Camille Bauer SINEAX AM2000 Device Handbook

Device handbook
SINEAX AM200 0
Operating Instructions SINEAX AM2000 173 849 04/2015
Camille Bauer Metrawatt AG
Aargauerstr asse 7 CH-5610 Wohlen / Switzerland
Phone: +41 56 618 21 11 Telefax: +41 56 618 35 35
E-Mail: info@cbmag.com
http://www.camillebauer.com
2/62 Device handboo k SINEAX AM2000, 173 849, 04/2015
Legal information
Warning notices
In this document warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property. Depending on the degree of danger the following symbols are used:
If the warning notice is not followed death or severe personal injury will result.
If the warning notice is not followed damage to property or severe personal injury may result.
If the warning notice is not followed the device may be damaged or
may not fulfill the expected functionality.
Qualified personnel
The product described in this document may be handled by personnel only, which is qualified for the respective task. Qualified personnel have the training and experience to identify risks and potential hazards when working with the product. Qualified personnel are also able to understand and follow the given safety and warning notices.
Intended use
The product described in this document may be used only for the application specified. The maximum electrical supply data and ambient conditions specified in the technical data section must be adhered. For the perfect and safe operation of the device proper transport and storage as well as professional assembly, installation, handling and maintenance are required.
Disclaimer of liability
The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or inconsistencies and we cannot guarantee completeness and correctness. This is especially true for different language versions of this document. This document is regularly reviewed and updated. Necessary corrections will be included in subsequent version and are available via our webpage http://www.camillebauer.com
.
Feedback
If you detect errors in this document or if there is necessary information missing, please inform us via e-mail to: customer-support@camillebauer.com
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Contents
1. Introduction ..................................................................................................................... 5
1.1 Purpose of this document ........................................................................................................ 5
1.2 Scope of supply ....................................................................................................................... 5
1.3 Further documents .................................................................................................................. 5
2. Safety notes ..................................................................................................................... 6
3. Device overview............................................................................................................... 6
3.1 Brief description ....................................................................................................................... 6
3.2 Available measurement data ................................................................................................... 6
4. Mechanical mounting ...................................................................................................... 7
4.1 Panel cutout ............................................................................................................................ 7
4.2 Mounting of the device ............................................................................................................ 7
4.3 Demounting of the device ........................................................................................................ 7
5. Electrical co n nect io ns .................................................................................................... 8
5.1 General safety notes ............................................................................................................... 8
5.2 Terminal assignments of the I/O extensions ............................................................................ 9
5.3 Possible cross sections and tightening torques ....................................................................... 9
5.4 Inputs .................................................................................................................................... 10
5.5 Power supply ......................................................................................................................... 19
5.6 Relays ................................................................................................................................... 19
5.7 Digital inputs and outputs ...................................................................................................... 19
5.8 Analog outputs ...................................................................................................................... 20
5.9 Modbus interface RS485 ....................................................................................................... 21
6. Commissioning.............................................................................................................. 22
6.1 Parametrization of the device functionality ............................................................................. 22
6.2 Installation check ................................................................................................................... 23
6.3 Simulation of I/Os .................................................................................................................. 23
7. Operating the device ..................................................................................................... 24
7.1 Operating elements ............................................................................................................... 24
7.2 Selecting the information to display ....................................................................................... 24
7.3 Measurement displays and used symbols ............................................................................. 25
7.4 Alarming ................................................................................................................................ 27
7.5 Resetting measurements ....................................................................................................... 29
7.6 Setting / resetting of meter contents ...................................................................................... 29
7.7 Configuration ......................................................................................................................... 29
7.8 Timeouts ............................................................................................................................... 30
8.1 Calibration and new adjustment ............................................................................................ 31
8.2 Cleaning ................................................................................................................................ 31
8.3 Battery ................................................................................................................................... 31
8.4 Disposal ................................................................................................................................ 31
9. Technical data ............................................................................................................... 32
10. Di m ensional drawings .................................................................................................. 38
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Annex ................................................................................................................................... 39
A Description of measured quantities ............................................................................. 39
A1 Basic measurements............................................................................................................. 39
A2 Harmonic analysis ................................................................................................................. 43
A3 System imbalance ................................................................................................................. 44
A4 Mean values and trend .......................................................................................................... 45
A5 Meters ................................................................................................................................... 46
B Display matrices ............................................................................................................ 47
B0 Used abbreviations for the measurements ............................................................................ 47
B1 Display matrices for single phase system .............................................................................. 51
B2 Display matrices for split-phase (two-phase) systems ........................................................... 52
B3 Display matrices for 3-wire system, balanced load ................................................................ 53
B4 Display matrices for 3-wire systems, unbalanced load .......................................................... 54
B5 Display matrices for 3-wire systems, unbalanced load, Aron ................................................. 55
B6 Display matrices for 4-wire system, balanced load ................................................................ 56
B7 Display matrices for 4-wire systems, unbalanced load .......................................................... 57
B8 Display matrices for 4-wire system, unbalanced load, Open-Y .............................................. 58
C Logic functions ............................................................. Fehler! Textmarke nicht definiert.
D Declaration of conformity ............................................................................................. 60
D1 CE conformity ....................................................................................................................... 60
D2 FCC statement ...................................................................................................................... 61
INDEX ................................................................................................................................... 62
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1. Introduction
1.1 Purpose of this document
This document describes the universal measurement device for heavy-current quantities SINEAX AM2000. It is intended to be used by:
Installation personnel and commissioning engineers
Service and maintenance personnel
Planners
Scope
This handbook is valid for all hardware versions of the AM2000. Some of the functions described in this document are available only, if the necessary optional components are included in the device.
Required knowledge
A general knowledge in the field of electrical engineering is required. For assembly and installation of the device knowledge of applicable national safety regulations and installation standard is required.
1.2 Scope of supply
Measurement SINEAX AM2000
Saf ety instructions (multiple languages)
Connection set: 2 mounting clamps
1.3 Further documents
The following documents are provided elec tr onica lly via http://www.camillebauer.com/am2000-en :
Safety instructions SINEAX AM2000
Data sheet SINEAX AM2000
Modbus basics: General description of the communication protocol
Modbus interface SINEAX AM2000: Register description of Modbus/RTU communication via RS-485
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2. Safety notes
Device may only be disposed in a professional manner !
The installation and commissioning should only be carried out by trained personnel. Check the following points before commissioning: – that the maximum values for all the connections are not exceeded, see "Technical data"
section, – that the connection wires are not damaged, and that they are not live during wiring, – that the power flow direction and the phase rotation are correct. The instrument must be taken out of service if safe operation is no longer possible (e.g. visible
damage). In this case, all the connections must be switched off. The instrument must be returned to the factory or to an authorized service dealer.
It is forbidden to open the housing and to make modifications to the instrument. The instrument is not equipped with an integrated circuit breaker. During installation check that a labeled switch is installed and that it can easily be reached by the operators.
Unauthorized repair or alteration of the unit invalidates the warranty.
3. Device overview
3.1 Brief description
The SINEAX AM2000 is a c omprehensive instr ument for the universal measurement and monitori ng in power systems. A full par ameterization of all functions of the AM2000 is possible directly at the devic e. The universal meas urem ent system of the de vice m a y be used direc tl y for an y po wer s ystem , fr om single phase up to 4-wire unbalanced networks, without hardware modifications.
Using additional, optional components the opportunities of the AM2000 may be extended. You may choose from I/O extensions or Modbus/RTU com m unicatio n interf ace. The nameplate on the device g ives further details about the present version.
3.2 Available measurement data
The SINEAX AM2000 provides measurements in the following subcategories:
a) Instantaneous values : Pres ent T RMS va lues and associated min/max values b) Energy consumption: Power mean-values with trend and history as well as energy meters c) Harmonics: Total harmonic distortion THD/TDD, individual harmonics and their maximum values d) Phasor diagram: Graphical overview of all current and voltage phasors e) Alarms: State display of monitored events
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4. Mechanical mounting
The AM2000 is designed for panel mounting
Please ensure that the operating temperature limits are not exceeded when determining the place of mounting (place of measurement):
-10 ... 55°C
4.1 Panel cutout
Dimensional drawing AM2000:
See section 10
4.2 Mounting of the device
The device is suitable for panel widths up to 8mm.
a) Slide the device into the cutout from
the outside
b) From the side slide in th e m ounting
clamps into the intended openings and pull them back about 2 mm
c) Tighten the fixation screws until the
device is tightly fixed with the panel
4.3 Demounting of the device
The demounting of the device may be performed only if all connected wires are out of service. Remove
all plug-in terminals and all connections of the current and voltage inp uts . Pay attention to the fact, that current transformers must be shortened before removing the current connections to the device. Then demount the device in the opposite order of mounting (4.2).
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5. Electrical connecti ons
Ensure under all circumstances that the leads are free of potential
when connecting them !
5.1 General safety notes
Please observe that the data on the type plate must be adhered to !
The national provisions have to be observed in the installation and material selection of electric lines, e.g. in Germany VDE 0100 “Conditions concerning the erection of heavy current facilities with rated voltages below 1000 V”!
Nameplate of a device with
Modbus/RTU interface
4 relay outputs
4 analog outputs
Symbol Meaning
Device may only be disposed of in a professional manner!
Double insulation, device of protection class 2
CE conformity mark. The device fulfills the requirements of the applicable EC
directives. See declaration of conformity. Caution! General hazard point. Read the operating instructions.
General symbol: Input General symbol: Output
CAT III
Measurement category CAT III for current / voltage inputs, power supply and relay
outputs
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5.2 Terminal assignments of the I/O extensions
Function Option 1 Option 2 Option 3 Option 4
2 relay outputs
1.1: 51,52,53
1.2: 55,56,57
2.1: 61,62,63
2.2: 65,66,67
3.1: 41,42,43
3.2: 45,46,47
4.1: 31,32,33
4.2: 35,36,37
2 analog outputs
1.1: 51(+), 53(-)
1.2: 52(+), 53(-)
2.1: 61(+), 63(-)
2.2: 62(+), 63(-)
3.1: 41(+), 43(-)
3.2: 42(+), 43(-)
4.1: 31(+), 33(-)
4.2: 32(+), 33(-)
4 analog outputs
1.1: 51(+), 53(-)
1.2: 52(+), 53(-)
1.3: 55(+), 57(-)
1.4: 56(+), 57(-)
2.1: 61(+), 63(-)
2.2: 62(+), 63(-)
2.3: 65(+), 67(-)
2.4: 66(+), 67(-)
3.1: 41(+), 43(-)
3.2: 42(+), 43(-)
3.3: 45(+), 47(-)
3.4: 46(+), 47(-)
4.1: 31(+), 33(-)
4.2: 32(+), 33(-)
4.3: 35(+), 37(-)
4.4: 36(+), 37(-)
5.3 Possible cross sections and tightening torques
Inputs L1(2), L2(5), L3(8), N(11), I1(1-3), I2( 4-6), I3(7-9), power supply (13-14)
Single wire
1 x 0,5 ... 6.0mm2 or 2 x 0,5 ... 2.5mm
2
Multiwire with end splices 1 x 0,5 ... 4.0mm2 or 2 x 0,5 ... 2.5mm
2
Tightening torque
0.5…0.6Nm resp. 4.42…5.31 lbf in
I/O's, relays, RS485 connector (A, B, C/X)
Single wire
1 x 0.5 ... 2.5mm2 or 2 x 0.5 ... 1.0mm
2
Multiwire with end splices 1 x 0.5 ... 2.5mm2 or 2 x 0.5 ... 1.5mm
2
Tightening torque
0.5…0.6Nm resp. 4.42…5.31 lbf in
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5.4 Inputs
All voltage measurement inputs must originate at circuit breakers or fuses rated 5 Amps or less. This does not apply to the neutral connector. You have to provide a method for manually removing power from the device, such as a clearly labeled circuit breaker or a fused disconnect switch.
When using voltage transformers you have to ensure that their secondary connections never will be short-circuited.
No fuse may be connected upstream of the current measurement inputs ! When using current transformers their secondary connectors must be short-circuited
during installation and before removing the device. Never open the secondary circuit under load.
The connection of the inputs depends on the configured system (connection type).
11/62 Device handbook SINEAX AM2000, 173 849, 04/2015
Single-phase AC mains
L1
N
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
Direct connection
L1
N
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
K
k
L
l
With current transformer
L1
N
K
k
L
l
L
1 L2
L3
N
I1
31
I
2
4
I
3
9
7
IN
PE
6
10 12 16
11 2
5 8
5 A
(
UL listed)
v
V
u
U
With current and voltage transformer
12/62 Device handbook SINEAX AM2000, 173 849, 04/2015
Three wire system, balanced load, current measurement via L1
L1 L2 L3
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11
2 5 8
5 A
(UL listed)
Direct connection
L1 L2 L3
K
k
L
l
L1
L2
L3
N
I1
31
I2
4
I
3
97
IN
PE
6
10
12 16
11 2
5 8
5 A
(UL listed
)
With current transformer
L1 L2 L3
K
k
L
l
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
u
U
v
V
u
U
v
V
With current and voltage transformers
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L1 L2 L3
L2 I1-1 I1-3 L2 L3 L1 L3 I1-1 I1-3 L3 L1 L2
By rotating the voltage connections the measurements U12, U23 and U31 will be assigned interchanged !
