CAME PS ONE Installation Manual

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INSTALLATION MANUAL

PS ONE

PAY-TO-PARK

CONTROL SYSTEM

Englis

119GF88EN

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3 10/2014

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SUMMARY

1. System diagram ........................................................................................................................................ 3

2. Description ................................................................................................................................................ 4

3. Technical specifications ............................................................................................................................ 5

4. Wiring diagram .......................................................................................................................................... 7

5. Dimensions (mm) ...................................................................................................................................... 8

6. Example of system layout with side-by-side entrance and exit lanes .....................................................10

7. Entrance unit / exit unit card and connections - description ...................................................................12

8. Automatic pay station card - description .................................................................................................14

9. Automatic pay station card - installation .................................................................................................18

10. Entrance unit / exit unit - installation ..................................................................................................... 24

11. Entrance unit / exit unit - electrical connections ................................................................................... 25

12. Manned pay station - installation............................................................................................................ 31

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1 Pay-to-park system diagram

Magnetic

loop

Free spaces

display

Automatic

pay station

Manned pay

station

OCR

video

camera

OCR

video

camera

Barrier

Entrance unit

Exit unit

The PS ONE is designed for the use with devices with "native" Ethernet interface. This system management offers the opportunity to configure numerous peripherals such as automatic pay stations, entry and exit units, entrances for permit holders, pedestrian readers and manned pay stations.

Realisation of a pay-to-park system must account for specific features in order to achieve maximum usability and safety of use. For example:

- consider all spaces and radii of vehicle manoeuvre. The entrance must comprise a space to station the vehicle in a convenient manner for taking a ticket. We recommend a minimum distance of 2.8 m between the entrance unit and the barrier;

- Provide for pedestrian transit lanes clearly marked by vertical and horizontal signs to prevent accidents and make pedestrian entrances and exits fast and orderly.

- Always evaluate the morphology of the site (e.g. gradients, areas with poor visibility, moving parts), to avoid collisions, dangerous manoeuvres or danger to people. If necessary report potential risks with stripes, signs, mirrors, photocells and sensors.

Important: Ethernet connections must be ad hoc, tested and certified 10/100Mbit. Verify the static IP addresses to be assigned to devices with your network administrator. Assess the effectiveness of your Internet connection, which is essential for taking advantage of remote services (e.g. remote assistance, reservations, monitoring, sending and managing alarms)

Caution! Ensure that the protective devices against overcurrent, short circuits and earth faults in primary circuits, are

installed and properly sized upstream of the system considered here.

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2 Description

Central server This is the core of the system. The server hosts the software for access

control and monitoring (even remotely) and VoIP control unit management software for the integrated phone system.

Automatic pay station Unit for automatic payment that involves the following main functions:

- Reading and printing of tickets

- TAG RFID proximity card reading

- TFT 15.4 ’ colour monitor also available in high brightness and touch versions.

- payment receipt

- payment in coins and notes, with ATM card and credit card (optional)

- change in coins (also available with note change option)

- barcode and QR-code reader also from smartphones

Exit unit Exit unit that involves the following main functions:

- Ticket reading

- TAG RFID proximity card reading (ISO format)

- LCD TFT colour 5.7’ monitor

- barcode and QR-code reader also from smartphones (optional)

Entry unit Entrance unit that involves the following main functions:

- ticket printing

- TAG RFID proximity card reading (ISO format)

- LCD TFT colour 5.7’ monitor

- barcode and QR-code reader also from smartphones (optional)

Manned pay station Composed of an industrial computer with touch screen 15’. Depending on

your needs, the computer can be integrated with: manual ticket Barcode reader / built-in reader, ticket printer and reader, proximity and microchip ISO format plastic card writer / receipt printer / additional user-side display / RFID cards reader + writer / cash drawer.

Two-sided "SPACES - FULL" lightbox sign.

Traffic light with red - green ø 200 mm lights. Spaces display Spaces available signage panel.

Bi-channel magnetic sensor to detect metal masses Intercom station Units installed within the local ethernet network: can only be intercom, or

upon request, video-intercom.

