CAME SDN4, SDN6, SDN10, SDN8 Installation Manual

BXV

Installation manual

SDN4 - SDN6 - SDN8 - SDN10

OPERATOR

FOR SLIDING GATES

FA00014-EN

Eng

lis

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3 04/2016 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

WARNING!

Important safety instructions for people:

READ CAREFULLY!

FOREWORD

• THIS PRODUCT MUST ONLY BE USED FOR ITS INTENDED

PURPOSE. ANY OTHER USE IS DANGEROUS. CAME S.P.A.

S NOT LIABLE FOR ANY DAMAGE CAUSED BY IMPROPER, WRONGFUL AND UNREASONABLE USE • KEEP THESE WARNINGS TOGETHER WITH THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE GEARMOTOR.

EFORE INSTALLING

(CHECKING WHAT'S THERE: IF YOUR EVALUATION IS NEGATIVE,

DO NOT PROCEED BEFORE HAVING COMPLIED WITH ALL SAFETY REQUIREMENTS)

• C

HECK THAT THE AUTOMATED PAR TS ARE IN GOOD MECHANICAL ORDER, THAT THE GEARMOTOR IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY.

AKE SURE YOU HAVE SUITABLE MECHANICAL STOPS • IF THE GEARMOTOR IS TO BE INSTALLED AT A HEIGHT OF OVER 2.5 M FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YOU HAVE ANY NECESSARY PROTECTIONS AND/ OR WARNINGS IN PLACE • IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO THE GEARMOTOR, THERE MUST ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE MOVING

•

MAKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE AGAINST THE FIXED PA RT S OF THE GEARMOTOR • DO NOT INSTALL THE GEARMOTOR UPSIDE DOWN OR ONTO ELEMENTS THAT COULD YIELD AND BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE ANCHORING POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES • MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE GEARMOTOR FROM THE GROUND UP • MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT LITERATURE IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED • FOLLOW ALL INSTRUCTIONS AS IMPROPER INSTALLATION MAY RESULT IN SERIOUS BODILY INJURY • IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS FOR THE SAFETY OF PEOPLE. KEEP THESE INSTRUCTIONS.

NSTALLING

• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE

INSTALLATION SITE TO PREVENT UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND CHILDREN • BE CAREFUL WHEN HANDLING GEARMOTORS THAT WEIGH OVER 20 KG. IF NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT • ALL OPENING COMMANDS (THAT

IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON) MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE GATE'S WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE. ALSO, ANY DIRECT COMMANDS (BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED PERSONS • ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM WHICH THE MOVING GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS, MAKE SURE THE SYSTEM IS EN 12453 STANDARD COMPLIANT

(

REGARDING IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING PROPERLY • APPLY WARNING SIGNS (SUCH AS THE GATE'S PLATE) WHERE NECESSARY AND IN A VISIBLE PLACE

PECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS

• K

EEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE SURE THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE GEARMOTOR'S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE GATE'S MANEUVERING AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE GEARMOTOR FROM BEING ACCIDENTALLY ACTIVATED. • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT YEARS AND ABOVE AND BY PHYSICALLY, MENTALLY AND SENSORIALLY CHALLENGED PEOPLE, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE APPARATUS SAFELY AND ABOUT THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST NOT PLAY WITH THE APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT BE DONE BY CHILDREN, UNLESS PROPERLY SUPERVISED • FREQUENTLY CHECK THE SYSTEM FOR ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES, TO THE COMPONENT PA RTS , ALL ANCHORING POINTS, INCLUDING CABLES AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING

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DANGER OF HAND CRUSHING

DANGER! HIGH VOLTAGE.

O TRANSITING WHILE THE BARRIER IS MOVING

DANGER OF FOOT CRUSHING

JOINTS

AND SLIDE RAILS PROPERLY LUBRICATED • PERFORM

FUNCTIONAL CHECKS ON THE PHOTOCELLS AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS. TO CHECK WHETHER THE PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE GATE IS CLOSING; IF THE GEARMOTOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY STOPS, THE PHOTOCELLS ARE WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE OPERATION TO DO WITH THE POWER ON.

ONSTANTLY CLEAN THE PHOTOCELLS' GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT USE ANY SOLVENTS OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES • IF REPAIRS OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE GEARMOTOR AND DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE POWER SUPPLY BEFORE RELEASING THE GEARMOTOR FOR MANUAL OPENINGS AND BEFORE ANY OTHER OPERATION, TO PREVENT POTENTIALLY HAZARDOUS SITUATIONS. READ THE INSTRUCTIONS • IF THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE, OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISK • IT IS FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED IN THE MANUALS. FOR ANY REPAIRS, MODIFICATIONS AND ADJUSTMENTS AND FOR EXTRAORDINARY MAINTENANCE, CALL TECHNICAL ASSISTANCE • LO G THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG.

DDITIONAL SPECIAL RECOMMENDATIONS FOR EVERYONE

• K

EEP AWAY FROM HINGES AND MECHANICAL MOVING PA RTS • DO NOT ENTER THE GEARMOTOR'S AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE GEARMOTOR'S MOVEMENT AS THIS COULD RESULT IN DANGEROUS SITUATIONS • ALWAYS PAY SPECIAL ATTENTION TO ANY DANGEROUS POINTS, WHICH HAVE TO BE LABELED WITH SPECIFIC PICTOGRAMS AND/OR BLACK AND YELLOW STRIPES • WHILE USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE OF ANY MOVING PA RTS, UNTIL THE COMMAND IS RELEASED • THE GATE MAY MOVE AT ANY TIME AND WITHOUT WARNING • ALWAYS CUT OFF THE POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING.

290

145 145

300

170

363

212

160

106

117

250

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LEGEND

This symbol shows which parts to read carefully.

⚠

This symbol shows which parts describe safety issues

☞

This symbol shows which parts to tell users about.

REFERENCE REGULATIONS

Came S.p.A. is certiﬁ ed for the: ISO 9001 quality and ISO 14001 environmental management systems.. This product complies with the current regulations mentioned in the declaration of conformity.

DESCRIPTION

Operator complete with control board, movement control and obstruction detection device and mechanical limit switches for sliding gates weighing up 1,000 Kg and measuring 20 m in length.

Intended use

The operator is designed to power sliding gates in residential and apartment block settings.  Any installation and/or use other than that speciﬁ ed in this manual is forbidden.

Limits to use

Type

SDN4 SDN6 SDN8 SDN10

Max. gate leaf length (m) 14 18 20 20

Maximum gate-leaf weight (kg) 400 600 800 1000

Pinion module 4 4 4 4

Dimensions (mm)

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Technical data

Type SDN4 SDN6 SDN8 SDN10

Protection rating (IP) 44 44 44 44

Power supply (V - 50/60 Hz) 230 AC 230 AC 230 AC 230 AC

Power supply motor (V) 24 DC 24 DC 24 DC 24 DC

Stand-by consumption (W) 5.5 5.5 5.5 5.5

Stand-by consumption with the RGP1 (W) module 0.5 0.5 0.5 0.5

Maximum power (W) 170 270 400 400

Duty cycle

INTENSIVE

USE

INTENSIVE

USE

INTENSIVE

USE

INTENSIVE

USE

Operating temperature (°C) -20 ÷ +55 -20 ÷ +55 -20 ÷ +55 -20 ÷ +55

Thrust (N) 350 600 800 1000

Maneuvering speed (m/min) 12 12 11 11

Weight (Kg) 10 10.5 11.5 11.7

Description of parts

1. Cover

2. Board-ﬁ tting support

3. Gearmotor

4. Anchoring plate

5. Housing for two emergency batteries

6. Transformer

7. Mechanical limit switch

8. Release cable threading hole

9. Housing for the RGP1 module

10. Housing for thermostat with heating rod

11. Protection card lid

12. Control board

13. Control-board holder

14. Housing for the RLB39 battery charger

15. Housing for the GSM module

16. Housing for the SMA sensors

17. Release lever

18. Lock

19. Release key

20. Limit-switch ﬁ ns

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Standard installation

1. Operator

2. Limit-switch ﬁ ns

3. Rack

4. Selector

5. Flashing light

6. Photocells

7. Mechanical gate stop

8. Transmitter

9. Slide guides

10. Junction pit

11. Sensitive safety-edge

GENERAL INSTALLATION INDICATIONS

⚠

Only skilled, qualiﬁ ed sta must install this product.

Preliminary checks

⚠

Before beginning the installation, do the following:

• check that the gate is stable and that the casters are in good working order and lubricated;

• check that the ground rails are well-fastened, entirely on the surface and are smooth and level so as not to

obstruct the gate's movement;

• check that the upper slide-guides are friction-free;

• make sure there is are opening and closing mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the surface is

solid enough;

• make sure you have set up a suitable dual-pole cut o device, along the power supply, that is compliant with the

installation rules. It should completely cut o the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);

• make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are

ﬁ tted with additional insulation with respect to those of other electrical parts inside:

• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from

any mechanical damage.

Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The ﬁ gure shows some of the equipment installers will need.

240

400

300

󱵢

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Cable types and minimum thicknesses

Connection Cable type

Cable length

1 < 10 m

Cable length

10 < 20 m

Cable length

20 < 30 m

Control panel power supply 230 V AC

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1.5 mm

3G x 2.5 mm

3G x 4 mm

Flashing light 2 x 0.5 mm

Photocell transmitters 2 x 0.5 mm

Photocell receivers 4 x 0.5 mm

Command and safety device 2 x 0.5 mm

Antenna

the RG58

antenna

max 10 m

Paired connection or CRP UTP CAT5 max 1000 m

 If cable lengths di er from those speciﬁ ed in the table, establish the cable sections depending on the actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products

INSTALLATION

⚠

The following illustrations are mere examples. Consider that the space available where to ﬁ t the barrier and accessories will vary depending on the area where it is installed. It is up to the installer to ﬁ nd the most suitable solution.

Corrugate tube laying

Dig a hole for the foundation frame. Set up the corrugated tubes needed for making the connections coming out of the junction pit. For connecting the gearmotor we suggest using a Ø 40 mm corrugated tube, whereas for the accessories we suggest Ø 25 mm tubes. Set up a Ø 20 mm tube for running through the external release cable 󱵢.

 The number of tubes depends on the type of system and the accessories you are going to ﬁ t.

(mm)

106

UNI 5734

Ø 12

UNI 5588 M12

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Laying the anchoring plate

Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole. The foundation frame must jut out by 50 mm above ground level. Fit an iron cage into the foundation frame to reinforce the concrete. Fit the bolts into the anchoring plate and lock them using the washers and nuts. Remove the pre-shaped clamps using a screw driver or pliers.

If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the drawing. Careful! The tubes must pass through their corresponding holes.

Fill the foundation frame with concrete. The plate must be perfectly level with the bolts which are entirely above surface. Wait at least 24 hrs for the concrete to solidify. Remove the foundation frame and ﬁ ll the hole with earth around the concrete block.

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Setting up the gearmotor

Remove the gearmotor cover by loosening the side screws. Place the gearmotor above the anchoring plate. Careful! The electric cables must pass under the gearmotor case.

Remove the nut and washer from the bolts Fit the electric cables into the tubes so that they come out about 600 mm.

Perforate the cable gland, pass the cables through and ﬁ t it into its corresponding housing. Raise the gearmotor by 5 to 10 mm from the plate by turning the threaded feet, to make room for further pinion and rack adjustments.

+ 19 hidden pages

CAME SDN4, SDN6, SDN10, SDN8 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual