BECAREFULWHENHANDLINGOPERATORSTHATWEIGHOVER 20 KG. IFNEEDBE, USE
PROPER
SWITCHES
THE
OUTSIDE
MUSTBEINSTALLEDATLEAST 1.5 M FROMTHEGROUNDANDMUSTNOTBEREACHABLEBY
UNAUTHORIZED
FROM
APPLY, IFMISSING, APERMANENTSIGNSHOWINGTHEPOSITIONOFTHERELEASEDEVICE
•
BEFOREDELIVERINGTOTHEUSERS, MAKESURETHESYSTEMISEN 12453 STANDARD
COMPLIANT
PROPERLY
ARE
NECESSARY
• K
THE
AREA
WITH
REMOTE
TOPREVENTTHEOPERATORFROMBEINGACCIDENTALLYACTIVATED. • THEAPPARATUSMAY
This product has been designed and built by CAME S.p.A. in compliance with applicable safety standards. The operator is composed of a foundation box, a
gearmotor and a series of arms.
The foundation box is made of steel that is 4 mm thick. Inside, there is the gearmotor, consisting of a die cast aluminium gearbox casing with an irreversible worm
screw and spiral ring gear system inside, lubricated with SINCAT oil and fitted with a transmission arm.
Intended use
The operator is designed to power swing gates.
Any installation and operation that differs from what is set out in this manual is prohibited.
With swing gates it is always advisable to install and electro-lock. This is to ensure a reliable closing and to protect the gearmotor’s inner workings.
But whereas with reversible operators it is merely advisable, with irreversible ones, beyond 2.5 m, it is obligatory.
1500 1200 1000 800 700600
Technical data
TypeFROG MD - FROG MS
Motor power supply (V - 50/60 Hz)230/400 AC
ower supply (V - 50/60 Hz)230/400 AC
P
Power (W)600
Power draw (A)2.5 max.
Torque (Nm)1000 max.
Opening time to 95° (sec)45
Gear ratio1/1800
rpm0.35
Duty cycle50%
Protection rating (IP)67
Insulation classII
Operating temperature (°C)-20 - +55
Weight (kg)89,36
Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations.
⚠
Preliminary checks
Before installing the operator:
⚠
• Provide a suitable single-pole disconnection device, with a maximum of 3 mm between the contacts, to disconnect the power supply;
• Prepare suitable piping and ducts for routing the electrical cables, ensuring protection against mechanical damage;
• Prepare a drain pipe to prevent stagnation that may cause oxidation;
Make sure that any connections within the container (made to ensure the continuity of the protection circuit) are fitted with additional insulation compared to the
•
other internal conductor parts;
• Make sure the gate structure is sturdy enough, that the hinges are in proper working order and that there is no friction between the moving and fixed parts;
• Make sure there are opening and closing mechanical stops.
Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with current standards and regulations.
The figure shows some examples of installer’s tools.
Types of cables and minimum thicknesses
ConnectionCable type
Board power supply 230/400 V 3P
Motor power supply 230/400V 3P4G x 1 mm
Flashing light2 x 0.5 mm
Photocell transmitters2 x 0.5 mm
Photocell receivers4 x 0.5 mm
FROR CEI
20-22
IEC EN
50267-2-1
Control and safety devices2 x 0.5 mm
Limit switch connection4 x 0.5 mm
Cable length
1 < 10 m
4G x 1.5 mm
2
2
2
2
2
2
2
Antenna connectionRG58max. 10 m
N.B.: If the cables differ in length compared to what is shown in the table, the cable cross-section is determined according to the actual current draw of the devices
connected and according to the provisions of the IEC EN 60204-1 standard.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When
connecting products that are not specified in this manual, please refer to the documentation provided with said products.
The following illustrations are only examples, given that the spac
⚠
The installation technician is responsible for choosing the most suitable solution.
The following drawings refer to a standard installation of an inward opening gate.
e for securing the operator and accessories varies depending on the overall dimensions.
Laying the corrugated pipes and inspection chambers
Make the hole for the box.
Prepare the junction boxes and corrugated pipes necessary for connection to the inspection chamber and the drain pipe.
N.B. the number of tubes depends on the type of system installed and any accessories.
Before placing the casing, choose in which direction the leaf will open.
Lean the box against the pillar making sure that the corrugated pipes and the drain pipe pass through the designated holes.
Fill the hole with concrete.
Position the box level with the ground and place the pin in line with the upper gate hinge. Leave to solidify for at least 24 hours.
Clean any remaining concrete from inside the box.
24h
100
Lubricate the box pin, the brass, the arm unit and the upper arm. Assemble everything as shown in the drawing.
Install the gate leaf, inserting the upper hinge.
Check that the leaf opens and closes without difficulty.
Secure using suitable screws or weld the leaf carefully to the upper arm.
Securing the gearmotor
N.B. the figures below are shown from the outside to make the stages of assembling the right-hand gearmotor more intuitive.
Insert the gearmotor in the foundation box and secure with nuts using the crow's-foot spanner supplied and a ratchet wrench (not supplied).
Before determining the end run points, release the gearmotor, close the leaf manually and adjust the mechanical stop, bringing it to the end of its run with the
motor arm. Secure the nuts.
Motor arm
Mechanical stop
Establishing the limit-switch points
For opening:
- completely open the leaves;
- turn the left-hand gearmotor cam clockwise ⓐ until the micro switch engages ⓑ;
- turn the right-hand gearmotor cam counter clockwise ⓒ until the micro switch engages ⓓ.
ⓑ
ⓐ
OUTER
L
⬇
entry
exit
ⓐ
⬆
INNER
For closing:
- completely shut the leaves;
- turn the left-hand gearmotor cam counter-clockwise ⓐ until the micro switch engages ⓑ;
- turn the right-hand gearmotor cam clockwise ⓒ until the micro switch engages ⓓ;
Intervention carried out _________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
Installation technician stampOperator name
Date of intervention
Technician signature
Customer signature
Intervention carried out __________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
TROUBLESHOOTING
MALFUNCTIONSPOSSIBLE CAUSESCHECKS AND REMEDIES
The gate does not open or
close
The gate opens but does not
close
• No power
• The gearmotor is unlocked
• The transmitter battery is flat
• The transmitter is broken
• The stop button is stuck or broken
• The opening/closing button or the key selector switch are stuck
• The photocells are engaged• Make sure that the photocells are
for mains power
• Check
• Lock the gearmotor
• Replace
• Contact service
• Contact service
• Contact service
clean and work correctly
• Contact service
the batteries
DISMANTLING AND DISPOSAL
CAME S.p.A. implements an EN ISO 14001 certified and compliant Environmental Management System at its plants, to ensure environmental protection.
☞
Please continue our efforts to protect the environment, something that CAME considers to be one of the foundations in developing its business and market strategies,
simply by observing brief recommendations as regards disposal:
DISPOSAL OF PACKAGING
Packaging components (cardboard, plastic etc.) can be disposed of together with normal household waste without any difficulty, by simply separating the different
types of waste and recycling them.
Before proceeding, it is always advisable to check specific regulations in force in the place of installation.
DISPOSE OF PROPERLY!
DISPOSAL OF THE PRODUCT
Our products are made with different materials. Most of them (aluminium, plastic, iron, electrical cables) can be disposed of together with normal household waste.
They can be recycled if collected, sorted and sent to authorised centres.
Other components (circuit boards, transmitter batteries etc.), on the other hand, may contain pollutants.
They should therefore be removed and handed over to companies authorised to recover and recycle them.
Before proceeding, it is always advisable to check specific regulations in force in the place of disposal.
DISPOSE OF PROPERLY!
Declaration - CAME S.p.A. declares that this device complies with the essential requirements and other relevant provisions established in Directives 2006/42/EC
and 2004/108/EC.
Reference code for requesting a true copy: DDI B IT A003
Page 15 - Manual code:
Page 16
www. came.com
CAME Canc elli Automatici S. p.A .
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