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Four wire system, balanced load, current measurement via L1
L
1
L
2
L
3
N
L
1 L
2
L3
N
I1
31
I
2
4
I
3
9
7
IN
PE
6
10 12
16
11 2
5 8
5 A
(
UL listed)
Direct connection
L1 L2 L3
N
K
k
L
l
L1 L2 L
3
N
I1
31
I2
4
I3
9
7
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
With current transformer
L1 L2 L3
N
K
k
L
l
L1 L2 L3
N
I1
31
I2
4
I3
9
7
IN
PE
6
10 12 16
11
2
5 8
5 A
(UL listed)
V
v
U
u
With current and voltage transformer
In case of current measurement via L2 or L3 connect vol tage s according to the following table:
Current Terminals L1 N
L2 I1-1 I1-3 L2 N L3 I1-1 I1-3 L3 N
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Three wire system, unbalanced load
L1 L2 L3
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11
2 5 8
5
A
(UL listed)
Direct connection
L
1 L2 L
3
K
k
L
l
K
k
L
l
K
k
L
l
L
1
L2 L
3
N
I1
31
I
2
4
I
3
9
7
IN
PE
6
10 12 16
11
2 5
8
5
A
(
UL listed)
With current transformers
L1 L
2 L3
K
k
L
l
K
k
L
l
K
k
L
l
L1 L2 L
3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
With current and 3 single-pole isolated voltage transformers
15/62 Device handbook SINEAX AM2000, 173 849, 04/2015
Three wire system, unbalanced load, Aron connection
L1 L2 L3
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
Direct connection
L1 L2 L3
K
k
L
l
K
k
L
l
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
With current transformers
L1 L2 L3
K
k
L
l
K
k
L
l
L
1 L2 L3
N
I1
31
I
2
4
I3
97
IN
PE
6
10
12 16
11
2 5 8
x
u
X
U
X
U
X
U
x
u
x
u
5 A
(UL listed
)
With current and 3 single-pole isolated voltage transformers
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Four wire system, unbalanced load
L1 L2 L3
N
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11
2 5 8
5
A
(UL listed)
Direct connection
L1 L
2 L3
N
K
k
L
l
K
k
L
l
K
k
L
l
L
1 L2
L3
N
I1
31
I
2
4
I3
97
IN
PE
6
10 12 16
11
2 5
8
5
A
(
UL listed)
With current transformer
L1 L2 L3
N
K
k
L
l
K
k
L
l
K
k
L
l
L1 L2
L3
N
I1
31
I2
4
I
3
97
IN
PE
6
10 12 16
11 2 5 8
x
u
X
U
X
U
X
U
x
u
x
u
5 A
(UL listed)
With current and 3 single-pole isolated voltage transformers
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Four wire system, unbalanced load, Open-Y
L1 L2 L
3
N
L1 L2 L3
N
I1
31
I2
4
I
3
97
IN
PE
6
10
12 16
11 2
5
8
5
A
(
UL listed
)
Direct connection
L1 L
2 L
3
N
K
k
L
l
K
k
L
l
K
k
L
l
L
1 L2
L3
N
I1
31
I2
4
I
3
97
IN
PE
6
10
12
16
11
2 5
8
5 A
(
UL listed)
With current transformers
L1 L2 L3
N
K
k
L
l
K
k
L
l
K
k
L
l
L1 L2
L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5
8
x
u
X
U
X
U
x
u
5
A
(
UL listed)
With current and 2 single-pole isolated voltage transformers
18/62 Device handbook SINEAX AM2000, 173 849, 04/2015
Split-phase ("two phase system"), unbalanced load
L1 L2
N
L1 L2 L3
N
I1
31
I2
4
I3
97
IN
PE
6
10 12 16
11 2 5 8
5 A
(UL listed)
Direct connection
L1 L2
N
K
k
L
l
K
k
L
l
L1 L
2 L3
N
I1
3
1
I2
4
I3
97
IN
PE
6
10 12 16
11
2 5 8
5 A
(UL listed)
With current transformers
19/62 Device handbook SINEAX AM2000, 173 849, 04/2015
5.5 Power supply
A marked and easily accessible curre nt limiting switch has to be arranged in the vicinity of the device for turning off the power supply. Fusing should be 10 Amps or less and must be rated for the available voltage and fault current.
5.6 Relays
When the device is switched off the relay contacts are de-energized, but dangerous voltages may be present.
Relays are available for device versions with corresponding I/O extensions only.
I/O extension y x
1 5 2 6 3 4 4 3
5.7 Digital inputs and outputs
For the digital inputs / outputs an external power supply of 12 / 24V DC is required.
The power supply shall not exceed 30V DC !
A digital input and two digital outputs are provided as a standard.
Usage as digital input
Clock synchronization Synchronization of billing intervals in accordance with energy provider Meter tariff switching
Technical data Input current < 7,0 mA Logical ZERO - 3 up to + 5 V Logical ONE 8 up to 30 V
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