20 V
Limit Adjustable, max. ±22 mA
Residual ripple <1% pp related to 20 mA

Direct Voltage

Output range ± 10 V,

range may be freely set
Load max. 20 mA
Current limit Approx. 30 mA
Limit Adjustable, max. ±11 V
Residual ripple <1% pp related to 10 V

Camille Bauer Operating instructions V604s Be 5

Output settings

Limit
Gain/offset trimming
Inversion

Relay contact output

Contact 1 pole, normally open contact
Switching capacity AC: 2 A / 250 V AC
DC: 2 A / 30 V

Bus/programming connection

Interface, protocol RS-485, Modbus RTU
Baudrate 9,6...115,2 kBaud, adjustable

Transmission behaviour

Measured variables
for the outputs • Input 1

• Input 2

• Input 1 + Input 2

• Input 1 – Input 2

• Input 2 – Input 1

• Input 1 · Input 2

• Minimum value, maximum
value
or mean value of Input 1
and Input 2

• Sensor redundancy
Input 1 or Input 2

Transmission function Linear,

user-specifi c via
basic value table
(24 basic values per measured
variable)

Settling time: Adjustable 1…30 s

Limit values and monitoring

Number of limit values 2
Measured variables for
limit values • Input 1

• Input 2

• Measured variable for outputs

• Input 1 – Input 2
(e.g. drift monitoring in case of
2 sensors)

• Input 2 – Input 1
(e.g. drift monitoring in case of
2 sensors)

Functions Absolute amount

Gradient dx/dt (e.g. temperature

gradient monitoring)
Time delay Adjustable 0…3600 s
Signaling Relay contact, alarm LED,

Status 1

Sensor breakage and
short circuit monitoring measuring input

Signalling Relay contact, alarm LED,

Status 1

Output value in case of a fault

Other monitoring operations

Drift monitoring Monitoring of measured value

between 2 input sensors for a

certain period of time (e.g. due to

different sensor response times).

If this time is exceeded, an alarm

is signalled.

(See Limit values 1 and 2)

Sensor redundancy Measurement with 2 temperature

sensors; if Sensor 1 fails (fault)
Sensor 2 is activated for bridg­ing (see measuring variable for
outputs).

Alarm signalling

Relay contact With closed contact,

the yellow LED shines,

invertible
Alarm LED
Time delay Adjustable 0…60 s

Output value
in case of a fault For sensor breakage and short

circuit, value adjustable –10…

110%

Power supply

Rated voltage UN Tolerance

24…230 V DC * ±15%
100…230 V AC, 45…400 Hz ±15%

* In case of a power supply voltage >125 V DC, the power
supply circuit must contain an external fuse

Power consumption >3 W or 7 VA

Displays at the instrument

LED Color Function

ON green Power on

green fl ashing Communication activ

ERR red Alarm

yellow Relay on

Confi guration, programming

Operation with PC software «CB-Manager»

Accuracies (according to EN/IEC 60770-1)

Reference conditions

Ambient temperature 23 °C ± 2 K
Power supply 24 V DC
Reference value Span
Settings Input 1: Direct voltage mV,

0…1000 mV
Output 1: 4…20 mA, burden

resistance 300 Ω
Mains frequency 50 Hz,

Setting time 1 s
Input 2, output 2, relay, monitor-

ing off or not active, for voltage

output: range 0...10 V, burden

resistance 2kΩ
Installation position Vertically, detached

Basic accuracy

At reference conditions ±0.1%

Other types of measurement and input ranges:

RTD Pt100, Ni100 ±0.1% ±0.2 K
Resistance measurement ±0,1% ±0.1 Ω
TC Type K, E, J, T, N, L, U ±0.1% ±0.4 K,

measurement value > –100 °C
TC Type R, S ±0.1% ±2.4 K
TC Type B ±0.1% ±2.4 K,

measurement value > 300°C

6 Operating instructions V604s Be Camille Bauer

TC W5Re-W26Re,
W3Re-W25Re ±0.1% ±2.0 K

DC voltage mV ±0.1% ±0.015 mV
DC voltage V ±0.1% ±0.0045 V
DC current mA ±0.1% ±0.0015 mA

Additional error (additive)

High range minimum value
(Minimum value >40%
of maximum value): ±0.1% of maximum value

Small output range ±0.1% * (reference range / new

range)
Cold junction
compensation internal ±3 K

Infl uencing factors

Ambient temperature ±0.1% per 10 K at reference con-

ditions

other settings: basic accuracy

and additional errors per 10 K
Long-term drift ±0.1%
Common mode/

series mode infl uence ±0.2%

Ambient conditions

Operating temperature –25 … +55 °C
Storage temperature –40 … +70 °C
Relative humidity ≤75%, no dew
Range of utilisation Internal room up to 2000 m above

sea level

Installation details

Design Top-hat rail housing U4

Combustibility class V-0

according to UL 94
Dimensions See dimensional drawing
Assembly For snap-on fastening on top-hat

rail (35 x 15 mm or 35 x 7.5 mm)

according to EN 50022
Terminals Pluggable, 2.5 mm

2

Weight 0.14 kg

Product safety, regulations

Electromagnetic
compatibility

EN 61000-6-2 / 61000-6-4

Ingress protection (acc.
IEC 529 or EN 60529)

Housing IP 40

terminal IP20
Electric design Acc. IEC or EN 61010
Degree of pollution 2
Between power sup-

ply and all circuits and
between the measur­ing input (1 + 2) and all
circuits

Reinforced insulation

overvoltage category III

Working voltage 300 V

Test voltage 3.7 kV AC rms

Between output
(1 + 2) and relay contact

Reinforced insulation

overvoltage category II

Working voltage 300 V

Test voltage 2.3 kV AC rms
Between output (1 + 2)

and the bus connection

Functional insulation

Working voltage <50 V

Test voltage 0.5 kV AC rms

Environmental tests EN 60068-2-1/-2/-3

EN 60068-2-27 Shock: 50g,
11ms, sawtooth, half-sine
EN 60068-2-6 Vibration:

0.15mm/2g, 10...150Hz,
10 cycles

Type label

Explanation of symbols on the type label

Symbol Meaning

Double insulation, device of protection class 2

CE conformity mark. The device fulfi lls the
requirements of the applicable EG directives

Caution!
General hazard point.
Read the operating instructions.

The instruments must be only be disposed of
in the correct way!

General symbol: Input

General symbol: Output

General symbol: Power supply

General symbol: Communication

General symbol: Relay