CAME BK-221 Installation Manual

BK-221

BK SERIES

INSTALLATION MANUAL

AUTOMATION

FOR SLIDING GATES

English

EN

#

#

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- Manual code:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CA ME cancelli automatici s.p.a. to notify users.

ENGLISH

4.1 Gearmotor

The BK-221 gearmotor is designed and built by CAME CANCELLI AUTOMATICI S.p.A. and it meets the safety standards in force.
The case consists partly of cast aluminium, inside of which operates the non-reversible electromechanical gearmotor, and partly of
a covering in ABS plastic inside of which is an electronic card and the transformer.

The BK-221 gearmotor may be supplied with complementary accessories such as:
001 R001 - Lock cylinder with DIN keys;
001 BSF - Braking device for gates installed on a sloping surface;
001 B4353 - Chain transmission device;
009 CGZ - Galvanized steel 22 x 22 module 4 rack;
009 CGZS - Galvanized steel 30 x 8 module 4 rack with fastening screws, holes and supports;
009 CCT - Simple 1/2” chain;
009 CGIU - 1/2” chain joint.

Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system
easy to set up and upkeep.

4 Description

2.1 Destination

1 Legend

This symbol indicates sections to be read with particular care.

This symbol indicates sections concernig safety

This symbol indicates notes to communicate to users.

The company CAME cancelli automatici is ISO 9001 quality certifi ed; it has also obtained the ISO 14001 environmental safeguarding
certifi cation. CAME engineers and manufactures all of its products in Italy.

This product complies with the following legislation: see declaration of compliance.

2 Destination and limits of use

The BK-221 gearmotor is designed to automate sliding gates for residential and condominium complexes.

The use of this product for purposes other than the one intended and installation carried out in a manner other than as
instructed in this technical manual are prohibited.

3 Standard followed

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

2.2 Limits of use

Maximum gate weight 2200 kg with maximum length of 20 meters.

4.2 Technical information

GEARMOTOR
Power supply: 230 V AC 50 / 60 Hz
Motor power supply: 230 V AC 50 / 60 Hz
Max. absorption: 5.1 A
Rated power: 580 W
Reduction ratio: 1/31
Push: 1500 N
Max. speed: 10,5 m/min

Operation intermittence: 50%
Protection level: IP54
Insulation class: I
Engine thermoprotection: 150° C
Weight: 21 kg

CAME

360

105

15

22 max.

182.5

142.5

170

255

106

7

1

3

2

4

5

6

3

7

6

1

5

4

8

9

10

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Manual code

:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

4.4 Overall dimensions

Measurements in mm

4.3 Parts description

GEARMOTOR UNIT

Gearmotor1.

Board cover support2.

End-stop fl aps3.

ZBK10 basic control board4.

Electric board front cover5.

Release door6.

Base plate7.

Securing screws8.

Plates for securing screws9.

Nuts 10.

ACCESSORIES

R001 - Cylinder lock with DIN keys1.

BSF - Braking device2.

B4353 - Chain transmission device3.

CCT - Simple 1/2” chain4.

CGIU - 1/2” chain joint5.

CGZ - Galvanized steel 22 x 22 module 4 rack6.

CGZS - Galvanized steel 30 x 8 module 4 rack with fastening 7.
screws, holes and supports

Pag.

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- Manual code:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CA ME cancelli automatici s.p.a. to notify users.

ENGLISH

5.1 Preliminary checks

Before actually installing the gate operator, your are required to:

• Check that the leaf is rigid and compact and that the rollers are in good working order and properly greased;

• The gate track must be firmly set into the ground, above ground along its entire length and free of any foreign objects (debris)
that may hamper the gate’s movement;

• The top non-pinch rollers must not cause any friction;

• See to installing physical stops at fully-opened and fully-closed positions and the power supply line trench as per the standard
installation;

• Make sure that the spot were the operator is mounted is located in an area that is protects it from any impacts, and that the
mounting surface be solid;

• See to installing a suitable all-pole disconnector switch, with power isolation contacts more than 3mm apart from each other;

• Connections inside of the casing made to provide continuity to the protection circuit are allowed, as long as they have additional
isolation compared to other internal conductive parts;

• Set up suitable tubing and trenching to allow for electrical cables to pass, making sure they are free from any potential mechanical
damage.

Only expert, qualified personnel must carry out the installation, in full compliance with the applicable law.

5 Installation

5.2 Tools and materials

Make sure you have all the tools and materials handy, to carry out the installation in total safety, according to the laws in-force.
Below is a drawing of the tools you will need to install the operator.

N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the e ective
absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based on
actual absorption and distances.

5.3 Cable list and minimun thickness

Connections Type of cable

Length of cable

1 < 10 m

Length of cable

10 < 20 m

Length of cable

20 < 30 m

120V-230V 2F power supply

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm

2

3G x 2,5 mm

2

3G x 4 mm

2

230V flashing lamp 2 x 0,5 mm

2

2 x 1 mm

2

2 x 1,5 mm

2

Photoelectric cells TX 2 x 0,5 mm

2

2 x 0.5 mm

2

2 x 0,5 mm

2

Photoelectric cells RX 4 x 0,5 mm

2

4 x 0,5 mm

2

4 x 0,5 mm

2

24V power supply accessory 2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 1 mm

2

Control button 2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 0,5 mm

2

Antenna connection RG58 max. 50 m

MM

MM

MM

6

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1

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10

11

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6

5

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3

1

2

4

12

11

1010

8

4

CAME

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Manual code

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119BV25

119 BV 25 ver.

1.2

1.2 08/2011

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

BK-221 unit 1.

Control board incorporated2.

Radio receiver3.

Limit-switch tabs4.

Rack5.

Key-operated selector switch6.

Flashing light indicating door movement7.

Antenna8.

Safety photocells9.

Photocell column10.

Closure stop11.

The following applications are only examples, as the space required for unit installation and the accessories vary depending

on dimensions and therefore it is up to the installer to select the best solution.

Install the screws in the anchor plate and fasten them with a nut, then bend the preformed clamps downwards.
Construct a cement foundation that is large enough to accomodate the gear motor (it is a good idea to protrude 50 mm. from the
ground). When pouring the foundation, embed the gear motor anchor plate and the relative clamps in the cement.
The anchor bolts should be embedded in the concrete in the positions indicated; the drive unit is then attached to this bots. The anchor
plate must be perfectly level and absolutly clean; the bolts threads must be completly exposed.

N.B.: The fl exible tubes for the electrical wiring must be embedded in the base and protude in the correct position.

5.4 Motor to base anchorage

Fixing plate / Anchor stays

Cables

Concrete
base

Rack-limit

Gate wing

Wall

5÷10 mm.

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- Manual code:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CA ME cancelli automatici s.p.a. to notify users.

ENGLISH

Horizontal adjustment

and unit anchorage

Vertical adjustment and

unit leveling

Cable entrances

Afstand tussen tandwiel en tandlat
Module M6 = 1,5 mm speling

During the initial phase of installation, the feet should protrude by 5-10 mm. in order to allow for alignment, anchorage of the
rack and further adjustments.
Perfect alignment with the guide rail is made possible by the (paten-ted) built-in regulation system, which consists of:

- slots for horizontal adjustment;

- threaded steel feet for vertical adjustment and levelling;

- plates and bolts for anchorage to the base.

5.5 Unit installation

5.6 Attaching the rack/limit

Attach the rack to the gate as described below:

- Release the gearmotor (parag. 5.8);

- position the rack on the pinion of the gearmotor and slide the gate manually in order to attach the rack along its entire length;

- when the rack is attached to the gate, adjust the feet using a screwdriver until the play between the pinion and the rack is correct
(1÷2 mm.).

N.B.: This position ensures that the weight of the gate does not rest on the gearmotor.

- If the rack is already attached, proceed directly to the adju-stment of the rack/pinion coupling.

- when the necessary adjustment have been completed, fasten the unit in position by tightening the two anchor bolts.

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Manual code

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119BV25

119 BV 25 ver.

1.2

1.2 08/2011

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

BLOCK

RELEASE

To open the access door, insert the key A, push down and rotate clockwise. Then release the ratio motor by using key B on the
threelobed pin and turning it in the direction indicated.
To re-lock the reduction gear, turn key B in the direction indicated until it will move no further, without forcing it: the three-sid ed
pin will settle into place at the fi rst movement.

5.7 Attaching the switch tabs

Position the limit-switch tabs (whose positions determine the limits of gate travel) on the rack.

Note: do not allow the gate to strike the mechanical stops in the open or closed positions.

5.8 Manual release of the gearmotor

ATTENTION: the opening of the
unblock panel arrests the motor.

LN

L1T L2T

CT VS VF

UVWE

EX

26V 17V

01011

TS 1 2 3 3P 4 5 7 2 CX CY C7 C8 2 A B + E D FC FA F

4

10

11

6

812 13

9 1

7

5 2 3

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- Manual code:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CA ME cancelli automatici s.p.a. to notify users.

ENGLISH

FUSE TABLE ZBK10

To protect: fuse:

Control board (line) 8 A-F

Accessories 1.6 A-F

Command devices 1 A-F

TECHNICAL INFORMATION

Power supply 230 V - 50 / 60 Hz

Absorption at rest 110 mA

Maximum power for 24V accessories 37 W

6 Control board

6.1 General description

6.2 Main components

Use 230V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency.
Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power.
All connections are protected by quick-fuses – see table.
The input and output contact functions, the timing settings and users’ management, are set and viewed on the display, which is run by

software.

Warning! Before acting on the machinery, cut o the main power supply and disconnect any emergency batteries.

Display1.
Card fuse2.
Accessory fuse3.
Line fuse4.
AF card coupling for remote control5.
RSE card coupling for paired connections6.

230 V-power signalling LED7.
Connecting terminal board8.
Programming buttons9.
Display lighting adjustment trimmer10.
Memory roll board connector11.
Power supply terminals12.
Antenna terminals13.

COM

COM

NC

NC

NC

NC

COM

COM

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Manual code

:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

6.3 Electrical connections

230V (A.C.) motor

with encoder

Closing microswitch

Gearmotor, endstop and encoder

Modifications to the electrical connections for right-hand installations

Invert the gearmotor (U-V) and (FA-FC) endstop phases.

Opening microswitch

Description of the standard electrical connections for left-hand installations

Black

Red

Terminals for powering the following accessories:

- 24V A.C. Maximum allowed power: 37W

Power supply for accessories

230V (A.C.) Power, 50/60Hz
frequency

Cable lug with bolt and washer for connecting to earth.

Orange

Orange

White

Red

White

Red

Capacitor

Capacitor

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10 - Manual code:

119BV25

119 BV 25 ver.

1.2

1.2 08/2011 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CA ME cancelli automatici s.p.a. to notify users.

ENGLISH

Open-gate status light

(contact range: 24V – 3W max)

- Signal that gate is open; turns o when
gate is closed.

Movement fl ashing light
(Contact range: 230V – 25W max).

- Flashes during the gate’s opening and
closing phases.

Command and control devices

Warning devices

Cycle lamp (contact rating: 230V – 60W max.).

- It lights up the driving area and stays on from the
moment the gate begins to open until it is fully closed
(including the automatic closing time). If automatic
closing is not activated, the lamp stays on only during
movement or for a set time of 5 minutes if used as a
courtesy lamp.

Courtesy lamp (Contact output: 230 V - 60 W max.)

- Auxiliary connection for suitably positioned external
lamp to increase lighting of the steering area. It
remain lit for a fi xed time of 5 minutes.

Stop button (N.C. contact) - Gate stop button. Excludes automatic
closing. For motion to resume, press the command button or the
remote control button.
N.B.: if contact is unused, select OFF on the “FUNCTIONS” menu.

Key selector and/or opening button (N.O. contact) ­Gate opening command.

Key selector and/or commands button (N.O.
contact) Commands for opening and closing the gate

– pressing the button or turning the key-switch, inverts
the gate’s movement or stops it depending on how it is
set on the 2-7 command in the “FUNCTIONS” menu

Key selector and/or partial opening button (N.O.
contact) - Partial gate opening for pedestrian access.

Key selector and/or closing button (N.O. contact) -

Gate closing command.

Antenna with RG58

cable for the remote

control.

or in alternative

or in alternative