Cal Spas 6200, 5100, 6300 User Manual

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LTR20081000, Rev. B
1/28/08
Read This First!
Water Quality Maintenance
Important Safety Instructions. . . . . . . . . . . . . . .1 Basic Spa Information. . . . . . . . . . . . . . . . . . . . .1
Preparing for Your New Portable Spa
Planning the Best Location. . . . . . . . . . . . . . . . .3 Preparing a Good Foundation . . . . . . . . . . . . . .3 120 Volt Electrical Installation. . . . . . . . . . . . . . .4 240 Volt Electrical Installation. . . . . . . . . . . . . . .4 GFCI Wiring Diagram. . . . . . . . . . . . . . . . . . . . . .6 Gas Heater Hook up. . . . . . . . . . . . . . . . . . . . . . .7 Filling and Powering Up Your Portable Spa . . .9
Operating Your Spa
5100, 6200 and 6300 Electronic Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
9800 Electronic Control Operation. . . . . . . . . .13 Auxiliary Control Operation . . . . . . . . . . . . . . .17 Wireless Spa Monitor . . . . . . . . . . . . . . . . . . . .17 Adjustable Jets . . . . . . . . . . . . . . . . . . . . . . . . .18 Diverter Knobs . . . . . . . . . . . . . . . . . . . . . . . . . .18 Air Venturis. . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Adjustable Therapy System™ . . . . . . . . . . . . .19 Multi-Colored Spa Light Operation . . . . . . . . .19 Aromatherapy. . . . . . . . . . . . . . . . . . . . . . . . . . .19 Waterfalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Cal Spas Clear Water Plan . . . . . . . . . . . . . . . .20 Alternative Sanitation Options . . . . . . . . . . . . .20 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . .20 Chemical Safety . . . . . . . . . . . . . . . . . . . . . . . . .21 Chemical Descriptions . . . . . . . . . . . . . . . . . . .22 Traditional Chemical Start Up. . . . . . . . . . . . . .24 Bromine Clear Water Plan. . . . . . . . . . . . . . . . .24 Chlorine Clear Water Plan. . . . . . . . . . . . . . . . .25 Ozonator Clear Water Plan . . . . . . . . . . . . . . . .25 Bromine Generator Clear Water Plan. . . . . . . .26 Maintenance Schedule . . . . . . . . . . . . . . . . . . .27
Cleaning and Maintenance
Removing and Reseating the Pillows . . . . . . .28 Spa Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Draining Your Portable Spa. . . . . . . . . . . . . . . .29 Winterizing (Cold Climate Draining). . . . . . . . .29 Cleaning the Cover, Shell and Pillows. . . . . . .30 Cleaning and Replacing the Filter . . . . . . . . . .31
Using the Entertainment System
Operating the CD Player . . . . . . . . . . . . . . . . . .32 Raising and Lowering the 20” TV. . . . . . . . . . .32 Playing a Movie . . . . . . . . . . . . . . . . . . . . . . . . .32 Using the iPod Docking Station . . . . . . . . . . . .33
CONTACT INFORMATION For customer service, please contact your
authorized dealer immediately. If you need additional information and/or assistance, contact:
LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890
Using the Universal Remote Control . . . . . . . .33 Programming the Universal Remote Control .34
Appendix
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . .35 Keeping Fit with your Spa. . . . . . . . . . . . . . . . .43 Cal Spas™ Chemicals. . . . . . . . . . . . . . . . . . . .45 2008 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . .46
Copyright 2007-2008 Lloyds Material Supply, Inc. All rights reserved. Duplication without written consent is strictly prohibited.
Cal Spas®, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Zone Quest 2000™, Cal Premium™, Cal Select™, Cal Stone™ Ultimate Fitness Spa Series™, and XL Heat Exchanger™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specications
are subject to change without prior notice.
LTR20081000, Rev. B 1/28/08

Read This First!

Read This First!

Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these
instructions will help make your rst spa session a
pleasurable one.
READ AND FOLLOW ALL INSTRUCTIONS
NOTE: A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker.
DANGER -- RISK OF ACCIDENTAL DROWNING:
Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.
DANGER -- RISK OF INJURY: The suction ttings
in this spa are sized to match the specic water ow
created by the pump. Should the need arise to replace
the suction ttings, or the pump, be sure the ow rates
are compatible. DANGER -- RISK OF INJURY: Never operate the
spa if the suction tting or lter baskets are broken or
missing. DANGER -- RISK OF INJURY: Never replace a suction
tting with one that is rated less than the ow rate marked on the original suction tting.
DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative, a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.
DANGER -- RISK OF ELECTRIC SHOCK: Do not permit any external electrical appliances, such as lights,
telephones, radios, televisions, and etc., within ve feet
(1.5 meters) of the spa. Never attempt to operate any electrical device from inside the spa. This does not apply to lights, stereos and televisions that are built into the spa as factory options from Cal Spas™.
WARNING -- RISK OF INJURY
The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F (40˚C)
are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.
High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.
The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.
Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using the spa.
Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.
Hyperthermia Danger
Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal
temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health benets, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C). Symptoms
of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:
Failure to perceive heat
• Failure to recognize the need to exit spa or hot tub
• Unawareness of impending hazard
• Fetal damage in pregnant women
• Physical inability to exit the spa
• Unconsciousness
WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your spa will provide you with years of satisfaction and performance.
Do not be afraid to push buttons or turn knobs to learn about your new spa, as it is built with quality materials and excellent craftsmanship.
Your new spa has been engineered with a high-powered water pump that pushes water through various therapy
2008 Portable Spa Owner’s Manual Page 1
LTR20081000, Rev. B
Read This First!
jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.
The ltering of this spa is very important. It will minimize
cleaning time and the amount of chemicals needed to keep your spa water balanced. The two daily pre-
programmed lter cycles of two hours in duration can be
increased to six hour cycles if the need arises. This can be accomplished through the topside control panel.
IMPORTANT: Keep the spa covered when not in use!
Covered spas use less electricity while maintaining
• a set temperature.
Covering your spa will protect your spa’s nish from
• the sun’s ultraviolet rays.
You are required to keep the spa covered to maintain
• warranty coverage.
Covering your spa helps prevent children from
• drowning in the spa.
Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the most
efcient operation:
NOTE: This method is only for spa usage under two hours a week.
Keep the spa’s operating temperature 5˚F below the
• desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.
The air venturis should be used sparingly. When
• open, water temperature drops quite rapidly and can also dissipate chemicals.
Allowing the water temperature to lower more than 10˚F
below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.
The lter needs to be cleaned or changed on a regular
basis. This process takes only a few minutes and the result is increased water clarity and equipment longevity.
Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.
We recommend that your spa water be changed every
4 to 6 months. You may nd the need to change your
spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.
See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.
When lling your spa, always ll through the skimmer lter canister. Use only regular tap water.
WARNING: DO NOT USE SOFT WATER.
If the spa usage exceeds two hours a week, the set
• temperature should remain at the desired usage temperature.
Page 2 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B

Preparing for Your New Portable Spa

Preparing for Your New Portable Spa
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.

Planning the Best Location

Here are some of the things that you will need to consider when determining where to place your new spa.
Safety First
Do not place your spa within 10 feet (3 m) of overhead power lines.
Consider How You Will Use Your Spa
How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you will probably want to
create a specic mood around it.
Plan for Your Environment
If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.
Provide a View with Your Spa
Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in
your yard that you nd enjoyable? Perhaps there is an
area that catches a soothing breeze during the day or a lovely sunset in the evening.
Keep Your Spa Clean
In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.
where the bathers can clean their feet before entering your spa.
Allow for Service Access
Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation

Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell
or nish.
Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the spa owner to provide a proper foundation for the spa. We strongly recommended that
you have a qualied, licensed contractor prepare the
foundation for your spa. Place the spa on a level foundation (preferably a 4”
concrete slab). If you are installing the spa indoors, pay
close attention to the ooring beneath it. Choose ooring
that will not be damaged or stained. If you are installing your spa on an elevated wood deck
or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.
Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa and can provide you with a full line of accessories that are designed to complement your spa and increase your enjoyment.
Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance
2008 Portable Spa Owner’s Manual Page 3
LTR20081000, Rev. B
Preparing for Your New Portable Spa

120 Volt Electrical Installation

Always follow applicable local, state and federal codes and guidelines.
Use only a dedicated electrical line with a 20 amp breaker.
Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 20 amp GFCI connection (NEC 680.42(A)(2)). Do not use extension cords!
Always use a weatherproof-covered receptacle. Receptacle shall be located not less than 5 feet (1.5 m)
from and not exceeding 10 feet (3.0 m) from the inside wall of the spa. (NEC 680.43(A))
Do not bury the power cord. If your cord becomes damaged, replace it before next usage.
All 120V spas must have a GFCI. This can be either a 20 amp GFCI receptacle or a 20 amp GFCI cord and plug kit as shown (CKIT110 - P/N ELE09700086).
Test the GFCI plug prior to rst use and periodically when
the spa is powered. To test the GFCI plug version, follow these instructions. (Spa should already be plugged in and operational.)
Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.
Press the RESET button on the GFCI. The GFCI will reset and the spa will turn back on.
The spa is now safe to use. If the GFCI trips while the spa is in use, press the RESET
button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!

240 Volt Electrical Installation

All 240V spas must be permanently connected (hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.
This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty. See the wiring diagram on page 6.
When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-2008 and any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.
GFCI and Wiring Requirements
The power supplied to the spa must be on a dedicated GFCI protected circuit as required by ANSI/NFPA 70 with no other appliances or lights sharing the power.
Use copper wire with THHN insulation. Do not use aluminum wire.
Use the table on the next page to determine your GFCI and wiring requirements.
When NEC requires the use of wires larger than #6 AWG, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.
Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp GFCI with four #8 AWG Copper wires run over 85 feet would require you to go to four #6 AWG copper wires.
Read and follow the heater manufacturer’s safety and installation instructions prior to installation and operation. Incorrect installation may damage the heater and void its warranty.
Page 4 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B
Preparing for Your New Portable Spa
Spa Model GFCI Required Wires Required
All 240V spas (except 6300 control boxes requiring high amperage - see below)
Spas with the 6300 control box (when high amperage is selected on circuit board)
SEE CONFIGURATION INSTRUCTIONS BELOW. Ultimate Fitness spas with one 5.5 kW heater One 50 amp GFCI Four #8 AWG copper wires
One 50 amp GFCI Four #8 AWG copper wires
One 60 amp GFCI Four #8 AWG copper wires
Ultimate Fitness spas with two 5.5 kW heaters Service 1: One 50
amp GFCI Service 2: One 30
amp GFCI
Testing the GFCI Breaker
Test the GFCI breaker prior to rst use and periodically
when the spa is powered. To test the GFCI breaker follow these instructions (spa should be operating):
Press the TEST button on the GFCI. The GFCI will trip and the spa will shut off.
Reset the GFCI breaker by switching the breaker to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.
Conguring the 6300 Control System
The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position.
To ensure your spa functions properly, ensure the following steps are performed before starting your spa:
When installing the electrical system, use a 60 amp
• GFCI. Follow the GFCI wiring diagram on the next page.
Have your dealer or installer set dip switch #10 to the
• OFF position on the circuit board as shown below.
Service 1: Four #8 AWG copper wires
Service 2: Three #8 AWG copper wires
2008 Portable Spa Owner’s Manual Page 5
LTR20081000, Rev. B
Preparing for Your New Portable Spa

GFCI Wiring Diagram

Page 6 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B
Preparing for Your New Portable Spa

Gas Heater Hook up

Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor.
Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector. Failure to do so may void your warranty.
All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either the
front or rear, depending on the model. (See the gures below and at right.) Properly installed, they can be attached
to an external gas heater. Customers are responsible for creating openings in the panel to accommodate the lines and wiring. The gas heater should be located not less than 10 feet and no more than 25 feet away from the spa.
To connect the plumbing for an external gas heater:
Disconnect the ready union.
1. Cut off both sides of the union and discard it.
2. Create two 2½” diameter holes through the spa panel.
3. Use two 2” couplings to connect the hoses to 10’ - 15’ 2-3/8” diameter PVC lines.
4. Connect PVC lines to the gas heater.
5.
2008 Portable Spa Owner’s Manual Page 7
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Page 8 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B
Preparing for Your New Portable Spa

Filling and Powering Up Your Portable Spa

Never ll your spa with soft water. Soft water makes it
impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm
the nish of the spa and void your warranty.
Once the spa has been placed on an approved
1. surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loosen during shipment.
If equipped, open all gate valves in the equipment
2. area. Before operating the spa, these valves must be in the up or “open” position.
Remove the lter basket and cartridge from skimmer/
3.
lter canister.
Place a garden hose in the skimmer/lter canister
4.
and ll your spa with regular tap water to the proper
water level (halfway up the skimmer area). (For owners of the automatic bromine generator)
5. Make sure the dial on the face of the bromine generator unit is turned to the OFF position.
Open the air relief valve (located next to the two
6.
lters, if equipped) after the air bubbles stop coming
out of it. Close the valve hand-tight.
Once the water is at the correct level and air is bled,
7. turn on the power at the GFCI breaker. (Ensure that the 120V spas are connected to the proper electrical outlet.)
Note: Depending on the model, when the power is turned on to the spa, the controls will perform a
diagnostic check for approximately ve minutes. When
the diagnostic is complete, the spa will automatically
operate at lter speed and continue heating until the spa
water temperature reaches the default temperature of
100˚F.
If no water is owing when the pump is running
8. there could be an air pocket at the suction side of the pump. Shut off power to the spa and loosen the pump union on the suction side of the pump to bleed the air. When air is bled, turn power back on.
Re-install the lter and the lter basket into the
9.
skimmer/lter canister.
The spa is now ready for use. NOTE: Never run the spa with the gate valves closed
or without water circulating for long periods of time. Be
careful not to over-tighten the plumbing ttings.
2008 Portable Spa Owner’s Manual Page 9
LTR20081000, Rev. B

Operating Your Spa

Operating Your Spa

5100, 6200 and 6300 Electronic Control Operation

Initial Start up
When rst powered up, it will automatically
revert to Priming mode. A Pr on the topside display will indicate this. Priming
mode will be active for less than ve
minutes at which time the heater will be activated and the water temperature will be maintained in Standard mode. The spa will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to 40°C)
The 6200 and 6300 electronic control panels display the actual water temperature in degrees Fahrenheit. The displayed temperature will only be current after the pump has been running for at least two minutes.
To display the temperature that the spa is set to:
Press the Temp button. The temperature setting will
ash.
While the display is ashing, each time you press
Temp button, the set temperature will change up or down one degree.
If the desired temperature is opposite of the direction
• each press of the button is making, release button, allow display to stop ashing and then press Temp button to change temperature the other direction.
Standard, Economy and Sleep Heating Modes
Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode.
St will light briey on the main display. In this mode,
the heating system will automatically maintain the set spa temperature. In the economy-heating mode,
the heating system will only activate during ltration
times.
Ec will display solid if temperature is not current
and will alternate with spa temperature if measured temperature is current.
Economy mode will heat the water to the set
• temperature while Sleep mode, indicated by a SL on the main display, will also only activate the heater
during the ltering cycles but will only heat the
water to within 20°F (10°C) of the set temperature. Like Economy mode, SL will display solid when temperature is not current and will alternate with actual temperature when it is current.
NOTE: Displayed temperature will only be current after the pump has been running for at least two minutes.
Switching Modes
Press Temp button followed by the Light button.
• Press the same sequence to switch to the next
• mode.
Jets
Press the Jets button:
Once to activate low speed pump.
• Twice to activate high speed.
• Three times to turn pump off.
Page 10 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B
Light
Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.
Option
Press the Option button to turn on the pump 2. Press it once again to turn off the pump 2 (6200 Controls only).
6300 Controls - Pump 2 and Pump 3 Sequence
Press Option button once to activate high speed
• pump 2.
Press Option button twice to activate high speed
• pump 3 and high speed pump 2
Press 3 times to activate pump 3 hi speed only
• Press 4 times to turn pumps off
Automatic Time outs
These features will automatically turn themselves off during periods of continuous use:
Operating Your Spa
Low speed pump After 4 hours
• High speed pumps After 15 minutes
• Optional circulation pump After 15 minutes
• Optional turbo After 15 minutes
• Spa light After 15 minutes
Setting Filtration Cycles
Your spa is programmed to lter twice a day. The rst
cycle will begin 6 minutes after the spa is turned on and the second cycle 12 hours later. The factory has programmed the cycle to last for 2 hours but this can be switched to 4, 6, or 8 hours depending on your requirements. To
set ltration time, turn off the power to the spa at the time of day you would like one of the ltration cycles to
begin then turn back on after 30 seconds. When power has been restored, press the Temp button then the Jets button. Press Temp button again to change the ltering cycle duration. When desired duration is selected press the Jets button to exit.
At the beginning of each ltering cycle the Turbo system
will run for approximately 30 seconds. The low speed
pump will run for the duration of the ltering cycle and if
an Ozone system is installed it will be activated. During ltering, FC will appear on the main display.
Diagnostic Messages
Message Meaning
-- Spa temperature is unknown. After pump has been running for 2 minutes temperature will be
displayed.
HH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! One sensor has detected
118˚F (48˚C) at the heater. Remove the spa cover and allow spa to cool below 107˚F (42˚C).
Press any button on the topside display to reset spa. If spa will not reset after spa has cooled, turn off power for approximately 30 seconds and then turn power back on. If display message is repeated then shut the power off to the spa and call your dealer or service organization.
OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached
110˚F (43˚C), remove the spa cover to cool the water. At 107˚F (42˚C), the spa should reset
itself. If the spa does not reset, then shut the power off to the spa, wait 30 seconds and restore power to spa. If display message is repeated then shut the power off to the spa and call your dealer or service organization.
IC A possible ice condition exists within the spa. No action is required, the pump will automatically
activate.
SA or Sb Spa is shut down. Spa has detected that one of the sensors is not operating properly. One
of these may display briey during overheat then disappear when overheat situation has been
resolved. Call your dealer or service organization if message does not go away.
Sn Sensor (Spa is shut down). The high limit or water temperature sensors are not working correctly.
Call your dealer or service organization.
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LTR20081000, Rev. B
Operating Your Spa
HL A difference in readings between temperature sensors has been detected indicating a possible
water ow problem. Make sure spa is lled to proper level and that pumps are primed (water is owing). Also check to make sure lter cartridges are clean. If message does not reset, call
your dealer or service organization.
LF This will display on the 5th occurrence of the HL message in 24 hours indicating a persistent ow
problem. The heater will be shut down but other functions will continue to operate. Follow HL message actions then press any button to reset.
dr Insufcient water ow through the heater has been detected. Spa will be shut down for 15
minutes. Check water level and ll spa if water level is low. Make sure pumps are primed (water is owing) and lter cartridges are clean. Press any button to reset or wait 15 minutes and spa
will automatically reset. If message does not reset, call your dealer or service organization.
dY Insufcient water level detected in heater. This will display on the 3rd occurrence of dr message.
Follow directions for dr message and press any button to reset spa. Spa will not automatically reset when dY is displayed.
Sf Safety Suction System (spa is shut down). The display will show Sf as soon as the vacuum
switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.
ST Indicates heater is in standard mode. Ec Indicates heater is in economy mode. SL Indicates heater is in sleep mode.
Page 12 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B

9800 Electronic Control Operation

When rst powered up, the 9800 electronic
system will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below.
These instructions will describe features and options that your particular spa may not be equipped with.
Initial Start-up
When your spa is rst powered up, it displays some conguration codes and then goes into priming mode
(Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre
-programmed temperature of 100°F.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to 40°C)
The start-up temperature is set at 100°F (37.5°C). The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.
Press the “UP” or “DOWN” buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.
Time
When time hasn’t been programmed, the “TIME” icon
ashes. To set the time, press the “TIME” button and
then the “MODE/PROG” button. Use the “UP” and “DOWN” buttons to adjust time. See the next page for more detailed instructions.
Standard, Economy, Sleep, and Standby Modes
Mode/Prog: This button is used to switch between
standard, economy, and sleep modes.
Press “MODE/PROG” to enter mode programming.
1.
Operating Your Spa
Standard Mode: This is programmed to maintain the
desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.
Economy Mode: Economy mode heats the spa to the
set temperature only during lter cycles. The “ECON”
icon will display until the mode is changed. Pressing the “JETS 1” button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the “MODE/PROG” button will revert to economy mode immediately.
Sleep Mode: Sleep mode heats the spa to within 20°F
(11°C) of the set temperature only during lter cycles. The
“SLEEP” icon will display until the mode is changed. Standby Mode: Pressing “Warm” or “Cool” then “JETS
2” will turn off all spa functions temporarily. This is helpful
when changing a lter. Pressing any button resets the
spa.
Jets 1
Press the “JETS 1” button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On non­circulation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.
Press the “DOWN” button to cycle through to the
2. desired mode.
Press “MODE/PROG” to conrm selection.
3.
2008 Portable Spa Owner’s Manual Page 13
LTR20081000, Rev. B
Operating Your Spa
Jets 2
Press the “JETS 2” button once to turn pump 2 on or off and to shift between low and high speeds if it is a two­speed pump. If left running, the pump will turn off after 15 minutes.
Option
This is an optional feature. Press the “OPTION” button to turn the optional equipment on and off. If left on, the equipment will automatically turn off after 15 minutes.
Light
Press the “LIGHT” button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.
Invert
Press the “INVERT” button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.
Locking the Panel
To lock the panel:
Preset Filter Cycles
There are two lter cycles per day. The start and end
times of each cycle are programmable. To program, set the time as instructed above, then press “MODE/PROG” to advance to the next setting (or to exit after the last
setting). The default lter cycles are as follows:
The rst lter cycle is automatically activated at 8:00
• AM and operates the pump until 10:00 AM. The
“FILTER 1” indicator icon will light when lter 1 is
running.
The second lter cycle is automatically activated at
• 8:00 PM and operates the pump until 10:00 PM. The
“FILTER 2” indicator icon will light when lter 2 is
running.
The pump and the ozone generator will run during
ltration. At the start of each lter cycle, the blower will
run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump
3 will run for ve minutes. In the event of power loss or shut down, the time of day will need to be reset for lter
cycles to run according to your desired programming.
Clean up Cycle
When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.
Press “TIME”, “JETS 1”, and the “UP” button within
• three seconds. When locked, the panel will display “LOCK”. All buttons are frozen except the “TIME” button.
To unlock the panel:
Press “TIME”, “JETS 1” then the “DOWN” button
• within three seconds.
Setting the Temperature Lock
To activate the temperature lock:
Press the “UP” or “DOWN” button, “TIME”, “JETS 1”,
• then the “UP” button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked.
To unlock the set temperature:
Press the “UP” or “DOWN” button, “TIME”, “JETS
• 1”, and then the “DOWN” button.
Circulation Pump
This is an optional feature. The circulation pump will come on when the system is checking temperature,
during lter cycles, during freeze conditions, or when
another pump is on.
Ozone
This is an optional feature. On most systems, the ozone
generator (if installed) runs during lter cycles (except
when pump 1 is operating at high speed on a non-circ ulating system) and during clean-up cycles. On some systems, the ozone generator operates whenever the
pump runs. If your system is congured with the optional
ozone disable feature, the ozone generator will turn off for one hour any time a function button (“JETS 1”, “JETS 2”, “OPTION” etc.) is pressed.
Freeze Protection
If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature has risen to 45°F or higher. In colder climates, an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four-minute delay in turnoff.
Page 14 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B
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