CAME FROG PLUS Series, FROG-PM Series, FROG-PM4, FROG-PM6 Installation Manual

BELOW SURFACE
h
SERIES FROG PLUS
SWING-GATE OPERATOR
INSTALLATION MANUAL
FROG-PM
Englis
E
2
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Index
Legend of symbols
P. 4
Intended use and limits to use P. 4
Intended use P. 4 Limits to use P. 4
Description P. 4
Technical data P. 4 Dimensions P. 5 Description of parts P. 5
ENGLISH
Installation P. 5
Preliminary checks P. 5 Tools and equipment P. 6 Types and thicknesses of cables P. 6 Standard installation P. 6 Preparing the foundation box P. 7 Installing the operator P. 8
Connecting to the control panel P. 10
Electrical connections from gearmotors to control panel P. 10
Adjusting the limit switches P. 11
Adjusting the mechanical endstops P. 11
Completing parts assembly P. 12
Mounting cover P. 12 Manual release of the gate-leaf from the gearmotor P. 12
Safety instructions P. 14 Maintenance P. 14
Periodic maintenance P. 14 Troubleshooting P. 15 Extraordinary maintenance P. 16
Dismantling and disposal P. 16 Declaration P. 17
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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WARNING!
Important instructions for the safety of people:
READ CAREFULLY!
Foreword
• Use of the products must be restricted to its intended use (i.e. that for which it was expressly built for). Any other use is to be considered dangerous. Came Cancelli Automatici S.p.A. is not liable for any damage resulting from improper, wrongful or unreasonable use • Keep these warnings with the installa­tion and use manuals issued with the automated system.
Before installing
(preliminary check: in case of a negative
outcome, do not proceed before having
complied with the safety obligations)
• Make sure that the parts you intend to automate are in good working order, and that they are properly balanced and aligned. Also, make sure that proper mechanical stops are already in place • If the operator will be installed at a height of less than 2.5 m from the ground or other access level, check whether you will need any protections and/or warnings • Any gate leaves, fi tted with pedestrian entrances, onto which you will install an operator, must have a blocking mechanism when the gate is in motion • Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding fi xed parts • Do not mount the operator upside down or onto any elements that may fold under its weight. If needed, add suitable reinforcements at the points where it is secured • Do not install onto gates on either an upward or downward slope (i.e. that are not on fl at, level ground) • Check that any lawn watering devices will not wet the gearmotor from the bottom up.
are working properly • Where necessary and in plain sight, apply the Warning Sings (e.g. gate plate).
Special instructions and
advice for users
• Keep the gate’s area of operation clean and clear of any obstacles. Trim any vegetation that may interfere with the photocells • Do not allow children to play with the fi xed com­mand devices, or in the gate’s area of operation. Keep any remote control devices (i.e. transmitters) away from the chil­dren as well • Frequently check the system, to see whether any anomalies or signs of wear and tear appear on the moving parts, on the component parts, on the securing points, on the cables and any accessible connections. Keep any joints (i.e. hinges) lubricated and clean, and do the same where fric­tion may occur (i.e. slide rails) • Perform functional tests on photocells and sensitive edges, every six months. Keep glass panels constantly clean (use a slightly water-moistened cloth; do not use solvents or any other chemical products) • If the system requires repairs or modifi cations, release the operator and do not use it until safety conditions have been restored
• Cut off the power supply before releasing the operator for manual openings. See instructions • Users are FORBIDDEN to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN EXPRESSLY ASKED TO DO OR SO INDICATED in the manu­als. Any repairs, modifi cations to the settings and extraor­dinary maintenance MUST BE DONE BY THE TECHNICAL ASSISTANCE STAFF • On the periodic maintenance log, note down the checks you have done.
ENGLISH
Installation
• Carefully section off the entire site to prevent unauthorised access, especially by minors and children • Be careful when handling operators that weigh more than 20 Kg (see installa­tion manual). In such cases, employ proper weight handling safety equipment • All opening commands (e.g. buttons, key selectors, magnetic detectors, etc.) must be installed at least
1.85 m from the gate’s area of operation perimeter - or where they cannot be reached from the outside of the gate. Also, the direct commands (e.g. push button, or proximity devices, etc.) must be installed at a height of at least 1.5 m and must not be accessible to the public • All ‘maintained action’ com-
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
mands, must be placed where the moving gate leaves, transit areas and driveways are completely visible • If missing, ap-
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ply a permanent label that shows the position of the release mechanism • Before delivering to the client, verify that the system is EN 12453 (impact test) standard compliant. Make
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sure that the operator has been properly adjusted and that the safety and protection devices, as well as the manual release
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Special instructions and
advice for all
• Avoid working near the hinges or moving mechanical parts
• Stay clear of the gate’s area of operation when in motion • Do not resist the direction of movement of the gate; this may present a safety hazard • At all times be extremely careful about dangerous points that must be indicated by proper pictograms and/or black and yellow stripes • When using a selector or command in ‘maintained action’ mode, keep checking that there are no people in the area of operation of the moving parts. Do this until you release the command • The gate may move at any time without warning • Always cut the power when cleaning performing maintenance.
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Legend of symbols
This symbol shows parts which must be read with care.
This symbol means the parts which describe safety issues.
This symbol tells you what to tell the end-user.
Intended use and limits to use
Intended use
The FROG-PM operator is engineered and built by Came Cancelli Automatici S.p.A. in compliance with current safety regulations, to automate residential and aparment building siwng-gates.
ENGLISH
Any installation and use other than that specified in this manual is forbidden.
Limits to use
Model FROG-PM4 FROG-PM6
Max gate-leaf width (m) 3.54.55.54567
Max gate-leaf weight (Kg) 1100 900 700 1000 800 650 550
N.B. Over 3.5 m requires an electro-lock.
Description
The operator is made up of a foundation box, a release group, a gearmotor and a transmission arm.
Below-surface 230 V. A.C. gearmotors 001FROG-PM4 - Irreversible gearmotor with encoder for gate leaves of up to 5.5 m. 001FROG-PM6 - Irreversible gearmotor with encoder for gate leaves of up to 7 m.
230 V A.C. control panel 002ZM3EP - Multifunction control panel for swing gates with two leaves with warning display, self-diagnosing safety devices and
built-in radio decoding.
Accessories 001FROG-PC - Foundation boxCassa di fondazione in acciaio con trattamento anticorrosione in cataforesi, completa di leva di tra-
smissione con fermo anta in apertura regolabile. 001A4801 - Limit switch assembly 001A4364 - Lever-key release. 001A4365 - Trilobe-key release. 001A4366 - Custom-key release and EURO-DIN cylinder. 001LOCK81 - Single cylinder locking electro-lock. 001LOCK82 - Double cylinder locking electro-lock.
Technical data
Model FROG-PM4 FROG-PM6
Power supply 230V AC 50/60 Hz 230V AC 50/60 Hz
Motor power supply 230 V AC 50/60 Hz 230 V AC 50/60 Hz
Maximum draw. 5.1 A 2.6 A
Power rating 1200 W 600W
Maximum Torque. 800 N 800 N
Opening time (90°) 30 S 45 S
Reduction ratio 1/2016 1/2016
Duty cycle 50% 50%
Protection rating IP 67 IP 67
Motor heat protection 150°C 150°C
Weight
#
#
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Dimensions
(mm)
Description of parts
416
426 358 58
644
586
ENGLISH
1) Gearmotor
2) Lever
4
3) Cams
4) Gate bracket
5) Anchoring lever
5
6) Sink box
7) Box cover
8) Optional limit switch assembly
7
9) Limit switch adjusting screw
9
2
8
3
1
6
Installation
Installation must be carried by skilled, qualified technicians in accordance with current regualtions.
Preliminary checks
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
Before beginning to install, the following is necessary:
Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, wit sectioned power source;
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;
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• Set up a drainage tube to prevent stagnation of moisture that can lead to oxydation;
• Check that any protection circuit connections (ground), inside the container, be properly insulated compared to the other conductive parts.;
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• Make sure the gate is sturdy enough, the hinges sound and that there is no friction among fixed and moving parts; Make sure there are opening and closing strike plates.
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Tools and equipment
Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regulations. The figure shows some examples of the tools needed by installers.
Types and thicknesses of cables
ENGLISH
Connection Cable type Cable length 1 < 10 m Cable length 10 < 20 m Cable length 20 < 30 m
230 V power supply to control panel
3G x 1.5 mm
Motor power supply (V) 24 V 3G x 1.5 mm
Flashing light 2 x 1.5 mm
Photocell transmitters 2 x 0.5 mm
Photocell receivers 4 x 0.5 mm
Accessories power source 2 x 0.5 mm
FROR CEI
20-22
CEI EN
50267-2-1
2
2
2
2
2
2
3G x 2.5 mm
3G x 0,5 mm
2 x 1.5 mm
2 x 0.5 mm
4 x 0.5 mm
2 x 0.5 mm
2
2
2
2
2
2
3G x 4 mm
3G x 0,5 mm
2 x 1.5 mm
2 x 0.5 mm
4 x 0.5 mm
2 x 1 mm
2
2
2
2
2
2
Safety and command devices 2 x 0,5 mm
2
2 x 0.5 mm
Encoder connection TWISTED 3 x 0.5 mm
2
2
2 x 0.5 mm
2
Connecting the antenna RG58 max. 10 m
N.B. If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the number of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations. For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be recon­sidered according to the total draw and actual distances. When connecting products not featured
in this manual, only refer to the literature accompanying such products.
Standard installation
1) FROG PLUS
2) Control panel
3) Release with customised key
4) Junction box for connecting the gearmotor
5) Antenna
6) Flashing light
7) Key-switch selector
8) Photocells
9) Junction pit
10) Drainage pit
11) Mechanical strike plates
12) Small post for photocells
8
7
6
8
4
5
3
2
4
1
11
11
12
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Preparing the foundation box
The following illustrations are also shown in the manual of the Frog-PC packaging, some exampels are shown, becasue
the space for fastening the operator and accessories depends on the dimensions.It is up to the installer to choose the most suited solution.
Dig a pit to house the box, set up junction boxes with the corrugated tubes required to thread connections coming from
N.B. the number of tubes depends on the type of installation and accessories used.
500
500
650
Fill the pit with cement. Sink the box and position it against and fl ush with the gate post, making sure the corrugated and drainage tubes can pass throught their holes.
ENGLISH
94 mm
Level the box with the ground and position the box pin so it is aligned with the upper hinge of the gate and at least 94 mm from the gate post.Leave to set for at least 24 hours. Clean away any cement residues from inside the box.
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Installing the operator
N. B.: orientation of illustration:right hand inside view.
Lubricate the foundation box pin, the anchoring lever and gate bracket pin.
ENGLISH
10 - Mount the gate leaf by only inserting the upper hinge. Make sure the gate lead opens and closes fl awlessly. 11 - With proper screws or welding fasten the gate-leaf to the transmission arm.
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Insert the adjusting screw into the motor-arm.How you insert the screw depends on how the operator is positioned (either on the right or the left of the gate).See drawing.
RIGHT SIDELEFT SIDE
INSIDE VIEW
Turn the gate leaf to ease mounting of the gearmotor.Insert the gearmotor into the box, fasten it via the threaded pins and lock it using the supplied screws.
ENGLISH
M12 UNI 5588 nut
Lubricate and insert the transmission lever between the motor arm and the box lever.
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Connecting to the control panel
For electrical connections, check with the CAME control panel manual. Check the control panel manual.
1) Control panel
2) Left gear motor
3) Right gearmotor
ENGLISH
4) Junction box
5) Junction pit
1
4
4
3
2
5
Electrical connections of the gearmotors to the control panel
UVWXYE E+- E+-E3
GREEN
BROWN
230 V A.C.
Power supply
BLUE
BLACK
BROWN
WHITE
GREEN
BROWN
WHITE
BLUE
BROWN
BLACK
Connecting the 230 V A.C. gearmotor with opening delay
Connecting the 230 V A.C. gearmotor with closing delay
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Adjusting the limit switches
Adjusting the mechanical endstops
Adjust the opening mechanical endstops.Max gate leaf aperture is 110°.
N. B.: orientatation of illustration right hand inside view
Turn the adjusting screw (1) of the motor arm (3).Open the gate leaf until it touches the opening strike plate, loosesn the adjusting screw (1) unti contact is made with the box. Tighten the nut (2) to lock the screw.
Max aperture 110°
ENGLISH
Adjusting screw
3
12
Locking nut
Adjust the closing mechanical endstops.
N. B.: orientatation of illustration right hand inside view
Rest the gate leaf against the closing strike plate and turn the screw (1) until contact is made with the transmission lever (3). Tighten the nut (2) to lock the screw.
Adjusting screw
23
1
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Locking nut
12
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Completing assembly of the parts
Mounting the cover
After making the adjustments and electrical connections, rest the cover atop the foundation box and fasten it using the screws.
N. B.: orientatation of illustration right hand inside view
ENGLISH
M8x25
UNI 5933 screw
Manually releasing the gate leaf
The manual release lets the gate leaves open and then re-attach to close in case of a power outage. You can choose among three di erent release models:model A4366 with customised key, model A4365 with trilobe key and model A4364 with lever key.It is important to grease the release anchoring tab;See relative item literature to read about the releasing procedure. N.B. Release operations should only be carried out after the main power is cut off.
A4366
A4365
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Manual release
A4364
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Insert the key into the manual release lock and turn it counter clockwise.Open the gate leaf until it touches the opening strike.
ENGLISH
Push the gate leaf to the closed position to re-attach it to the gearmotor.
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Safety instructions
Important general safety instructions
This product is only intended to be used for the purpose it was designed. Any other use is therefore improper and dangerous. The manufacturer is not liable for any damage caused by improper, wrongful or unreasonable use. Work well away from the gate hinges or mechanical moving parts.Stay out of the working range of the moving operator. Do not oppose the operator's movement as this could result in a hazard.
ENGLISH
Do not allow children to play to loiter within the working range of the operator. Keep transitters and any other command devices away from children, to prevent the operator from being activated y mistake. Immediately stop using the operator if any anomaly is manifested.
Danger of hand crushing
Danger of foot crushing
Danger high voltage
Transit forbidden during operation
Maintenance
Periodic maintenance
The periodic maintenance actions to be done by the end users are: clean photocell glass;check proper working order of safety devices;remove any obstacles to the proper working order; We suggest to periodically check lubrication and tightness of fastneing screws on the operator.
To check efficiency of the safety devices, wave an object in front of the photocells during closing movement phase.If the operator inverts movement or blocks itself, the photocells are working properly. This is the only maintenance operation to do when the gate is powered up.
Before any maintanence jobs, cut off the main power, to prevent any potentially hazardous accidental movements of the device.
Use a barely water-dampened cloth to clean the photocell glass.Do not use solvents or other chemical agents that could ruin the devices.
For any strange vibrations, lubricate all joints with grease, as shown in the figure below.
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Check that there is no vegetation within range of the photocells, and that no objects interfere with the operation of the automated gate.
Troubleshooting
PROBLEMS POSSIBLE CAUSES CHECKS AND FIXES
The gate neither opens nor closes
No power supply The gearmotor is released The tramitter battery is run down The tramsitter is out of order
• The stop button is stuck or broken The opening/closing button or key-switch selector are broken.
Check power supply
• Call for assistance Replace batteries
• Call for assistance
• Call for assistance
• Call for assistance
ENGLISH
The gate opens but
The photocells are engaged • Check that photocells are cle-
does not close
The flashing light
Light bulb is burned • Call for assistance
does not work
Periodic maintenance log to be done by users (every 6 months)
Date Notes Signature
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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an and in proper working order
• Call for assistance
16
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Extraordinary maintenance
The following table is used to log extraordinary maintenance, repair and improvement jobs done by the specialised exter­nal firms. N.B. All extraordinary maintenance jobs must be carried out by skilled technicians.
Extraordinary maintenance log
Installer's stamp Product name
Date of job
Technician's sign ature
ENGLISH
Job carried out _______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Installer's stamp Product name
Job carried out _______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Customer's signature
Date of job
Technician's sign ature
Customer's signature
Installer's stamp Product name
Date of job
Technician's sign ature
Customer's signature
Job carried out _______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Installer's stamp Product name
Date of job
Technician's sign ature
Customer's signature
Job carried out _______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Dismantling and disposal
On its premises, CAME Cancelli Automatici S.p.A. implements a certified Environmental Management System in com­pliance with the UNI EN ISO 14001 standard to ensure environmental protection. Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations and development strategies. Just follow these short disposal instructions:
DISPOSING OF THE PACK AGING The components of the packaging (i.e. cardboard, plastic, etc.) are solid urban waste and may be disposed of without much trouble, simply by separating them for recycling. Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
PRODUCT DISPOSAL Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban waste. These can be disposed of at local solid waste management dumps or recycling plants. Other components (i.e. electronic cards, remote control batteries, etc. ) may contain hazardous substances. These must therefore be handed over the specially authorised disposal firms. Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
1.1 08/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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Declaration
ENGLISH
© CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
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S.a. FRANCE 7, Rue Des Haras Z.i. Des Hautes Patures 92737
Nanterre Cedex
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The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
English - Manual code
CAME Americas Automation Llc U.S.A 11345 NW 122nd St. Medley, FL 33178
(+1) 305 433 3307
(+1) 305 396 3331
CAME Gmbh GERMANY Kornwestheimer Str. 37 70825
Korntal Munchingen Bei Stuttgart
(+49) 71 5037830
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CAME Cancelli Automatici S.p.a. ITALY Via Martiri Della Libertà, 15 31030
Dosson Di Casier (Tv)
(+39) 0422 4940
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Informazioni Commerciali 800 848095
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lock C, The ComTech
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Centro Mercato 2, Lotto A/7
80146
Napoli (+39) 081 7524455 (+39) 081 7529190
ITALY
CAME Global Utilities s.r.l.
Via E. Fermi, 31
20060
Gessate (Mi)
(+39) 02 95380366 (+39) 02 95380224
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