CAME BK-221E Installation Manual

Download

Page 1

SLIDING GATE

119BJ04EN

OPERATOR

Installation manual

BK-221E

Page 2

119 BJ 04 EN

WARNING!

important safety instructions for people:

READ CAREFULLY!

Premise

• Employ this product only for the use for which it was expressly made. Any other use is dangerous. CAME S.p.A is not liable for any damage caused by improper, wrongful and unreasonable use • Keep these warnings together with the installation and operation manuals that come with the operator.

Before installing

(checking what's there: if your evaluation is negative, do not proceed before having complied with all safety requirements)

• Check that the automated parts are in good mechanical order, that the operator is level and aligned, and that it opens and closes properly. Make sure you have suitable mechanical stops • If the operator is to be installed at a height of over 2.5 m from the ground or other access level, make sure you have any necessary protections and/or warnings in place • If any pedestrian openings are ﬁ tted into the operator, there must also be a a system to block their opening while they are moving • Make sure that the opening automated door or gate cannot entrap people against the ﬁ xed parts of the operator • Do not install the operator upside down or onto elements that could yield and bend. If necessary, add suitable reinforcements to the anchoring points • Do not install door or gate leaves on tilted surfaces • Make sure any sprinkler systems cannot wet the operator from the ground up • Make sure the temperature range shown on the product literature is suitable to the climate where it will be installed • Follow all instructions as improper installation may result in serious bodily injury • It is important to follow these instructions for the safety of people. Keep these instructions.

Installing

• Suitably section o and demarcate the entire installation site to prevent unauthorized persons from entering the area, especially minors and children

• Be careful when handling operators that weigh over 20 kg. If need be, use proper safety hoisting equipment • All opening commands (that is, buttons, key switches, magnetic readers, and so on) must be installed at least 1.85 m from the perimeter of the gate's working area, or where they cannot be reached from outside the gate. Also, any direct commands (buttons, touch panels, and so on) must be installed at least 1.5 m from the ground and must not be reachable by unauthorized persons • All maintained action commands, must be ﬁ tted in places from which the moving gate leaves and transit and driving areas are visible • Apply, if missing, a permanent sign showing the position of the release device • Before delivering to the users, make sure the system is EN 12453 standard compliant (regarding impact forces), and also make sure the system has been properly adjusted and that any safety, protection and manual release devices are working properly • Apply Warning Signs (such as the gate's plate) where necessary and in a visible place

Special user-instructions and recommendations

• Keep gate operation areas clean and free of any obstructions. Make sure that the photocells are free of any overgrown vegetation and that the operator's area of operation is free of any obstructions • Do not allow children to play with ﬁ xed commands, or to loiter in the gate's maneuvering area. Keep any remote control transmitters or any other command device away from children, to prevent the operator from being accidentally activated. • The apparatus may be used by children of eight years and above and by physically, mentally and sensorially challenged people, or even ones without any experience, provided this happens under close supervision or once they have been properly instructed to use the apparatus safely and about the potential hazards involved. Children must not play with the apparatus. Cleaning and maintenance by users must not be done by children, unless properly supervised • Frequently check the system for any malfunctions or signs of wear and tear or damage to the moving structures, to the component parts, all anchoring points, including cables and any accessible connections. Keep any hinges, moving joints and slide rails properly lubricated • Perform functional checks on the photocells and sensitive safety edges, every six months. To check whether the photocells are working, wave an object in front of them while the gate is closing; if the operator inverts its direction of travel or suddenly stops, the photocells are working properly. This is the only maintenance operation to do with the power on. Constantly clean the photocells' glass covers using a slightly water-

moistened cloth; do not use any solvents or other chemical products that may ruin the devices • If repairs or modiﬁ cations are required to the system, release the operator and do not use it until safety conditions have been restored • Cut o the power supply before releasing the operator for manual openings and before any other operation, to prevent potentially hazardous situations. Read the instructions • If the power supply cable is damaged, it must be replaced by the manufacturer or authorized technical assistance service, or in any case, by similarly qualiﬁ ed persons, to prevent any risk • It is FORBIDDEN for users to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED in the manuals. For any repairs, modiﬁ cations and adjustments and for extraordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the job and checks into the periodic maintenance log.

Additional special recommendations for everyone

• Keep away from hinges and mechanical moving parts • Do not enter the operator's area of operation when it is moving • Do not counter the operator's movement as this could result in dangerous situations • Always pay special attention to any dangerous points, which have to be labeled with speciﬁ c pictograms and/or black and yellow stripes • While using a selector switch or a command in maintained actions, keep checking that there are no persons within the operating range of any moving parts, until the command is released

• The gate may move at any time and without warning • Always cut o the power supply before performing any maintenance or cleaning.

CA M E

Danger of foot crushing

Danger of hand crushing

Danger! High voltage.

No transiting while maneuvering

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

2 - Manual code: p.

Page 3

119 BJ 04 EN

LEGEND

 This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues

⚠

This symbol shows which parts to tell users about.

☞

REFERENCE REGULATIONS

Came Cancelli Automatici S.p.A. is certified for the: ISO 9001 quality and ISO 14001 environmental management systems. This product complies with the current regulations mentioned in the declaration of conformity.

DESCRIPTION

Operator complete with control board and mechanical end stops for sliding gates up to 2,200 kg in weight and 20 m in length.

Intended use

The operator is designed to power sliding gates used in apartment blocks and industrial plants.

Any installation and/or use other than that specified in this manual is forbidden.

Limits to use

Type BK-221E

Maximum door-leaf length (m) 20 Maximum door-leaf weight (kg) 2.200 Pinion module 4

Technical data

Type BK-221E

Protection rating (IP) 44 Power supply (V - 50/60 Hz) 230 AC Power supply to motor (V - 50/60 Hz) 230 AC Draw (A) 5.1 Standby consumption (W) 4.14 Green Power consumption (W) 0.58 Power rating (W) 580 Thrust (N) 1,5 00 Opening speed (m/min) 10.5 Duty cycle INTENSIVE USE Operating temperature (°C) -20 ÷ +55 Condenser (μF) 22 Insulation class I Motor's heat protection (°C) 150 Weight (kg) 21

Dimensions (mm)

255

106

360

1 02/2015

CAME

119 BJ0 4EN v.

3 - Manual code: p.

22 max.

182.5

142.5

325

170

105

Page 4

119 BJ 04 EN

Description of parts

1. Cover

2. Gearmotor

3. Control board

4. Front cover

5. Anchoring plate

6. Nut plate

7. Nut

8. UNI5739 M12X70 screw

9. Control-board housing

10. Release key

11. Endstop fins

12. Mechanical endstop

13. UNI6954 3.9X13 screw

14. UNI6954 3.9X22 screw

15. Fan

16. Transformer

17. Encoder

18. Release hatch

Standard installation

1. Operator

2. Endstop fins

3. Rack

4. Key-switch selector

5. Flashing light

6. Photocells

7. Photocells post

8. Mechanical gate stop

9. Sensitive safety-edge

10. Junction pit

GENERAL INSTRUCTIONS FOR INSTALLING

Only skilled, qualified staff must install this product.

⚠

CAME

10 7

10 9

Preliminary checks

Before beginning the installation, do the following:

⚠

• check that the gate is stable and that the hinges are in good working order and lubricated;

• check that the ground guides are well fastened to the ground, completely on the surface and free of any irregularities that may obstruct the gate's movement;

• check that the upper slide guides are free of any friction;

• make sure there are opening and closing mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the anchoring surface is solid enough.

• Make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);;

• make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation with respect to those of other electrical parts inside:

• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

4 - Manual code: p.

Page 5

119 BJ 04 EN

Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.

Cable types and minimum thicknesses

Connection Cable type

Control panel power supply 230 V AC 230 V AC Flashing light 2 x 0.5 mm Photocell transmitters 2 x 0.5 mm Photocell receivers 4 x 0.5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Cable length

1 < 10 m

3G x 1.5 mm

Command and safety device 2 x 0.5 mm

Cable length

10 < 20 m

3G x 2.5 mm

Cable length

20 < 30 m

3G x 4 mm

-2

2 2

Antenna RG58 max 10 m Paired connection or CRP UTP CAT5 max 1000 m

 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected devices

and according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. If connecting products that are not contemplated in this manual, see the literature accompanying said products

INSTALLATION

The following illustrations are mere examples in that the space for anchoring the operator and accessories varies depending on the installation

⚠

area. It is up to the installer to find the most suitable solution.

Corrugate tube laying

Dig a hole for the foundation frame. Set up the corrugated tubes needed for making the connections coming out of the junction pit. For connecting the gearmotor we suggest using a Ø 40 mm corrugated tube and Ø 25 mm tubes for the accessories.

 The number of tubes depends on the type of system and the accessories you are going to fit.

1 02/2015

119 BJ0 4EN v.

300

500

450

5 - Manual code: p.

Page 6

119 BJ 04 EN

Laying the anchoring plate

Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole. The foundation frame must jut out by 50 mm above ground level. Fit an iron cage into the foundation frame to reinforce the concrete. Fit the bolts into the fastening plate and lock using the nuts. Remove the pre-shaped anchors using a screwdriver or pliers.

If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the drawing. Careful! The tubes must pass through their corresponding holes.

105

Fill the foundation frame with concrete. The plate must be perfectly level with the bolts which are entirely above surface. Wait at least 24 hrs for the concrete to solidify. Remove the foundation frame and fill the hole with earth around the concrete block.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

6 - Manual code: p.

Page 7

119 BJ 04 EN

Remove the nut and washer from the bolts Fit the electric cables into the tubes so that they come out about 600 mm.

Setting up the gearmotor

Remove the front cover and gearmotor cover.

Place the gearmotor above the anchoring plate. Careful! The electric cables must pass under the gearmotor box. Lift the gearmotor by 5 to 10 mm from the plate by adjusting the threaded steel feet to allow any subsequent adjustments between pinion and rack.

1 02/2015

5 ÷ 10

119 BJ0 4EN v.

7 - Manual code: p.

Page 8

1 ÷ 2

119 BJ 04 EN

Fastening the rack

If a rack is already in place, move directly to adjusting the rack-pinion coupling distance, otherwise, follow the fastening instructions as explained



below:

- release the gearmotor (see gearmotor releasing paragraph);

- rest the rack (module 4) above the gearmotor pinion;

- weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use one its extra lengths, rest it under the joining point and lock it using two clamps.

Adjusting the pinion-rack coupling

Manually open and close the gate and adjust the pinion-rack coupling distance using the threaded feet (vertical adjustment) and the holes (horizontal adjustment). This prevents the gate's weight to bear directly onto the operator.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

8 - Manual code: p.

Page 9

119 BJ 04 EN

Fastening the gearmotor

Once adjusting is complete, fasten the gearmotor to the plate using the plates and nuts.

Establishing the endstop points

For opening:

- completely open the gate;

- fit the opening endstop fin onto the rack until the micro switch activates (spring);

- fasten it using the allen screws

Spring

For closing:

- completely close the gate;

- fit the closing endstop fin onto the rack until the micro-switch activates (spring);

- fasten it using the allen screws Don't let the gate get to the mechanical stop, whether it is the opening or closing one.

⚠

1 02/2015

119 BJ0 4EN v.

9 - Manual code: p.

Page 10

119 BJ 04 EN

ELECTRICAL CONNECTIONS AND PROGRAMMING

Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.

⚠

Powering up the control board and command and control devices: 24 V AC/DC. Functions on the input and output contacts, time adjustments and user-management settings are set and viewed on the programming board's display. All connections are quick-fuse protected.

Fuses ZBKEP

- Line 6.3 A-T

- 1

- 1.6

A-F board

A-F accessories

Description of parts

1. Power supply terminals

2. Terminals for warning devices

3. Transformer terminals

4. Terminals for control and safety devices

5. Terminals for the GP1 module

6. Terminals for paired of CRP connection

7. Antenna terminal

8. RSE board connector

9. AF card connector

10. R700/R800 board connector

11. Memory roll board connector

L N

E1 EX W

6,3

21 20

3 4

24V 0

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

12. Terminals for transponder devices

13. Keypad selector terminal

14. Encoder terminals

15. Limit switch terminals

16. Programming buttons

17. Power supply on warning LED

18. Display

19. Gearmotor terminal

20. Control board fuse

21. Accessories fuse

22. Line fuse

5 6 7

+ STB -

A B GND

L1T L2T CT VS VF

U V W CAPACITOR

S1 GND

A B

+ E -

FC FA F

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

10 - Manual code: p.

Page 11

119 BJ 04 EN

Power supply

Red

Grey

Black

White

Brown

Terminals for powering 24 V AC - max

Blue

Orange

20 W accessories

Power supply 230 V AC frequency 50/60 Hz

L N

L1T L2T CT VS VF

E1 EX W

24V 0

Factory wiring

The gearmotor is already connected. To install on the right, Invert the gearmotor (U-V) and (FA-FC) endstop phases.

Encoder

COM

Orange

Limit switch

U V W CAPACITOR

Condenser

COM

Gearmotor 230 V AC

White

Motor torque limiter

To vary the motor torque, move the shown faston (the one with the black wire) to one of the 4 positions: 1 min – 4 max.

