Caliber 13576, 13579 Assembly Instructions Manual

Caliber Sled Wheels Assembly
Item
Description
QTY
Item
Description
QTY
BHCS, Hex, 1/4-20 x
1.0”
Saddle/Latch
assembly
Screw, Thread
Forming, #8-16
BHCS, Hex, 1/4-
20 x 0.5”
Instructions for PN 13576 and 13579
Caution:
Read all instructions before assembling or using Sled Wheels. Follow the steps in order.
Only use Sled Wheels as intended, following all instructions contained herein for assembly and adjustment.
• Do not exceed 12 miles per hour when driving a snowmobile with Sled Wheels.
engaged on ski. Lift the ski loop instead, if necessary.
Relieve the load on the latch before releasing it by pushing the handle and ski to the ground.
Always use the safety pin to lock the latch in place.
Remove Sled Wheels from the ski when not in use.
Tools needed: Torx T-55 wrench, 5/32” Hex wrench (supplied), #2 Phillips screwdriver, ¼” or larger flat blade screwdriver
Assembly time: about 20 minutes Parts list:
1 Wheel 4
2 Axle bolt 4
3 Washer, ½” 4 4 Nut, ½-13 4
5
6 Arm, Left 2
7 Arm, Right 2
8 Hex Wrench, 5/32 1
9
Telescoping
Handle
2
2
13
8
14 Nut, Square, 1/4-20 12
15 Washer, ¼” 10 16 Cover, Finger, Right 2
17 Cover, Finger, Left 2
18
Extender, Finger,
Right
1
19 Extender, Finger, Left 1
20
21
Safety Pin w/ lanyard
and Caution Card
4
2
10 T-Handle 2
11
12
- Page 1 - CI05067, rev B
BHCS, Hex, 1/4-
20 x 1.5”
2
2
22 Grease, 1cc 1
23 Vibratite, 1cc 1
Assembly:
1. Cut the Vibrati te packet (23) and empty into a disposable container. Paint the last five threads of all the bolts in
the kit (11, 12, and 13), including the axles (2). Wait ten minutes for the Vibratite to dry before proceeding with screws.
2. Remove the arms from the T-handles, which have been installed in the storage position for shipping. Use a flat
blade screwdriver to spread the arm clamp apart if necessary to ease removal.
3. Determine which type of ski you are
using to determine the finger covers you will use. Most snowmobile skis are flat on the bottom, or have one or two raised runners on the ski undersides to help grip. The image to the right shows the skis from the rear.
3a. For skis that are flat or have even runners, assemble the short finger covers (16 and 17 - be sure to use the left cover on the left arm, and right on right). Tap the rubber on a hard surface to ensure it is fully seated. Secure with a self-tapping screw (20).
3b. For skis with uneven keels or carbides (i.e. SkiDoo Pilot skis and others), use a finger extender (18 and 19) on the short side of the ski, and a finger cover (16 or 17) on the long keel/carbide si de. Tap the rubber on a hard surface to ensure it is fully seated. Secure with self­tapping screws (20). The finger extenders’ height can be cut to match your skis. Use the horizontal lines on the extenders as a guide. This will make your Sled Wheels left or right handed, so be sure to use them on the correct ski, or your skis will not sit flat.
- Page 2 - CI05067, rev B
4. Apply one fourth of the
grease (22) to each axle (2) and assemble a wheel (1), ½” washer (3), arm (6 and
7), and hex nut (4). Tighten the axle until snug, then tighten the axle 1/4 ­1/2 turn more with a T-55 Torx wrench. Repeat for each of the three remaining wheels.
5. Slide the assembled arms
onto the splined T-Handle (10) and adjust the arms approximately ½” wider than the ski. It may be useful to spread the arm clamp with a flat blade screwdriver. Some sleds have spindle bolts that stick beyond the edge of the ski, for these sleds adjust the arms wider to avoid the bolt (or cut the excess bolt off). The arm angle can be adjusted 15° to accommodate tall or short ski loops. Most sleds work best at 15°. Use two ¼-20 x 1.0” (13), two ¼” washers (15), and two ¼ square nuts (14) to secure the arms in place using the supplied 5/32” hex wrench (8). Do not overtighten. Make sure both arms are installed at the same angle.
- Page 3 - CI05067, rev B
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