Cameron Dynatorque IOMSRD User Manual

IOM FOR DYNATORQUE™ SPRING RETURN MANUAL OVERRIDE (SRD TYPE)
Scope:
It is the purpose of this document to provide general installation, operation, storage, and maintenance instructions for DYNATORQUE™ manual spring return override worm gear operator.
NOTE: DYNATORQUE SRD automated valve manual overrides may be used with electric, hydraulic or pneumatic spring return valve actuators. For purposes of convention, the term “pneumatic actuator” will be used to refer to torque-generating driving device (actuator). The term “operator” will refer to the DYNATORQUE manual override.
Installation Tips:
All Cameron DYNATORQUE operators & accessories have been designed to transmit the rated output torque of the operator. When designing mounting kits, torque transmission devices, or specifying mounting hardware the operator rating should be considered. Camero n recommends using grade 5 and higher bolts with lock washers for mounting DYNATORQUE devices to valve actuators, valve mounting flanges and/or valve adaptation kits. DYNATORQUE components should not be installed in areas where those components will be subjected to high temperatures, corrosive atmospheres, or high pressures without prior knowledge by Cameron or unless originally designed for that purpose. Doi ng so may affect the product warranty.
Cameron recommends a watertight seal be established at time of installation between the bottom of the SRD override and the valve, as well as the top of the SRD override and the actuator mounting pad. Apply a liberal amount of a liquid gasket material (Cameron recommends using DOW Corning RTV #732 multi­purpose sealant) on both surfaces prior to SRD override installation. Make sure to surround the mounting holes with sealant to assure a complete seal.
Installation:
The Cameron DYNATORQUE model SRD manual override operator offers safe and easy positioning of valves when manually overriding a spring return pneumatic actuator. Each SRD operator comes complete with a handwheel and machined or blank drive coupling, which can be easily removed for machining to match the pneumatic actuator and valve stem requirements.
Important Note: Since the external key in the blank drive coupling mentioned above is not contained in the mating part in a traditional manor, it is necessary to bolt that key to the drive coupling to prevent possible key roll. The key has been pre-drilled and counter-bored, and hardware has been supplied for blank drivers. Position the key in the key slot to provide maximum engagement in the override output and using the key as a guide, drill and tap two holes for the hardware provided.
The following steps should be taken to install the DYNATORQUE SRD override. Cameron recommends operator mounting while on the test stand with the valve in the fail position.
Proper orientation and initial commissioning of the SRD manual override is a vital step as a part of the total valve and pneumatic actuator system. [The following information is designed for the installation start-
up procedure of a valve system including a DYNATORQUE SRD override operator. It is critical the installer verify the pneumatic actuator, the valve, the SRD override, and drive coupling, and any adapting bracketing are all in the correct orientation when fully assembled.]
2076 NORTHWOODS DR MUSKEGON, MI 49442
PHONE (231) 788-7025 FAX (231) 788-7030
www.dynatorque.com
ISO 9001:2008 CERTIFIED
Revised: 4-15-11
Page 1 of 7
IOM FOR DYNATORQUE™ SPRING RETURN MANUAL OVERRIDE (SRD TYPE)
The SRD is unidirectional (counterclockwise rotation as viewed from above) or “Fail CW” (clockwise as viewed from above) with proper key arrangement and assembly.
Typical Example: Overrides for use with fail closed (CW) actuators:
: The same SRD unit may be used for either, but not both, “Fail CCW”
[Although the pictures show a CW (clockwise) fail closure; the same mirrored steps can be followed for a CCW (counter-clockwise) fail closure.
Step 1. Prior to installation in the valve and actuator system, loosen (back-out) both SRD travel stop bolts from the main housing approximately six to eight turns (Warning: rotating the stop bolt more than six to eight turns may allow the worm wheel and worm to disengage during the next phase of Step 1). Rotate the input shaft CW which in turn rotates the override output clockwise until the end of the key slot is just past centerline. (Ref Photo 1).
Step 2. Install the SRD override in the valve and actuator assembly making sure that the valve and actuator are in the closed position.
Note: Mounting holes on some SRD overrides break into the housing cavity creating a grease leak path. The use of Teflon tape is recommended for all valve side bolt installations.
Step 3. Set the pneumatic actuator position stop for full closed position. The actuators position stop will always be contacted for the full closed position during normal operation, not the SRD’s stop.
IMPORTANT NOTE: The actuator must be set to establish the full clockwise and counterclockwise travel of the actuator. The SRD stops should be set so that they are not generated by the actuator.
subject to the rotational force
stops (NOT the SRD stops)
2076 NORTHWOODS DR MUSKEGON, MI 49442
PHONE (231) 788-7025 FAX (231) 788-7030
www.dynatorque.com
ISO 9001:2008 CERTIFIED
Revised: 4-15-11
Page 2 of 7
IOM FOR DYNATORQUE™ SPRING RETURN MANUAL OVERRIDE (SRD TYPE)
Step 4. Rotate the SRD input shaft CCW until the key in the drive coupling comes into contact with the end of the key slot and the coupling just begins to turn. (Ref Photo 2). Upon contact, reverse the SRD input shaft ½ to ¾ of a turn to disengage the drive coupling key from the worm wheel. This will put a very small opening between the key slot and the drive coupling key. This is the SRD unit’s Home Position. (Ref Photo 3)
Step 5. Set the SRD travel stop for the closed position (Home Position) by turning the bolt clockwise until the bolt comes into contact with the end of the worm wheel. Reverse the bolt ½ turn to ensure that the SRD travel stop is not used as the primary seating element for the pneumatic actuator. Tighten the lock/jam nut against the body of the override. (Note: If the SRD override has been optionally equipped with the Home Position Indicating Stop Bolt, the indicating head will be extended to indicate the SRD override is in the “Home
Step 6. Reposition the valve to the full open position using the pneumatic actuator. (Note: There should be no interruption of the 90 degree strike of the valve by the SRD or any other component. If there is an interruption, identify the problem and make the necessary corrections.) Set the travel stop for the full valve and actuator open position. (Ref.
pneumatic actuator
2076 NORTHWOODS DR MUSKEGON, MI 49442
PHONE (231) 788-7025 FAX (231) 788-7030
www.dynatorque.com
ISO 9001:2008 CERTIFIED
Revised: 4-15-11
Page 3 of 7
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