2) Please keep this user manual in a safe place during the lifetime of the amplifier. The user manual forms an integral part of the amplifier. Reselling of the
amplifier is only possible if the user manual is available. Any changes made to
the amplifier have to be documented in writing and passed on to the buyer in
the event of resale.
3) Heed all warnings.
4) Follow all instructions.
5) Do not use this amplifier near water (for example, in damp rooms or near a
swimming pool).
6) Clean only with dry cloth.
7) Do not block any ventilation openings. Install in accordance with the user
manual.
IMPORTANT SAFETY INSTRUCTIONS
8) Do not install near any heat sources such as radiators, heat registers, stoves, or
other apparatus that produce heat.
9) Protect the power cord from being walked on, pinched or damaged in any
other way. Pay particular attention to plugs and the point where they exit from
the amplifier.
The amplifier may only be used in accordance with the information provided
10)
in the user manual. Before and during the usage of the amplifier please ensure
that all recommendations, especially the safety recommendations as detailed in
the user manual, are adhered to.
The VORTEX-Amplifier is designed for the amplification of pulsed audio signals
and the amplifier should only be connected to speakers with an average
impedance that is not lower than the impedances specified in points 3.8.1, 3.8.2
and 3.8.3.
11) Do not place this amplifier on an unstable cart, stand,
tripod, bracket, or table. The device may fall, causing
serious injury, and serious damage to the device itself.
12) The amplifier can only be disconnected from the power supply by removing
the plug, which must be freely accessible at all times. Unplug this amplifier
during lightning storms or when unused for long periods of time.
13)
Refer all servicing to qualified service personnel.
Servicing is required when
the power-supply cord or plug is damaged,
liquid has been spilled or objects have fallen into the amplifier,
the amplifier has been exposed to rain or moisture,
the amplifier has been dropped or suffered damage in any other way.
the amplifier exhibits a distinct change from its normal function or
performance.
P.2
USER MANUAL
VORTEX 3 QUADRO
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION – HIGH VOLTAGE HAZARDS
EXIST WITHIN THIS PRODUCT.
REFER ALL SERVICING TO
AUTHORISED PERSONNEL.
1. Read the information for use (user manual)
When shipping the VORTEX amplifier, always use the original shipping carton
and packing materials. For maximum protection, repack the unit as it was originally packed at the factory.
EXPLANATION OF SYMBOLS / SAFETY
P.3
USER MANUAL
VORTEX 3 QUADRO
THE LIGHTNING FLASH WITH ARROW HEAD SYMBOL, IS INTENDED TO
ALERT THE USER TO THE PRESENCE OF UNINSULATED DANGEROUS
VOLTAGE WITHIN THE PRODUCT’S ENCLOSURE.
THE EXCLAMATION MARK IS INTENDED TO ALERT THE USER
TO IMPORTANT INSTRUCTIONS ALSO FOR MAINTENANCE IN THE
LITERATURE ACCOMPANYING THE AMPLIFIER.
THE LIGHTNING FLASH WITH ARROW HEAD SYMBOL ALERTS
THE USER TO DANGEROUSLY HIGH VOLTAGE AT THE SPEAKON
CONNECTORS THAT COULD POTENTIALLY BE LIFE THREATENING.
CAUTION – RISK OF ELECTRIC SHOCK – DO NOT OPEN.
WARNING – TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
AMPLIFIER TO RAIN OR MOISTURE.
THE AMPLIFIER MAY ONLY BE CONNECTED
TO A SOCKET WITH A CONNECTION TO GROUND.
2. Environments
Use this amplifier only in E1, E2, E3 or E4 environments according to EN55103-2
“Electromagnetic compatibility – Product family standard for audio, video and
audio-visual and entertainment lighting control apparatus for professional use
– Part 2: Immunity”.
3. Ventilation
Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the amplifier and to protect it from overheating. These openings must not be blocked or covered. This amplifier should not be installed
unless proper ventilation is provided or manufacturer’s instructions have been
adhered to.
4. Water And Moisture
Do not use this amplifier near water (for example, in damp rooms or near a
swimming pool).
5. Cleaning
Unplug this amplifier from the wall outlet before cleaning. Do not use liquid or
aerosol cleaners.
6. Power-cord Protection
Power-supply cords should be routed so that they are not likely to be walked on
or pinched by items placed upon them or against them, paying particular attention to cords and plugs, and the point where they exit from the amplifier.
7. Lightning
For added protection of this amplifier during lightning storms, or when it is
left unattended and unused for long periods of time, unplug it from the wall
outlet. This will prevent damage to the amplifier due to lightning and power-
SAFETY
line surges. Disconnection from the mains power supply can only be achieved
by removing the plug from the mains socket and by external disconnecting all
poles from the mains.
8. Interference of external objects and/or liquids with the appliance
Never push objects of any kind into this amplifier through openings as they may
touch dangerous voltage points or short out parts that could result in a fire or
electric shock. Never spill liquid of any kind on the amplifier.
9. Accessories
Do not place this amplifier on an unstable cart, stand, tripod, bracket, or table.
The amplifier may fall, causing serious injury, and serious damage to the product. Any mounting of the amplifier should follow the manufacturers instructions,
and should use a mounting accessory recommended by the manufacturer.
10. Connecting
When you connect the amplifier to other equipment, turn off the power and
unplug all of the equipment from the supply source. Failure to do so may cause
an electric shock and serious personal injury. Read the user manual of the other
equipment carefully and follow the instructions when making the connections.
11. Sound Volume
Reduce the volume to minimum before you turn on the amplifier to prevent
sudden high levels of noise which may cause hearing or speaker damage. (See
also 4.1.1 Volume control)
12. Damages that require service
Unplug this amplifier from the mains supply and refer to your dealer/distributor
or other authorised repair workshop if any of the following situations occur:
if liquid has been spilled, or objects have fallen into the amplifier
if the amplifier does not operate normally as described in the user manual.
Operate the controls only as described in the user manual.
if the amplifier has been dropped or damaged in any other way.
when the amplifier exhibits a distinct change from its normal function or
performance.
13. Servicing
Do not attempt to service this amplifier yourself. As opening or removing covers
may expose you to dangerous voltage or other hazards, the amplifier may only
be opened by qualified personnel. Please refer to your dealer/distributor.
14. Servicing and Replacement Parts
All service and repair work must be carried out by a CAMCO authorised dealer.
When replacement parts are required, please ensure that the dealer/distributor only uses replacement parts specified by the manufacturer. The use of unauthorized replacement parts may result in injury and/or damage through fire
or electric shock or other electricity-related hazards.
15. Safety Check
Upon completion of any service or repairs to this product, ask the dealer/distributor to per form safety checks to determine that the amplifier is in proper
operating condition.
Recommendations on how to carry out the safety test can be found in DIN VDE
0701-1 “Maintenance, Modification and Test of Electronic Appliances“.
P.4
USER MANUAL
VORTEX 3 QUADRO
EC Declaration of Conformity in accordance to EC Directives:
electro-magnetic compatibility (Council Directive 89/336/EEC,
as amended by Directives 92/31/EEC and 93/68/EEC);
low-voltage electrical equipment (Council Directive 73/23/EEC )
Manufacturers Name:
CAMCO Produktions- und Vertriebs- GmbH
für Beschallungs- und Beleuchtungsanlagen
The operating conditions and application environments presupposed in the
information for use (user manual) are to be kept accordingly.
Please Note: The following formulations have been chosen:
VORTEX-3-QUADRO for the type plate and for the EC declaration of conformity.
VORTEX 3 QUADRO for the front face of the appliance and VORTEX 3 QUADRO
or VORTEX for the text in the user manual.
Wenden, 06.06.2006
Joachim Stöcker
IMPORTANT SAFETY INSTRUCTIONS
P.2
EXPLANATION OF SYMBOLS / SAFETY
P.3
EC DECLARATION OF CONFORMITY
P.5
CONTENTS
P.6
P.7
1 WELCOME
CONTENTS
1.1 Welcome To CAMCO
1.2 Unpacking
P.8
1.3 The Amplifier
2 FACILITIES
P.9
2.1 VORTEX 3 QUADRO – The Front
2.2 VORTEX 3 QUADRO – The Rear
2.3 Factory Settings
P.10
3 INSTALLATION
P.11
3.1 Mains Supply
3.2 On/Off Switch
3.3 Mounting
P.12
3.4 Cooling
3.5 Ground Lift
3.6 Mode Indicators
P.13
3.7 Mode Selector
3.8 Basic Concepts
3.8.1 Stereo
3.8.2 Parallel-Mono
P.14
3.8.3 Mono-Bridge
3.9 Wiring
P.15
3.9.1 XLR Connection
3.9.2 SPEAKON Connection
3.9.3 Four-Channel Operation
3.9.4 Three-Channel Operation
P.17
3.9.4.1 Stereo / Parallel-Mono
3.9.4.2 Stereo / Mono-Bridge
3.9.5 Two-Channel Operation
P.18
3.9.5.1 Parallel-Mono / Parallel-Mono
3.9.5.2 Mono-Bridge / Mono-Bridge
3.9.5.3 Parallel-Mono / Mono-Bridge
P.19
4 OPERATION
4.1 Controls
4.1.1 Volume Control
P.20
4.1.2 Gain Selector
4.1.3 Limiter Switch
4.2 Indicators
4.2.1 On LEDs (multifunctional)
P.21
4.2.2 Signal LEDs
4.2.3 Clip LEDs (multifunctional)
4.3 Power Amp Protection Systems
4.3.1 Clip Limiter
4.3.2 Under Impedance Limiter
P.22
4.3.3 SOA Protection
4.3.4 Speaker Protect Limiter
4.3.5 DC Protection
4.3.6 DC Servo
4.3.7 Over Current Protection
4.3.8 Thermal Protection
P.23
4.4 Mains Protections
4.4.1 Inrush Current Limitation
4.4.2 Mains Over Voltage Detection
4.4.3 Mains Failure Detection
4.4.4 Fuse Protection
4.5 Main SMPS Protections
4.5.1 Over Current Protection
4.5.2 Thermal Protection
4.6 Fans
4.7 Filter Cleaning
P.24
5 OPTIONS
P.25
5.1 CAI (CAMCO Audio Interface)
5.1.1 Wiring
5.1.2 CAI Address Settings
P.26
5.1.3 CAI Status Indicator
6 TROUBLESHOOTING
P.27
6.1 On LED Flashing Sequences
6.2 Problem: No Sound
P.28
6.3 Problem: No Sound Or Sound Is Too Low
6.4 Problem: No Channel Separation
6.5 Problem: Distorted Sound
6.6 Problem: Hiss
P.29
6.7 Problem: Squeals And Feedback
7 SPECIFICATION
P.30
8 MEASUREMENTS
P.32
9 WARRANTY INFORMATION
P.36
9.1 Summary Of Warranty
9.2 Items Excluded From This Warranty
9.3 What CAMCO Will Do
9.4 How To Obtain Warranty Service
9.5 CAMCO’s Product Improvement
10 SERVICE INFORMATION
P.37
P.38
11 MAINTENANCE INFORMATION
12 DECOMISSIONING
COMPANY INFORMATION
P.39
P.6
USER MANUAL
VORTEX 3 QUADRO
1.1 Welcome To CAMCO
Established in 1983, CAMCO has gained worldwide experience with professional
sound reinforcement technology. Within the audio market, CAMCO specialises
in the production and marketing of high quality power amplifiers and sound
systems for use both on tour and in static installations.
The success of the LA, DL and DX series power amps has made the CAMCO
1 WELCOME
name synonymous with professional quality, high performance and utterly
reliable power amps.
1.2 Unpacking
Please unpack and inspect your new amplifier for any damage that may have
occurred during transit. If damage is found, notify the transportation company
immediately. Only you the consignee may initiate a claim for shipping damage.
CAMCO will be happy to cooperate fully as needed. Please save the shipping
carton as evidence of damage for the shipper’s inspection.
Even if the amplifier has arrived in perfect condition, save all packing materials
so you will have them if you ever need to transport the unit.
P.7
CAMCO’s commitment to research and development, seen not just in the area
of materials and technology but also most importantly in its highly skilled and
motivated workforce, is one of the keys to its ongoing success.
With its all-new VORTEX power amp series, CAMCO is pioneering a new dimen-
sion in professional power amp construction. The seamless combination of
groundbreaking technology with secure and proven elements is the hallmark
of the new series.
Welcome to the new world of professional power amplifiers –
WELCOME TO CAMCO!
USER MANUAL
VORTEX 3 QUADRO
NEVER SHIP THE AMPLIFIER WITHOUT THE ORIGINAL
PACKING MATERIALS.
When shipping the VORTEX amplifier, always use the original shipping carton
and packing materials. For maximum protection, repack the unit as it was originally packed at the factory.
1.3 The Amplifier
The VORTEX 3 QUADRO is a Class-H four channel power amplifier with a power
output of 750 W per channel / 4 Ω load (1,5 kW in stereo / 2 Ω or 8 Ω load). These
four channels are subdivided in two stereo amplifiers A/B and C/D which can be
independently set to stereo, Mono-Bridge or Parallel-Mono operation.
This feature guarantes the most flexibility of the VORTEX 3 QUADRO.
It is supplied by Switched Mode Power Supplies (SMPS). These SMPS’s radically
1 WELCOME
reduce the weight and size (only 2U) of the amplifier. Using SMPS, the 2 symmetrical supply voltages of the power amplifier are more stable than the power
supplies used in conventional amplifiers.
The VORTEX also uses three microprocessors for controlling and monitoring
the power amp. Controlling a power amp designed for use in modern sound
systems, has four main advantages over more traditional power amp systems:
Reduced Distortion
Improved Noise Characteristics
Integrated Remote Control
Indication of protection or failures by different LED sequences
The VORTEX has been designed as an intelligent and powerful product
for performing specialised tasks within a complex audio system. Users can
adapt the power amp to meet their specific audio requirements before use.
Controls mounted on the front and the rear of the VORTEX allow access to the
functionality.
Since some of the externally mounted controls have multiple functions, it is
important that users should familiarise themselves with the entire range of controls and programmable features before using the power amp.
If you have questions about features of the VORTEX power amp that are not
covered by the basic descriptions in this manual, CAMCO would be pleased to
offer you further information. Alternatively, contact your dealer/distributor.
P.8
USER MANUAL
VORTEX 3 QUADRO
2 FACILITIES
1
2
4
3
6
5
7
P.9
VORTEX 3 QUADRO – The Front
8
1 On LEDs (multifunctional)
2 Signal LEDs
3 Clip LEDs (multifunctional)
4 Volume Control Channel A
5 Volume Control Channel B
6 Volume Control Channel C
7 Volume Control Channel D
USER MANUAL
VORTEX 3 QUADRO
23
10
9
12
11
1314
VORTEX 3 QUADRO – The Rear
8 On/Off Switch
9 Enter-Switch (behind Front Panel)
10 CAI Status Indicator
11 Operating Mode Indicators Ch. A/B
12 Operating Mode Indicators Ch. C/D
13 Removable Air Filter System
14 Cooling Air Inlet Vents
15 CAMCO Audio Interface (CAI)
16 Cooling Air Outlet Vents
17 Gain Selector Ch. C/D
18 Mode Selector Ch. C/D
19 Input Ground Lift Switch
20 Limiter Switch Ch. A/B/C/D
21 Gain Selector Ch. A/B
22 Mode Selector Ch. A/B
15
24
16
25
1718
26
23 AC Power Cable
24 SPEAKON Outlet Ch. C/D
25 SPEAKON Outlet Ch. A/B
26 XLR-Line Input Ch. D
27 XLR-Line Input Ch. C
28 XLR-Line Input Ch. B
29 XLR-Line Input Ch. A
30 Rating Plate
19
20
21
282729
22
30
2.3 Factory Settings
VORTEX 3 QUADRO amplifiers are delivered with the following factory
settings
2 FACILITIES
Front panel:
On/Off Switch Off Amplifier is switched off
Rear panel:
Mode Channel C/D Stereo
Limiter SpP
Mode Channel A/B Stereo
Gain Channel C/D 26 dB
Input Ground Lift Grounded
Gain Channel A/B 26 dB
P.10
USER MANUAL
VORTEX 3 QUADRO
xxxxxxx
VORTEX-3-QUADRO
230 V ~ 50/60 Hz 7,8 A 1070 W
750 W / 4 Ohm
3.1 Mains Supply
When mounting or connecting the amp always disconnect it from mains.
Only connect the VORTEX amplifier to an appropriate AC circuit and outlet,
according to the requirements indicated in the second line on the rating
plate.
3 INSTALLATION
Exemplary a rating plate of an amplifier with a mains supply of 230 V ~ 50/60 Hz.
Power Supply Data:
VORTEX 3 QUADRO 100 V50/60 Hz22 A1140 W
VORTEX 3 QUADRO 120 V50/60 Hz15,6 A1070 W
VORTEX 3 QUADRO 220 V60 Hz7,8 A1070 W
VORTEX 3 QUADRO 230 V50/60 Hz7,8 A1070 W
NOTE: Even under normal conditions the mains current can reach levels up to
60 A (230 V) and 120 A (120 V), respectively; this could cause lamps to flicker
if connected to the same mains as the amp. The impedance of the AC circuit
should be less than 0,157 Ohms to avoid flicker according to EN61000-3-11.
“Electromagnetic compatibility – Part 3-11: Limits – Limitation of voltage
changes, voltage fluctuations and flicker in the public low-voltage supply
systems – Equipment with rated current less than 75 A and subject to conditional connection”. If in any doubt, consult your local power provider. Never
attempt to measure this impedance level with your ohmmeter. This may
P.11
damage your meter and expose you to the risk of electric shock!
USER MANUAL
VORTEX 3 QUADRO
Voltage Mains Frequency Current
Power
Consumption
3.2 On/Off Switch
NOTE: This switch does NOT disconnect the amplifier from mains.
The switch initiates start-up by activating the current limiting function.
As soon as the power amplifier is connected to the mains power supply, a
voltage is supplied to both the line-filter and the fused input of the controllable
rectifier. Disconnecting the amplifier from the main power supply can only be
achieved by physically separating the amplifier from the mains by pulling the
mains plug. The mains plug therfore has to be freely accessible. Disconnect
the mains plug from the mains during a lightning storm or when the amplifier
remains unused or un-supervised for a prolonged period of time. Alternatively,
you can disconnect the amplifier via an external all-pole disconnection from
the mains.
If a power cut occurs while the amplifier is switched on, it will restart automatically once the power supply has been restored. All settings operation prior
to the loss of power will be maintained.
Amplifier is switched off. Amplifier is switched on
(On LEDs are lighting up).
P.12
3.3 Mounting
Use four screws and washers when mounting the amplifier to the front rack rails.
For mobile use, the amplifier should also be secured using the 19” mounting
elements on the rear panel.
10,5 mm
76,2 mm
88,9 mm
3INSTALLATION
420,0 mm
465,0 mm
442,0 mm
3.4 Cooling
Under normal operation of the power amp, overheating should never be a
problem. The air is taken in from the front and out through the back, it is of
course essential that while the power amp is running air is able to circulate
around it freely.
The temperature of the cooling air will depend on the immediate environment
(e.g. an enclosed rack, direct sunlight) and on whether the front filter is clogged.
USER MANUAL
VORTEX 3 QUADRO
10,5 mm
437,0 mm
446,0 mm
76,2 mm
If the amp is installed in a case, the open area at the back of the case must be at
least 140 cm². This area should be in line with the amp.
If this can not be achived a forced ventilation system has to be used.
3.5 Ground Lift
Pin 1 for all 4 XLRs is tied to the ground potential in the mains supply. Opening
the ground lift switch causes this connection to be broken. This allows ground
loops that sometimes occur in practice to be eliminated. The ground potential
of the power amp and therefore of the loudspeaker outputs is independent of
the switch setting and remains at the ground potential of the mains supply.
to Pin 1
of the XLRs
Removing or taping the mains connector ground is illegal and dangerous.
DO NOT REMOVE MAINS CONNECTOR GROUND
IT IS ILLEGAL AND DANGEROUS
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