CAME BK-221E Installation Manual

SLIDING GATE

119BJ04EN

OPERATOR

Installation manual

BK-221E

119 BJ 04 EN

WARNING!

important safety instructions for people:

READ CAREFULLY!

Premise

• Employ this product only for the use for which it was expressly made. Any other use is dangerous. CAME S.p.A is not liable for any damage caused by improper, wrongful and unreasonable use • Keep these warnings together with the installation and operation manuals that come with the operator.

Before installing

(checking what's there: if your evaluation is negative, do not proceed before having complied with all safety requirements)

• Check that the automated parts are in good mechanical order, that the operator is level and aligned, and that it opens and closes properly. Make sure you have suitable mechanical stops • If the operator is to be installed at a height of over 2.5 m from the ground or other access level, make sure you have any necessary protections and/or warnings in place • If any pedestrian openings are ﬁ tted into the operator, there must also be a a system to block their opening while they are moving • Make sure that the opening automated door or gate cannot entrap people against the ﬁ xed parts of the operator • Do not install the operator upside down or onto elements that could yield and bend. If necessary, add suitable reinforcements to the anchoring points • Do not install door or gate leaves on tilted surfaces • Make sure any sprinkler systems cannot wet the operator from the ground up • Make sure the temperature range shown on the product literature is suitable to the climate where it will be installed • Follow all instructions as improper installation may result in serious bodily injury • It is important to follow these instructions for the safety of people. Keep these instructions.

Installing

• Suitably section o and demarcate the entire installation site to prevent unauthorized persons from entering the area, especially minors and children

• Be careful when handling operators that weigh over 20 kg. If need be, use proper safety hoisting equipment • All opening commands (that is, buttons, key switches, magnetic readers, and so on) must be installed at least 1.85 m from the perimeter of the gate's working area, or where they cannot be reached from outside the gate. Also, any direct commands (buttons, touch panels, and so on) must be installed at least 1.5 m from the ground and must not be reachable by unauthorized persons • All maintained action commands, must be ﬁ tted in places from which the moving gate leaves and transit and driving areas are visible • Apply, if missing, a permanent sign showing the position of the release device • Before delivering to the users, make sure the system is EN 12453 standard compliant (regarding impact forces), and also make sure the system has been properly adjusted and that any safety, protection and manual release devices are working properly • Apply Warning Signs (such as the gate's plate) where necessary and in a visible place

Special user-instructions and recommendations

• Keep gate operation areas clean and free of any obstructions. Make sure that the photocells are free of any overgrown vegetation and that the operator's area of operation is free of any obstructions • Do not allow children to play with ﬁ xed commands, or to loiter in the gate's maneuvering area. Keep any remote control transmitters or any other command device away from children, to prevent the operator from being accidentally activated. • The apparatus may be used by children of eight years and above and by physically, mentally and sensorially challenged people, or even ones without any experience, provided this happens under close supervision or once they have been properly instructed to use the apparatus safely and about the potential hazards involved. Children must not play with the apparatus. Cleaning and maintenance by users must not be done by children, unless properly supervised • Frequently check the system for any malfunctions or signs of wear and tear or damage to the moving structures, to the component parts, all anchoring points, including cables and any accessible connections. Keep any hinges, moving joints and slide rails properly lubricated • Perform functional checks on the photocells and sensitive safety edges, every six months. To check whether the photocells are working, wave an object in front of them while the gate is closing; if the operator inverts its direction of travel or suddenly stops, the photocells are working properly. This is the only maintenance operation to do with the power on. Constantly clean the photocells' glass covers using a slightly water-

moistened cloth; do not use any solvents or other chemical products that may ruin the devices • If repairs or modiﬁ cations are required to the system, release the operator and do not use it until safety conditions have been restored • Cut o the power supply before releasing the operator for manual openings and before any other operation, to prevent potentially hazardous situations. Read the instructions • If the power supply cable is damaged, it must be replaced by the manufacturer or authorized technical assistance service, or in any case, by similarly qualiﬁ ed persons, to prevent any risk • It is FORBIDDEN for users to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED in the manuals. For any repairs, modiﬁ cations and adjustments and for extraordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the job and checks into the periodic maintenance log.

Additional special recommendations for everyone

• Keep away from hinges and mechanical moving parts • Do not enter the operator's area of operation when it is moving • Do not counter the operator's movement as this could result in dangerous situations • Always pay special attention to any dangerous points, which have to be labeled with speciﬁ c pictograms and/or black and yellow stripes • While using a selector switch or a command in maintained actions, keep checking that there are no persons within the operating range of any moving parts, until the command is released

• The gate may move at any time and without warning • Always cut o the power supply before performing any maintenance or cleaning.

CA M E

Danger of foot crushing

Danger of hand crushing

Danger! High voltage.

No transiting while maneuvering

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

2 - Manual code: p.

119 BJ 04 EN

LEGEND

 This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues

⚠

This symbol shows which parts to tell users about.

☞

REFERENCE REGULATIONS

Came Cancelli Automatici S.p.A. is certified for the: ISO 9001 quality and ISO 14001 environmental management systems. This product complies with the current regulations mentioned in the declaration of conformity.

DESCRIPTION

Operator complete with control board and mechanical end stops for sliding gates up to 2,200 kg in weight and 20 m in length.

Intended use

The operator is designed to power sliding gates used in apartment blocks and industrial plants.

Any installation and/or use other than that specified in this manual is forbidden.

Limits to use

Type BK-221E

Maximum door-leaf length (m) 20 Maximum door-leaf weight (kg) 2.200 Pinion module 4

Technical data

Type BK-221E

Protection rating (IP) 44 Power supply (V - 50/60 Hz) 230 AC Power supply to motor (V - 50/60 Hz) 230 AC Draw (A) 5.1 Standby consumption (W) 4.14 Green Power consumption (W) 0.58 Power rating (W) 580 Thrust (N) 1,5 00 Opening speed (m/min) 10.5 Duty cycle INTENSIVE USE Operating temperature (°C) -20 ÷ +55 Condenser (μF) 22 Insulation class I Motor's heat protection (°C) 150 Weight (kg) 21

Dimensions (mm)

255

106

360

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22 max.

182.5

142.5

325

170

105

119 BJ 04 EN

Description of parts

1. Cover

2. Gearmotor

3. Control board

4. Front cover

5. Anchoring plate

6. Nut plate

7. Nut

8. UNI5739 M12X70 screw

9. Control-board housing

10. Release key

11. Endstop fins

12. Mechanical endstop

13. UNI6954 3.9X13 screw

14. UNI6954 3.9X22 screw

15. Fan

16. Transformer

17. Encoder

18. Release hatch

Standard installation

1. Operator

2. Endstop fins

3. Rack

4. Key-switch selector

5. Flashing light

6. Photocells

7. Photocells post

8. Mechanical gate stop

9. Sensitive safety-edge

10. Junction pit

GENERAL INSTRUCTIONS FOR INSTALLING

Only skilled, qualified staff must install this product.

⚠

CAME

10 7

10 9

Preliminary checks

Before beginning the installation, do the following:

⚠

• check that the gate is stable and that the hinges are in good working order and lubricated;

• check that the ground guides are well fastened to the ground, completely on the surface and free of any irregularities that may obstruct the gate's movement;

• check that the upper slide guides are free of any friction;

• make sure there are opening and closing mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the anchoring surface is solid enough.

• Make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);;

• make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation with respect to those of other electrical parts inside:

• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

4 - Manual code: p.

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Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.

Cable types and minimum thicknesses

Connection Cable type

Control panel power supply 230 V AC 230 V AC Flashing light 2 x 0.5 mm Photocell transmitters 2 x 0.5 mm Photocell receivers 4 x 0.5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Cable length

1 < 10 m

3G x 1.5 mm

Command and safety device 2 x 0.5 mm

Cable length

10 < 20 m

3G x 2.5 mm

Cable length

20 < 30 m

3G x 4 mm

-2

2 2

Antenna RG58 max 10 m Paired connection or CRP UTP CAT5 max 1000 m

 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected devices

and according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. If connecting products that are not contemplated in this manual, see the literature accompanying said products

INSTALLATION

The following illustrations are mere examples in that the space for anchoring the operator and accessories varies depending on the installation

⚠

area. It is up to the installer to find the most suitable solution.

Corrugate tube laying

Dig a hole for the foundation frame. Set up the corrugated tubes needed for making the connections coming out of the junction pit. For connecting the gearmotor we suggest using a Ø 40 mm corrugated tube and Ø 25 mm tubes for the accessories.

 The number of tubes depends on the type of system and the accessories you are going to fit.

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300

500

450

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Laying the anchoring plate

Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole. The foundation frame must jut out by 50 mm above ground level. Fit an iron cage into the foundation frame to reinforce the concrete. Fit the bolts into the fastening plate and lock using the nuts. Remove the pre-shaped anchors using a screwdriver or pliers.

If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the drawing. Careful! The tubes must pass through their corresponding holes.

105

Fill the foundation frame with concrete. The plate must be perfectly level with the bolts which are entirely above surface. Wait at least 24 hrs for the concrete to solidify. Remove the foundation frame and fill the hole with earth around the concrete block.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

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Remove the nut and washer from the bolts Fit the electric cables into the tubes so that they come out about 600 mm.

Setting up the gearmotor

Remove the front cover and gearmotor cover.

Place the gearmotor above the anchoring plate. Careful! The electric cables must pass under the gearmotor box. Lift the gearmotor by 5 to 10 mm from the plate by adjusting the threaded steel feet to allow any subsequent adjustments between pinion and rack.

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Fastening the rack

If a rack is already in place, move directly to adjusting the rack-pinion coupling distance, otherwise, follow the fastening instructions as explained



below:

- release the gearmotor (see gearmotor releasing paragraph);

- rest the rack (module 4) above the gearmotor pinion;

- weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use one its extra lengths, rest it under the joining point and lock it using two clamps.

Adjusting the pinion-rack coupling

Manually open and close the gate and adjust the pinion-rack coupling distance using the threaded feet (vertical adjustment) and the holes (horizontal adjustment). This prevents the gate's weight to bear directly onto the operator.

1 02/2015 © CAME Cancelli Automatici S.p.A . - The data and information in this manual may be changed at any time and without notice.

119 BJ0 4EN v.

8 - Manual code: p.

+ 16 hidden pages

CAME BK-221E Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual