CAME Frog-A 24V User Manual

119AU35EN

GROUND-CONCEALED OPERATOR

FOR SWING GATES

Installation manual

FROG-A24 / FROG-A24E

Englis

119AU3 5 EN

WARNING!

important safety instructions for people:

READ CAREFULLY!

PREMISE

• EMPLOY THIS PRODUCT ONLY FOR THE USE FOR WHICH IT WAS EXPRESSLY MADE. ANY

OTHER USE IS DANGEROUS. CAME S.P.A. IS NOT LIABLE FOR ANY DAMAGE CAUSED BY IMPROPER, WRONGFUL AND UNREASONABLE USE • KEEP THESE WARNINGS TOGETHER WITH THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE OPERATOR.

EFORE INSTALLING

(CHECKING WHAT'S THERE: IF YOUR EVALUATION IS NEGATIVE, DO NOT PROCEED BEFORE

HAVING COMPLIED WITH ALL SAFETY REQUIREMENTS)

• C

HECK THAT THE AUTOMATED PA RTS ARE IN GOOD MECHANICAL ORDER, THAT THE OPERATOR IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY. MAKE SURE YOU HAVE SUITABLE MECHANICAL STOPS • IF THE OPERATOR IS TO BE INSTALLED AT A HEIGHT OF OVER 2.5 M FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YOU HAVE ANY NECESSARY PROTECTIONS AND/OR WARNINGS IN PLACE • IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO THE OPERATOR, THERE MUST ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE MOVING • MAKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE AGAINST THE FIXED PART S OF THE OPERATOR • DO NOT INSTALL THE OPERATOR UPSIDE DOWN OR ONTO ELEMENTS THAT COULD YIELD AND BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE ANCHORING POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES • MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM THE GROUND UP • MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT LITERATURE IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED • FOLLOW ALL INSTRUCTIONS AS IMPROPER INSTALLATION MAY RESULT IN SERIOUS BODILY INJURY • IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS FOR THE SAFETY OF PEOPLE. KEEP THESE INSTRUCTIONS.

NSTALLING

• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO PREVENT

UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND CHILDREN

•

BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER 20 KG. IF NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT • ALL OPENING COMMANDS (THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON) MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE GATE'S WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE. ALSO, ANY DIRECT COMMANDS (BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED PERSONS • ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM WHICH THE MOVING GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE POSITION OF THE RELEASE DEVICE

•

BEFORE DELIVERING TO THE USERS, MAKE SURE THE SYSTEM IS EN 12453 STANDARD COMPLIANT (REGARDING IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING PROPERLY • APPLY WARNING SIGNS (SUCH AS THE GATE'S PLATE) WHERE NECESSARY AND IN A VISIBLE PLACE

PECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS

• K

EEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE SURE THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE OPERATOR'S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE GATE'S MANEUVERING AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING ACCIDENTALLY ACTIVATED. • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT YEARS AND ABOVE AND BY PHYSICALLY, MENTALLY AND SENSORIALLY CHALLENGED PEOPLE, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE APPARATUS SAFELY AND ABOUT THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST NOT PLAY WITH THE APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT BE DONE BY CHILDREN, UNLESS PROPERLY SUPERVISED • FREQUENTLY CHECK THE SYSTEM FOR ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES, TO THE COMPONENT PA RT S, ALL ANCHORING POINTS, INCLUDING CABLES AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING JOINTS AND SLIDE RAILS PROPERLY LUBRICATED

•

PERFORM FUNCTIONAL CHECKS ON THE PHOTOCELLS AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS. TO CHECK WHETHER THE PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE GATE IS CLOSING; IF THE OPERATOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY STOPS, THE PHOTOCELLS ARE WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE OPERATION TO DO WITH THE POWER ON. CONSTANTLY CLEAN THE PHOTOCELLS' GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT USE ANY SOLVENTS OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES • IF REPAIRS OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE POWER SUPPLY BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND BEFORE ANY OTHER OPERATION, TO

PREVENT POTENTIALLY HAZARDOUS SITUATIONS. READ THE INSTRUCTIONS • IF THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE, OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISK • IT IS FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED IN THE MANUALS. FOR ANY REPAIRS, MODIFICATIONS AND ADJUSTMENTS AND FOR EXTRAORDINARY MAINTENANCE, CALL TECHNICAL ASSISTANCE • LOG THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG .

DDITIONAL SPECIAL RECOMMENDATIONS FOR EVERYONE

• K

EEP AWAY FROM HINGES AND MECHANICAL MOVING PART S • DO NOT ENTER THE OPERATOR'S AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE OPERATOR'S MOVEMENT AS THIS COULD RESULT IN DANGEROUS SITUATIONS • ALWAYS PAY SPECIAL ATTENTION TO ANY DANGEROUS POINTS, WHICH HAVE TO BE LABELED WITH SPECIFIC PICTOGRAMS AND/OR BLACK AND YELLOW STRIPES • WHILE USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE OF ANY MOVING PA RTS , UNTIL THE COMMAND IS RELEASED • THE GATE MAY MOVE AT ANY TIME AND WITHOUT WARNING • ALWAYS CUT OFF THE POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING.

Danger of foot crushing

Danger of hand crushing

Danger! High voltage.

No transiting while the barrier is moving

602/2016 © CAME S.p.A. - The data and information in this manual may be changed, by CAME S.p.A., at any time and without notice.

119 AU 35 EN v.

2 - Manual code:

119AU3 5 EN

LEGEND

 This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues

⚠

This symbol shows which parts to tell users about.

☞

THE MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETERS.

DESCRIPTION

The product consists of: a foundation box, a gearmotor and movement-transmitting arms.

Intended use

Designed to power swing gates for single homes and apartment blocks.

Any installation and/or use other than that specified in this manual is forbidden.

Limits to use

Model FROG-A24 / FROG-A24E

Gate-leaf length (m) 3.5 2.5 2.0

Gate-leaf weight (Kg) 400 600 800

ou should always fit an electric lock to swing gates. This ensures reliable closure and protects gearmotor moving parts.

But, while it is recommended with reversible operators, with irreversible ones, exceeding 2.5 m, you must fit an electric lock.

Technical d ata

Type FROG-A24 / FROG-A24E

Protection rating (IP) 67

Power supply (V - 50/60 Hz) 230 AC

Power supply to motor (V - 50/60 Hz) 24 DC

Current draw (A) 15 max.

Power (W) 180

Thrust (N) 320 max.

Opening time at 90° (s) ADJUSTABLE

Duty cycle (%) INTENSIVE SERVICE

Operating temperature (°C) -20 ÷ +55

Motor's thermal monitoring (°C) -

Reduction ratio 1/1152

Insulation class I

Weight (Kg) 11.5

Packing list

1. 1 gearmotor

2. 1 UNI 5588 M10 nut

3. 1 UNI 5739 M10 x 100 hexagonal screw

4. 1 Transmission lever

5. 1 Installation manual

6 02/2016

119 AU 35 EN v.

Manual code:

3 -

119AU3 5 EN

Description of parts

1. Gearmotor

2. Transmission lever

3. Gearmotor arm

4. Screw for adjusting the closing limit-switch

5. Release latching lever

6. Brace for fastening to gate

7. Screw for adjusting the opening limit-switch

8. Foundation box

9. Box cover

10. Cover fastening screw

11. Nut UNI 5588 M12

12. UNI 6592 12 washer

13. Limit-switch assembly

14. Drain hole

15. Hole for electric cables

16. Pinion

Standard installation

1. Gearmotor with foundation box

2. Control panel

3. Junction box

4. Key-switch selector

5. Antenna

6. Flashing light

7. Photocells

8. Photocell post

9. Release

10. Junction pit

11. Drainage pit

12. Mechanical stop

602/2016 © CAME S.p.A. - The data and information in this manual may be changed, by CAME S.p.A., at any time and without notice.

119 AU 35 EN v.

4 - Manual code:

119AU3 5 EN

Dimensions

160 60

100

330405

GENERAL INSTRUCTIONS FOR INSTALLING

Only skilled, qualified staff must install this product.

⚠

Preliminary checks

Before beginning the installation, do the following:

⚠

• Set up a dual pole cut off switch with minimum contact openings of 3 mm, and section-off the power supply;

• Set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage;

• Set up a drainage tube to prevent water from building up and rusting any parts; Make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation with

•

respect to those of other electrical parts inside;

• Make sure that, the gate structure is sturdy enough, the hinges work efficiently and that there is no friction between the fixed and moving parts;

• Make sure you have fitted opening and closing mechanical gate stops;

Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.

Cable types and minimum thicknesses

Connection Cable type

Control panel power-supply 230 V H05RN-F 4G x 1.5 mm

Motor power supply 24 V

Flashing light 2 x 0.5 mm

Photocell transmitters 2 x 0.5 mm

Photocell receivers 4 x 0.5 mm

FROR CEI 20-22

CEI EN

50267-2-1

Command and safety device 2 x 0.5 mm

Limit switch 4 x 0.5 mm

Encoder TWISTED max. 30 m

Cable length

1 < 15 m

2 x 1.5 mm

Antenna the RG58 antenna max. 10 m

6 02/2016

If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products

119 AU 35 EN v.

Cable length

15 < 30 m

3G x 2.5 mm

2 x 2.5 mm

2 x 1.5 mm

2 x 0.5 mm

4 x 0.5 mm

2 x 0.5 mm

4 x 0.5 mm

Manual code:

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119AU3 5 EN

INSTALLATION

Thefollowingillustrationsaremereexamplesinthatthespaceforfasteningtheoperatorandaccessoriesvariesdepending ontheinstallationarea.

 The following illustrations show a standard installation for a inner-opening gate.

It is up to the fitter, therefore, to choose the most suitable solution.

Laying the corrugated tubes and fitting the junction pits

Dig the box pit. Set up the junction boxes and corrugated tubes you will need to connect up to the junction pit and drainage tube.

 The number of tubes depends on the type of system and the accessories you are going to fit.

500

650

Fitting the foundation box

Fit the box up against the post. Make sure the corrugated tubes and the drainage tube run thought the corresponding holes. Fill the pit with concrete.

Level the box with the ground and fit the pin along the same axis as that of the gate's upper hinge. Let set for at least 24 hours. Clean any concrete residue from inside the box.

24h

602/2016 © CAME S.p.A. - The data and information in this manual may be changed, by CAME S.p.A., at any time and without notice.

119 AU 35 EN v.

6 - Manual code:

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