Cal Spas 2009 Series Owner's Manual

LTR20091058, Rev. B
6/15/09
Preparing for Your New Portable Spa
Planning the Best Location .................3
Preparing a Good Foundation ...............4
Electrical Installation .....................4
Filling and Powering Up Your Portable Spa ....5
Operating Your Spa
Electronic Control Operation ...............6
Diagnostic Messages ......................8
Jets...................................10
LED Light Operation .....................10
Clear Water Plan
The Key to Clear Water ...................11
Testing and Adjusting Spa Water ...........12
Sanitation..............................13
Cleaning the Filter .......................15
Cleaning the Filter Basket.................15
Bather Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting the Spa with Fresh Water ..........16
Maintenance Schedule ...................17
Troubleshooting Water Clarity Problems .....18
Cleaning and Maintenance
Removing the Access Panel ...............19
Draining Your Portable Spa ...............19
Winterizing (Cold Climate Draining) ........20
Installing Cover Latches ..................20
Covering Your Spa .......................21
Cleaning and Replacing the Filter...........21
Cleaning the Cover ......................21
Cleaning the Shell .......................22
Appendix
Replacement Parts ......................23
2009 Warranty..........................24
Cal Spas Chemicals ......................26
CONTACT INFORMATION
For customer service, please contact your autho­rized dealer immediately. If you need additional information and/or assistance, contact:
LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890
Copyright 2009 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited.
Cal Spas® is a registered trademark.
Due to continuous improvement programs, all models, operation, and/or specications are subject to change without prior notice.
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Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS.
1
Read This First!
WARNING:
To reduce the risk of injury, do not permit children to
use this product unless they are closely supervised at all times.
DANGER -- Risk of accidental drowning:
Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.
DANGER -- Risk of electric shock:
Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative, a spa may be in­stalled within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.
WARNING -- To reduce the risk of injury:
The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F (40˚C) are considered safe for a healthy adult.
Lower water temperatures are recommended for young children and when spa use exceeds 10 min­utes.
DANGER -- Risk of injury:
The suction ttings in this spa are sized to match the specic water ow created by the pump. Should the need arise to replace the suction ttings, or the pump, be sure the ow rates are compatible.
Never operate the spa if the suction tting or lter
baskets are broken or missing. Never replace a suc-
tion tting with one that is rated less than the ow rate marked on the original suction tting.
DANGER -- Risk of electric shock:
Do not permit any external electrical appliances, such as lights, telephones, radios, televisions, and
etc., within ve feet (1.5 meters) of the spa. Never
attempt to operate any electrical device from inside the spa.
The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.
Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physi­cian before using the spa.
High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.
HYPERTHERMIA DANGER:
Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the inter-
nal temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health benets, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C).
Symptoms of excessive hyperthermia include dizzi­ness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:
2009 Genesis Portable Spa
LTR20091058, Rev. B
Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.
Failure to perceive heat
Failure to recognize the need to exit spa or hot tub
Unawareness of impending hazard
Fetal damage in pregnant women
Physical inability to exit the spa
Unconsciousness
WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.
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2
DANGER -- Risk of electric shock:
Replace a damaged power cord immediately.
Do not bury the power cord.
Connect to a grounded, grounding-type receptacle only.
Read This First!
WARNING: People with infectious diseases should not use a spa or hot tub.
WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub.
WARNING: Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconscious-
ness and possible drowning.
WARNING: Do not use a spa or hot tub immediately following strenuous exercise.
WARNING: Prolonged immersion in a spa or hot tub may be injurious to your health.
CAUTION: Maintain water chemistry in accordance with manufacturer’s instructions.
SAVE THESE INSTRUCTIONS.
2009 Genesis Portable Spa
LTR20091058, Rev. B
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Preparing for Your New Portable Spa
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.
Planning the Best Location
Safety First
Do not place your spa within 10 feet (3 m) of over­head power lines.
Consider How You Will Use Your Spa
How you intend to use your spa will help you de­termine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family rec­reation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy,
you will probably want to create a specic mood
around it.
Plan for Your Environment
If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings dur­ing all seasons to determine your best privacy op­tions. Consider the view of your neighbors as well when you plan the location of your spa.
Provide a View with Your Spa
Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped
area in your yard that you nd enjoyable? Perhaps
there is an area that catches a soothing breeze dur­ing the day or a lovely sunset in the evening.
Keep Your Spa Clean
In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.
Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s en­trance where the bathers can clean their feet before entering your spa.
Allow for Service Access
Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gaze­bo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.
3
Preparing for Your New Portable Spa
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LTR20091058, Rev. B
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4
Preparing a Good Foundation
Electrical Installation
This product is a cord-connected spa with a pump heater, lighting xture, and spa side control. The operating
power is 110V AC.
Preparing for Your New Portable Spa
A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker. Always follow applicable local, state and federal codes and guidelines.
The spa is equipped with a 15 amp GFCI cord and plug kit.
Plug the spa into a dedicated electrical line with a 15 amp breaker.
Always use a weatherproof-covered receptacle. Re­ceptacle shall be located not less than 5 feet (1.5 m) from and not exceeding 10 feet (3.0 m) from the
inside wall of the spa (NEC 680.43(A)).
Do not use extension cords. Using an extension cord will void your warranty.
Do not bury the power cord. If your cord becomes damaged, replace it before next usage.
If you need to replace your cord, replace it with a 15 amp GFCI connection. The cord may not be longer
than 15 feet (4.6 m).
Damage caused by inadequate or improper foundation support is not covered by the war­ranty.
It is the responsibility of the spa owner to provide a proper foundation for the spa.
We strongly recommended that you have a qualied,
licensed contractor prepare the foundation for your spa.
Place the spa on a level concrete slab not less than 3” / 8 cm thick. If you are installing the spa indoors,
pay close attention to the ooring beneath it. Choose ooring that will not be damaged or stained.
If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.
Testing the GFCI
Test the GFCI plug prior to rst use and periodically
when the spa is powered. To test the GFCI plug ver­sion, follow these instructions. (Spa should already be plugged in and operational.)
Press the TEST button on the GFCI. The GFCI 1. will trip and the spa will stop operating.
Press the RESET button on the GFCI. The GFCI 2. will reset and the spa will turn back on.
The spa is now safe to use.
If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!
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LTR20091058, Rev. B
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Filling and Powering Up Your Portable Spa
Never ll your spa with soft water.
Soft water makes it impossible to maintain the proper water chemistry and may cause the wa-
ter to foam, which will ultimately harm the nish of the spa and void your warranty.
5
Preparing for Your New Portable Spa
Once the spa has been placed on an approved 1. surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loos­en during shipment.
If equipped, open all gate valves in the equipment 2. area. Before operating the spa, these valves must be in the up or “open” position.
VERY IMPORTANT!
Never run the spa with the gate valves closed or without water circulating for long periods of time. Be careful not to
over-tighten the plumbing ttings.
Remove the cartridge from lter canister.3.
Place a garden hose in the lter canister and ll 4.
your spa with regular tap water about six inches from the top.
VERY IMPORTANT!
Always ll the spa through the lter
canister! Failure to do so may cause air to be trapped in the ltration sys­tem and prevent the pumps from op­erating properly.
Presoak the lters in spa water.5.
VERY IMPORTANT!
You must presoak the lters before inserting them in the lter canister. Dry lters can allow air into the l-
tration system which can cause pump failure.
Once the water is at the correct level and air is
6. bled, plug in the spa into a dedicated electrical outlet.
Note: When the power is turned on to the spa, the controls will perform a diagnostic check for
approximately ve minutes. When the diagnostic
is complete, the spa will automatically operate at lter speed and continue heating until the spa wa­ter temperature reaches the default temperature
of 100˚F.
If no water is owing when the pump is running, 8.
there could be an air pocket at the suction side of the pump. Shut off power to the spa and loosen the pump union on the suction side of the pump to bleed the air. When air is bled, turn power back on.
Install the pre-soaked lters into the lter canis-9. ter.
The spa is now ready for use.
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LTR20091058, Rev. B
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6
Electronic Control Operation
Initial Start up
When rst powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will
display PR to indicate this. Priming mode will be active for less than ve minutes. When the spa has nished priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa
will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.
Temperature Adjustment
Operating Your Spa
(Range 80°F to 104°F, 26°C to 40°C)
The electronic control panel displays the ac­tual water temperature in degrees Fahren­heit. The displayed temperature will only be current after the pump has been running for at least two minutes.
To display the temperature that the spa is set to:
Operating Your Spa
Press either the Up or Down button. The tem- perature setting will ash.
While the display is ashing, each time you press
the Up or Down button, the set temperature will change up or down one degree.
Switching Modes
Press either the Up or Down button followed by the Light button.
Press the same sequence to switch to the next mode.
Standard, Economy and Sleep Heating Modes
Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode.
St will light briey on the main display. In this
mode, the heating system will automatically main­tain the set spa temperature. In the economy­heating mode, the heating system will only acti-
vate during ltration times.
Ec will display solid if temperature is not current and will alternate with spa temperature if mea­sured temperature is current.
Economy mode will heat the water to the set tem- perature while Sleep mode, indicated by a SL on the main display, will also only activate the heater
during the ltering cycles but will only heat the
water to within 20°F (10°C) of the set tempera­ture. Like Economy mode, SL will display solid when temperature is not current and will alternate with actual temperature when it is current.
Jets
Press the Jets button:
Once to activate low speed pump.
Twice to activate high speed.
Three times to turn pump off.
Light
Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.
Automatic Time outs
These features will automatically turn themselves off during periods of continuous use:
Low speed pump After 2 hours
High speed pumps After 15 minutes
Spa light After 4 hours
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LTR20091058, Rev. B
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Setting Filtration Cycles
7
Operating Your Spa
Your spa is programmed to lter twice a day. The rst cycle will begin 6 minutes after the spa is turned
on and the second cycle 12 hours later. The factory has programmed the cycle to last for 2 hours but
this can be switched to 4, 6, or 8 hours depending on your requirements. The default lter time is two
hours.
To set ltration time, turn off the power to the spa at the time of day you would like one of the ltration
cycles to begin, then turn back on after 30 seconds.
Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the
most efcient operation:
NOTE: This method is only for spa usage under two hours a week.
Keep the spa’s operating temperature 5˚F below the desired usage temperature when not in use. One
or two hours before use, set the temperature to the desired temperature.
If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage temperature.
Allowing the water temperature to lower more than 10˚F below the desired usage temperature and reheating
it prior to usage will cause the heater to operate longer than it normally would maintaining the desired tem­perature. Doing this will increase your operating cost and makes your heater work more than necessary.
When power has been restored, press either the Up or Down button then the Jets button. Press either the Up or Down button again to change the ltering cycle duration. When desired duration is selected press the Jets button to exit.
The low speed pump will run for the duration of the
ltering cycle and if an ozone system is installed it will be activated. During ltering, FC will appear on
the main display.
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8
Diagnostic Messages
Operating Your Spa
Message Meaning Action Required
No message on display
dr Insufcient water detected in
drY Insufcient water detected in
Ec Indicates heater is in Economy
-- Temperature unknown After the pump has been running for two minutes, the
HFL A difference in readings between
ICE Potential freeze condition detected. No action required. The pumps and the blower will
LF Persistent low ow problems.
OHS Overheat protection. The spa has
1) Spa temperature is unknown. 1) After pump has been running for 2 minutes tem­perature will be displayed.
2) Spa is in Economy or Sleep
mode.
3) Power has been cut off to the
spa.
heater. Spa will be shut down for 15 minutes.
heater. Spa is shut down.
(Displays on third occurrence of dr message.)
Mode.
temperature sensors has been detected indicating a possible water
ow problem.
Heater is shut down, but other spa functions continue to run normally.
Displays on the fth occurrence of the HL or HFL message within 24
hours.
shut down. One of the sensors has detected that the spa water is 110°F.
2) In Economy or Sleep mode, the pump may be off
for hours outside a lter cycle. If you wish to see the
current spa temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.
3) The control panel will be disabled until power re­turns. Spa settings and time of day will be preserved for 30 days with a battery back-up.
Check water level in spa. Rell if necessary. Make sure pumps are been primed and lter cartridges are
clean. Press any button to reset or wait 15 minutes and spa will automatically reset. If message spa does not reset, call your dealer or service organization.
Follow directions for dr message and press any button to reset spa. Spa will not automatically reset when dry or dY is displayed.
None.
temperature will be displayed.
Make sure spa is lled to proper level and that pumps are primed and lter cartridges are clean. If message
does not reset, call your dealer or service organiza­tion.
automatically activate regardless of spa status.
Follow action required for HL or HFL message. Heat­ing capacity of the spa will not reset automatically. Press any button to reset.
DO NOT ENTER THE WATER. Remove the spa cover
and allow water to cool. At 107°F, the spa should
automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.
2009 Genesis Portable Spa
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