Vehicle classifier The system allows to automatically classify up to three classes of vehicles. OCR video camera for reading number plates The system allows you to read and recognise the license plates of incoming

and outbound vehicles.

EYE SYSTEM cameras The system allows to associate hi-res stills of all four sides of incoming and

outbound vehicles.

UHF Long Range Antenna Automatic Identification System, of vehicles authorised access, via RFID UHF

TAG.

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3 Technical specifications

Automatic pay station

Central server

Power supply

230 V AC 50/60 Hz 3,5 A max - 120 V AC 50/60 Hz 5 A max

230 V AC 50/60 Hz 13 A max - 120 V AC 50/60 Hz 20 A max

(With optional additional heater 001PSAC142)

Absorption at rest (stand-by) 70 VA

Protection rating IP33

Weight 225 kg

Operating temperature -5°C ÷ + 55°C

-40°C ÷ + 55°C (with optional additional heater 001PSAC142)

Storage temperature 0 °C ÷ + 70 °C

Power supply 230 V - 50 Hz - 150 W

Container Micro tower

Microprocessor Dual Core 1.5 GHz AMD Turion II

RAM PC3-10600E DDR 2GB

HDD RAID - 2 x 500GB SATA drivers

Network control

Embedded NC107i PCI Express Gigabit Ethernet

Server Adaptor

Dimensions 267 x 260 x 210 mm

Weight 3 kg

Operating temperature 0 °C ÷ + 40 °C Storage temperature 0 °C ÷ + 70 °C

Entrance unit - Exit unit

Power supply

230 V AC 50/60 Hz 2 A max - 120 V AC 50/60 Hz 3.5 A max

230 V AC 50/60 Hz 5 A max - 120 V AC 50/60 Hz 8 A max

(With optional additional heater 001PSAC143)

Absorption at rest (stand-by) 50 VA

Protection rating

IP54

Weight 54 kg

Operating temperature -10°C ÷ + 55°C

-40°C ÷ + 55°C (with optional additional heater 001PSAC143)

Storage temperature 0 °C ÷ + 70 °C

The specified characteristics are indicative. They may be changed without prior notice.

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Manned pay station

Desktop reader/printer

Power supply External 12 V / 24 V - 270 W (with supplied adapter)

Container Integrated system with ABS plastic adjustable monitor

Display 15 ' TFT LCD panel, 1024x768 w/ resistive touch

screen

Microprocessor Intel E5300 Pentium Dual Core, 2.60 GHz

RAM DDR2 512 MB

HDD 500 GB

Dimensions 382 x 356 x 388 mm

Weight 5 kg

Operating temperature 0 °C ÷ + 40 °C

Storage temperature 0 °C ÷ + 70 °C

Power supply

230 V AC 50/60 Hz 1,8 A max - 120 V AC 50/60 Hz 3,6

A max

Power draw (stand-by) 20 V A at 230 V AC / 25 V A at 120 V AC

Operating temperature 0°C ÷ +50°C

Protection rating IP20

Environmental humidity 30% ÷ 80%

Weight 2.8 kg

Overall dimensions 425x220x255 mm

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Desktop printer

ETHERNET

4 Wiring diagram

Barrier or other

operator

Barrier or other

operator

VEHICLE CROSSING

MAGNETIC loop

VEHICLE CROSSING

MAGNETIC loop

VEHICLE DETECTION

MAGNETIC loop

VEHICLE DETECTION

MAGNETIC loop

Entrance

unit

Automatic pay station

GSM router.

I / O Interface

Central server

Intercom station

Manned pay station

ATM reader

Receipt printer

Exit

unit

OCR video

camera

EYE SYSTEM shot

cams

Spaces display

Cabled x 1.5 mm² for 230 V a.c.

Cables x 0.5 mm²

Cabled x 1.5 mm² for 230 V a.c.

To the two-channel sensor

Long Range RFID Reader

Barcode ticket reader

Classifier

For grid connections strictly follow the IEEE standard ISO / OSI 802.3 or IEEE 802.11

Cables x 0.5 mm²

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320

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273

2104

392

320

273

122

5512855

283

061

PSICD01

PSOCD01

PSI1S

PSO1S

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5 Overall dimensions (mm)

Entrance unit - Exit unit

Anchor base

Front

Please note that the units must be fixed on a base 120 at a minimum depth of 600.

Base and foundation slab

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50 mm

≥100 mm

мм

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Automatic pay station

The automatic pay station must be installed in a sheltered area protected from rain, snow, dust, or other elements.

If necessary, install elements such as canopies and side panels to protect the pay station against atmospheric and environmental agents.

The automatic pay station has been dimensioned taking into account an underlying base of about 50 mm high.

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6 Example of system layout with side-by-side entrance and exit lanes

Note: the example shows the minimum dimensions (in mm) between the components of the system. These measures are to be met for correct operation.

1. OCR video camera

2. Vehicle detection loop

3. Vehicle crossing loop

4. Exit unit

5. Classifier

6. Entrance unit

7. Barrier

8. Pit

9. EYE SYSTEM shot cam

Description of the components

ENTRY

EXIT

2 3 4

10131415

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7 Entrance unit / exit unit card and connections - description

1. Traffic light fuse F1=1A-T

2. Traffic light connection terminal

3. Fan and heater connection terminal

4. Barrier connection terminal

5. LED A - Relay A active

6. LED B - Relay B active

7. R700 optional card connection terminal

8. Paper sensor connection terminal

9. Door switch connection terminal

10. CPU power supply terminal

11. Operating LED

12. Input status indicator LED

13. Input connection terminals

14. Printer power supply terminal

15. Vdc power supply inputs

16. Fan and heater fuses

F2=3.15A-T

17. TSP-00 optional connection

18. Optional RSE card connection terminal

19. RS485 optional connection

20. Optional connection OCR camera

21. Optional relay connection

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Entrance - exit unit LED index input

INPUT CONDITION OF LED ON: N.B.

IN1 Vehicle presence detection of loop 1

IN2 Vehicle on Safety loop located under the barrier

IN3 Vehicle presence detection of loop 2 optional

IN4 Vehicle Classifier Axle Detection Activation optional

IN5 Vehicle Classification Photocell Free optional

IN6 Barrier open

Power supply input

2D Reader USB connection

Compact Flash Memory Slot

USB camera connection

Ethernet Network Connection

RS485 connection I/O boards

Printer connection

Audio interface connection

Entrance - exit unit CPU connections

41112

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1. Ticket key

2. LCD Backlight

3. User keys

4. Ticket slit LED

5. Rfid Reader

6. Brightness sensor

7. Power supply and data input

8. Loud speaker

9. Audio input

10. Microphone

11. Extraction fan

12. Reserved

13. Reserved

14. Accessory power supply

15. Jumper closed

16. LH LED strip

17. RH LED strip

18. Upper LED strip

Entrance - exit unit "Connections Board"

1 2 3 4 5 6

91213

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8 Automatic pay station card - description

1. VAC power supply input

2. Interior lighting connection terminal

3. Fan and heater connection terminal

4. Remote alarm output terminal

5. Reset relay terminal

6. Power supply detector terminal

7. Paper sensor photocell

8. Pay station top element LED strip connection

9. Data connection

10. Input status indicator LED

11. Operating LED

12. Input connection terminals

13. Vdc power supply inputs

14. Seismic sensor connection

15. Fan and heater fuses F2=3.15A-T

16. Interior lighting fuse F1=1A-T

17. Internal siren connection

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INPUT CONDITION OF LED ON: N.B.

IN1 Upper door closed (maintenance compartment)

IN2 Middle door closed (cash compartment)

IN3 Collection Drawer Fitted

IN4 Coins Drawer Fitted

IN5 Coins Drawer Engaged

IN6 Vac power present

LED index input on automatic pay station card

USB camera connection

Reader-Printer RS232 connection

Ethernet Network Connection

Connection LCD Monitor LVDS

Reserved Ethernet Connection

RS485 connection I/O boards

2D Reader USB connection

USB optionals connection

Power supply input

USB audio interface connection

Automatic Pay Station CPU connections

78910

16 17 18 191514

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CCTALK card

Compact Flash Memory Slot

CCTALK interface RS232 connection

Receipt Printer RS232 connection

1. Activation key for card self-diagnostics TEST

2. Reserved

3. Reserved

4. CCTALK 6 Channel - connection available

5. CCTALK address selection Dipswitch

6. CCTALK 5 Channel - change return Hopper 1 connection

7. CCTALK 3 Channel - connection available

8. CCTALK 2 Channel - change return Hopper 2 connection

9. CCTALK 1 Channel - change return Hopper 3 connection

10. Power supply input

11. Voltage selection on CN6 and CN8

12. CCTALK 5 Channel - change load Hopper connection

13. RS232 from Computer

14. Reject device connection

15. Change and Receipts drawer LED connection

16. Reserved

17. Reserved

18. CCTALK 6 Channel - Coin reader connection

19. CCTALK 4 Channel - Note reader connection

LED STATUS DESCRIPTION

Green LED RUN (ﬂ ashing ON)

Red LED ERROR (normally OFF)

Blue LED CCTALK RX line (normally OFF) Yellow

LEDs:

CCTALK CHx line (normally OFF)

41112

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Automatic Pay Station Connections Board

1. Coin slot shutter

2. LCD Backlight

3. User keys

4. Ticket slit LED

5. Rfid Reader

6. Brightness sensor

7. Power supply and data input

8. Loud speaker

9. Audio input

10. Microphone

11. Coin slit LED

12. Reserved

13. Reserved

14. Accessories power supply

15. Jumper open

16. Reserved

17. Reserved

18. Reserved

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9 Automatic pay station - installation

Wear protective gloves when installing the system.

Enclose the work area and implement all

the requirements on the safe use of moving mechanical equipment. Risk of swinging parts

- Apply three steel cables with hooks at the end with a capacity of at least 250 kg, in the seats on the head of the central element.

- Use a mechanical arm to tension the steel cables and then lift the central element and bring it above the base.

- Insert the gasket between the two elements then slowly lower the central element while making sure to centre the holes on the base until it is supported upright.

- Release the harness.

- Fit and tighten the 10 fixing screws (supplied) of the base to the central element.

The automatic pay station is supplied in three elements that require assembly:

• base plate

• central element

• top element

Base

Top element

Central element

9.1 Automatic pay station installation

gasket

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- Position the top element above the central one, and then secure the nine screws supplied.

-Connect the LED connector to the top element on the left side of the pay station.

- Remove the screw that secures the printer.

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9.2 Power supply and ETHERNET connection

- Ground the cabinet by connecting it to the site ground connector using cables of at least 4 mm².

- Connect the ground points

between the two parts that

make up the cabinet with the supplied cable.

Power from the main electrical panel of the site to provide adequate all-pole disconnect device for

disconnecting line voltage (MCB + RCD). Required characteristics:

• Circuit breaker with breaking current up to 16 A (230 V) or 25 A (120 V);

• RCD with 30 mA sensitivity.

Before connecting the device, disable the external all-pole disconnecting device.

The minimum cross section of the double insulated cable must be based on the characteristics and size of the plant, and in any event not less than 2.5 mm².

Connect the ground cable to the top element.

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- Plug the power cables in the correct locations of the socket.

- Fix the shell on the socket by tightening the respective fixing screws.

- Inside the top compartment on the left side, connect the Ethernet cable to its terminal.

- Inside the upper compartment on the left side, connect the power cord from the base to its terminal.

100 VA

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- Place the UPS on the bottom shelf.

- Use the supplied cable for the connections.

- The picture opposite shows the final layout

- After making the connections, switch on the automatic pay station lifting first the external all-pole disconnecting device. and then the two switches in the electrical panel located in the upper part of the cabinet.

9.4 Switching on

V AC service outlet: 100 VA maximum load, protected by S1 (230V version only)

SWITCH DESCRIPTION

Input circuit breaker

S2 UPS circuit breaker

- A UPS connection is located inside the top RH compartment of the cabinet. It can be installed for backup power during disruptions.

- Unplug the power cable indicated above.

9.3 Installing the UPS (not supplied)

The uninterruptible power supply (UPS) must be suited to the characteristics of the electricity grid and to the environmental

characteristics related to the installation site.

UPS REQUIRED CHARACTERISTICS

Output power 500 W / 750 VA

Type of wave Sine wave

Output connection type IEC 320 C13

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9.5 Status LED

A LED indicator that indicates the status by colour is located on the top section of the automatic pay station:

Status LED

LED COLOUR DESCRIPTION

Blue

Automatic pay station active

Red

Automatic pay station not working /

undergoing maintenance

Green Operation successful

9.6 Automatic Pay Station power supply wiring diagram

Devices CPU and

AUTOMATIC PAY STATION

Additional heater

Power supply 2 Large 24 V DC - 9.6 A - 230 W

Reset command

24Vdc

Power supply 3 Medium 12 V DC - 8.5 A - 100 W

V AC [Fuse 1 A ]

Internal Lighting

Standard internal fans and heater

V AC [Fuse 3.15 A ]

V AC [2x Fuse 12 A 120 V / 8 A 230 V ]

Power supply 1 Small 24 V DC - 2.5 A - 50 W

S2 M/T

UPS

PSONE V AC

input plug

Service outlet V AC 100 VA

(only available in 230 V version)

V AC

S1 M/T - Diff.

THE SYSTEM MUST BE ACTIVATED AND CONFIGURED AFTER INSTALLATION HAS BEEN COMPLETED.

FOR CONFIGURATION AND COMMISSIONING OF THE SYSTEM, USE THE SOFTWARE TOOL "CONFIGSETTER.EXE."

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10.1 Preparing the entrance and exit unit

The following illustrations are only examples, given that the space for securing the entrance and exit units and accessories varies depending on the overall dimensions. The installation technician is responsible for choosing the most suitable solution.

- Assemble the 4 anchor bolts to the plate.

Perform excavation for the foundation slab where to ﬁ x the

mounting plate. Recommended minimum size: 800x500x500 mm, taking into account the raised base (see dimensions on p. 8). NOTE: The mounting plate is to be cemented on the raised base of 120 mm from the road surface. Set up corrugated tubes for the connections coming from the junction box. N.B. the tube diameter depends on the type of system installed and any accessories.

- Remove nuts and washers from the protruding bolts, place the cabinet on the base and secure it.

Note: Install the cabinet with the inspection door facing the easiest to reach direction.

Fill the hole with concrete * and immerse the ﬁ xing base (= plate +

brackets) making sure that the corrugated tubing protrude through the hole arranged on the plate and id not ﬁ lled with cement. Fit the corrugated tubes into the left hole with the power supply and ground while ﬁ tting the Ethernet connection and accessories into the right hole. The base must be perfectly level, fully resting on the concrete surface, clean on all sides and with the screw threads fully on the surface. Wait for everything to solidify for at least 24 hours.

10 Entrance unit / exit unit - installation

Nut M12 UNI 5588

Screws M12 x 40 UNI 5739

Washer

Wear protective gloves when installing the system.

* CONCRETE TECHNICAL CHARACTERISTICS

The concrete must be resistant to plastic deformation

with slump cone lowering

between 4 and 7 cm (for a 30 cm conical mould, with, with a diameter of 10 cm at the top and 20 cm in the lower part) and which must be ﬁ lled in 4 layers.

BINDERS

use Portland cement without artiﬁ cial constituents of

CPA 325 type.

AGGREGATES

calibre 10/20 and consist of limestone or silica free

of salts and clays.

DOSAGE 350 kg/m³

(mm)

L3 L4 L5 L6







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- In the exit station, remove the screws that hold the ticket reader



and the container .

- In the entry station, remove the screw that secures the Roboticket printer or base printer .

11.1 Vehicle detection loops connection

- Locate the two-channel sensor on the left side of the unit and connect the loops (metal object detection sensors).

NB: For installation and programming see the manual included in the packaging of the two-channel SMA2 sensor.

11 Entrance unit / exit unit - electrical connections

Wear protective gloves when installing the system.

Vehicle type loop (optional) (S2)

Vehicle detection loop (S1)

2A 3 2B 4 5 10

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11.2 Barrier connection

- Access to the control board of the unit by removing the cover of the container.

Open command

Close command

From the connec-

tor of the open

barrier gate LED

- Identify the connection to the barriers on the control board (see entrance - exit unit board) and then make connections.

NB: For installation and programming see the manual included in the packaging of the barrier installed.

Application of ferrite on the cables exiting the unit toward the barrier

IN5 IN4 IN3 IN2 IN1 GND 24V GND

L3 L4 L5 L6

14 12 11

NF1 L 1 L 2

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SMA* sensor

- Locate the SMA detector installed in the barrier, then connect the vehicle crossing loop.

- On the unit control board, locate the terminal to connect the SMA detector installed in the barrier, and then make connections.

NB: For installation and programming see the manual included in the packaging of the barrier installed.

* SMA Magnetic sensor with 0=1 parameter setting

11.3 Vehicle crossing loops connection

Vehicle crossing loop

11.4 Traffic light connection

- Identify the connection to the Empty Space display on the board (see entrance - exit unit board) and then make connections.

230 VAC

Fuse F1

N.C.

N.O.

Common

Fuse F1

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- Position the cover and secure it.

11.5 Power supply

Power from the main electrical panel of the site to provide adequate all-pole disconnect device for

disconnecting line voltage (MCB + RCD). Required characteristics:

• Circuit breaker with breaking current up to 16 A (230 V) or 25 A (120 V);

• RCD with 30 mA sensitivity.

Before connecting the device, disable the external all-pole disconnecting device.

The minimum cross section of the double insulated cable must be based on the characteristics and size of the plant, and in any event not less than 2.5 mm².

- Ground the unit by connecting it to the site ground connector using cables of at least 4 mm².

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- Plug the power cables in the correct locations of the socket.

- Fix the shell on the socket by tightening the respective fixing screws.

- Locate the power supply terminal and make the connection.

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11.6 ETHERNET connection

11.7 Switching on

- Inside the bottom section of the unit connect the Ethernet cable to its terminal.

- After making all electrical connections, switch on the

entrance and exit unit by ﬂ ipping the switch on the LH side of the unit.

11.8 Entrance unit photocell adjustment

- YOU can adjust the alarm signal "start ticket reserve" (three positions) by turning the screws of the photocells in the entrance unit.

MAX Reserve

MIN Reserve

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11.9 Status LED

A LED indicator that indicates the status by colour is located on the top section of the entrance/exit unit:

Status LED

11.10 Unit power supply wiring diagram

LED COLOUR DESCRIPTION

Blue with intensity variation

In standby

Blue Active with vehicle present

White Maintenance mode

Flashing Red Out of Service / Alarm

Green Barrier opening

Serial CPU and

Accessories

Traffic light connections

Standard internal fans and heater

Power supply

AC/DC

PSONE V AC

input plug

V AC

24 V DC

V AC [Fuse 1 A ]

V AC [Fuse 3.15 A ]

V AC [Fuse 6.3 A ]V AC

NF2-R1 Heater fan connection

Optional external Vac Relay

Additional heater

12 Declaration of conformity

Declaration - Came Cancelli Automatici S.p.A. declares that this device complies with the essential requirements and other relevant provisions established in 2004/108/CE and 2006/95/CE.

Reference code for requesting a true copy: DDF E F003 (automatic pay station) Reference code for requesting a true copy: DDF E F003 (entry and exit stations)

www. came.com

IT • Per ogni ulteriore informazione su azienda, prodotti e assistenza nella vostra lingua:

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CAME Cancelli Automatici S.p.a.

Via Martiri Della Libertà, 15

31030

Dosson Di Casier

Dosson Di Casier (Tv)

(+39) 0422 4940

(+39) 0422 4941

Technical Support/Italian Freephone Number 800 295830

English

English - Manual code:

119GF88EN

119 G F8 8E N ver.

The data and information provided in this manual are subject to change at any time without prior notice by CAME Cancelli Automatici S.p.a.

CAME PS ONE Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual