Cal Flame LTR20091006 User Manual
Installation
Location .........................................5
Leak Testing Procedure.............................6
Liquid Propane (LP)................................7
Natural Gas .....................................10
Fireplace Burner Installation .......................11
Fire Pit Burner Installation .........................13
Fireplace Log Set Placement........................15
“Fire on Ice” Glass Placement ......................16
High Elevation Installation .........................17
Natural Gas Conversion............................17
Operation
Lighting Instructions for Automatic Starter ...........20
What To Do If You Smell Gas .......................21
Lighting Your Wood Burning Fireplace................22
Maintenance
Appendix
Replacement Parts ...............................24
2009 Warranty...................................27
Save these instructions!
California Proposition 65 Warning:
Copyright 2008-2009 LMS, Inc. All rights reserved. Duplication without written consent
is strictly prohibited.
Cal Flame ® is a registered trademark.
Due to continuous improvement programs,
all models, operation, and/or specications
are subject to change without prior notice.
LTR20091006, Rev. B
3/30/09
Chemicals known to the State of
California to cause cancer, birth
defects or other reproductive
harm are found in and/or created by the combustion of natural
gas, propane, butane and other
fuels. Always operate this unit as
described in the owner’s manual
and in well ventilated areas.
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Safety Instructions
Read this before installing or operating your new
Cal Flame repit or replace.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or
property damage. Read the installation, operating and
maintenance instructions thoroughly before installing
or servicing this equipment. Unless specically recommended in this manual, do not repair or replace any part
of your repit or replace. Have a qualied technician
perform all service. Any repairs made by a non-LMS ap-
proved dealer technician will void your warranty.
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some
communities have codes requiring residential barriers such as fencing
and/or self-closing gates on property to prevent unsupervised access
to the property by children under the age of 5. Your dealer can provide
information on which permits may be required and how to obtain them
prior to the delivery of your equipment.
1
Safety Instructions
Placement and Location
Cal Flame replaces and repits are designed for outdoor •
use only.
Never locate this appliance in a building, garage, or any other en-•
closed room or under a sealed overhead structure, or in any type
of enclosed area such as a garage, shed, or breezeway. Keep clear
of trees and shrubs.
Do not place replace or re pit under or near windows or vents •
that can be opened into your home.
Maintain sufcient distance as to not overheat any overhead com-•
bustible material such as a patio cover.
The area surrounding your replace or repit should be kept clean •
and free from ammable liquids and other combustible materials
such as mops, rags or brooms, as well as solvents, cleaning uids,
and gasoline.
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Do not block the vents located near the base of your repit or •
replace as gas may build up in case of leak and cause serious
damage.
Do not install or operate your replace in such a manner that the •
cross ventilation openings are blocked. Fresh air must be able to
pass though installed vents to safeguard against residual gas ac-
cumulation. Failure to allow proper ventilation may cause re or
explosion.
Safety Instructions
Do not locate appliance where it can get excessively wet. Do not •
use this appliance if any part has been underwater. Immediately
call a qualied service technician to inspect the unit and to replace
any part of the control system and any gas control which has been
underwater.
Set-Up
You are responsible for ensuring that a natural gas line (if required) •
is installed and safe for use. We recommend that a licensed con-
tractor install your replace or repit. Installation must conform to
local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 / NFPA54, Natural Gas and
Propane Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2), as applicable.
Do not use an extension cord to supply power to your replace or •
repit. Such use may result in re, electrical shock or other per-
sonal injury. Do not install a fuse in the neutral or ground circuit.
A fuse in the neutral or ground circuit may result in an electrical
shock hazard. Do not ground this appliance to a gas supply pipe or
hot water pipe. Keep any electrical supply cords and the fuel supply
hose away from any heated surfaces.
To prevent re and smoke damage, remove all packaging material •
before operating the replace or repit.
Operation
Do not use charcoal or other solid fuel in gas burning re-•
places and re pits.
Do not use your repit or replace for cooking.•
In the event that a burner goes out, turn burner knobs to the full •
OFF position and let it air out. Do not attempt to use the repit or
replace until the gas has had time to dissipate.
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Keep all electrical supply cords away from the heated areas of the •
replace or repit.
Never use the replace or repit in windy conditions. If used in a •
consistently windy area a windbreak will be required. Always ad-
here to the specied clearances listed in this manual.
When handling LP gas line and connectors, do not allow them to •
come in contact with any metal surfaces. Do not drop LP connectors.
LP gas sources to the replace or repit must be regulated. Do •
not operate if regulator has been removed. Fire or explosion can
occur.
Never leave the replace or repit unattended when in use.•
Never allow clothing or other ammable materials come in contact •
with any hot surface until it has fully cooled. Never wear loose
tting or hanging garments while using your replace or repit.
Fabric may ignite and result in personal injury.
Clothing or other ammable materials should not be hung from the •
appliance, or placed on or near the appliance.
When using the repit or replace, do not touch the rock, re •
screen, or immediate surroundings, as these areas become extremely hot and could cause burns.
Do not heat any unopened glass or metal container of food in the •
replace or repit. Pressure may build up and cause the container
to burst, possibly resulting in serious personal injury or damage to
the replace or repit.
Do not reach over your repit when hot or in use.•
Never line repit or replace with aluminum foil.•
Safety Instructions
Maintenance and Repair
Spiders and other insects can nest in the burners and block the gas •
and airow to the burner ports. This creates a dangerous condition that can result in a re from behind the valve panel. Inspect
and clean the burners periodically and follow the guidelines in the
maintenance section of this manual.
The appliance should be inspected before use and at least annually •
by a qualied service person.
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More frequent cleaning may be required as necessary. It is impera-•
tive the control compartment, burner and circulation air passageways of the appliance be kept clean and free.
Any guard or other protective device removed for servicing the ap-•
pliance must be replaced prior to operating the appliance.
If it is evident there is excessive abrasion or wear of any of the •
components, if the fuel supply hose is cut or cracked, it must be
replaced prior to the appliance being put into operation.
Inspect the fuel supply connection for signs of leakage (including •
the hose for LP models) before each use of the appliance.
Safety Instructions
Storage
When your replace or repit is not in use, turn off the gas at the •
source.
Do not store the liquid propane (LP) cylinder in the vicinity of this •
or any other appliance when it is not being used.
This appliance can be store indoors only if it has been discon-•
nected from its fuel supply.
Store LP gas cylinders outdoors in a well-ventilated area out of •
reach of children. Disconnected sylinders must have threaded
valve plugs tightly installed and must not be stored in a building,
garage, or any other enclosed area.
To extend the life of your replace or repit, protect and cover •
it from the elements when not in use. Ensure the appliance has
ample time to cool off after use and prior to installing storage
cover. Damage caused to storage cover due to heat or burns are
not covered by warranty.
Precautions Regarding Children
Never leave children unattended in the area where the replace •
or re pit is being used. Close supervision of children is necessary
when any appliance is used near children.
Do not store items of interest to children around or below the re-•
place or re pit.
Never allow children to sit or stand on any part of the replace or •
re pit.
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Installation
Installation and service must be performed by a quali-
ed installer, service agency or your natural gas or liquid
propane (LP) gas provider.
Installation must conform with local building and/or re codes, or in
the absence of local codes:
National Fuel Gas Code ANSI Z223.1 / INFPA 54 (for installation in •
the United States)
CSA B149.1 Natural Gas and CAN/CGA-BIL/9-2, Propane Installa-•
tion code (for installation in Canada).
Location
Place your repit or replace on a at and stable surface in an outdoor
location such as a patio deck. Do not locate the appliance where it can
get excessively wet or submerged in water.
When determining a suitable location, take into account concerns such
as exposure to wind, proximity to trafc paths, and windows that open
into the home.
Locate your repit or replace adjacent to the gas supply line (LP or
NG), preferably with the shortest gas line run possible.
5
Installation / Assembly
Maintain the following clearances to combustible materials on all Cal
Flame replaces and re pits. Measure from the outside of the unit.
Sides (all around) 48 inches (1.2 m)
Top 72 inches (1.8 m)
Your Cal Flame repit or replace is designed and intended for OUTDOOR USE ONLY in a well ventilated space
and must not be used inside a building, garage, or any other
enclosed area.
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Leak Testing Procedure
Perform a leak test at least once a year whether the gas supply cylinder
has been disconnected or not. In addition, whenever the gas cylinder
is connected to the regulator or whenever any part of the gas system
is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your replace
or repit outdoors in a well-ventilated area. Never smoke or permit
sources of ignition in the area while doing a leak test. Do not use a
ame, such as a lighted match to test for leaks. Use a solution of soapy
water.
Prepare a leak testing solution of soapy water by mixing in a spray 1.
Installation / Assembly
bottle one part liquid soap to one part water.
Make sure all the control knobs are in the OFF position.2.
Turn on the gas.3.
On natural gas systems, turn the main feed valve to the burner.
On LP systems, turn the cylinder valve knob counter clockwise
one turn to open.
Apply the leak-testing solution by spraying it on joints of the gas 4.
delivery system. Blowing bubbles in the soap solution indicates
that a leak is present.
Stop a leak by tightening the loose joint or by replacing the faulty 5.
part with a replacement part recommended by the manufacturer.
Do not attempt to repair the cylinder valve if it is damaged. The
cylinder must be replaced.
Turn the control knob back to the full OFF position.6.
If you are unable to stop a leak:
Turn the control knob back to the full OFF position.1.
Shut off the gas supply to the replace or repit and release pres-2.
sure in the hose and manifold by turning the control valve one
quarter turn counter-clockwise.
On LP systems, remove the cylinder from the replace or repit.3.
Call an authorized gas appliance service technician or an LP gas 4.
dealer.
Do not use the appliance until the leak is corrected.
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Liquid Propane (LP)
Requirements
The 20 lb LP gas supply cylinder used with LP models must be con-
structed and marked in accordance with the specications for LP-gas
cylinders as required by the U.S. Department of Transportation (DOT)
or the CAN/CSA B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.
Manifold Pressure: For plumbed-in LP installation, use a regulator.
Supply Pressure: Maximum line pressure for plumbed-in propane is
14” W.C psi (3.5 kPa). Minimum line pressure for propane is 11” W.C.
Pressure Regulator: The unit must be used with the gas pressure
regulator. The regulator will control and maintain a uniform gas pres-
sure in the manifold. The burner orice has been sized for the gas
pressure delivered by the regulator.
Cylinder Specication: Any LP gas supply cylinder used with this
repit or replace must be approximately 12 inches in diameter and
18 inches high. The maximum fuel capacity is 20 lbs. of propane, or
5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7
lbs. nominal water capacity.) Always use the cylinder dust cap on the
cylinder valve outlet during transport and when the cylinder is not
connected to the repit or replace.
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Installation / Assembly
Transporting Gas Cylinder: Only one cylinder should be transported at a time. Transport cylinder in an upright and secure manner with
control valve turned off and the dust cap in place.
Enclosures: Ensure cylinder valves are always readily accessible. A
door on the enclosure to gain access to the cylinder valve is acceptable, provided it is non-locking and can be opened without the use of
tools.
If you build an enclosure for an LP gas cylinder, follow these recom-
mended specications and follow local codes.
Enclosures for LP gas supply cylinders need to be ventilated by openings at the level of the cylinder valve and at oor level. This is accomplished by:
1) Having one side of the enclosure shall be completely open,
Or, for an enclosure with four sides, a top and bottom:
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2) Having at least two ventilation openings at cylinder valve level in
the side wall, equally sized, spaced at 180 degrees (3.14 rad), and
unobstructed. Make sure each opening has a total free area of not
less then ½ square inch per pound (3.2 sq. cm/kg) of stored fuel
capacity and not less then a total free area of 10 square inches
(64.5 sq. cm).
Ventilation openings need to be provided at oor level with a total
free area of ½ inch per pound (3.2 sq. cm/k) of stored fuel capacity
and not less than a total free area of 10 square inches if the ventila-
tion openings at oor level are in a side wall, make sure there are
at least two openings. The bottom of the openings shall be at oor
Installation / Assembly
level and the upper edge no more than 5 inches (127 mm) above
the oor. The openings need to be equally sized, spaced at 180
degrees (3014 rad) and unobstructed.
Make sure every opening has minimum dimensions to permit the
entrance of a 1/8 inch (3.2mm) diameter rod.
There shall be a minimum clearance of 2 inches (40.8mm) between
the lower surface of the oor and the LP gas supply cylinder enclosure
and the ground.
Check the rating plate to make sure the gas supply you are hooking up
to is the gas type the repit or replace is manufactured for.
If you do not have an updated ller valve on your existing propane
tank, you will need to purchase one at your local hardware store, as
you will not be allowed to rell the tank at any lling station.
Use the pressure regulator and hose assembly supplied with LP models. Replacement pressure regulator and hose assemblies must be
those specied in this manual.
The 20 lb LP gas cylinder used must include a collar to protect the
cylinder valve.
Be certain to mount or set the 20 lb LP gas cylinder on a at surface
and restrain it to prevent it from tipping.
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