Cameron WKM Installation, Operation And Maintenance Manual

TOV
Installation, Operation and Maintenance Manual 1 WKM-TOV-IOM
Installation, Operation and Maintenance Manual
3”-24” 150/300/600 CLASS
WKM
®
- TRIPLE OFFSET VALVE
WKM
®
TOV
Installation, Operation and Maintenance Manual 2 WKM-TOV-IOM
TABLE OF CONTENTS
List of components 3 Catalog number information 4 Nameplate information 4 Scope 5 Storage 5 Installation 5 Flow direction 5 Shaft position 5 Disc/pipe clearance 6 Disc protrusion length inside pipe 7 Procedure 8 Worm gear operated 8 Valve position verification 12 Routine maintenance 13 Troubleshooting guide 13 Packing maintenance 14 Sealing elements maintenance 15 Bottom cap gasket maintenance 17 Mounting Operators 18 Torque charts 19
© Cameron’s Valves & Measurement Segment Released 07/2018 WKM-TOV-IOM
Notes:
This manual is a general representation of the information required for correct usage of the CAMERON WKM® TOV valve. More specific information is available and can be supplied per customer request. CAMERON valve reserves the right to amend this document, with no prior notice. Please reference the applicable drawing and/or parts list when using this IOM manual.
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List of components
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Installation, Operation and Maintenance Manual 4 WKM-TOV-IOM
Catalog number information
Figure number: The figure number shown below identifies specific valve configuration details of WKM® Triple Offset Valves such as valve type, pressure class, end connections, body/bonnet and trim materials, and special features.
Nameplate information
1. Valve size
2. Valve class
3. Seal material See for reference nameplate drawing below.
4. Body material
5. Disc material
6. Shaft material
7. Flange type
8. Figure number
9. Serial number
10. Maximum CWP
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Shaft position
WKM® Triple Offset Butterfly Valves perform equally well with the shaft in the vertical or horizontal position. Cameron recommends that the optimum valve installation is with the shaft in the horizontal plane.
Installing the valve with the shaft at an angle will minimize any problem associated with solid particles present in the fluid that otherwise could deposit in the lower bearing area.
Scope
The WKM® Triple Offset Valves are metal seated butterfly valves. They are designed and manufactured in a manner that allows the disc to rotate into and out of the seat with absolutely no interference. This results in a sealing system that does not depend upon interference to achieve the seal like other butterfly valves.
Storage
After assembly and test, WKM® Triple Offset Valves are placed in the closed position. Carbon steel valves are painted on the external surfaces. Flange protection is provided for all valves. Valves should be stored in a clean, dry location. Outdoor storage is permissible, but should be off the ground and protected from the elements. For long term storage, contact your Cameron representative.
Installation
Although WKM® Triple Offset Butterfly Valves have bi­directional sealing capabilities and will operate in any position, the following positions are generally recommended.
Flow direction
It is preferred to install the valve in the flow direction as indicated by the arrow on the valve body. The best sealing performance will be maintained even when pressure acts on the non-preferred side of the valve, however it is recommended to install the valve in the direction of the flow arrow when the service tightness requirements are more stringent in one specific direction (Figure 1).
Figure 1: Flow direction
Flow direction
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Disc/pipe clearance
Before beginning installation, note the following:
Disc/pipe clearance should be checked before beginning installation to avoid the possibility of scraping on the seal ring edge on the pipe I.D. and damaging the sealing surface. Chamfer is recommended on the pipe flange.
Minimum pipe I.D. required for disc swing clearance: Class 150 valves - Standard pipe or equivalent Class 300 valves - Schedule40/XS pipe or equivalent Class 600 valves - Schedule 100 pipe or equivalent Consult Table 1 - Disc clearance for required flange modifications for other pipe schedules (Figure 2).
Table 1 – Disc Clearance
Figure 2: Disc/pipe clearance
Pipe Flange
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