10 11 TS 1 2

Red

FC FA F

Brown

White

+ E -

Green

L1T L2T CT VS VF

Warning devices

1 02/2015

Black

Cycle or courtesy light (contact rating: 230 V - 60 W max). Auxiliary connection of an outdoor light which can be positioned where you like, to increase lighting in the driveway/parking area. Cycle: it stays lit from the moment that the gate leaf starts opening until it is completely closed (including the automatic closing time). Courtesy: it stays on for an adjustable time of between 60 to 180 seconds.

Movement flashing light (contact rating: 230 V - 25 W max). It flashes when the gate is either opening or closing.

CAME

119 BJ0 4EN v.

11 - Manual code: p.

E1 EX W

24V 0

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

Gate open warning light (Contact rating: 24 V - 3 W max). Warns about the gate status, see function F 10.

+ STB -

A B GND

Page 12

119 BJ 04 EN

Command and control devices

Stop button (NC contact). For stopping the gate and excluding automatic closing. For movement to resume, press the command button or other control device.

N.B.: if unused, select 0 (Deactivated) from function F 1.

ONLY OPEN function from control device (NO contact)

PARTIAL OPENING function from control device (NO contact)

ONLY CLOSE function from control device (NO contact)

OPEN-STOP-CLOSE-STOP sequential function / OPEN-CLOSE-INVERT stepstep from control device (NO contact). See function F 7.

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

Fit the R700 decoding card for the

⚠

TSP00 sensor or LT001 reader to be

R700

recognized.

+ STB -

A B GND

S1 GND

Red

Black

A B

Blue

White

Antenna with RG58 cable

Keypad selector with R800 card

ACCESS CONTROL

CAME

AF card

Transponder or card reader with R700 card

IFit the R800 decoding card for the the

⚠

S5000 keypad selector to be recognized.

R800

WARNING! For the system to work properly, before fitting any plug-in card, such as the AF or R800 one, YOU MUST CUT OFF THE MAIN POWER SUPPLY and, if present, disconnect any batteries.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

12 - Manual code: p.

Page 13

119 BJ 04 EN

Safety devices

Photocells

Configure contact CX, CY or CZ (NC), input for EN 12978 safety devices like photocells. See CX input functions (Function F2), CY (Function F3) or CZ (Function F4) in:

- C1 reopening during closing. When the gate is closing, opening the contact triggers the inversion of movement until the gate is fully open;

DIR

RX TX

photocells

DELTA-S

photocells

- C2 reclosing during opening. When the gate is opening, opening the contact triggers the inversion of movement until the gate is fully closed;

- C3 partial stop. Stopping of the gate, if it is moving, with consequent automatic closing (if the automatic closing function has be entered);

- C4 obstruction wait. Stopping of the gate, if it is moving, which resumes movement once the obstruction is removed.

If unused, contacts CX, CY and CZ should be

deactivated during programming.

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

DELTA

RX TX



./ # .#



10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

photocells



Sensitive Safety Edges

Configure contact CX, CY or CZ (NC), input for EN 12978 safety devices such as sensitive safety-edges. See input CX functions (Function F2), CY (Function F3) or CZ (Function F4) in:- C7 reopening during closing. When the gate is closing, opening the contact triggers the inversion of movement until the gate is completely open;

- C8 reclosing during opening. When the gate is opening, opening the contact triggers the inversion of movement until the gate is completely closed.

If unused, contacts CX, CY and CZ

should be deactivated during programming.

1 02/2015

119 BJ0 4EN v.

DFW

DFW with control board for DFI connections

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ 2 3 3P 4 5 7 CX CY CZ

13 - Manual code: p.

Page 14

+ STB -

24V 0

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

A B GND

UTP CAT 5

1 2 3 4

119 BJ 04 EN

Photocell's safety connection

Upon each open or close command, the board verifies that the safety systems work. Any malfunction inhibits any command. From function F 5 select onto which input to activate the connection.

DIR / DELTA S

DELTA

10 2 T X

N.O.

N.C.

FUSIBILE 200m A

TX 2

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

Functions managing devices

Connecting the RS485 serial with RSE board to the home automation system via CRP (Came Remote Protocol) or for paired operation (see chapter on PAIRED CONNECTION WITH A SINGLE CONTROL)

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

Fit the RSE card.

⚠

WARNING! YOU MUST CUT OFF THE

⚠

MAIN POWER SUPPLY and remove the batteries - if present, before removing the control board.

RSE

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

14 - Manual code: p.

Page 15

119 BJ 04 EN

Description of programming commands

Display

Browsing the menu

To enter the menu, keep the ENTER button pressed for at least one second.

{ {

{

The ESC button is for:

- exiting menus;

- cancelling changes.

The < > keys are for:

- moving from one item to another;

- increasing or decreasing values.

The ENTER key is for:

- entering menus;

- confirming or memorizing set values.

To select menu items, use the arrow keys ...

also for the submenus, use the arrow keys to select ...

To increase or decrease a value, use the arrow keys ...

... then press ENTER

... the press ENTER to confirm ...

1 02/2015

 When the menu is active the system cannot be viewed.

119 BJ0 4EN v.

15 - Manual code: p.

... to exit the menu, wait 10 seconds or press ESC.

Page 16

119 BJ 04 EN

Functions map

F 1 Total stop function (1-2) F 2 Function associated to input 2-CX F 3 Function associated to input 2-CY F 4 Function associated to input 2-CZF 5 Safety test function F 6 Maintained action function F 7 Control mode on 2-7 F 9 Obstruction detection with motor idle function F 10 Warning light function F 11 Encoder exclusion F 14 Sensor type selection function F 18 Additional light function F 19 Automatic closing time F 20 Automatic closing time after partial opening F 21 Preflashing time F 22 Working time F 25 Courtesy light time F 30 Adjusting gearmotor slow-down speed F 34 Sensitivity during movement F 35 Sensitivity during slow-down F 36 Adjusting partial opening F 37 Adjusting the gearmotor's opening slow-down starting point F 38 Adjusting the gearmotor's closing slow-down starting point F 49 Managing functions F 50 Saving data in the memory roll F 51 Reading memory roll data F 52 Passing settings in paired/alternating mode F 54 Opening direction F 56 Peripheral number F 63 Changing COM speed F 71 Partial opening time

U 1 Entering new user with an associated command U 2 Deleting single users U 3 Deleting all users

A 3 Calibrate gate run A 4 Reset settings A 5 Counting the number of maneuvers

H 1 Software version

Functions menu



IMPORTANT! Begin programming by first performing the following functions: OPENING DIRECTION (F54), TOTAL STOP (F1) and

TRAVEL CALIBRATION (A3).

Programming the features is to be done when the operator is stopped.

⚠



You can memorize up to 25 users.

F1 Total stop [1-2] 0 = Deactivated (default) / 1 = Activated NC input – Gate stop that excludes any automatic closing; to resume movement, use the control device. Fit the safety device onto [1-2].

F2 Input [2-CX] 0 = Deactivated (default) / 1 = C1 / 2 = C2 / 3 = C3 / 4 = C4 / 7 = C7 / 8 = C8 NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4 =

obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

F3 Input [2-CY] 0 = Deactivated (default) / 1 = C1 / 2 = C2 / 3 = C3 / 4 = C4 / 7 = C7 / 8 = C8 NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4 =

obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.

119 BJ0 4EN v.

16 - Manual code: p.

Page 17

119 BJ 04 EN

F4 Input [2-CZ] 0 = Deactivated (default) / 1 = C1 / 2 = C2 / 3 = C3 / 4 = C4 / 7 = C7 / 8 = C8 NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4 =

obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.

F5 Safety test

0 = Deactivated (default) / 1 = CX / 2 = CY / 3 = CZ / 4 = CX+CY / 5 = CX+CZ / 6 = CY+CZ / 7 = CX+CY+CZ

After every opening or closing command, the board will check whether the photocells are working properly. F6 Maintained action 0 = Deactivated (default) / 1 = Activated The gate opens and closes by keeping the button pressed. Opening button on contact [2-3] and closing button on contact [2-4]. All other

control devices, even radio ones, are excluded.

F7 Command [2-7] 0 = step-step (default) / 1 = sequential Step-step = open-close, sequential = open-stop-close-stop. F9 Obstruction detection with motor idle 0 = Deactivated (default) / 1 = Activated With the gate closed, opened or totally stopped, the gearmotor stays idle if the safety devices, that is, photocells or sensitive safety-edges

detect an obstruction.

F10 Warning light 0 = lit when gate is open or moving (default) / 1 = when opening it ﬂ ashes intermittently every half-second when closing it ﬂ ashes intermittently every second stays lit when gate is open is o when gate is closed

It warns of the gate status. The bulb is connected to contact 10-5. F11 Encoder 0 = Active (default) / 1 = Deactivated Managing slow-downs, obstruction detections and sensitivity. F14 Sensor type selection 0 = transponder sensor or magnetic card reader command

1 = keypad selector command ( default) Setting the type of sensor for controlling the operator. F18 Additional light 0 = Deactivated (default) / 1 = Cycle / 2 = Courtesy Output on contact [E1-EX].

The cycle lamp stays lit from the beginning of the opening until complete closing, including the waiting time before the automatic closing. The courtesy light stays lit for an adjustable time - see function F 25.

F19 Automatic closing time 0 = Deactivated (default) / 1 = 1 s / 2 = 2 s / … / 180 = 180 s The wait before the automatic closing starts when the opening end point is reached, and can be adjusted to between 1 s and 180 s. The

automatic closing does not activate is any of the safety devices trigger when an obstruction is detected, after a total stop or during a power outage.

F20 Automatic closing time after a partial opening 0 = Deactivated (default) / 1 = 1 s / 2 = 2 s / … / 180 = 180 s The wait before the automatic closing starts after a partial opening command for an adjustable time of between 1 s and 180 s.

The automatic closing does not activate is any of the safety devices trigger when an obstruction is detected, after a total stop or during a power outage.

F19 must not be deactivated.

F21 Preﬂ ashing time 0 = Deactivated (default) / 1 = 1 s / 2 = 2 s / … / 10 = 10 s When an opening or closing command is sent, the ﬂ ashing light on [W-E1] ﬂ ashes before starting the maneuver. The ﬂ ashing time is

adjustable to between 1 s and 10 s.

F22 Working time 30 = 30 s / ...../ 90 = 90 s (default) /...../ 120 = 120 s

Gearmotor working time during opening and closing.

The working time can be adjusted to between 30 s and 120 s

F25 Courtesy light time 60 = 60 s /....... / 180 = 180 s.

1 02/2015

Additional light connected to E1-EX, stays lit for the necessary time while the gate is opening and closing. the time can be set to between 60 s. and 180 s.

119 BJ0 4EN v.

F30 Slow-down speed 0 = Deactivated / 1 = Maximum speed / 2 = Intermediate speed (default) / 3 = Minimum speed. Setting the gearmotor speed during the slow-down stages. F34 Gate travel sensitivity 10 = maximum sensitivity / … / 100 = minimum sensitivity (default)

17 - Manual code:

Adjusting obstruction detection sensitivity during gate travel.

Page 18

119 BJ 04 EN

F35 Slow-down sensitivity 10 = maximum sensitivity / … / 100 = minimum sensitivity (default) Adjusting obstruction detection sensitivity during slow-down. F36 Adjusting partial opening 10 = 10% of the gatetravel ( default ) / … / 80 = 80% of the gate travel Adjustment as a percentage of total travel, during gate opening. F37 Opening slow-down point 10 = 10% of the travel / … / 25 = 25% of thetravel ( default ) / … / 60 = 60% of the travel Percentage adjustment of the total gate travel, of the opening slow-down starting point. F38 Closing slow-down point 10 = 10% of the travel / … / 25 = 25% of thetravel ( default ) / … / 60 = 60% of the travel Percentage adjustment of the total gate travel, from the closing slow-down starting point.

F49 Managing functions

0 = Deactivated (default) / 1 = Paired / 3

= CRP To enable paired operation or the Came Remote Protocol. F50 Save data 0 = Deactivated (default) / 1 = Activated Saving users and saved settings in memory roll.

 This feature only appears if a memory roll has been ﬁ tted into the control board.

F51 Read data 0 = Deactivated (default) / 1 = Activated Uploading data saved in memory roll.

 This feature only appears if a memory roll has been ﬁ tted into the control board.

F52 Passing settings in paired/alternating mode 0 = Deactivated (( default) / 1 = Activated Uploading settings from Master to Slave.

 This appears only if function F49 is set to Paired.

F54 Opening direction 0 = Opening left (default) / 1 = Opening right For setting the gate opening direction.

F56 Peripheral number 1 ----> 225

To set the peripheral's number from 1 to 255 for each control board when you have a system with several operators.

F63 Change COM speed

0=1200 Baud / 1=2400 / 2=4800 / 3=9600 / 4=14400 / 5=19200 / 6=38400 / 7=57600 / 8=115200 Baud

For setting the communication speed used in the CRP (Came Remote Protocol) connection system.

F71 Partial opening time 5 = 5 seconds /....... / 40 = 40 seconds.

After an opening command from the button connected to 2-3P, the gate opens for an adjustable time of between 5 s. and 40 s.

 The function appears only if the «Encoder» feature is deactivated (see function F11) U 1 Entering a user 1 = Step-step command (open-close) / 2 = Sequential command (open-stop-close-stop) / 3 = Open

only command / 4 = Partial command / 5 = contact B1-B2 output

Entering up to a 25 users maximum and associating to each one a function chosen among the existing ones. This must be done via transmitter or other control device (see " entering use with associated command" paragraph).

U 2 Deleting a user

Deleting single users.

U 3 Deleting users 0 = Deactivated / 1 = Deleting all users

Deleting all users.

A 3 Calibrate gate run 0 = Disable / 1 = Activate

Automatic calibration of the gate travel (see calibrating gate travel paragraph)

A 4 Reset parameters 0 = Disable / 1 = Activate

Careful! If necessary you can restore the default settings using the following function:

Restoring default settings and cancelling gate travel calibration operation. A 5 Manoeuvre counter 0 = Number of manoeuvres made / 1 = Deleting all manoeuvres For either viewing the number of manoeuvres made or deleting them ( 001 = 100 manoeuvres; 010 = 1000 manoeuvres;

100 = 10000 manoeuvres; 999 = 99900 manoeuvres; CSI = maintenance job)

H 1 Version

View the software version.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

18 - Manual code: p.

Page 19

119 BJ 04 EN

Entering a user with an associated command

 When entering / deleting users, the ﬂ ashing numbers you see, are available numbers which are usable for entering subsequent users (max. 25 users).

Select U 1 Press ENTER to confirm.

Select a command to associate to the user. The commands are:

- step-step (open-close) = 1;

- sequential (open-stop-close-stop) = 2;

- open = 3;

- partial opening/pedestrian = 4. Press ENTER to confirm...

... a number from 1 to 25 will flash for a few seconds Send the code from the transmitter or other control device, such as, a keypad selector or a transponder. Associate the number to the entered user.

User Associated command

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 -

Deleting a single user

Select U 2. Press ENTER to confirm.

Use the arrow keys select the number of the user you wish to delete.

1 02/2015

Press ENTER to confirm...

119 BJ0 4EN v.

... Clr will appear on the screen to confirm deletion.

19 - Manual code: p.

C l

Page 20

119 BJ 04 EN

Travel calibration

Before calibrating the gate travel, position the gate half-way, check that the maneuvering area is clear of any obstruction and check

⚠

that there are mechanical opening and closing stops.

The mechanical end-stops are obligatory.

⚠

Important! While calibrating, all of the safety devices will be disabled excluding the TOTAL STOP one.

Select A 3. Press ENTER to confirm.

A 3

Select 1 and press ENTER to confirm the travel calibration operation.

The gate will perform a closing maneuver until it reaches a final stop...

iCL

...then the gate will perform an opening maneuver until it reaches a final stop.

Memory Roll Card

To memorize user data and configure the system, to then reuse them with another control board even on another system. After memorizing the data, it is best to remove the memory roll.

L N

E1 EX W

10 11 TS 1 2 3 3P 4 5 7 CX CY CZ

24V 0

+ STB -

A B GND

L1T

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

Memory roll

119 BJ0 4EN v.

20 - Manual code: p.

Page 21

A B GND

119 BJ 04 EN

PAIRED CONNECTION WITH A SINGLE CONTROL

Connections

Only perform on the MASTER board terminals Ⓐ any connections of the control, warning and safety devices. Connect the two boards using a UTP CAT 5 cable on terminals A-B-GND and fit the RSE board into both boards.

1 2 3 4

UTP CAT 5

1 2 3 4

Programming

Set the functions on the MASTER board as follows:

- from function F49, select 1=Paired and press ENTER to confirm.

- from function F52, select 1 and press ENTER to activate the data passage from the MASTER board Ⓐto the SLAVE board Ⓑ.

FINAL OPERATIONS

Once you have finished making all the electrical connections and powered up the operator, fit the cover while making sure not to damage any cables. Fasten using screws.

9 F 4

2 F 5

RELEASING THE GEARMOTOR

This procedure must be done with the main power cut o .

⚠

Manually releasing the operator may result in uncontrolled movement of the gate, if this has any mechanical problems or is unbalanced.

⚠

1 02/2015

119 BJ0 4EN v.

21 - Manual code: p.

Page 22

119 BJ 04 EN

ERROR MESSAGES

Error messages appear on the display.



E 1 The gate travel calibration was interrupted by the activation of the STOP button. E 2 Gate travel calibration incomplete. E 3 Encoder is broken. E 4 Services test error E 7 Insufficient working time E 8 Release hatch open E 9 Closing obstruction. E 10 Opening obstruction. E 11 Maximum number of obstructions detected. E 13 The NC contacts are open (e.g. limit switches). E 14 Serial communication error.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES FIXES It neither opens nor

closes

• Power supply missing

• The gearmotor is stuck

• The transmitter's battery is run down

• The transmitter is broken

• The Stopbutton is either stuck or broken

• The opening/closing button or the key-switch selector

• Check whether the power is on

• Lock the gearmotor

• Replace the batteries

• Call for assistance

is stuck

The gate opens but does not close

• The photocells are dirty

• Automatic closing is disabled

• Clean and check proper functioning of the photocells

• Check whether function F 19 is activated

MAINTENANCE LOG

Periodic maintenance

☞ Before doing any maintenance, cut off the power supply, to prevent any hazardous situations caused by accidentally activating the operator.

Periodic maintenance log kept by users (every six months)

Date Notes Signature

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

22 - Manual code: p.

Page 23

119 BJ 04 EN

Extraordinary maintenance

The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors.

⚠

N.B.: extra-ordinary maintenance jobs must be performed by skilled technicians.

Extraordinary maintenance log

Fitter's stamp Name of operator

Job performed on (date)

Technician's signature

Requester's signature

Job performed ___________________________________________________________________________________________ ______________________________________________________________________________________________

Fitter's stamp Name of operator

Job performed on (date)

Technician's signature

Requester's signature

Fitter's stamp Name of operator

Job performed on (date)

Technician's signature

Requester's signature

Fitter's stamp Name of operator

Job performed on (date)

Technician's signature

Requester's signature

DISMANTLING AND DISPOSAL

CAME CANCELLI AUTOMATICI S.p.A. employs a certified Environmental Management System at its premises, compliant with the UNI EN ISO

☞

14001 standard to ensure the environment is safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines:

DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, and so on) should be disposed of as solid urban waste, and simply separated from other waste for recycling. Always make sure you comply with local laws before dismantling and disposing of the product. DO NOT DISPOSE OF IN NATURE!

DISMANTLING AND DISPOSAL Our products are made with different materials. Most of these (aluminum, plastic, iron, electrical cables) is classified as solid urban waste. They can be recycled by separating them before dumping at authorized city dumps. Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants. These must therefore be disposed of by authorized, certified professional services. Before disposing, it is always advisable to check with the specific laws that apply in your area.

DO NOT DISPOSE OF IN NATURE!

1 02/2015

DECLARATION OF CONFORMITY

Declaration - Came Cancelli Automatici S.p.A. declares that this device conforms to the essential, pertinent requirements provided by directives

2006/42/CE and 2004/108/CE.

119 BJ0 4EN v.

An original copy of the declaration of conformity is available on request.

23 - Manual code: p.

Page 24

IT • Per ogni ulteriore informazione su azienda, prodotti e assistenza nella vostra lingua:

CAME S.p. A.

Dos son Di Casier

Assi stenza Tec nic a/Numero Verde 80 0 2 95830

www. came.com

En g l i s h

119 BJ 04 EN

EN • For any further information on company, products and assistance in your language:

FR • Pour toute autre information sur la société, les produits et l’assistance dans votre langue :

DE • Weitere Infos über Unternehmen, Produkte und Kundendienst in Ihrer Sprache bei:

ES • Para cualquier información sobre la empresa, los productos y asistencia en su idioma:

NL • Voor meer informatie over het bedrijf, de producten en hulp in uw eigen taal:

PT • Para toda e qualquer informação acerca da empresa, de produtos e assistência técnica, em sua língua:

PL •

Wszystkie inne informacje dotyczące ﬁ rmy, produktów oraz usług i pomocy technicznej w Waszym języku znajdują się na stronie:

RU •

Для получения дополнительной информации о компании, продукции и сервисной поддержке на вашем языке:

HU • A vállalatra, termékeire és a műszaki szervizre vonatkozó minden további információért az Ön nyelvén:

HR • Za sve dodatne informacije o poduzeću, proizvodima i tehničkoj podršci:

UK • Для отримання будь-якої іншої інформації про компанію, продукцію та технічну підтримку:

www. came.com

119 BJ0 4EN v.

En g l i s h - Manual code:

The data and information in this manual may be changed at any time and without notice from CAME Cancelli Automatici S.p.A.

CAME S.p.A.

Via Martiri Della Libertà, 15

31030

Dosson Di Casier (Tv)

(+39) 0422 4940

(+39) 0422 4941

Assistenza Tecnica/Numero Verde 800 295830

CAME BK-221E Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual