CAME Frog-A 24U Installation Manual

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FROG-A 24U

VEHICULAR SWING GATE OPERATOR

INSTALLATION MANUAL

Your model may look different than the model illustrated in this manual.

THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY.

Visit www.liftmaster.com to locate a professional installing dealer in your area.

This model is for use on vehicular passage gates ONLY and not intended for use on pedestrian passage gates.

This model is intended for use in Class I vehicular swing gate applications.

TABLE OF CONTENTS

SAFETY 1

SAFETY SYMBOL AND SIGNAL WORD REVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

UL325 MODEL CLASSIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY INSTALLATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

GATE CONSTRUCTION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

REQUIRED ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INTRODUCTION 7

OPERATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CARTON INVENTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATOR AND CONTROL PANEL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PREPARATION 9

TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

WIRING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INSTALL THE IN-GROUND CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

FASTEN THE GEARMOTOR AND ASSEMBLE THE OPERATOR . . . . . . . . . . . . . . . . . . 11

MOUNT THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

WIRING 13

OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD . . . . . . . . . . . . . . . . . . . . 13

WIRE THE OPERATOR(S) TO THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . 14

WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

WIRE THE ENTRAPMENT PROTECTION DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PROGRAMMING 18

USING THE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FACTORY SETTINGS (DEFAULTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

BASIC SETUP FOR TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

INSTALL AND PROGRAM THE

SECURITY+ 2.0™ RADIO CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

MENU DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ADJUSTMENTS 24

ADJUST THE BOLT IN THE MOTOR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ADJUST THE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

MANUAL RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

TEST PHOTOELECTRIC SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

MAINTENANCE 26

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ADDITIONAL SERVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TROUBLESHOOTING 28 DISPOSAL 28

DISPOSAL OF PACKING MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DISPOSAL OF PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

REPAIR PARTS 29 WARRANTY 30

OPTIONAL WIRING 17

ACCESSORY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

COMMAND AND CONTROL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

WARNING DEVICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SAFETY

SAFETY SYMBOL AND SIGNAL WORD REVIEW

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your gate and/or the gate operator if you do not comply with the cautionary statements that accompany it. Read them carefully.

IMPORTANT NOTE

• BEFORE attempting to install, operate or maintain the operator, you must read

and fully understand this manual and follow all safety instructions.

• DO NOT attempt repair or service of your gate operator unless you are an

Authorized Service Technician.

SAFETY SYMBOL AND SIGNAL WORD REVIEW

MECHANICAL

ELECTRICAL

SAFETY

UL325 MODEL CLASSIFICATIONS

CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR

A vehicular gate operator (or system) intended for use in a home of one-to four single family dwellings, or a garage or parking area associated therewith.

UL325 ENTRAPMENT PROTECTION REQUIREMENTS

This chart illustrates the entrapment protection requirements for the UL325 classes.

GATE OPERATOR ENTRAPMENT PROTECTION

UL325 Classification Swing Gate Operator

Primary Type Secondary Type

CLASS I-CLASS IV A B1 or B2

In order to complete a proper installation you must satisfy the entrapment protection chart shown. That means that the installation must have one primary means of entrapment protection and one independent secondary means of entrapment protection. Both primary and secondary entrapment protection methods must be designed, arranged or configured to protect against entrapments in both the open and close directions of gate travel.

For Example: For a gate system that is installed on a single-family residence (UL325 Class I) you must provide the following: As your primary type of entrapment protection you must provide

• Type A - Inherent (built into the operator) entrapment sensing and at least one of the following as your secondary entrapment protection:

• Type B1 - Non-contact sensors such as photoelectric sensors,

• Type B2 - Contact sensors such as gate edges

UL325 MODEL CLASSIFICATIONS

NOTE: UL requires that all installations must have warning signs placed in plain view on both sides of the gate to warn pedestrians of the dangers of motorized gate systems.

SAFETY

SAFETY INSTALLATION INFORMATION

1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application.

2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential hazards.

3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design. Specific safety features include:

• Gate Edges • Guards for Exposed Rollers

• Photoelectric Sensors • Screen Mesh

• Vertical Posts • Instructional and Precautionary Signage

4. Install the gate operator only when:

a. The operator is appropriate for the construction and the usage class of the gate. b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.2 m) above the ground to prevent a 2-1/4

inches (6 cm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.

c. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.

5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.

8. Controls intended for user activation must be located at least 6 feet (1.8 m) away from any moving part of the gate and where the user is prevented from reaching over,

under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.

9. The Stop and/or Reset (if provided separately) must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

10. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

11. For a gate operator utilizing a non-contact sensor:

a. Reference owner’s manual regarding placement of non-contact sensor for each type of application. b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving. c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.

12. For a gate operator utilizing a contact sensor such as an edge sensor:

a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and post mounted both inside

and outside of a vehicular horizontal slide gate. b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical

damage.

d. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the

transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function

under the intended end-use conditions. e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6

inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).

SAFETY

GATE CONSTRUCTION INFORMATION

Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at 610-832-9585 or www.astm.org.

1. GENERAL REQUIREMENTS

1.1 Gates shall be constructed in accordance with the provisions given for the appropriate gate type listed, refer to ASTM F2200 for additional gate types.

1.2 Gates shall be designed, constructed and installed to not fall over more than 45 degrees from the vertical plane, when a gate is detached from the supporting hardware.

1.3 Gates shall have smooth bottom edges, with vertical bottom edged protrusions not exceeding 0.50 inches (12.7 mm) when other than the exceptions listed in ASTM F2200.

1.4 The minimum height for barbed tape shall not be less than 8 feet (2.44 m) above grade and for barbed wire shall not be less than 6 feet (1.83 m) above grade.

1.5 An existing gate latch shall be disabled when a manually operated gate is retrofitted with a powered gate operator.

1.6 A gate latch shall not be installed on an automatically operated gate.

1.7 Protrusions shall not be permitted on any gate, refer to ASTM F2200 for Exceptions.

1.8 Gates shall be designed, constructed and installed such that their movement shall not be initiated by gravity when an automatic operator is disconnected.

1.9 A pedestrian gate shall not be incorporated into a vehicular gate panel or that portion of the adjacent fence that the gate covers in the open position.

2. SPECIFIC APPLICATIONS

2.1 Any non-automated gate that is to be automated shall be upgraded to conform to the provisions of this specification.

2.2 This specification shall not apply to gates generally used for pedestrian access and to vehicular gates not to be automated.

2.3 Any existing automated gate, when the operator requires replacement, shall be upgraded to conform to the provisions of this specification in effect at that time.

3. VEHICULAR HORIZONTAL SLIDE GATES

3.1 The following provisions shall apply to Class I, Class II and Class III vehicular horizontal slide gates:

3.1.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade shall be guarded or covered.

3.1.2 All openings located between 48 inches (1.22 m) and 72 inches (1.83 m) above grade shall be designed, guarded or screened to prevent a 4 inch (102 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that covers in the open position.

3.1.3 A gap, measured in the horizontal plane parallel to the roadway, between a fixed stationary object nearest the roadway, (such as a gate support post) and the gate frame when the gate is in either the fully open position or the fully closed position, shall not exceed 2 1/4 inches (57 mm), refer to ASTM F2200 for Exception.

3.1.4 Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed at either the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function.

3.1.5 All gates shall be designed with sufficient lateral stability to assure that the gate will enter a receiver guide, refer to ASTM F2200 for panel types.

3.2 The following provisions shall apply to Class IV vehicular horizontal slide gates:

3.2.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above grade shall be guarded or covered.

3.2.2 Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed at either the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function.

4. VEHICULAR HORIZONTAL SWING GATES

4.1 The following provisions shall apply to Class 1, Class II and Class III vehicular horizontal swing gates:

4.1.1 Gates shall be designed, constructed and installed so as not to create an entrapment area between the gate and the supporting structure or other fixed object when the gate moves toward the fully open position, subject to the provisions in the 4.1.1.1 and 4.1.1.2.

4.1.1.1 The width of an object (such as a wall, pillar or column) covered by a swing gate when in the open position shall not exceed 4 inches (102 mm), measured from the centerline of the pivot point of the gate, refer to ASTM F2200 for exception.

4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance between a fixed object such as a wall, pillar or column, and a swing gate when in the open position shall not be less than 16 inches (406 mm), refer to ASTM F2200 for exception.

4.2 Class IV vehicular horizontal swing gates shall be designed, constructed and installed in accordance with security related parameters specific to the application in question.

SAFETY

REQUIRED ENTRAPMENT PROTECTION DEVICES

To prevent SERIOUS INJURY or DEATH from a moving gate:

• Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate.

• Locate entrapment protection devices to protect in BOTH the open and close gate cycles.

An entrapment zone is every location or point of contact where a person can become entrapped between a moving gate and a stationary object. All gate operator systems REQUIRE two independent entrapment protection systems for each entrapment zone. This operator contains an inherent (internal) entrapment protection system (the primary entrapment protection system) and REQUIRES the addition of an external entrapment protection system (non-contact photoelectric sensor or contact safety edge sensor) for EACH entrapment zone.

Your application may contain one or many entrapment zones. Property owners are obligated to test entrapment protection devices monthly.

CONTACT SENSORS (EDGE SENSORS)

If the electrically activated edge sensor comes in contact with an obstruction while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction is cleared. Use model G65MGO20, G65MGR20 or G65MGS20.

3 Edge Contact Sensor

• Locate entrapment protection devices to protect between moving gate and RIGID objects, such as posts or walls.

Edge Sensor for Open Cycle Edge Sensor for Close Cycle

NON-CONTACT SENSORS

If the photoelectric sensor beam gets blocked while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction is cleared. Use DIR10 photoelectric sensors.

Sensor for Close Cycle

Sensor for Open Cycle

SAFETY

IMPORTANT SAFETY INFORMATION

To prevent SERIOUS INJURY or DEATH:

• READ AND FOLLOW ALL INSTRUCTIONS.

• Pinch points must be guarded at all times. Install enclosed-style gate tracks and roller guards.

• Place screen mesh 4 feet (1.2 m) high on the gate to prevent access through openings anywhere the gate may travel.

• Mount controls at least 6 feet (1.8 m) from the gate or ANY moving part of the gate.

• Install Warning signs on EACH side of gate in PLAIN VIEW. Permanently secure each Warning sign in a suitable manner using fastening holes.

• This operator is intended for vehicular use only. To prevent INJURY to pedestrians, a separate pedestrian access should be supplied, visible from the gate. Locate the pedestrian access where there is not a chance of INJURY at any point during full movement of the gate.

• Contact sensors MUST be located at the leading and trailing edges, and post mounted both inside and outside a horizontal slide gate. Non-contact sensors such as photo eyes MUST be mounted across the gate opening and operate during BOTH the open and close cycles.

• Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate.

• Locate entrapment protection devices to protect in BOTH the open and close gate cycles.

• Locate entrapment protection devices to protect between moving gate and RIGID objects, such as posts or walls.

• Too much force on gate will interfere with proper operation of safety reversal system.

• NEVER increase force beyond minimum amount required to move gate.

• NEVER use force adjustments to compensate for a binding or sticking gate.

• If one control (force or travel limits) is adjusted, the other control may also need adjustment.

• ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service.

• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with national and local electrical codes.

• ALL electrical connections MUST be made by a qualified individual.

• DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an edge sensor BEFORE proceeding with the control station installation.

• ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled.

• ALL power and control wiring MUST be run in separate conduit.

• NEVER let children operate or play with gate controls. Keep the remote control away from children.

• Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a moving gate.

• ALWAYS keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.

• The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.

• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of INJURY or DEATH.

• Use the manual disconnect release ONLY when the gate is not moving.

• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.

• ALL maintenance MUST be performed by a trained professional.

• Activate gate ONLY when it can be seen clearly, is properly adjusted and there are no obstructions to gate travel.

• SAVE THESE INSTRUCTIONS.

To protect against fire and electrocution:

• DISCONNECT power BEFORE installing or servicing operator.

• To AVOID damaging gas, power or other underground utility lines, contact underground utility locating companies BEFORE digging more than 18 inches (46 cm) deep.

For continued protection against fire:

• Replace ONLY with fuse of same type and rating.

INTRODUCTION

OPERATOR SPECIFICATIONS

This model is intended for use in vehicular swing gate applications:

OPERATOR SPECIFICATIONS + CARTON INVENTORY

Gate Classifications: CLASS I

Main AC Supply: 120 Vac, 50/60Hz

Input Rating: 500 Watts at 120Vac

Main Supply (Motor): 7.5 Amps at 24Vdc

Maximum Torque: 320N

Cycle Time: 12 seconds 90 degree open @ 100% speed

15 seconds 90 degree close @ 100% speed

Gear ratio: 1/1152

Accessory Power: 24 Vac nominal Class II limited to 37W

Maximum Gate Weight/Length: 850 lbs. at 12ft.

Maximum Opening: 110 degrees

CARTON INVENTORY

Daily Cycle Rate AC power: Continuous duty

Ambient Temperature: -20°C to 55°C (-4°F to 131°F)

Fuse Protection Motor: 10 Amp

Fuse Protection Accessories: 2 A

Fuse Protection Control Board: 630 mA-F

Fuse Protection Electrolock: 3.15 A

Fuse Protection Line: 5 A

* The company CAME Cancelli Automatici is ISO 9001:2000 quality certified; it has

also obtained the ISO 14001 environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy.

This product complies with the following standards: UL-325 and CSA C22.2 NO.247-

92.

NOT SHOWN: Hardware for control panel and manual

Gate Bracket

Gate Arm

Cover

Curved Arm

Control Panel

In-Ground Case

Gearmotor

Hardware

Manual Release

Warning Signs (2)

INTRODUCTION

OPERATOR AND CONTROL PANEL DIMENSIONS

OPERATOR

CONTROL PANEL

16"

(40.63 cm)

2.6"

(6.60 cm)

2.3" (5.84 cm)

6.2" (15.74 cm)

13"

(33 cm)

11.61" (29.48 cm)

8.46" (21.48 cm) 9.45" (24 cm)

12.60" (32 cm)

4.72" (11.98 cm)

5.71"

(14.50 cm)

PREPARATION

TOOLS AND MATERIALS

Make sure you have all the tools and materials required for the installation. The installation should be completed in accordance with all national and local standards and regulations.

The following tools may be needed for your installation:

TOOLS AND MATERIALS + WIRING CHART + SITE PREPARATION

• Drill and Drill Bits

• Hack Saw

• Welder

• Tape Measure

• Pliers

• Screwdrivers

• Shears

• Plumb Bob

WIRING CHART

Always check first for local and national electrical codes.

CONNECTION/DEVICE AMERICAN WIRE GAUGE

(AWG)

Control panel power supply 120V

Motor power supply 24V 20AWG

Safety and control

NOTE: If the length of the wire differs from that specified in the table, then you must determine the proper wire gauge based on the actual power draw of the devices connected and the local electrical codes. For connections that require several, sequential loads, the sizes provided in the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, refer to the instructions provided with said products.

NOTE: Use copper conductors only.

devices

14AWG

20AWG

WIRE LENGTH

3 ft. up to 100 ft.

SITE PREPARATION

INSTALLATION MUST BE PERFORMED BY AN EXPERT QUALIFIED PERSONNEL AND IN FULL COMPLIANCE WITH CURRENT REGULATIONS. Gate must be constructed and installed according to ASTM F2200 standards.

Before installation, perform the following:

Make sure you have a suitable omnipolar cut-off device with contacts more than 1/32” in (3 mm) apart, and independent (sectioned off) power supply.

Fix tubing to drain away any water leaks which may cause oxidation.

Make sure the structure of the gate is sturdy, the hinges work and that there is no friction between moving and non-moving parts.

Make sure that there is a mechanical stop for closing.

Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts.

Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage.

INSTALLATION

INSTALL THE IN-GROUND CASE

Check the national and local building codes before installation. The instructions and illustrations in this manual are examples ONLY. Your installation may vary depending on space, obstructions, and accessories. It is up to the installer to select the most suitable solution. Installation and assembly is quick and easy with the in-ground case.

Determine the location for the in-ground case (Figure 1). The location will

depend on the supporting structure and desired opening. When the operator is installed the rotation pin should be centered with the hinge of gate (Figure 2).

INSTALL THE IN-GROUND CASE

• To AVOID damaging gas, power or other underground utility lines, contact underground utility locating companies BEFORE digging more than 18 inches (46 cm) deep.

Figure 1

Control Box

Hang a Plumb Bob from the hinge to help locate the center point of the

rotation pin to determine the size and location of the hole for the in-ground case. Dig the hole for the in-ground case.

Prepare a trench and install the the junction boxes, electrical conduits, and

drainage tube (Figure 1).

NOTE: ALL power and control wiring MUST be run in separate conduit. The number of conduits will depend on your site and the accessories to be installed.

Prepare a drainage system to drain away any water. The drainage system will

prevent water leaks which may cause oxidation (Figure 1).

Set the in-ground case in the hole and make sure the conduit and drainage

pipes are inserted into separate knockout holes.

Level the in-ground case. The upper edge of the case should be 1 inch (25

mm) above the ground. IMPORTANT: Hang a Plumb Bob from the hinge to

make sure the rotation pin in the in-ground case is aligned with the upper hinge on the gate (Figure 2).

Backfill the hole with concrete. Allow the concrete to cure for at least 24

hours.

Drainage System

Figure 2

Gate

Junction Box

Operator

In-Ground Case

Gate Hinge

MUST be aligned

Gate

Gate Arm

Rotation Pin

Gate Bracket

In-Ground Case

Concrete

INSTALLATION

FASTEN THE GEARMOTOR AND ASSEMBLE THE OPERATOR

Determine whether your installation is right or left-hand and follow the instructions accordingly.

FASTEN THE GEARMOTOR AND ASSEMBLE THE OPERATOR

Figure 1: Left Hand Installation

Gate Bracket

(Gate in OPEN position)

Remove the white plastic film on the bottom of the in-ground case.

Fasten the gearmotor to the bolts on the bottom of the in-ground case using

the nuts and washers provided.

Insert the bolt into the motor arm and secure with the nut. This bolt will be

adjusted in a later step when power is applied to the operator (Adjustments section, page 24).

Ensure the rotation pin is greased and insert the gate arm over the rotation

pin.

Insert the curved arm between the motor arm and the gate arm.

Attach the manual release to the gate bracket. NOTE: Your manual release

may be different. Ensure the manual release is released.

Insert the gate bracket into the gate arm.

Position the gate between the upper gate hinge and the rotation pin on the

operator.

Secure the gate bracket to the gate by tack welding the gate bracket every 1

inch (25 mm) to 1-1/2 inches (38 mm) along the contact surface. Avoid any welding near the threaded screws.

Manual Release

Curved Arm

Gearmotor

Figure 1: Right Hand Installation

(Gate in OPEN position)

Gate Arm

Bolt

Motor Arm

Nut

Gate Arm

Bolt

Motor Arm

Nut

Gate Bracket

Manual Release

Gearmotor

Curved Arm

Determine the close position of the gate and install a close end stop

(Figure 2).

Figure 2

90°

Close End Stop(s)

90°

INSTALLATION

MOUNT THE CONTROL PANEL

The control panel MUST be mounted within 5 feet (1.52 m) of the gate operator.

Attach the control panel to the mounting surface with cross slot Phillips head

bolts in a protected area (Figure 1).

Assemble the plastic hinges (Figure 2A).

Insert the hinge with the tabs into the slot along the side of the control panel

(on the left or right as you wish).

Secure the hinges with the washers and screws (Figure 2B). There should be

two hinges on each side.

Insert the other half of the hinge into the slots on the cover.

After the adjustments and programming are complete, attach the cover using

the provided screws (Figure 3).

Figure 1

8.4”

11.6

Figure 2A

Figure 2B

tabs

Figure 3

WIRING

OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD

1 Transformer 2 Card fuse (630mA-F 250VAC 5X20mm) 3 Accessories fuse (2A-F 250VAC 5X20mm) 4 Electrolock fuse (3.15A-F 250VAC 5X20mm) 5 Display 6 Display -contrast adjustment 7 Security+ 2.0™ radio card connector 8 Warning LED-Open contact error 9 Programming buttons 10 Accessory and Command Device Terminals 11 Power Supply Terminals-120 VAC 12 Line fuse (5A-F 250VAC 5X20mm) 13 120V-Power LED 14 Motor 1 fuse 1 (10A-F 250VAC 6X32mm) 15 Motor 1 fuse 2 (10A-F 250VAC 6x32mm)

OVERVIEW OF CONTROL PANEL AND ELECTRONIC CARD

To protect against fire and electrocution:

• DISCONNECT power BEFORE installing or servicing operator.

26V

17V

120V

26V

17V

120V

3 2

12 11

WIRING

WIRE THE OPERATOR(S) TO THE CONTROL PANEL

Turn off the AC power from the main power source circuit breaker.

Insert the cables through a watertight connector mounted in the back of the

control panel.

Determine the open and close limit microswitch wires (Figure 1). Wire the

motor and microswitch wires as shown according to your application (Figure 2).

Connect 120 Vac power to the power supply terminals on the electronic card,

50/60Hz frequency maximum.

Tighten watertight connector nut.

Do not apply AC power until instructed.

NOTE: The electronic card is equipped with an amperometric sensor which constantly monitors the motor’s drive. If the gate encounters an obstacle, the sensor immediately detects the overload on the operator and the gate reverses.

Figure 1

Microswitch (Open Limit)

Motor Wires

Microswitch (Close Limit)

Figure 2: Single Gate Operator (Right-Hand)

N2 (Black Motor Wire)

120 Vac Power

M2 (White Motor Wire)

Right-HandLeft-Hand

Microswitch (Open Limit)

Motor Wires

2 (Brown Wires)

FC2 (Blue Close Limit Microswitch Wire)

FA2 (Blue Open Limit Microswitch Wire)

Figure 2: Single Gate Operator (Left-Hand)

N2 (White Motor Wire)

120 Vac Power

M2 (Black Motor Wire)

Figure 2: Dual Gate Operators

N2 (Black Motor Wires)

M2 (White Motor Wires)

N1 (White Motor Wires)

M1 (Black Motor Wires)

120 Vac Power

2 (Brown Microswitch Wires)

FA1 Left Hand Operator (Blue Microswitch Open Limit Wire)

FC1 Left Hand Operator (Blue Microswitch Close Limit Wire)

2 (Brown Microswitch Wires)

FC2 (Blue Close Limit Microswitch Wire)

FA2 (Blue Open Limit Microswitch Wire)

FC2 Right Hand Operator (Blue Microswitch Close Limit Wire)

FA2 Right Hand Operator (Blue Microswitch Open Limit Wire)

WIRING

WIRE THE ENTRAPMENT PROTECTION DEVICES

An entrapment protection device such as photoelectric sensors or an edge MUST be wired to the operator and then configured for your application. Refer to page 18 page 21 for programming information.

PHOTOELECTRIC SENSORS

Entrapment protection devices are required.

Input for UL325 compliant entrapment protection devices such as photoelectric sensors. Configure either CX, CY, or CZ (N.C.) contacts.

NOTE: If not used deactivate the contacts using the programming menu.

C1 “OPEN WHILE CLOSING” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is closing, the gate will stop and reverse to the fully open position.

C2 “CLOSE WHILE OPENING” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is opening, the gate will stop and reverse to the fully closed position.

C3 “PARTIAL STOP”(N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is moving, the gate will stop and automatically shuts (if this function has been selected).

DIR10 Photoelectric Sensors:

C4 “STANDBY OBSTACLE” (N.C.) Contact

If the photoelectric sensor beam is blocked while the gate is moving, the gate will stop and once the obstruction is removed the gate will resume moving in the same direction.

WIRING

WIRE THE ENTRAPMENT PROTECTION DEVICES

Two-wire normally open edge

EDGE SENSORS (CONTACT)

An entrapment protection devices such as photoelectric sensors or an edge MUST be wired to the operator and then configured for your application using the programming menu. Refer to page 18 - page 21 for programming information. Configure either CX, CY, or CZ (N.C.) contacts.

C7 “OPEN WHILE CLOSING” (N.C.) Contact

This input functions to reverse the gate to the open limit when activated during the close cycle.

NOTE: If not used, deactivate.

C8 “CLOSE WHILE OPENING” (N.C.) Contact

This input functions to reverse the gate to the close limit when the edge is activated during the opening cycle.

NOTE: If not used, deactivate.

Transmitter

Wireless Communicator

PWR Relay

24V C

CNONC

Receiver

OPTIONAL WIRING

ACCESSORY POWER

ACCESSORY POWER + COMMAND AND CONTROL DEVICES

Command devices and accessories are 24V power. The overall power for accessories CANNOT exceed 37W.

Terminals 10 and 11 provide power for the following accessories:

• 24 Vac normally

• 24 Vdc when the emergency batteries are working

COMMAND AND CONTROL DEVICES

Stop button (N.C. contact)

• Cancels automatic closing (A.C.T.). To resume normal operation, press the command button or the remote control button.

NOTE: If not used, select "Disabled" in the "Functions" menu.

To protect against fire and electrocution:

• DISCONNECT power BEFORE installing or servicing operator.

Key selector and/or open button (N.O. contact)

• Gate opening command.

Key selector and/or partial opening button (N.O. contact)

• Partial gate opening

Key selector and/or closing button (N.O. contact)

• Gate closing command.

Key selector and/or command button (N.O. contact)

• Gate opening and closing command.

• By pressing the button or turning the key, the gate reverses direction or stops depending on the 2-7 settings in the "Functions" menu.

OPTIONAL WIRING

WARNING DEVICES

Open-gate indicator light

• Signals that gate is open; turns off when the gate is closed.

• Contact power: 24V A.C. - 25W maximum

• Socket rating 24V-3W maximum

NOTE: If the operator detects two sequential obstructions while running, the electronic card activates the warning device and blocks the signal from the remote control for 5 minutes. After 5 minutes, the alarm is deactivated and the signal for the remote controls are restored and the PROG LED goes off. To restore normal operation prior to the 5 minutes, press the total stop key and the PROG LED goes off.

APPLY AC POWER TO THE OPERATOR AND PROCEED TO THE PROGRAMMING SECTION TO COMPLETE THE OPERATOR CONFIGURATION.

Warning Device

WARNING DEVICES

Flashing Light

PROGRAMMING

USING THE MENU

Lingua

Italiano

Þß

{

The ESC button is used to:

• exit the menu

• cancel changes

FACTORY SETTINGS (DEFAULTS)

PROGRAMMED FUNCTIONS FACTORY DEFAULTS

Total stop Enabled (NC stop) CX, CY, and CZ Contacts Enabled Speed 100% Automatic Close Timer (ACT) 10 seconds Motor Frog

USING THE MENU + FACTORY SETTINGS (DEFAULTS)

The <...> symbols on the display indicate the current selection.

{

The ENTER button is to:

{

• press and hold for 1 second to enter the menu

• confirm and set values

The < > buttons are used to:

{

• move from one menu to another

• increase or decrease values

PROGRAMMING

BASIC SETUP FOR TYPICAL APPLICATIONS

Set the LANGUAGE: Press and hold the ENTER button for 1 second to

see the menu on the display. Select LANGUAGE > (Choose the desired language).

Set the basic function for the entrapment protection devices: Select

FUNCTIONS then select the following menus to either determine the functionality or disable the entrapment protection devices:

• Total Stop > Disabled

• CX Input > (Choose either C1, C2, C3, C4, C7, C8, or Deactivated)

• CY Input > (Choose either C1, C2, C3, C4, C7, C8, or Deactivated)

• CZ Input > (Choose either C1, C2, C3, C4, C7, C8, or Deactivated)

Select number of motors: Select IMP. RUN > No. Motors (Choose

either M1 & M2 for dual gates or M2 for a single gate).

Select motor type: Select IMP. RUN > Motor type > FROG

BASIC SETUP FOR TYPICAL APPLICATIONS

Set the Configuration: Select FUNCTIONS > Config. > FCAP

RALLCH.

Set the End Stop: Select FUNCTIONS > endstop > N.O.

Basic setup of your operator is now complete. For additional programming and settings refer to the "Menu Descriptions" pages.

+ 44 hidden pages

CAME Frog-A 24U Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual