Copyright 2007-2008 Lloyds Material Supply, Inc. All rights reserved. Duplication
without written consent is strictly prohibited.
Cal Spas®, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Zone Quest
2000™, Cal Premium™, Cal Select™, Cal Stone™ Ultimate Fitness Spa Series™, and
XL Heat Exchanger™ are registered trademarks.
Due to continuous improvement programs, all models, operation, and/or specications
are subject to change without prior notice.
LTR20081000, Rev. B
1/28/08
Read This First!
Read This First!
Important Safety Instructions
When installing and using this electrical equipment,
always follow basic safety precautions. Following these
instructions will help make your rst spa session a
pleasurable one.
READ AND FOLLOW ALL INSTRUCTIONS
NOTE: A licensed electrician may be required to upgrade
your standard receptacle and/or circuit breaker.
DANGER -- RISK OF ACCIDENTAL DROWNING:
Do not allow children to be in or around a spa unless
a responsible adult supervises them. Keep the spa
cover on and locked when not in use. See instructions
enclosed with your cover for locking procedures.
DANGER -- RISK OF INJURY: The suction ttings
in this spa are sized to match the specic water ow
created by the pump. Should the need arise to replace
the suction ttings, or the pump, be sure the ow rates
are compatible.
DANGER -- RISK OF INJURY: Never operate the
spa if the suction tting or lter baskets are broken or
missing.
DANGER -- RISK OF INJURY: Never replace a suction
tting with one that is rated less than the ow rate marked
on the original suction tting.
DANGER -- RISK OF ELECTRIC SHOCK: Install the
spa at least 5 feet (1.5 meters) from all metal surfaces.
As an alternative, a spa may be installed within 5 feet
of metal surfaces if each metal surface is permanently
bonded by a minimum #8 AWG solid copper conductor
to the outside of the spa’s control box.
DANGER -- RISK OF ELECTRIC SHOCK: Do not
permit any external electrical appliances, such as lights,
telephones, radios, televisions, and etc., within ve feet
(1.5 meters) of the spa. Never attempt to operate any
electrical device from inside the spa. This does not
apply to lights, stereos and televisions that are built into
the spa as factory options from Cal Spas™.
WARNING -- RISK OF INJURY
The spa water should never exceed 104˚F (40˚C). Water
temperatures between 100˚F (38˚C) and 104˚F (40˚C)
are considered safe for a healthy adult. Lower water
temperatures are recommended for young children and
when spa use exceeds 10 minutes.
High water temperatures have a high potential for
causing fetal damage during pregnancy. Women who
are pregnant, or who think they are pregnant, should
always check with their physician prior to spa usage.
The use of alcohol, drugs or medication before or
during spa use may lead to unconsciousness, with the
possibility of drowning.
Persons suffering from obesity, a medical history of heart
disease, low or high blood pressure, circulatory system
problems or diabetes should consult a physician before
using the spa.
Persons using medications should consult a physician
before using the spa since some medications may
induce drowsiness while others may affect heart rate,
blood pressure and circulation.
Hyperthermia Danger
Prolonged exposure to hot air or water can induce
hyperthermia. Hyperthermia occurs when the internal
temperature of the body reaches a level 3˚F to 6˚F
above the normal body temperature of 98.6˚F (or 2˚C to
4˚C above 37˚C). While hyperthermia has many health
benets, it is important not to allow your body’s core
temperature to rise above 103˚F (39.5˚C). Symptoms
of excessive hyperthermia include dizziness, lethargy,
drowsiness and fainting. The effects of excessive
hyperthermia may include:
Failure to perceive heat
•
Failure to recognize the need to exit spa or hot tub
•
Unawareness of impending hazard
•
Fetal damage in pregnant women
•
Physical inability to exit the spa
•
Unconsciousness
•
WARNING: The use of alcohol, drugs, or medication
can greatly increase the risk of fatal hyperthermia.
Basic Spa Information
The following operating and maintenance instructions
are very important and must be followed carefully. With
the proper care and maintenance, your spa will provide
you with years of satisfaction and performance.
Do not be afraid to push buttons or turn knobs to learn
about your new spa, as it is built with quality materials
and excellent craftsmanship.
Your new spa has been engineered with a high-powered
water pump that pushes water through various therapy
2008 Portable Spa Owner’s Manual Page 1
LTR20081000, Rev. B
Read This First!
jets, which will relax even the tightest muscles. In addition
to the water pressure, you can add air into the spa water
with air venturi handles located seat-side that increase
the intensity of your massage.
The ltering of this spa is very important. It will minimize
cleaning time and the amount of chemicals needed
to keep your spa water balanced. The two daily pre-
programmed lter cycles of two hours in duration can be
increased to six hour cycles if the need arises. This can
be accomplished through the topside control panel.
IMPORTANT: Keep the spa covered when not in use!
Covered spas use less electricity while maintaining
•
a set temperature.
Covering your spa will protect your spa’s nish from
•
the sun’s ultraviolet rays.
You are required to keep the spa covered to maintain
•
warranty coverage.
Covering your spa helps prevent children from
•
drowning in the spa.
Your new spa comes equipped with an electric heater.
Following the directions listed below will ensure the most
efcient operation:
NOTE: This method is only for spa usage under two
hours a week.
Keep the spa’s operating temperature 5˚F below the
•
desired usage temperature when not in use. One
or two hours before use, set the temperature to the
desired temperature.
The air venturis should be used sparingly. When
•
open, water temperature drops quite rapidly and can
also dissipate chemicals.
Allowing the water temperature to lower more than 10˚F
below the desired usage temperature and reheating it
prior to usage will cause the heater to operate longer than
it normally would maintaining the desired temperature.
Doing this will increase your operating cost and makes
your heater work more than necessary.
The lter needs to be cleaned or changed on a regular
basis. This process takes only a few minutes and
the result is increased water clarity and equipment
longevity.
Water level is very important to the operation of your
spa. If the water level is too low or too high, your spa will
not operate properly. The water level should be to the
middle of the skimmer area when the spa is not being
used.
We recommend that your spa water be changed every
4 to 6 months. You may nd the need to change your
spa water more frequently with heavy use. When empty,
your spa should be cleaned with a non-abrasive cleaner,
such as Cal Spas™ All Surface Cleaner, and then rinsed
thoroughly.
See the section “Cleaning and Maintaining Your Spa” for
instructions on draining your spa.
When lling your spa, always ll through the skimmer
lter canister. Use only regular tap water.
WARNING: DO NOT USE SOFT WATER.
If the spa usage exceeds two hours a week, the set
•
temperature should remain at the desired usage
temperature.
Page 2 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Preparing for Your New Portable Spa
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to
prevent unsupervised access to the property by children. Your dealer can provide information on which permits may
be required and how to obtain them prior to the delivery of your spa.
Planning the Best Location
Here are some of the things that you will need to consider
when determining where to place your new spa.
Safety First
Do not place your spa within 10 feet (3 m) of overhead
power lines.
Consider How You Will Use Your Spa
How you intend to use your spa will help you determine
where you should position it. For example, will you use
your spa for recreational or therapeutic purposes? If
your spa is mainly used for family recreation, be sure to
leave plenty of room around it for activity. If you will use
it for relaxation and therapy, you will probably want to
create a specic mood around it.
Plan for Your Environment
If you live in a region where it snows in the winter or
rains frequently, place the spa near a house entry. By
doing this, you will have a place to change clothes and
not be uncomfortable.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide
much privacy. Think of your spa’s surroundings during
all seasons to determine your best privacy options.
Consider the view of your neighbors as well when you
plan the location of your spa.
Provide a View with Your Spa
Think about the direction you will be facing when sitting
in your spa. Do you have a special landscaped area in
your yard that you nd enjoyable? Perhaps there is an
area that catches a soothing breeze during the day or a
lovely sunset in the evening.
Keep Your Spa Clean
In planning your spa’s location, consider a location
where the path to and from the house can be kept clean
and free of debris.
where the bathers can clean their feet before entering
your spa.
Allow for Service Access
Many people choose to install a decorative structure
around their spa. If you are installing your spa with any
type of structure on the outside, such as a gazebo,
remember to allow access for service. It is always best
to design special installations so that the spa can still be
moved, or lifted off the ground.
Preparing a Good Foundation
Your spa needs a solid and level foundation. The area
that it sits on must be able to support the weight of the
spa and the occupants who use it. If the foundation
is inadequate, it may shift or settle after the spa is in
place, causing stress that could damage your spa shell
or nish.
Damage caused by inadequate or improper foundation
support is not covered by the warranty. It is the
responsibility of the spa owner to provide a proper
foundation for the spa. We strongly recommended that
you have a qualied, licensed contractor prepare the
foundation for your spa.
Place the spa on a level foundation (preferably a 4”
concrete slab). If you are installing the spa indoors, pay
close attention to the ooring beneath it. Choose ooring
that will not be damaged or stained.
If you are installing your spa on an elevated wood deck
or other structure, consult a structural engineer or a
contractor to ensure the structure will support the weight
of 150 pounds per square foot.
Your Cal Spas™ retailer can help you with your foundation
and more. Your retailer has a wealth of information and
experience about how to get the most out of your spa
and can provide you with a full line of accessories that
are designed to complement your spa and increase your
enjoyment.
Prevent dirt and contaminants from being tracked into
your spa by placing a foot mat at the spa’s entrance
2008 Portable Spa Owner’s Manual Page 3
LTR20081000, Rev. B
Preparing for Your New Portable Spa
120 Volt Electrical Installation
Always follow applicable local, state and federal codes
and guidelines.
Use only a dedicated electrical line with a 20 amp
breaker.
Cord-and-plug connections may not use a cord longer
than 15 feet (4.6 m) and must be plugged into a dedicated
20 amp GFCI connection (NEC 680.42(A)(2)). Do not
use extension cords!
Always use a weatherproof-covered receptacle.
Receptacle shall be located not less than 5 feet (1.5 m)
from and not exceeding 10 feet (3.0 m) from the inside
wall of the spa. (NEC 680.43(A))
Do not bury the power cord. If your cord becomes
damaged, replace it before next usage.
All 120V spas must have a GFCI. This can be either a 20
amp GFCI receptacle or a 20 amp GFCI cord and plug
kit as shown (CKIT110 - P/N ELE09700086).
Test the GFCI plug prior to rst use and periodically when
the spa is powered. To test the GFCI plug version, follow
these instructions. (Spa should already be plugged in
and operational.)
Press the TEST button on the GFCI. The GFCI will trip
and the spa will stop operating.
Press the RESET button on the GFCI. The GFCI will
reset and the spa will turn back on.
The spa is now safe to use.
If the GFCI trips while the spa is in use, press the RESET
button. If the GFCI does not reset, unplug the spa and
call your local Cal Spas dealer for service. DO NOT USE
THE SPA!
240 Volt Electrical Installation
All 240V spas must be permanently connected
(hardwired) to the power supply. These instructions
describe the only acceptable electrical wiring procedure.
Spas wired in any other way will void your warranty and
may result in serious injury.
This is the only acceptable electrical wiring procedure.
Spas wired in any other way will void your warranty. See
the wiring diagram on page 6.
When installed in the United States, the electrical wiring
of this spa must meet the requirements of National
Electric Code, ANSI/NFPA 70-2008 and any applicable
local, state, and federal codes. The electrical circuit must
be installed by an electrical contractor and approved by
a local building / electrical inspector.
GFCI and Wiring Requirements
The power supplied to the spa must be on a dedicated
GFCI protected circuit as required by ANSI/NFPA 70
with no other appliances or lights sharing the power.
Use copper wire with THHN insulation. Do not use
aluminum wire.
Use the table on the next page to determine your GFCI
and wiring requirements.
When NEC requires the use of wires larger than #6
AWG, install a junction box near the spa and use #6
AWG wire between the junction box and the spa.
Wire runs over 85 feet must increase wire gauge to the
next lower number. For example: A normal 50 amp GFCI
with four #8 AWG Copper wires run over 85 feet would
require you to go to four #6 AWG copper wires.
Read and follow the heater manufacturer’s safety and
installation instructions prior to installation and operation.
Incorrect installation may damage the heater and void
its warranty.
Page 4 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Spa ModelGFCI RequiredWires Required
All 240V spas (except 6300 control boxes requiring
high amperage - see below)
Spas with the 6300 control box (when high amperage
is selected on circuit board)
SEE CONFIGURATION INSTRUCTIONS BELOW.
Ultimate Fitness spas with one 5.5 kW heaterOne 50 amp GFCIFour #8 AWG copper wires
One 50 amp GFCIFour #8 AWG copper wires
One 60 amp GFCIFour #8 AWG copper wires
Ultimate Fitness spas with two 5.5 kW heatersService 1: One 50
amp GFCI
Service 2: One 30
amp GFCI
Testing the GFCI Breaker
Test the GFCI breaker prior to rst use and periodically
when the spa is powered. To test the GFCI breaker
follow these instructions (spa should be operating):
Press the TEST button on the GFCI. The GFCI will trip
and the spa will shut off.
Reset the GFCI breaker by switching the breaker to the
full OFF position, wait a moment, then turn the breaker
back on. The spa should have power again.
Conguring the 6300 Control System
The 6300 control system requires higher power than
other 240V systems. Dip switch #10 is factory set in the
ON position. This causes the heater to shut off when
any pump is running in high speed. To allow the heater
to continue operating, dip switch #10 must be set to the
OFF position.
To ensure your spa functions properly, ensure the
following steps are performed before starting your spa:
When installing the electrical system, use a 60 amp
•
GFCI. Follow the GFCI wiring diagram on the next
page.
Have your dealer or installer set dip switch #10 to the
•
OFF position on the circuit board as shown below.
Service 1: Four #8 AWG copper
wires
Service 2: Three #8 AWG copper
wires
2008 Portable Spa Owner’s Manual Page 5
LTR20081000, Rev. B
Preparing for Your New Portable Spa
GFCI Wiring Diagram
Page 6 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Gas Heater Hook up
Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This
option may be purchased separately from your local distributor.
Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal
regulations. The electrical and gas installation must be performed by contractors and approved by a local building /
electrical inspector. Failure to do so may void your warranty.
All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either the
front or rear, depending on the model. (See the gures below and at right.) Properly installed, they can be attached
to an external gas heater. Customers are responsible for creating openings in the panel to accommodate the lines
and wiring. The gas heater should be located not less than 10 feet and no more than 25 feet away from the spa.
To connect the plumbing for an external gas heater:
Disconnect the ready union.
1.
Cut off both sides of the union and discard it.
2.
Create two 2½” diameter holes through the spa panel.
3.
Use two 2” couplings to connect the hoses to 10’ - 15’ 2-3/8” diameter PVC lines.
4.
Connect PVC lines to the gas heater.
5.
2008 Portable Spa Owner’s Manual Page 7
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Page 8 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Preparing for Your New Portable Spa
Filling and Powering Up Your Portable Spa
Never ll your spa with soft water. Soft water makes it
impossible to maintain the proper water chemistry and
may cause the water to foam, which will ultimately harm
the nish of the spa and void your warranty.
Once the spa has been placed on an approved
1.
surface and has been correctly wired by a licensed
electrician, inspect all plumbing connections in the
equipment area of your spa. Ensure that these
connections are secure and that they did not loosen
during shipment.
If equipped, open all gate valves in the equipment
2.
area. Before operating the spa, these valves must
be in the up or “open” position.
Remove the lter basket and cartridge from skimmer/
3.
lter canister.
Place a garden hose in the skimmer/lter canister
4.
and ll your spa with regular tap water to the proper
water level (halfway up the skimmer area).
(For owners of the automatic bromine generator)
5.
Make sure the dial on the face of the bromine
generator unit is turned to the OFF position.
Open the air relief valve (located next to the two
6.
lters, if equipped) after the air bubbles stop coming
out of it. Close the valve hand-tight.
Once the water is at the correct level and air is bled,
7.
turn on the power at the GFCI breaker. (Ensure that
the 120V spas are connected to the proper electrical
outlet.)
Note: Depending on the model, when the power
is turned on to the spa, the controls will perform a
diagnostic check for approximately ve minutes. When
the diagnostic is complete, the spa will automatically
operate at lter speed and continue heating until the spa
water temperature reaches the default temperature of
100˚F.
If no water is owing when the pump is running
8.
there could be an air pocket at the suction side of
the pump. Shut off power to the spa and loosen the
pump union on the suction side of the pump to bleed
the air. When air is bled, turn power back on.
Re-install the lter and the lter basket into the
9.
skimmer/lter canister.
The spa is now ready for use.
NOTE: Never run the spa with the gate valves closed
or without water circulating for long periods of time. Be
careful not to over-tighten the plumbing ttings.
2008 Portable Spa Owner’s Manual Page 9
LTR20081000, Rev. B
Operating Your Spa
Operating Your Spa
5100, 6200 and 6300
Electronic Control
Operation
Initial Start up
When rst powered up, it will automatically
revert to Priming mode. A Pr on the
topside display will indicate this. Priming
mode will be active for less than ve
minutes at which time the heater will be
activated and the water temperature will
be maintained in Standard mode. The
spa will heat to 100°F (37.5°C) at start up
until the set temperature is changed as
described below.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to 40°C)
The 6200 and 6300 electronic control panels display
the actual water temperature in degrees Fahrenheit.
The displayed temperature will only be current after the
pump has been running for at least two minutes.
To display the temperature that the spa is set to:
Press the Temp button. The temperature setting will
•
ash.
While the display is ashing, each time you press
•
Temp button, the set temperature will change up or
down one degree.
If the desired temperature is opposite of the direction
•
each press of the button is making, release button,
allow display to stop ashing and then press Temp
button to change temperature the other direction.
Standard, Economy and Sleep Heating
Modes
Your new spa is equipped with a heating feature that
gives you complete control of the heating system.
When the spa is powered up, it will automatically start in
standard heating mode.
St will light briey on the main display. In this mode,
•
the heating system will automatically maintain the
set spa temperature. In the economy-heating mode,
the heating system will only activate during ltration
times.
Ec will display solid if temperature is not current
•
and will alternate with spa temperature if measured
temperature is current.
Economy mode will heat the water to the set
•
temperature while Sleep mode, indicated by a SL
on the main display, will also only activate the heater
during the ltering cycles but will only heat the
water to within 20°F (10°C) of the set temperature.
Like Economy mode, SL will display solid when
temperature is not current and will alternate with
actual temperature when it is current.
NOTE: Displayed temperature will only be current after
the pump has been running for at least two minutes.
Switching Modes
Press Temp button followed by the Light button.
•
Press the same sequence to switch to the next
•
mode.
Jets
Press the Jets button:
Once to activate low speed pump.
•
Twice to activate high speed.
•
Three times to turn pump off.
•
Page 10 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Light
Press the Light button to turn on the light. Press it once
again to turn the light off. All optional lighting such as
the control panel light and cabinet perimeter lighting is
controlled by the Light button and will turn on and off
with the spa light.
Option
Press the Option button to turn on the pump 2. Press it
once again to turn off the pump 2 (6200 Controls only).
6300 Controls - Pump 2 and Pump 3
Sequence
Press Option button once to activate high speed
•
pump 2.
Press Option button twice to activate high speed
•
pump 3 and high speed pump 2
Press 3 times to activate pump 3 hi speed only
•
Press 4 times to turn pumps off
•
Automatic Time outs
These features will automatically turn themselves off
during periods of continuous use:
Operating Your Spa
Low speed pump After 4 hours
•
High speed pumps After 15 minutes
•
Optional circulation pump After 15 minutes
•
Optional turbo After 15 minutes
•
Spa light After 15 minutes
•
Setting Filtration Cycles
Your spa is programmed to lter twice a day. The rst
cycle will begin 6 minutes after the spa is turned on and the
second cycle 12 hours later. The factory has programmed
the cycle to last for 2 hours but this can be switched to
4, 6, or 8 hours depending on your requirements. To
set ltration time, turn off the power to the spa at the
time of day you would like one of the ltration cycles to
begin then turn back on after 30 seconds. When power
has been restored, press the Temp button then the Jets
button. Press Temp button again to change the ltering
cycle duration. When desired duration is selected press
the Jets button to exit.
At the beginning of each ltering cycle the Turbo system
will run for approximately 30 seconds. The low speed
pump will run for the duration of the ltering cycle and if
an Ozone system is installed it will be activated. During
ltering, FC will appear on the main display.
Diagnostic Messages
MessageMeaning
--Spa temperature is unknown. After pump has been running for 2 minutes temperature will be
displayed.
HHOverheat protection (spa is shutdown) DO NOT ENTER THE WATER! One sensor has detected
118˚F (48˚C) at the heater. Remove the spa cover and allow spa to cool below 107˚F (42˚C).
Press any button on the topside display to reset spa. If spa will not reset after spa has cooled,
turn off power for approximately 30 seconds and then turn power back on. If display message is
repeated then shut the power off to the spa and call your dealer or service organization.
OHOverheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached
110˚F (43˚C), remove the spa cover to cool the water. At 107˚F (42˚C), the spa should reset
itself. If the spa does not reset, then shut the power off to the spa, wait 30 seconds and restore
power to spa. If display message is repeated then shut the power off to the spa and call your
dealer or service organization.
ICA possible ice condition exists within the spa. No action is required, the pump will automatically
activate.
SA or SbSpa is shut down. Spa has detected that one of the sensors is not operating properly. One
of these may display briey during overheat then disappear when overheat situation has been
resolved. Call your dealer or service organization if message does not go away.
SnSensor (Spa is shut down). The high limit or water temperature sensors are not working correctly.
Call your dealer or service organization.
2008 Portable Spa Owner’s Manual Page 11
LTR20081000, Rev. B
Operating Your Spa
HLA difference in readings between temperature sensors has been detected indicating a possible
water ow problem. Make sure spa is lled to proper level and that pumps are primed (water
is owing). Also check to make sure lter cartridges are clean. If message does not reset, call
your dealer or service organization.
LFThis will display on the 5th occurrence of the HL message in 24 hours indicating a persistent ow
problem. The heater will be shut down but other functions will continue to operate. Follow HL
message actions then press any button to reset.
drInsufcient water ow through the heater has been detected. Spa will be shut down for 15
minutes. Check water level and ll spa if water level is low. Make sure pumps are primed (water
is owing) and lter cartridges are clean. Press any button to reset or wait 15 minutes and spa
will automatically reset. If message does not reset, call your dealer or service organization.
dYInsufcient water level detected in heater. This will display on the 3rd occurrence of dr message.
Follow directions for dr message and press any button to reset spa. Spa will not automatically
reset when dY is displayed.
SfSafety Suction System (spa is shut down). The display will show Sf as soon as the vacuum
switch closes. All functions will turn off and the system will be disabled until a panel button is
pressed.
STIndicates heater is in standard mode.
EcIndicates heater is in economy mode.
SLIndicates heater is in sleep mode.
Page 12 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
9800 Electronic Control Operation
When rst powered up, the 9800 electronic
system will perform a self-diagnostic check
and then it will automatically heat to and
maintain a temperature of 100°F (37.5°C)
until you change the set temperature as
listed in the “Temperature Adjustment”
section below.
These instructions will describe features and
options that your particular spa may not be
equipped with.
Initial Start-up
When your spa is rst powered up, it displays some
conguration codes and then goes into priming mode
(Pr will appear on the display panel). This mode lasts up
to four minutes and then the spa begins to heat to its pre
-programmed temperature of 100°F.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to 40°C)
The start-up temperature is set at 100°F (37.5°C). The
last measured temperature is constantly displayed
on the control panel. Note that the last measured spa
temperature is displayed. The displayed temperature
will be updated when the pump has been running for at
least two minutes.
Press the “UP” or “DOWN” buttons once to display the
set temperature. Each time either button is pressed
again, the set temperature will increase or decrease
depending on which button is pressed. After three
seconds, the control panel will automatically display the
last measured spa temperature.
Time
When time hasn’t been programmed, the “TIME” icon
ashes. To set the time, press the “TIME” button and
then the “MODE/PROG” button. Use the “UP” and
“DOWN” buttons to adjust time. See the next page for
more detailed instructions.
Standard, Economy, Sleep, and Standby
Modes
Mode/Prog: This button is used to switch between
standard, economy, and sleep modes.
Press “MODE/PROG” to enter mode programming.
1.
Operating Your Spa
Standard Mode: This is programmed to maintain the
desired temperature. Note that the last measured spa
temperature displayed is current only when the pump
has been running for at least two minutes. The “STAND”
icon will display until the mode is changed.
Economy Mode: Economy mode heats the spa to the
set temperature only during lter cycles. The “ECON”
icon will display until the mode is changed. Pressing the
“JETS 1” button while in economy mode puts the spa in
standard-in-economy mode, which operates the same
as standard mode but reverts back to economy mode
automatically after one hour. During this time, pressing
the “MODE/PROG” button will revert to economy mode
immediately.
Sleep Mode: Sleep mode heats the spa to within 20°F
(11°C) of the set temperature only during lter cycles. The
“SLEEP” icon will display until the mode is changed.
Standby Mode: Pressing “Warm” or “Cool” then “JETS
2” will turn off all spa functions temporarily. This is helpful
when changing a lter. Pressing any button resets the
spa.
Jets 1
Press the “JETS 1” button once to turn pump 1 on or off
and to shift between low and high speeds if equipped.
If left running, the low speed turns off after two hours
and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when
the blower or any other pump is on. It may also activate
for at least two minutes every 30 minutes to detect the
spa temperature and then to heat to the set temperature if
needed, depending upon the mode. When the low speed
turns on automatically, it cannot be deactivated from the
panel; however, the high speed may be started.
Press the “DOWN” button to cycle through to the
2.
desired mode.
Press “MODE/PROG” to conrm selection.
3.
2008 Portable Spa Owner’s Manual Page 13
LTR20081000, Rev. B
Operating Your Spa
Jets 2
Press the “JETS 2” button once to turn pump 2 on or off
and to shift between low and high speeds if it is a twospeed pump. If left running, the pump will turn off after
15 minutes.
Option
This is an optional feature. Press the “OPTION” button
to turn the optional equipment on and off. If left on, the
equipment will automatically turn off after 15 minutes.
Light
Press the “LIGHT” button to turn the spa light on and
off and to shift between dim and bright settings if your
light is dimmable. On dim, the control panel will show the
center circle plus one quarter of the light beams. Half of
the light beams will show on medium brightness, and all
of the light beams will show on bright.
Invert
Press the “INVERT” button to change the numbers in the
display to read upside down. Another press returns the
display to the right-side-up position. This enables you to
read the display while you are in the spa.
Locking the Panel
To lock the panel:
Preset Filter Cycles
There are two lter cycles per day. The start and end
times of each cycle are programmable. To program, set
the time as instructed above, then press “MODE/PROG”
to advance to the next setting (or to exit after the last
setting). The default lter cycles are as follows:
The rst lter cycle is automatically activated at 8:00
•
AM and operates the pump until 10:00 AM. The
“FILTER 1” indicator icon will light when lter 1 is
running.
The second lter cycle is automatically activated at
•
8:00 PM and operates the pump until 10:00 PM. The
“FILTER 2” indicator icon will light when lter 2 is
running.
The pump and the ozone generator will run during
ltration. At the start of each lter cycle, the blower will
run on highest speed for 30 seconds to clean out the
air channels. The lowest speed of pump 2 and pump
3 will run for ve minutes. In the event of power loss or
shut down, the time of day will need to be reset for lter
cycles to run according to your desired programming.
Clean up Cycle
When the pump or blower is turned on by a button press,
a clean-up cycle begins 30 minutes after the pump or
blower is turned off or times out. The pump and the
ozone generator will run for one hour.
Press “TIME”, “JETS 1”, and the “UP” button within
•
three seconds. When locked, the panel will display
“LOCK”. All buttons are frozen except the “TIME”
button.
To unlock the panel:
Press “TIME”, “JETS 1” then the “DOWN” button
•
within three seconds.
Setting the Temperature Lock
To activate the temperature lock:
Press the “UP” or “DOWN” button, “TIME”, “JETS 1”,
•
then the “UP” button within three seconds. The panel
will display “TEMP LOCK” when the set temperature
is locked.
To unlock the set temperature:
Press the “UP” or “DOWN” button, “TIME”, “JETS
•
1”, and then the “DOWN” button.
Circulation Pump
This is an optional feature. The circulation pump will
come on when the system is checking temperature,
during lter cycles, during freeze conditions, or when
another pump is on.
Ozone
This is an optional feature. On most systems, the ozone
generator (if installed) runs during lter cycles (except
when pump 1 is operating at high speed on a non-circ
ulating system) and during clean-up cycles. On some
systems, the ozone generator operates whenever the
pump runs. If your system is congured with the optional
ozone disable feature, the ozone generator will turn off
for one hour any time a function button (“JETS 1”, “JETS
2”, “OPTION” etc.) is pressed.
Freeze Protection
If the temperature sensors detect a drop to 44°F within
the heater, the pump automatically activates to provide
freeze protection. The equipment stays on until four
minutes after the sensors detect that the spa temperature
has risen to 45°F or higher. In colder climates, an optional
additional freeze sensor may be added to protect against
freeze conditions that may not be sensed by the standard
sensors. Auxiliary freeze sensor protection acts similarly
except with the temperature thresholds determined by
the switch and without a four-minute delay in turnoff.
Page 14 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Operating Your Spa
Periodic Reminder Messages
Press the “Mode” button to reset a displayed reminder.
MessageFrequencyAction Required
rPHEvery 7 daysTest and adjust chemical levels per manufacturer’s instructions.
rSAEvery 7 daysTest and adjust chemical levels per manufacturer’s instructions.
rCLEvery 30 daysRemove, clean, and reinstall lter per manufacturer’s instructions.
rtgEvery 30 daysTest and reset GFCI per manufacturer’s instructions. Drain and rell spa
per manufacturer’s instructions.
rdrEvery 90 daysDrain and rell spa per manufacturer’s instructions.
rCOEvery 180 daysClean and condition spa cover.
rCHEvery 365 daysInstall New Bio-Clean™ Filter.
Diagnostic Messages
MessageMeaningAction Required
No message on display. Power has
been cut off to the spa.
OHH“Overheat” - The spa has shut
down. One of the sensors has
detected 118°F at the heater.
OHS“Overheat” - The spa has shut
down. One of the sensors has
detected that the spa water is
110°F.
ICE“Ice” - Potential freeze condition
detected.
SnaSpa is shut down. The sensor that
is plugged into the Sensor “A” jack
is not working.
SnbSpa is shut down. The sensor that
is plugged into the Sensor “B” jack
is not working.
SnsSensors are out of balance. If this is
alternating with the temperature, it
may just be a temporary condition.
If the display shows only this
message (periodically blinking),
the spa is shut down.
HFLA substantial difference between
the temperature sensors was
detected. This could indicate a ow
problem.
The control panel will be disabled until power returns. Spa
settings and time of day will be preserved for 30 days with a
battery back-up.
DO NOT ENTER THE WATER. Remove the spa cover and
allow water to cool. Once the heater has cooled, reset by
pushing any button. If spa does not reset, shut off the power
to the spa and call your dealer or service organization.
DO NOT ENTER THE WATER. Remove the spa cover and
allow water to cool. At 107°F, the spa should automatically
reset. If spa does not reset, shut off the power to the spa and
call your dealer or service organization.
No action required. The pumps and the blower will automatically
activate regardless of spa status.
If the problem persists, contact your dealer or service
organization. (May appear temporarily in an overheat situation
and disappear when the heater cools.)
If the problem persists, contact your dealer or service
organization. (May appear temporarily in an overheat situation
and disappear when the heater cools.)
If the problem persists, contact your dealer or service
organization.
If the water level is okay, make sure the pumps have been
primed. If problem persists, contact your dealer or service
organization.
2008 Portable Spa Owner’s Manual Page 15
LTR20081000, Rev. B
Operating Your Spa
MessageMeaningAction Required
LFPersistent low ow problems.
(Displays on the fth occurrence of
the HFL message within 24 hours.)
Heater is shut down, but other spa
functions continue to run normally.
drInadequate water detected in
heater.
dryInadequate water detected
in heater. (Displays on third
occurrence of dr message.) Spa is
shut down.
PrWhen your spa is rst actuated, it
will go into priming mode.
--F or --CTemperature unknownAfter the pump has been running for two minutes, the
- - - - - -Economy or Sleep mode.
Temperature not displayed.
BUFInternal problem detected.Repair required. Contact your dealer or service organization.
StbyPressing a button combination
on the user panel has activated
Standby Mode.
SFSafety Suction.Spa is shut down. The display will show SF when a vacuum
STIndicates heater is in Standard
Mode.
EcIndicates heater is in Economy
Mode.
SLIndicates heater is in Sleep Mode. None.
Follow action required for HFL message. Heating capacity of
the spa will not reset automatically; you may press any button
to reset.
Check water level in spa. Rell if necessary. If the water level
is okay, make sure the pumps have been primed. Press any
button to reset.
Follow action required for dr message. Spa will not
automatically reset; you may press any button to reset.
The priming mode will last for up to four minutes and then the
spa will begin to heat and maintain the water temperature in
the Standard mode.
temperature will be displayed.
In Economy or Sleep mode, the pump may be off for hours
outside a lter cycle. If you wish to see the current spa
temperature, either switch to Standard mode or turn Jets1 on
for at least two minutes.
Press any button to leave Standby Mode and return to normal
operation.
switch closes. All functions will turn off and the system will be
disabled until a panel button is pressed.
None.
None.
Page 16 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Operating Your Spa
Auxiliary Control Operation
The auxiliary control option is available with the 9800 controls only. It is a small panel with four buttons that control
certain spa functions, such as primary or additional jets, TV, or lights. It conveniently puts the control of several spa
functions at your ngertips without having to get up.
For operation, see the previous section, “9800 Electric Control Operation”.
Auxiliary Panel CongurationFunctions
Standard conguration JETS 1, JETS 2, LIGHT, OPTION
Spa models with automatic TVJETS 1, JETS 2, TV, OPTION
The wireless spa monitor allows you to monitor and change your spa’s activity from a distance. The table below
describes each button’s function.
Light Operates spa light and LED mood lighting
Temp Display or adjust the set temperature control
Jet 1 Turn on or off jet 1
Mode Switch between Standard, Economy, and Sleep Modes
2008 Portable Spa Owner’s Manual Page 17
LTR20081000, Rev. B
Operating Your Spa
Adjustable Jets
Almost all of the jets in your spa are adjustable.
Rotating the face of an adjustable jet to the left (counter-
clockwise) will decrease the amount of water ow
through the jet. Rotating the face of an adjustable jet to
the right (clockwise) will increase the amount of water
ow through the jet. (See example shown below.)
Neck jets adjust in the opposite directions (counterclockwise to increase, clockwise to decrease).
Diverter Knobs
Diverter knobs are 1” and 2” knobs located around the
top of your spa. They allow you to divert water through
jets from one side of the spa to the other, or in most
cases from oor jets to wall jets. This is accomplished by
rotating the diverter
knob to the left
(counterclockwise),
decreasing the
amount of water
ow through a
section of jets.
To increase the
amount of water
ow through the
other section of jets,
rotate the handle to
the right (clockwise).
Air Venturis
Air venturis are the 1” knobs located around the top of
your spa. Each one will let you add a mixture of air with
the jet pressure. This is accomplished by rotating the
air venturi knob to the
left (counterclockwise) to
increase the amount of
airow through the jets.
To decrease the amount
of airow through the
jets, rotate the handle to
the right (clockwise).
Page 18 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Operating Your Spa
Adjustable Therapy System™
Pump On/Off
This button allows
the user to turn on
and off the ATS™
seat pump. Press
this button once to
turn the pump on.
Once on, the green
LED light on the
control panel will
illuminate, indicating
that the system is
operational. To turn
off the pump, press the “PUMP ON/OFF” button a second
time. Note: The pump must be on prior to operating any
other features of this system.
Pulse Mode
This button allows the user to turn the ATS™ massage
control on and off. Press the pulse button once to turn
on the massage control. Once pressed, the orange LED
in position number 1will light, indicating the number one
pulse mode. Each press of either the up or down button
will move the orange LED up or down to the next pulse
mode.
Note: Allow one second between each button press.
Pressing the button quickly may cause improper
operation. To turn the pulse mode off and return to
normal pump operation, press the “PULSE MODE”
button a second time.
Up
This button allows the user to cycle up from one through
seven massage modes one at a time. Each mode
offers a different pulsating massage. Some modes are
faster than others, so just cycle through them to nd the
massage you like best.
Down
This button allows the user to cycle down through all
seven massage modes, one at a time.
blink for one minute then shut off automatically. After the
second 15-minute session, the system will run through
a cool down cycle for up to two hours. In this cool down
mode, the user will only be able to operate the pump (by
again pressing the “PUMP ON/OFF” button). However,
the massage mode will remain off until the cool down
mode is completed.
Pulse Mode System
Pulse mode system will shut off for two hours unless
reset by the following procedure. During this time the
pump will run at a maximum speed.
In the off position, press the “PULSE MODE” button
•
once.
The green power light will ash to indicate reset.
•
Multi-Colored Spa Light
Operation
Turn the spa light on by pressing the “LIGHT” button
1.
on the topside control panel.
To lter through the different color choices, press the
2.
button on and off. Each time you press the button,
you advance to the next color.
To turn the spa light off when not in use, press the
3.
“LIGHT” button.
Aromatherapy
This optional accessory is very easy to use. Unscrew
the cap on the aromatherapy chamber and drop in a bag
of scented aromatherapy beads and replace the cap.
Waterfalls
Some spa series include optional waterfalls. When the
booster pump is on, turn the knob near the waterfall,
or rotate the dial on top of the waterfall. Water will
immediately start owing through it.
Time Reset Mode
Pulse mode will normally run for 15 minutes then
automatically shut off. For another 15-minute session,
press the “PUMP ON/OFF” button and the “PULSE
MODE” button. A green LED will blink and the pump
will run on high-speed mode as part of a 15-minute cool
down period. After that, the pump will stop automatically
and the green LED light on the panel will continue to
2008 Portable Spa Owner’s Manual Page 19
LTR20081000, Rev. B
Water Quality Maintenance
Water Quality Maintenance
Cal Spas Clear Water Plan
Great spa water is easily achieved when the right
chemicals and / or systems are used and the Cal Spas
Clear Water Plan is implemented. The key to clean,
clear, and safe water is to fully understand how spa water
reacts to users, system operation and chemical use. The
Clear Water Plan will help give you that understanding.
The rst thing to understand about taking care of your
spa water is that preventive actions are much easier to
do than correcting water quality issues. For this reason,
we offer the Clear Water Plan as a simple, easy to follow
guide to clean, safe spa water.
Follow the Right Plan
You will need to decide which chemical plan or alternative
sanitation option works best for your spa water. Consult
your Cal Spas dealer for the right decision with regards
to your lifestyle and spa usage. Whichever plan you
decide on, follow it completely and don’t take shortcuts.
These plans will provide you with clean, safe, clear spa
water with a minimum of effort.
Traditional Chemical Options
Choose from either Bromine tablets or Chlorinating
granules as your sanitizer of choice. Both work well when
the appropriate Clear Water Plan is followed. Make sure
you follow all instructions and use only Cal Spas brand
chemicals.
Before You Begin
Before you begin a Clear Water Plan, you should
understand that chemicals or systems alone will not take
care of your spa water. Other factors such as Filtration
and Bather Load also play an important part.
Filtration
The lter is the part of your spa that removes the debris
from the water. Even though Cal Spas uses the advanced
Bio Clean lter cartridge that protects itself from bacterial
growth, the lter still needs to be cleaned on a regular
basis to maximize your spa’s ltering performance and
heating efciency.
In addition to spraying off the lter weekly to remove
surface debris, your lter should be deep cleaned
periodically to dissolve scale and other contaminants
that get lodged deep within the lter bers and impede
the ltration process. Even if the lter looks clean, the
contaminants can clog the bers and prevent water from
owing through the lter resulting in the most common
spa problem—no heat, caused by a dirty lter.
Filter Cleaning
Place the dirty lter into a bucket of water deep
•
enough to cover the lter. Add 8 oz of Cal Spas
“Liquid Filter Cleaner” to the bucket of water.
Note: It is a good idea to keep a spare lter to be deep
cleaned while the regular lter is in the spa. This way,
you can rotate the lters and both will last longer.
Soak the lter for a minimum of 24 hours.
•
Remove the lter and spray clean with a water hose.
Alternative Sanitation Options
Cal Zone Quest 2000 / 3000 Ozonator
This system automatically generates ozone gas and
injects it into the spa water. Ozone gas is far superior
to chemical bromine or chlorine in sanitizing spa water.
Saves replacement chemical cost and guards against
forgetting to add chemicals.
Cal Clarity Automatic Bromine Generator
This system automatically generates and releases
free bromine into the spa water. No more need to add
chemical bromine tablets or chlorine granules. Saves
replacement chemical cost and circumvents the need to
add chemicals on a regular basis.
Page 20 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
•
Spray each pleat carefully.
Allow lter to dry completely (a minimum of 2 days
•
drying time is recommended).
Reinstall lter as described in the Clear Water Plan.
•
Filtration Cycles
The ltration cycle of your spa is the process that allows
the water to ow through the lter. Your spa will lter
automatically twice each day. The factory set default time
for ltration is usually enough for normal use, however
heavy bather load or frequent use may require longer
ltration times or more frequent ltration cycles to keep
the spa water clean. Consult your Owner’s Manual for
setting your spa’s ltration times.
Water Quality Maintenance
Bather Load
“Bather Load” is the term used to describe the number of
people using a spa, combined with the length of usage,
and the frequency of usage. All these factors have a
great effect on the spa water. The higher the bather
load, the more chemicals need to be added and a longer
ltration time will be needed.
All versions of the Cal Spas Clear Water Plan are
designed for spas with average bather load. (3-4 people,
15 minutes of usage, 3 times a week at 100 degrees)
If your bather load exceeds these guidelines, and you
experience water quality problems, increase the amount
of ltration rst, (go to the next higher ltration number)
then if water quality is still not adequate, consult the
advice of your Cal Spas dealer for additional chemical
or system recommendations. Be sure to give them your
bather load information.
Chemical Overview
The following information is intended for use with Cal
Spas chemicals only. Other brands of chemicals may
have similar names and/or usage descriptions but due
to manufacturing differences, use of other chemicals
can increase the likelihood of under- or over-dosing the
spa chemicals. Damage to the spa or spa’s components
from improper chemicals or chemical usage is not
covered under the spa’s warranty.
Chemical Safety
Failure to follow chemical directions may result in serious
injury, sickness, or even death.
Read and follow all printed instructions listed on bottles,
packages and in your owner’s manual.
Do not exceed chemical dosages as recommended
in the Clear Water Plan, or on chemical bottles and
packages. (Most chemical instructions are gured for a
500 gallon spa however, most spas hold less than 500
gallons, consult your owner’s manual for the approximate
gallons of your spa)
Never mix chemicals together.
Never change chemical brands or types without
completely draining, ushing and thoroughly cleaning
the spa and cover rst.
Always protect your eyes while introducing chemicals
into the spa. Wear protective eyeglasses to prevent
powdered chemicals from blowing into the eyes or liquid
chemicals from splashing into the eyes.
In the event of overdosing a sanitizing chemical (chorine
or bromine), immediately turn off the power to the spa
and drain water to a safe and approved area. Rell with
fresh water and proceed with the Clear Water Plan start
up.
Physical Chemical Hazards
Do not allow chemicals to come in contact with skin,
eyes or clothing.
Always wear rubber gloves, protective eye wear and
clothing to reduce the risk of chemical contact and
irritation.
Remove and wash clothing that may have been exposed
to chemical contact prior to wearing them again.
Inhaling or ingesting chemicals will cause serious injury,
sickness, or even death.
Do not mix chemicals. Mixing chemicals together can
cause dangerous chemical reactions including the
release of toxic gas, re and explosions.
Chemical Storage
Chemicals must be stored completely out of the reach
of children in an area that is well vented, cool, and dry.
Failure to provide a proper area for chemical storage
may result in serious injury, sickness, re explosion
and even death. Do not store your chemicals inside the
equipment area of your spa.
2008 Portable Spa Owner’s Manual Page 21
LTR20081000, Rev. B
Water Quality Maintenance
Chemical Descriptions
The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these
chemicals will be used with alternative sanitation systems as well.
For use with any Clear Water Plan
Oxidizer Shock
Destroys
ammonia, organic
contaminants, and
odor causing wastes
in spa water.
Ph / Alkalinity Up
Raises pH and alkalinity
levels in spa water.
Iron Out
Helps prevent metals in
water from staining spa.
Use during start up.
Ph / Alkalinity Down
Lowers pH and alkalinity
levels in spa water.
Stain and Scale Defense
Helps prevent minerals
from damaging spa
components.
Liquid Hardness
Increaser
Helps reduce foaming and
corrosion by increasing
hardness levels in spa
water.
Spa Brite
Helps to quickly clear up cloudy spa water.
Filter Cartridge Cleaner
Deep cleans lter cartridge. Dissolves scale
and removes imbedded organic contaminants
from lter cartridge bers.
Page 22 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Foam Gone
Quickly breaks up existing foam on spa water.
Enzyme Formula
Biodegrades body oils, suntan lotions, and
organic contaminants in spa water. Do not use
on same day as adding Chlorine Granules.
For use with the chlorine Clear Water Plan
Water Quality Maintenance
Chlorinating Granules
Quick acting sanitizer / disinfectant for spa
water.
For use with the bromine Clear Water Plan
Test Strips -- Bromine
Provides accurate
spa water testing for
bromine, pH, and total
alkalinity.
Go Brom
Establishes a bromide
reserve in spa water.
Use during start up.
Test Strips – Chlorine
Provides accurate spa water testing for
bromine, pH, and total Alkalinity.
Brominating
Tablets
Long lasting sanitizer
/ disinfectant for spa
water. Add to bromine
oater.
For use with the Cal Clarity Bromine Generator
Test Strips -- Sodium Bromide
Provides accurate spa water testing for sodium bromide.
2008 Portable Spa Owner’s Manual Page 23
LTR20081000, Rev. B
Water Quality Maintenance
Traditional Chemical Start Up
Prior to lling a spa for the rst time, or after a routine
draining, you will want to follow this start-up plan to
extend water life and performance. If you are following
either the Bromine or Chlorine Clear Water Plans, you
will notice that both start-up processes are the same with
the exception of Step 7. As with all chemical dosages
listed in these Clear Water Plans, start-up dosages are
intended for 500-gallon spas. Please adjust the chemical
dosages to the capacity of your particular spa.
Start Up
Clean surface of spa with Cal Spas “Multi-Purpose
1.
Cleaner”.
Apply a protective coat of Cal Spas “Fast Sheen” to
2.
the acrylic surface.
Fill spa to proper water level with normal tap water.
3.
(Do not use soft water.)
Use test strip and balance the spa water.
4.
Adjust total alkalinity (acceptable range is 80-
•
120ppm).
Adjust pH if necessary (between 7.2 to 7.8).
•
Pour in 16 oz of Cal Spas “Metal Protector” in the
5.
center of the spa.
Add either bromine or chlorine (according to your
6.
preferred plan).
Bromine Clear Water Plan
This plan and its chemical dosages are intended for Cal
Spas chemicals only. Most chemical manufacturers use
different chemical formulas and strengths. Only Cal spas
chemicals are specially formulated to provide chemical
balance at lower dosages. Always read and follow printed
instructions on chemical bottles and packages.
Day One (Monday)
Test spa water using “Bromine Test Strips”.
1.
Based on the test strip readings:
2.
Adjust total alkalinity rst (acceptable range of
•
80-120 ppm).
Adjust the pH if needed (range is between 7.2
•
to 7.8).
Add Cal Spas “Bromine Tablets” if needed (do
•
not add more than 2).
The recommended level of bromine is 3-5 ppm.
•
Add 2 oz of “Stain and Scale Defense”.
3.
Remove dirty lter from the spa and rinse off. Allow
4.
to dry.
Place your extra clean lter cartridge back into the
5.
spa.
Vacuum debris from the bottom of your spa with the
6.
spa vacuum.
Bromine: Add 2 oz of Cal Spas “Go Brom” to
establish a bromine base.
Add 2 Cal Spas “Bromine Tablets” to
bromine oater.
Set oater opening at #2.
Chlorine: Add two tablespoons of Cal Spas
“Chorine Granules” to the spa water.
Sprinkle 2 oz of Cal Spas “Oxidizer Shock” in the
7.
center of the spa and turn on jets for 15 minutes.
Leave spa uncovered during this time.
Put cover on spa and allow to heat up to desired
8.
temperature.
Page 24 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Day Two (Wednesday)
Test spa water using bromine test strips.
1.
Based on the test strip reading, adjust total alkalinity,
2.
then the pH if needed.
Day Three (Friday)
Test spa water using bromine test strips.
1.
Based on the test strip reading:
2.
Adjust total alkalinity, then the pH if needed.
•
Add one bromine tablet (if needed).
•
Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run
3.
spa for 15 minutes with cover off.
Replace cover.
4.
Chlorine Clear Water Plan
This plan and its chemical dosages are intended for Cal
Spas chemicals only. Most chemical manufacturers use
different chemical formulas and strengths. Only Cal Spas
chemicals are specially formulated to provide chemical
balance at lower dosages. Always read and follow printed
instructions on chemical bottles and packages.
Day One (Monday)
Test spa water using chlorine test strips.
1.
Based on the test strip readings:
2.
Adjust total alkalinity (acceptable range of 80-
•
120 ppm).
Adjust the pH if needed (range is between 7.2
•
to 7.8).
Add 2 tablespoons of chlorine granules.
•
The recommended level of chlorine is 3-5 ppm.
•
Add 2 oz of “Stain and Scale Defense”.
3.
Remove dirty lter from the spa and rinse off.
4.
Water Quality Maintenance
Place your extra clean lter cartridge back into the
5.
spa.
Vacuum debris from the bottom of your spa with the
6.
spa vacuum.
Day Two (Wednesday)
Test spa water using chlorine test strips.
1.
Based on the test strip reading, adjust total alkalinity,
2.
then the pH if needed.
Day Three (Friday)
Test spa water using chlorine test strips.
1.
Based on the test strip reading:
2.
Adjust total alkalinity, then the pH if needed.
•
Add 2 tablespoons of chlorine granules (if
•
needed).
Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run
3.
spa for 15 minutes with cover off.
Replace cover.
4.
Ozonator Clear Water Plan
This plan and its chemical dosages are intended for spas equipped with the optional
Cal Zone Quest 2000 / 3000 Ozonator or Del Zone Eclipse Ozonator. The chemical
references are designed for Cal Spas chemicals only.
Start Up
Follow the spa start up procedures for chlorine Clear Water Plan.
1.
Set the spa’s ltration time for “F-4”. This activates the ozonator and produces
2.
the ozone gas. (Follow the instructions in the owner’s manual.)
Note: Filtration time may need to be increased with heavy bather load.
Day One (Monday)
Test spa water using chlorine test strips. (You will need to use a small amount
1.
of chlorine as a supplemental sanitizer)
Based on the test strip readings:
2.
Adjust total alkalinity (acceptable range of 80-120 ppm).
•
Adjust the pH if needed (range is between 7.2 to 7.8).
•
Add 1 tablespoon of chlorine granules.
•
The recommended level of Chlorine is 1-3 ppm.
•
Add 2 oz of “Stain and Scale Defense”.
3.
Remove dirty lter from the spa and rinse off.
4.
2008 Portable Spa Owner’s Manual Page 25
LTR20081000, Rev. B
Water Quality Maintenance
Place your extra clean lter cartridge back into the
5.
spa.
Vacuum debris from the bottom of your spa with the
6.
spa vacuum.
Day Two (Friday)
Test spa water using chlorine test strips.
1.
Based on the test strip reading:
2.
3.
4.
Adjust total alkalinity, then the pH if needed.
•
Add 1 tablespoon of chlorine granules (if
•
needed).
Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run
spa for 15 minutes with cover off.
Replace cover.
Bromine Generator Clear Water Plan
This plan and its chemical dosages are intended for spas equipped with the optional Cal Clarity Automatic Bromine
Generator. The chemical references are designed for Cal Spas chemicals only. Note: Following these instructions
is very important to ensure proper operation of your Cal Clarity Automatic Bromine Generator.
Start Up
Clean surface of spa with Cal Spas “Multi-
1.
Purpose Cleaner”.
Apply a protective coat of Cal Spas “Fast
2.
Sheen” to the acrylic surface.
Fill spa to proper water level with normal
3.
tap water. (Do not use soft water.)
Use bromine test strip and balance the spa
4.
water:
Adjust total alkalinity (acceptable range
•
is 80 to 120 ppm),
Adjust pH if necessary (between 7.2 to
•
7.8).
Pour in 16 oz of Cal Spas “Metal Protector”
5.
in the center of spa.
Test for TDS (total dissolved solids).
6.
The ideal range is 50 to 300 ppm.
•
TDS must be less than 500 ppm to start with.
•
Phosphate level should be below 200 ppb. Remove phosphates if necessary.
7.
Determine the gallon capacity of the spa. Be accurate, because this determines the amount of TRU BLU that
8.
will be added. Consult the Cal Spas Pre-delivery Guide for spa gallons.
Power up the spa and make sure all the spa’s pumps are set to high speed. Turn the dial on the face of the Cal
9.
Clarity Bromine Generator to OFF.
Sprinkle evenly over the surface of the spa one 2lb bottle of TRU BLU sodium bromide per 100 US gallons (370
10.
liters) of water. Do not add too much!
Note: Each bottle of TRU BLU will raise TDS / conductivity amount approximately 500 ppm.
Allow spa to run for 15 minutes so the TRU BLU can dissolve completely before proceeding to the next step.
11.
Page 26 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Use sodium bromide test strips (not bromine) and
12.
adjust sodium bromide level to 7.4 to 8.2 (equates
to 1700 to 2500 ppm TDS level).
Add 2 oz of Cal Spas “Oxidizer Shock” to help burn
13.
out impurities in ll water.
Turn the dial on the bromine generator clockwise
14.
until the LED display reads 10.
This will initiate the build up of a bromine bank.
15.
Set the ltration cycle to “continuous” (F-C) for the
16.
rst 24 hours.
Put the cover on and allow the spa to heat to desired
17.
temperature.
Adjusting The Proper Bromine Levels
After start up, decrease the ltration cycle to F-4
1.
and monitor the bromine level until it is within the
recommended range.
Use bromine test strips to achieve a 3-5 ppm
2.
recommended level.
Note: It can take several days for the bromine level to
stabilize because the ll water that was used sometimes
contains contaminants that need to be neutralized,
thereby using up the initial bromine that is generated.
Water Quality Maintenance
Once the desired level has been achieved, turn the
3.
dial down until a maintenance setting is achieved.
The common maintenance setting for an average
4.
bather load is #4.
When changing the setting, use bromine test strips to
determine when you have reached the level you want.
Once a Week
Test spa water with bromine test strip.
1.
Based on test strip readings:
2.
Adjust alkalinity if necessary.
•
Adjust pH if necessary.
•
Increase / decrease bromine production with
•
dial if required.
Remove dirty lter from the spa and rinse off.
3.
Place your clean, extra lter cartridge back into the
4.
spa.
Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run
5.
spa for 15 minutes
Vacuum debris from the bottom of your spa with the
6.
“Spa Vacuum”.
Replace cover.
7.
Polish the acrylic surface with “Fast Sheen”.
Maintenance Schedule
Regardless of which Clear Water Plan you are using,
you should also do the following:
Every Month
Deep clean your spa’s lter. (Follow lter cleaning
1.
instruction at beginning of Clear Water Plan)
Check inside the equipment area for leaks, rodents,
2.
and insects.
If a leak is discovered, contact your Cal Spas dealer
3.
for service.
If you see evidence of rodents or insects, take
4.
necessary actions to remove them and precautions
to prevent them from returning.
Every 3 To 4 Months
Drain and clean your spa with “Multi-Purpose
1.
Cleaner”.
2008 Portable Spa Owner’s Manual Page 27
LTR20081000, Rev. B
2.
Clean and treat spa cover, pillows, and Cal Select
3.
cabinet (if equipped) with “Cover Protector”.
When re-lling your spa, follow your specic Clear
4.
Water Plan Start Up procedures.
If you are using the Cal Clarity Automatic Bromine
5.
Generator Clear Water Plan, don’t forget to add new
TRU BLU sodium bromide to the water.
Once A Year
Clean and treat redwood spa cabinets and
1.
gazebos with “Nu-Spa Redwood Stain Renew and
Brightener”.
If you use the Cal Zone Quest 2000 Ozonator, you
2.
will need to replace the ozone cartridge.
Check the lter cartridge pleats. If they are frayed,
3.
replace the cartridge.
Cleaning and Maintenance
Cleaning and Maintenance
Removing and Reseating the Pillows
You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of
pillows.
Grab the lower edge of the pillow with both hands rmly and pull up. As you do this, the pillow inserts will pop out
of the holes.
Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs
back into the holes.
Spa Cover
Important! Keep the spa covered when not in use!
Covered spas will use less electricity in maintaining
•
your set temperature.
Covering your spa will protect your spa’s nish from
•
the sun’s ultraviolet rays.
You are required to keep the spa covered to maintain
•
warranty coverage.
Covering your spa helps prevent children from
•
drowning in the spa.
See the manual enclosed with your cover for instructions
on mounting the locks and how to lock and unlock the
cover.
In addition, while the spa cover is rigid, it is not designed
to support any weight. Therefore, as a safety precaution
and to preserve the life of your cover, you must not sit,
stand, or lie on it; nor should you place objects of any
kind on top of it.
Page 28 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Draining Your Portable Spa
Your spa should be drained every four to six months, and relled
with fresh tap water. The following is the recommended method
for draining your spa.
Turn off the power at the breaker.
1.
Remove all lters.
2.
If your drain valve is mounted on the side of the spa cabinet as
shown at right, proceed to step 5.
If your drain valve is located inside the spa cabinet:
Using a Phillips screwdriver, remove the screws to the
3.
access panel and open it.
Locate hose ending with the 3/4 inch hose-bib xture.
4.
Cleaning and Maintenance
Hook up the female end of a garden hose to the drain tting.
5.
Place the other end of the garden hose where you would like the water to drain to.
6.
Twist the hose-bib xture counterclockwise and pull to open the drain.
7.
Let spa drain completely, then remove garden hose.
8.
Twist the hose-bib xture clockwise to close it.
9.
Winterizing (Cold Climate Draining)
In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your
spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce
the risk of freezing in your spa and your spa’s equipment.
Warning: If you nd the need to drain your spa, please be aware of the potential of freezing in your spas
equipment and plumbing. Even if the directions below are followed perfectly, there is no guarantee that
your spa will not suffer freeze damage.
Freeze damage is not covered by your warranty.
Open all lter covers.
1.
2008 Portable Spa Owner’s Manual Page 29
LTR20081000, Rev. B
Cleaning and Maintenance
Remove the lter baskets and lters.
2.
Drain your spa completely as described in the
3.
instructions above.
Remove drain plugs from the front of the pumps.
4.
Disconnect the unions from both sides of the pump.
5.
Use a wet/dry vacuum to blow any remaining water
6.
out of the jets and equipment area.
Cover your spa with a good spa cover and an all-weather
tarp to ensure that neither rain nor snow enters the spa.
Cleaning the Cover, Shell and
Pillows
Due to the constant punishment your spa cover and
pillows receive, you should protect them by applying
Vinyl and Leather Cleaner as part of your monthly
maintenance plan. Cal Spas™ Vinyl and Leather
Cleaner is specically designed to protect spa covers
and pillows from chemical and ultraviolet light damage. It
accomplishes this without leaving an oily residue behind
that is normally associated with common automotive
vinyl protectants.
Use of Vinyl and Leather Cleaner
Cal Spas™ Vinyl and Leather Cleaner
should be used sparingly. Incorrect
usage may cause water clarity issues.
Spa Covers
Remove spa cover from spa.
1.
All-Purpose Cleaner (Spa Finish cleaning)
Cal Spas™ All-Purpose Cleaner is an
essential part of maintaining your spa’s
nish. Through normal use, the spa’s
nish can accumulate dirt, oil, and calcium
causing a rough feel and unsightly scum
lines. Cal Spas™ All-Purpose Cleaner
is a low detergent, non-abrasive cleaner
specically formulated to clean the spa
without damaging its acrylic nish.
The most effective solution to minimize
cleaning time is prevention. When the
following steps are followed, the spa’s nish will actually
start to resist most of the elements that cause calcium
build-up and make scum line clean up easier.
Prior to Spa Start-Up and Relling
Spray Cal Spas™ Multi-Purpose Cleaner directly on
1.
to the spa’s nish.
Wipe clean with a clean soft cloth.
2.
Repeat on heavily calcied areas.
3.
Wipe spa thoroughly with a wet sponge, rinsing
4.
often with a bucket of clean water.
Allow spa to dry completely.
5.
Apply a coat of Cal Spas™ Fast Sheen to the spa’s
6.
entire nish with a soft towel or sponge.
Allow Fast Sheen to dry until white and powdery.
7.
Buff clean with a soft cloth, rotating frequently.
8.
Allow spa cover to dry completely.
2.
Spray Vinyl and Leather Cleaner
3.
to cover evenly and wipe dry.
Allow spa cover to dry completely.
4.
Reinstall cover on spa.
5.
Pillows
Wipe pillows dry with a soft cloth.
1.
Carefully spray Vinyl and Leather Cleaner directly
2.
onto pillow.
Wipe pillows dry.
3.
Allow pillows to dry completely.
4.
Warning: Do not use automotive vinyl protectants on
spa covers or pillows. These products are generally oilbased and will cause severe water clarity issues that are
difcult to correct.
Page 30 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Periodic Maintenance
Spray Cal Spas™ Multi-Purpose Cleaner directly to
1.
the spa’s nish.
Wipe clean with a clean soft cloth.
2.
Wipe spa thoroughly with a wet sponge, rinsing
3.
often in a bucket of clean water.
Cal Spas™ Multi-Purpose Cleaner should not be
sprayed directly into the spa water. Incorrect usage of
this product will cause water clarity issues.
Fast Sheen (Spa Finish
Protecting Wax)
Cal Spas™ Fast Sheen is an essential
part of maintaining your spa’s nish.
Through normal use, the spa’s nish
can accumulate dirt, oil, and calcium,
causing a rough feel and unsightly scum
lines. Cal Spas™ Fast Sheen is a non-oil
Cleaning and Maintenance
based wax that is specically formulated to protect the
spa’s nish from the chemicals and minerals associated
with normal spa use.
The most effective solution to minimize cleaning time
is prevention. When the following steps are followed,
the spa’s nish will actually start to resist most of the
elements that cause calcium build-up and make scum
line clean-up easier.
Prior to Spa Start-Up and Relling
Spray Cal Spas™ Multi-Purpose Cleaner directly to
1.
the spa’s nish.
Wipe clean with a soft cloth.
2.
Repeat on heavily calcied areas.
3.
Wipe spa thoroughly with a wet sponge, rinsing
4.
often in a bucket of clean water.
Allow the spa to dry completely.
5.
Apply a coat of Cal Spas™ Fast Sheen to the spa’s
6.
entire nish with a soft cloth or sponge.
Allow Fast Sheen to dry until white and powdery.
7.
Buff clean with a soft cloth, rotating frequently.
8.
IMPORTANT: Cal Spas™ Fast Sheen should not be
used on spas full of water. Only apply to clean, cool,
dry surfaces. Incorrect product usage may cause water
clarity issues.
the ow of water goes through the lter, dirt and debris is
removed and accumulated in the lter cartridge. As the
lter cartridge accumulates dirt and debris, water ow
is restricted and jet performance is reduced. This can
cause your spa to not run or heat effectively.
Clean your lter regularly and replace as needed.
Filter Cleaning
Your new spa has been designed for quick and easy
lter maintenance. The lter cartridge should be cleaned
once a week. These instructions apply to both dual and
single ltration systems.
Turn the power off at the breaker.
1.
Remove the lter by turning it counterclockwise and
2.
unscrewing the bottom threads. Then pull it up and
out.
Clean the lter with a garden hose as follows:
3.
Hold the lter vertically.
a.
Spray the lter cartridges with a pressure nozzle,
b.
starting from the top and spraying down each
pleat.
Turn the lter cartridge over and repeat Step
c.
3b.
Deep clean lter cartridge every month. Use
d.
only a Cal Spas™-approved lter-cleaning
chemical.
Cleaning and Replacing the
Filter
Filtration
Filtration is one of the most important steps you can
take to ensure clean, clear water. Regardless of what
some people may think, it is far less expensive to x
water clarity problems by ltering your spa than by using
excessive amounts of chemicals, excessive ltration
times, or by water replacement.
Cal Spas™ ltration system draws contaminated water
through the exclusive Bio-Clean™ lter removing debris
from the water. It then pumps the newly cleaned water
back into the spa through various jets. Spas equipped
with the optional Quest 2000 Ozonator will also receive
ozone injection into the ltered water for further protection
against contaminants during ltration cycles. Filtration
also ensures that chemicals are mixed thoroughly
through the water, increasing performance.
Filtration starts on electronically controlled spas as soon
as the pumps are primed and water ow is steady. As
2008 Portable Spa Owner’s Manual Page 31
LTR20081000, Rev. B
Exclusive Bio-Clean™ Filter Cartridge
The lter cartridge is designed to remove dirt, sand,
minerals, phosphates, bather waste and other solids from
the spa. Unfortunately, some spa owners fail to include
lter cleaning as part of their chemical maintenance
plan. Filters accumulate debris and become prime areas
for bacteria growth.
The Cal Spas™ exclusive Bio-Clean™ Filter is the only
antibacterial lter cartridge on the market today. Having
a lter cartridge that prevents bacteria growth is added
protection for those times you forget to clean the lter.
We recommend that you only replace your spa’s lter
cartridge with a Bio-Clean™ lter cartridge for ensured
protection and peace of mind.
Entertainment System
Using the Entertainment System
Some spas may be equipped with audio/visual
entertainment options. Several options are available
and include marine grade CD players, DVD players, and
an iPod® docking station. Two different TV monitors are
also available. Each spa equipped with an audio/visual
system is delivered with the manufacturer’s operating
instructions. We strongly recommend that you read
these instructions prior to operating the unit.
The instructions contained in this manual describe
only basic functions. See the manufacturer’s operating
instructions for other features and functions. These
instructions are delivered with the owner’s manual in a
clear plastic bag.
2.
Inserting a Disk
For the Sony CDX-HS70MW and Aeware systems:
1.
2.
3.
For the Sony CDX-GT10M system, simply insert a disk
into the slot in the faceplate.
Press the left and right arrows located at the far right
of the panel to tune the radio to a station.
Press the OPEN button on the unit. The faceplate
will gently lower and expose the disk drive.
Insert a disk in the disk drive.
Flip up the faceplate.
Observe the following precautions for your entertainment
system:
Make sure that hands and CDs / DVDs are dry
•
before coming in contact with this or any electronic
option.
Always close the CD / DVD protective door.
•
Do not place wet CD’s or DVD’s into this unit at any
•
time.
Water damage is not covered by Cal Spas or the
•
manufacturer’s warranty.
Although the marine grade entertainment system is
encased in a plastic housing with weather seals, the
system is water resistant and NOT waterproof. You must
take every precaution to keep this system dry! Water
damage is not covered by Cal Spas or the manufacturer’s
warranty.
WARNING! Although the TV monitor is water resistant,
make sure that hands are dry before coming in contact
with this or any electronic option. DO NOT SPLASH
WATER ON THE TV MONITOR!
Operating the CD Player
The manufacturer’s operating instructions are delivered
with your spa. We strongly recommend that you read
these instructions prior to operating this unit.
Press the POWER button on the unit or the remote
control to turn the system on. The system automatically
starts in the mode it was in when it was last shut off.
Listening to the Radio
Press the MODE button to switch to the radio
1.
mode.
Playing a CD
You can play CDs with any of the media systems (Sony
or Aeware).
Insert a disc in the disc drive as described above.
1.
The player will identify the type of disc and begin
playing it.
Use either the remote control or the buttons on the
2.
faceplate to start and stop the player and to jump to
selections.
To remove the disc, press the EJECT button.
3.
Raising and Lowering the 20”
TV
Press the TV button on the auxiliary control panel to
raise and lower the TV monitor. Press the button once to
raise the TV. Press it again to lower the TV.
You can also press the OPT.1 button on the universal
remote.
Playing a Movie
This applies to the Aeware system only.
Press the OPT.1 button on the universal remote to
1.
raise the TV.
Press the red POWER button to turn on the TV.
2.
Insert a disc in the DVD player as described
3.
above. The player will identify the type of disc and
begin playing it. Either the DVD menu will appear
on the TV screen or the movie will begin playing
automatically.
Page 32 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Use the remote control to navigate the DVD menu using
4.
the fast forward and fast reverse buttons located at the
lower part of the universal remote.
To remove the disc, press the OPEN button on the DVD
5.
player. The faceplate will gently open. Press the small
EJECT button located to the left of the disk drive slot.
Using the iPod Docking Station
To play an iPod from the docking station to the spa’s stereo
system:
Place the iPod in the docking station.
1.
Press the SOURCE button on the stereo (if equipped) until
2.
the display shows AUX.
Play the iPod.
3.
Adjust volume using the volume control in the docking
4.
station.
Using the Universal Remote Control
Entertainment System
Everything you want to do with your entertainment system can
be controlled with the universal remote. All of the commands
are organized into six areas.
Device selection buttons Selects among six devices:
TV, VCR, CD player, DVD
player, stereo receiver, and
satellite
Navigation and menu
selection buttons
Channel and volume
control
Spa controls Selects among eight functions
Keypad Used to enter TV channels
CD and DVD controls Use to control a CD or DVD
Selects among set-up, menu,
and channel guide functions
Adjusts the volume up and
down
specic to the spa, such as
blower, pumps and light
player
2008 Portable Spa Owner’s Manual Page 33
LTR20081000, Rev. B
Entertainment System
Programming the Universal
Remote Control
The Cal Spas universal remote has been preprogrammed to function with the entertainment system
the spa has been congured with. However, in case you
need to reprogram the remote, use the device list below
for the programming code.
Turn on the device (TV, CD player, DVD player) with
1.
the manufacturer’s remote control.
Press the button on the remote for the device you
2.
want to program (TV, CD, DVD, etc.)
Press and hold the SETUP button until the LED
3.
blinks twice.
Enter the device code. If you perform this procedure
4.
correctly, the LED will blink twice. If not, repeat steps
2 and 3.
Device
Device Manufacturer
Samsung 42” plasmaTV1312
River Park 20”TV1530
AewareDVD1866
Sony CDX-GT10MCD
Sony CDX-HS70MWCD
TypeCode
Page 34 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Appendix
Appendix
Replacement Parts
Jet
TypeDescriptionStandard Gray FaceStainless Steel Face
CXLW6.5” POWER STORM JET DIRECTIONAL
PLU21703421PLU21703622
CXW5.5”. POWER STORM JET, DIRECTIONAL
PLU21703425PLU21703624
E / EW
/ EP /
EPW
INTERNAL CLUSTER STORM, PULSATOR,
EURO
MFLW /
MFW
MFRW3.25”, STORM JET, MAXI FLOW W/DRK
MFW3.25”, STORM JET, MICRO FLOW W/DRK
4.25”, STORM JET, MAXI FLOW W/ DRK
EYEBALL
EYEBALL
EYEBALL
PLU21703420PLU21703621
PLU21703430PLU21703630
PLU21703431PLU21703627
PLU21703432PLU21703631
2008 Portable Spa Owner’s Manual Page 35
LTR20081000, Rev. B
Appendix
MJLW6.5”, POWER STORM JET, DIRECTIONAL
MJW5.5”, POWER STORM JET, DIRECTIONAL
MNW2.5”, NECK JET, QUAD BLASTER
MSRW
/ MFS
3”, STORM JET, MICRO SWIRL W/DRK
EYEBALL
PLU21703422PLU21703625
PLU21703423PLU21703600
PLU21703427PLU21703628
SFW5.5”, POWER STORM JET, SURE-FLO
S /
SJW /
SJ
SWSTREAM (SWIM) JET COMPLETE
5”, POWER STORM JET W/DRK EYEBALL
PLU21703433PLU21703632
PLU21703426PLU21703626
PLU21703429
PLU21700565
Page 36 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Page 38 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Appendix
Filters
FIL11100190FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL RED
FIL11100191FILTER CARTRIDGE, 75 SQ FT. ANTI-BACTERIAL WHITE
FIL11100193FILTER CARTRIDGE, 35 SQ FT. ANTI-BACTERIAL WHITE
FIL11100125FILTER CARTRIDGE CAL 75 SQ FT 10 1/16 X 15 1/6 (REMOTE EQUIPMENT)
FIL11703200FILTER CARTRIDGE 75 SQ FT ANTI-BACTERIAL SCREW-IN
FIL11100200FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL WHITE, SCREW-IN
Pumps
PUM22000951PUMP, 5.0 HP 2 SP SWITCHLESS, DBL SEAL 240V
PUM22000941PUMP 6.0 HP 2SP 145T DBL SEAL, SWITCHLESS 2” 240V
PUM22000031PUM 1.5 HP 2 SP 2” WET END 120V - 56 FRAME SWITCHLESS
PUM22000916PUMP DUALLY, DBL SEAL SWITCHLESS 2” ULTIMA-240V
PUM22000952PUMP 1.0 HP ATS – 240V
PUM22200051PUMP, 1.5 BHP DUALLY GE-56 FRAME, DBL SEAL-120V
PUM2200097724 HOUR FILTRATION PUMP ASSEMBLY 240V
PUM22100944SPA CAL FILTRATION CIRC PUMP 240V
BLO05000085BLOWER W/CORD COMPLETE 1.5 HP 240V 3.5 AMPS
PLU21100160CHECK VALVE 1 ¼ lb.
1.5 HP 2 SP 48 FRAME
LED Lights
LIT16100179SMALL CONTROLLER DAISY CHAIN
LIT161001832’ DAISY CHAIN JUMPER
LIT16100208SILICONE O-RING FOR LENS
LIT16100209OVERMOLD ADAPTER FOR SMALL CONTROLLER
LIT16100211QUAD LED DAISY CHAIN ASSEMBLY
LIT16100212DUAL LED DAISY CHAIN ASSEMBLY
LIT161002147 LED 2” LIGHT DAISY CHAIN WITH STAND-OFF
LIT16100215FACETED BULLET LENS, POLYCARBONATE, UV STABLE
FIX12400002SWIVEL HAND RAIL
FIX12400003SWIVEL HAND RAIL (BLACK)
Replacement Cabinet Panels
The complete selection of replacement cabinets for all models is very extensive and too lengthy for this owner’s
manual. See your Cal Spas deal to order replacement panels for your spa, or call 1-800-CAL-SPAS.
Page 40 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Appendix
Deluxe Rust 5 to 3
Part No.DescriptionSeries
ACU02200210SPA COVER UL C - B
ACU02200220SPA COVER ULC - K
ACU02200364SPA COVER ULJ-501
ACU02200320SPA COVER UL C - O
ACU02200240SPA COVER ULC – V , S-704
ACU02200250SPA COVER ULC-P,C-T,J-503,J-505,J-506, S-703, S-706, A-P, T
ACU02200260SPA COVER ULC- A, C, M, LBA, J-507, J-508, S-707, S-708, H-903, 904, 905,
906, 907, 908, GX49, A-L, B
ACU02200270SPA COVER UL C - D
ACU02200290SPA COVER ULC – N, S-709
ACU02200280SPA COVER UL C - E
ACU02200310SPA COVER UL C - R
ACU02200330SPA COVER UL C - A
Deluxe Grey 5 to 3
Part No.DescriptionSeries
ACU02200211SPA COVER ULC - B
ACU02200221SPA COVER ULC - K
ACU02200365SPA COVER ULJ-501
ACU02200321SPA COVER ULC - O
ACU02200241SPA COVER ULC – V, S-704
ACU02200251SPA COVER ULC-P, C-T, J503, J505, J506, S703, S706
ACU02200261SPA COVER ULC- A, C, M, LBA, J-507, J-508, S-707, S-708, H-903, 904, 905,
906, 907, 908, GX-49
ACU02200271SPA COVER ULC - D
ACU02200291SPA COVER ULC – N, S-709
ACU02200281SPA COVER UL C - E
ACU02200311SPA COVER UL C - R
ACU02200331SPA COVER ULC - A
2008 Portable Spa Owner’s Manual Page 41
LTR20081000, Rev. B
Appendix
Deluxe Slate 5 to 3
Part No.DescriptionSeries
ACU02200216SPA COVER ULC - B
ACU02200225SPA COVER ULC - K
ACU02200368SPA COVER ULJ-501
ACU02200325SPA COVER ULC - O
ACU02200246SPA COVER UL C – V, S-704
ACU02200256SPA COVER UL C-P,C-T,J-503,J-505,J-506, S-703, S-706
ACU02200266SPA COVER ULC- A,C,M,LBA, J-507,J-508, S-707, S-708, H903,904,905,906,90
7,908, GX-49
ACU02200275SPA COVER ULC - D
ACU02200295SPA COVER ULC – N, S-709
ACU02200285SPA COVER ULC - E
Deluxe Teal 5 to 3
Part No.DescriptionSeries
ACU02200212SPA COVER ULC - B
ACU02200222SPA COVER ULC - K
ACU02200369SPA COVER UL J-501
ACU02200242SPA COVER UL C - O
ACU02200252SPA COVER UL C – V, S-704
ACU02200262SPA COVER UL C-P, C-T, J-503, J-505, J-506, S-703, S-706
ACU02200272SPA COVER ULC- A, C, M, LBA, J-507, J-508, S-707, S-708, H-903, 904, 905,
906, 907, 908, GX-49
ACU02200292SPA COVER ULC – D
ACU02200282SPA COVER ULC – N, S-709
Deluxe Navy 5 to 3
Part No.DescriptionSeries
ACU02200213SPA COVER ULC - B
ACU02200223SPA COVER ULC - K
ACU02200370SPA COVER ULJ-501
ACU02200323SPA COVER ULC - O
ACU02200243SPA COVER ULS-704
ACU02200253SPA COVER ULC-P, C-T, J-503, J-505, J-506, S-703, S-706
ACU02200263SPA COVER ULC- A, C, M, LBA, J-507, J-508, S-707, S-708, H-903, 904, 905,
906, 907, 908, GX-49
ACU02200273SPA COVER ULC – D
ACU02200293SPA COVER ULC – N, S-709
ACU02200283SPA COVER UL C – E
Page 42 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Appendix
Keeping Fit with your Spa
IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness
series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper
use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment
prior to beginning any exercise. Do not use any damaged equipment
The tness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two 27”
exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment attaches
to the exercise anchors located on the spa walls.
Ultimate Fitness Series Exercise Program
Refer to the equipment congurations shown on the next page for the following exercises.
Seated Row
Use the exercise bars in a seated position with your
feet stable, abs tight and lower back stable. Keep your
palms down, arms extended with elbows slightly bent.
Pull towards your chest squeezing your shoulder blades
to the middle back and returning slowly to the starting
position.
Standing Chest Fly
Using the exercise grips, place palms sideways facing
your body with your elbows slightly bent. Pull your body
forward, bringing hands together, squeezing and exing
chest muscles, then slowly returning to the starting
position.
Standing Chest Press
Using the exercise grips, place your palms down with
your elbows bent at 90˚. Press forward bringing your
hands together, squeezing and exing your chest
muscles, then slowly return to the start position.
Standing Shoulder Press
Using the exercise grips, place your palms facing away
from your body with your elbows bent at 90˚. Press
upward bringing your hands together in front of you,
above your head and slowly return to the start position.
Arm Curls
Using the exercise grips, place your hands face up with
your elbows slightly bent, pull upward towards your chin
squeezing and exing your biceps then slowly return to
start position.
Running or Walking
Attach the exercise belt around your waist and attach the
two 62” exercise bands to the far wall of the spa. Turn on
the two swim jets and walk or run into jet stream.
Leg Streching and Strength Training
Attach an ankle band to your ankle and attach a 62”
exercise band to any exercise anchor. Lift your leg to the
side or back as the band provides tension.
2008 Portable Spa Owner’s Manual Page 43
LTR20081000, Rev. B
Appendix
Connecting the Exercise Equipment
The drawings below show different ways the exercise
kit can be connected depending on the exercises you
wish to do.
Page 44 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
Cal Spas™ Chemicals
Appendix
2008 Portable Spa Owner’s Manual Page 45
LTR20081000, Rev. B
2008 Warranty
This limited warranty is effective for portable spas manufactured after January 14, 2008
U.S. and Canada
Portable Spas
Spa Shell / Structural
LMS warrants against the loss of water through the spa shell due
to defects in materials and/or workmanship for a period of 10
years from the original date of purchase.
Interior Surface – Altair Plus / Quarite Plus
LMS warrants against cracks, blisters, peeling, discoloration and
delamination of Altair Plus / Quarite Plus interior surfaces for a
period of ten years from the original date of purchase.
Interior Surface – Standard Acrylic / Quarite
LMS warrants against cracks, blisters, peeling, discoloration and
delamination of standard acrylic/quarite interior surfaces for a
period of ve years from the original date of purchase.
Equipment
LMS warrants the spa’s electrical and electronic components,
specically: the control system, pumps and air blowers against
malfunction due to defects in materials and/or workmanship for a
period of ve years from the original date of purchase.
Plumbing
LMS warrants all factory installed plumbing and Eliminator™
Plus Wet Ends from loss of water due to defects in material and/
or workmanship for a period of ve years from the original date
of purchase.
Cabinets
LMS warrants Cal Premium™, Cal Select™ and Cal Stone™
panels against cracking and warping for a period of three years
from the original date of purchase.
Manufacturer Warranty
All Cal Spas hot tubs are manufactured with the highest quality appliances
and are warranted to be free from defects in material and workmanship at
the time of delivery. Cal Spas electronic component warranty is extended
through the manufacturer of the product including, but not limited to:
televisions, stereos, DVD players, etc.
Proration of Warranty
Units determined by the Company to be non-repairable will be replaced
on a prorated basis with the same or a comparable unit. The user will
be charged one percent of the current retail cost for each full month of
ownership from the date of purchase through the date failure is determined
to be non-repairable. This charge will be waived during the rst twelve
months of ownership.
Warranty Performance
In the event of a malfunction or defect covered under the terms of this
warranty, the factory authorized selling dealer is responsible for performing
all necessary repairs. To obtain service, contact the selling dealer. In the
event the consumer is unable to obtain satisfactory customer service from
the selling dealer, written notication must be given to the LMS Customer
Relations Department within 30 days of the reported failure. There will be
no charge for parts or labor on a covered item. However, the LMS Service
Agent may assess a reasonable travel or mileage charge per service call,
which may include diagnostic time. If LMS determines that repair of a
covered item is not feasible, LMS reserves the right to replace the defective
merchandise with merchandise equivalent or equal in value to the original
merchandise. In the event of any warranty replacement, all removal,
replacement, installation and shipping costs are the responsibility of the
spa owner.
Warranty Exclusions and Limitations
This warranty is void if the spa has been subject to negligence, alteration,
misuse, abuse, repairs by non-LMS authorized personnel, incorrect electrical
installation, installation of any component other than by the manufacturer,
acts of God (including, but not limited to, acts of nature and surrounding
environments), and any other cases beyond the control of LMS Refer to
the owner’s manual for further information and examples of exclusions and
common acts invalidating this warranty. This warranty excludes Designer
Series in-ground spas.
Components
LMS warrants manufacturer-installed XL Heat Exchanger™ and
Cal Zone Quest 2000 Ozonator™ against malfunction due to
defects in materials and/or workmanship for the lifetime of the
spa.
Electrical and Electronic Components
LMS warrants stereos, DVD players, TVs and the LED light source
for a period of one year from the original date of purchase.
Extent of Warranty
This limited warranty is only valid on portable hot tubs delivered in the United
States and Canada. However, it does not apply to special offers and events
and extends through the selling dealer to the original purchaser at the
original site of installation. This warranty becomes valid at time of purchase
and ends either by specied time-frame listed above, owner-transfer,
relocation, or installation of any component other than by manufacturer.
The Designer series in-ground spas are excluded from this warranty.
Disclaimers
This limited warranty is made with the express understanding that the spa
is not an essential device or medical device as dened under State and
Federal Law. LMS shall not be liable for loss of use of the spa or other
incidental or consequential costs, expense or damages, which may include
but are not limited to removal of permanent deck or other custom xtures or
the necessity for crane removal. Any implied warranty shall have duration
equal of the applicable warranty stated above. Under no circumstances
shall LMS or any of its representatives be held liable for injury to any person
or damage to any property, however arising.
Legal Remedies
This limited warranty gives you specic legal rights and you may have other
rights, which may vary from state to state.
Customer Service
For customer service, contact the authorized selling dealer immediately.
If you need additional information or assistance, please contact the LMS
Customer Relations Department at 1462 E. Ninth St., Pomona CA 91766
or call (800) 225-7727.
Appendix
See your Cal Spas™ dealer for a copy of the applicable warranty, details, and any questions you may have regarding
the warranty coverage on your spa.
Warranty Specics
Five Year Cabinet Warranty: Cabinet surface peeling, blistering, fading, or delamination are specically excluded
•
from this warranty.
Lifetime Warranty on XL Heat Exchanger and Quest 2000 Ozonator: After original ve-year coverage from date
•
of delivery, lifetime warranty covers parts only. Specically excludes replacement ozone cartridge, which has a
one year warranty
One Year Spa Cover Warranty: Spa covers are warranted for one year by manufacturer unless otherwise
•
specied.
Warranty Limitations
The 2008 Limited Warranty is void if the spa has been subject to negligence, alteration, misuse, abuse, repairs by
non-LMS authorized representatives, incorrect electrical installation, acts of God and any other cases beyond the
control of LMS Examples of common acts invalidating this warranty include, but are not limited to:
Use of spa in a non-residential application.
•
Scratches caused by normal use.
•
Operation of spas water temperature out of the normal operating range of 32˚F (0°C) to 118˚F (47.8°C).
•
Damage caused by incorrect water level (low, overow, etc.).
•
Damage caused by extreme weather conditions (hot, cold, etc.).
•
Damage caused by dirt, sand and calcium.
•
Damage caused by clogged lter cartridges. See lter cleaning recommendations in this owner’s manual.
•
Damage caused by continued operation of this spa with either a known or an unknown problem.
•
Damage caused by tri-chlor, acids, chlorine tablets, any oating chemical devices, or any spa chemicals not
•
authorized by LMS
Damage caused by improper water chemistry. (High levels of chlorine, bromine, calcium, pH and other excessive
•
chemical levels.)
Damage caused by direct sunlight. Spas should always be covered when not in use.
•
Damage caused as a result of failure to follow operating instructions as dened within this owner’s manual.
•
Damage caused by incorrect electrical installation, electrical brownout, voltage spikes, or operation of spa out
•
of voltage range by more than ±10%.
Spas improperly installed or placed on non-approved surfaces.
•
Although shell cracks, which are breaks in the shell that go all the way through, are covered by this limited warranty,
cosmetic scratches, gouges and crazing are not considered cracks and are not covered.
The limited warranty applies only to spas normally used for personal, family or household purposes.
For relocating your spa without voiding your warranty, contact Customer Service for relocation procedures.
Warranty Exclusions
Replaceable service items such as lters, light bulbs, pillows, jet inserts, and lter covers are specically excluded
from the limited warranty.
Spa covers and stereo systems are delivered with their own manufacturer’s warranty. For more information, please
see their warranties in the owner’s information package that was delivered with your spa for more information.
Equipment adjustments (such as pressure switch adjustments) are specically excluded from this warranty.
2008 Portable Spa Owner’s Manual Page 47
LTR20081000, Rev. B
Page 48 2008 Portable Spa Owner’s Manual
LTR20081000, Rev. B
2008 Portable Spa Owner’s Manual Page 49
LTR20081000, Rev. B
Locating the product serial number
The serial number of your spa is located on a metal plate attached to the
lower right front panel of the spa.You will need this number to properly
register your spa and activate coverage. Write this information in the space
provided below.
Spa Model: _________________________________________________
Spa Serial Number: __________________________________________
Date Purchased: _____________________________________________
Date Installed: _______________________________________________
Dealer’s Phone Number: ______________________________________
Dealer’s Address: ____________________________________________
CONTACT INFORMATION
For customer service, please contact your authorized dealer immediately. If you need additional information and/or
assistance, please contact:
LMS Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www.calspas.com
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