CAME PM User Manual

BELOW SURFACE

SERIES FROG PLUS

SWING-GATE OPERATOR

INSTALLATION MANUAL

FROG-PM

Englis

119AV70

1.0

Index

Legend of symbols

P. 4

Intended use and limits to use P. 4

Intended use P. 4 Limits to use P. 4

Description P. 4

Technical data P. 4 Dimensions P. 5 Description of parts P. 5

ENGLISH

Installation P. 5

Preliminary checks P. 5 Tools and equipment P. 6 Types and thicknesses of cables P. 6 Standard installation P. 6 Preparing the foundation box P. 7 Installing the operator P. 8

Connecting to the control panel P. 10

Electrical connections from gearmotors to control panel P. 10

Adjusting the limit switches P. 11

Adjusting the mechanical endstops P. 11

Completing parts assembly P. 12

Mounting cover P. 12 Manual release of the gate-leaf from the gearmotor P. 12

Safety instructions P. 14 Maintenance P. 14

Periodic maintenance P. 14 Troubleshooting P. 15 Extraordinary maintenance P. 16

Dismantling and disposal P. 16 Declaration P. 17

1.0 03/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

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WARNING!

Important instructions for the safety of people:

READ CAREFULLY!

Foreword

• Use of the products must be restricted to its intended use (i.e. that for which it was expressly built for). Any other use is to be considered dangerous. Came Cancelli Automatici S.p.A. is not liable for any damage resulting from improper, wrongful or unreasonable use • Keep these warnings with the installation and use manuals issued with the automated system.

Before installing

(preliminary check: in case of a negative

outcome, do not proceed before having

complied with the safety obligations)

• Make sure that the parts you intend to automate are in good working order, and that they are properly balanced and aligned. Also, make sure that proper mechanical stops are already in place • If the operator will be installed at a height of less than 2.5 m from the ground or other access level, check whether you will need any protections and/or warnings • Any gate leaves, ﬁ tted with pedestrian entrances, onto which you will install an operator, must have a blocking mechanism when the gate is in motion • Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding ﬁ xed parts • Do not mount the operator upside down or onto any elements that may fold under its weight. If needed, add suitable reinforcements at the points where it is secured • Do not install onto gates on either an upward or downward slope (i.e. that are not on ﬂ at, level ground) • Check that any lawn watering devices will not wet the gearmotor from the bottom up.

are working properly • Where necessary and in plain sight, apply the Warning Sings (e.g. gate plate).

Special instructions and

advice for users

• Keep the gate’s area of operation clean and clear of any obstacles. Trim any vegetation that may interfere with the photocells • Do not allow children to play with the ﬁ xed command devices, or in the gate’s area of operation. Keep any remote control devices (i.e. transmitters) away from the children as well • Frequently check the system, to see whether any anomalies or signs of wear and tear appear on the moving parts, on the component parts, on the securing points, on the cables and any accessible connections. Keep any joints (i.e. hinges) lubricated and clean, and do the same where friction may occur (i.e. slide rails) • Perform functional tests on photocells and sensitive edges, every six months. Keep glass panels constantly clean (use a slightly water-moistened cloth; do not use solvents or any other chemical products) • If the system requires repairs or modiﬁ cations, release the operator and do not use it until safety conditions have been restored

• Cut off the power supply before releasing the operator for manual openings. See instructions • Users are FORBIDDEN to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN EXPRESSLY ASKED TO DO OR SO INDICATED in the manuals. Any repairs, modiﬁ cations to the settings and extraordinary maintenance MUST BE DONE BY THE TECHNICAL ASSISTANCE STAFF • On the periodic maintenance log, note down the checks you have done.

ENGLISH

Installation

• Carefully section off the entire site to prevent unauthorised access, especially by minors and children • Be careful when handling operators that weigh more than 20 Kg (see installation manual). In such cases, employ proper weight handling safety equipment • All opening commands (e.g. buttons, key selectors, magnetic detectors, etc.) must be installed at least

1.85 m from the gate’s area of operation perimeter - or where they cannot be reached from the outside of the gate. Also, the direct commands (e.g. push button, or proximity devices, etc.) must be installed at a height of at least 1.5 m and must

not be accessible to the public • All ‘maintained action’ commands, must be placed where the moving gate leaves, transit areas and driveways are completely visible • If missing, ap-

1.0 03/2011

ply a permanent label that shows the position of the release mechanism • Before delivering to the client, verify that the system is EN 12453 (impact test) standard compliant. Make

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sure that the operator has been properly adjusted and that the safety and protection devices, as well as the manual release

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Special instructions and

advice for all

• Avoid working near the hinges or moving mechanical parts

• Stay clear of the gate’s area of operation when in motion • Do not resist the direction of movement of the gate; this may present a safety hazard • At all times be extremely careful about dangerous points that must be indicated by proper pictograms and/or black and yellow stripes • When using a selector or command in ‘maintained action’ mode, keep checking that there are no people in the area of operation of the moving parts. Do this until you release the command • The gate may move at any time without warning • Always cut the power when cleaning performing maintenance.

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Legend of symbols

This symbol shows parts which must be read with care.

This symbol means the parts which describe safety issues.

This symbol tells you what to tell the end-user.

Intended use and limits to use

Intended use

The FROG-PM operator is engineered and built by Came Cancelli Automatici S.p.A. in compliance with current safety regulations, to automate residential and aparment building siwng-gates.

ENGLISH

Any installation and use other than that specified in this manual is forbidden.

Limits to use

Model FROG-PM4 FROG-PM6

Max gate-leaf width (m) 3.54.55.54567

Max gate-leaf weight (Kg) 1100 900 700 1000 800 650 550

N.B. Over 3.5 m requires an electro-lock.

Description

The operator is made up of a foundation box, a release group, a gearmotor and a transmission arm.

Below-surface 230 V. A.C. gearmotors 001FROG-PM4 - Irreversible gearmotor with encoder for gate leaves of up to 5.5 m. 001FROG-PM6 - Irreversible gearmotor with encoder for gate leaves of up to 7 m.

230 V A.C. control panel 002ZM3EP - Multifunction control panel for swing gates with two leaves with warning display, self-diagnosing safety devices and

built-in radio decoding.

Accessories 001FROG-PC - Foundation boxCassa di fondazione in acciaio con trattamento anticorrosione in cataforesi, completa di leva di tra-

smissione con fermo anta in apertura regolabile. 001A4801 - Limit switch assembly 001A4364 - Lever-key release. 001A4365 - Trilobe-key release. 001A4366 - Custom-key release and EURO-DIN cylinder. 001LOCK81 - Single cylinder locking electro-lock. 001LOCK82 - Double cylinder locking electro-lock.

Technical data

Model FROG-PM4 FROG-PM6

Power supply 230V AC 50/60 Hz 230V AC 50/60 Hz

Motor power supply 230 V AC 50/60 Hz 230 V AC 50/60 Hz

Maximum draw. 5.1 A 2.6 A

Power rating 1200 W 600W

Maximum Torque. 800 N 800 N

Opening time (90°) 30 S 45 S

Reduction ratio 1/2016 1/2016

Duty cycle 50% 50%

Protection rating IP 67 IP 67

Motor heat protection 150°C 150°C

Weight

#

#

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Dimensions

(mm)

Description of parts

416

426 358 58

644

586

ENGLISH

1) Gearmotor

2) Lever

3) Cams

4) Gate bracket

5) Anchoring lever

6) Sink box

7) Box cover

8) Optional limit switch assembly

9) Limit switch adjusting screw

Installation

Installation must be carried by skilled, qualified technicians in accordance with current regualtions.

Preliminary checks

Before beginning to install, the following is necessary:

Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, wit sectioned power source;

• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;

1.0 03/2011

• Set up a drainage tube to prevent stagnation of moisture that can lead to oxydation;

• Check that any protection circuit connections (ground), inside the container, be properly insulated compared to the other conductive parts.;

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• Make sure the gate is sturdy enough, the hinges sound and that there is no friction among fixed and moving parts; Make sure there are opening and closing strike plates.

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Tools and equipment

Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regulations. The figure shows some examples of the tools needed by installers.

Types and thicknesses of cables

ENGLISH

Connection Cable type Cable length 1 < 10 m Cable length 10 < 20 m Cable length 20 < 30 m

230 V power supply to control panel

3G x 1.5 mm

Motor power supply (V) 24 V 3G x 1.5 mm

Flashing light 2 x 1.5 mm

Photocell transmitters 2 x 0.5 mm

Photocell receivers 4 x 0.5 mm

Accessories power source 2 x 0.5 mm

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1.5 mm

3G x 0,5 mm

2 x 1.5 mm

2 x 0.5 mm

4 x 0.5 mm

2 x 0.5 mm

3G x 2.5 mm

3G x 0,5 mm

2 x 1.5 mm

2 x 0.5 mm

4 x 0.5 mm

2 x 1 mm

Safety and command devices 2 x 0,5 mm

2 x 0.5 mm

Encoder connection TWISTED 3 x 0.5 mm

2 x 0.5 mm

Connecting the antenna RG58 max. 10 m

N.B. If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the number of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations. For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be reconsidered according to the total draw and actual distances. When connecting products not featured

in this manual, only refer to the literature accompanying such products.

Standard installation

1) FROG PLUS

2) Control panel

3) Release with customised key

4) Junction box for connecting the gearmotor

5) Antenna

6) Flashing light

7) Key-switch selector

8) Photocells

9) Junction pit

10) Drainage pit

11) Mechanical strike plates

12) Small post for photocells

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+ 12 hidden pages