Buhler 535, 435, 485 User Manual

Name: Buhler 535
Brand: Buhler
SKU: 987534
Rating: 5 (1 reviews)

5 (1)

435

Operator’s Manual

485

535

89002109 12/2007

Foreword

To the Owner

This manual contains information concerning the operation, adjustment, and maintenance of Buhler Versatile 4WD tractors. You have purchased a dependable machine. With only proper care and operation can you expect to receive the performance and long service built into this tractor.

HAVE ALL OPERATORS READ THIS MANUAL CAREFULLY AND KEEP IT AVAILABLE FOR READY REFERENCE.

The tractor was designed to pull agricultural equipment in agricultural applications at ﬁeld speeds of 7.2 KPH (4.5 MPH) or greater. Proper ballasting to provide equal traction to front and rear axles under moderate to heavy load will improve tractor performance and life. Your Buhler Versatile dealer will instruct you in the general operation of your tractor. Your dealer’s staff of factory–trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.

For engine maintenance not covered in this manual, follow the instructions provided in the Cummins Engine Operator’s manual. Before putting the tractor in service, become familiar with the procedures outlined in both manuals.

At this time biodiesel blends up to B5 are the only blends approved for use in all Cummins engines for both On highway and Off highway markets. B5 which is a blend of 5 percent pure biodiesel (B100) and 95 percent standard petroleum diesel has demonstrated to have no impact on engine performance, durablilty or maintenance. The industry standard known as ASTM D6751 deﬁnes the speciﬁcation for B100. However, this standard currently lacks a speciﬁcation for stability. Without a speciﬁcation for stability, the quality of the fuel blends higher than B5 could degrade to a point which could damaging to engines. Cummins is supporting industry efforts to add a stability spec to the current ASTM standard, and continues to evaluate the impact of these blends on the durability of engines. Until this spec is developed and tested, other blends of biodiesel will be unsuitable for use in Cummins On highway and Off highway engines.

The warranty coverage that is extended to your Buhler Versatile 4WD tractor is explained in the Warranty and Limitation of Liability Agreement form. Your dealer will provide you with a copy of the warranty and retain a copy which you have signed. After you read the warranty, ask your dealer to explain any points that you may not understand.

Do not modify, alter, or permit anyone else to modify or alter this tractor or any of its components, or any tractor function, without ﬁrst consulting an authorized Buhler Versatile dealer. If you have any questions regarding tractor modiﬁcations, contact Buhler Versatile Inc., 1260 Clarence Ave, Winnipeg MB, R3C 4E8.

Your safety, and the safety of those around you depends upon the care and good judgement you use while operating this equipment. Read the safety precautions carefully.

For a complete list of the delivery service checks performed by your dealer, refer to the Delivery Report in this manual. The ﬁrst copy is your record of the service performed and the second copy, which is to be removed from the manual, is your dealer’s record.

MAKE SURE THAT BOTH COPIES ARE SIGNED BY YOURSELF AND YOUR DEALER.

After you have operated the tractor for 50 hours, have your dealer perform the factory recommended ﬁrst 50–hour service. Return this manual with your tractor to the dealer so the “First 50–Hour Service” checklist can be ﬁlled out. You will be responsible for the cost of lubricants, ﬂuids, ﬁlters and other items replaced as part of normal maintenance. Prior to taking the tractor to your selling dealer for service, it is recommended that you contact them to determine any other charges for which you may be responsible.

All data given in this book is subject to production model variations. Dimensions and weights are approximations only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Buhler Versatile dealer.

CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS.

CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR REMOVED TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT.

BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE MACHINE.

Improvements

Buhler Versatile Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.

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Operator’s Manual - Contents

Section 1 - Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Section 2 - General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Section 3 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Section 4 - Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Section 5 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Section 6 - Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-23

Delivery Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27

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1-5

Section 1 - Safety

Contents

Section 1 Contents - Safety Information

Introduction to the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Tractor Statement of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

The Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Driving the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Operating the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Operating the PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Servicing the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Safety Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13

Additional Safety Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

Articulation Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

Safety Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17

ROPS Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17

Damage to the Cab/ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17

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F1-1

Foreword

Introduction to this manual

This manual has been prepared to assist you in the correct procedure for breaking in, driving, operating, and maintaining your tractor.

The manual is divided into 6 sections with contents page at the beginning of each section itemizes the section in detail. A detailed index is also provided at the back of this manual.

The sections are:

Section 1 - Safety Information

Section 2 - General Information

Section 3 - Operation

Section 4 - Lubrication and maintenance

Section 5 - Troubleshooting Charts

Section 6 - Speciﬁcations

Read this manual carefully and keep it along with other tractor information in the storage pocket attached to the rear of the seat (1) for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorized Buhler Versatile dealer. He has factory trained personnel, genuine replacement parts, and the necessary equipment for your service requirements.

Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble–free operation, it is important that the routine services, as speciﬁed in this manual, are carried out at the recommended intervals.

All data given in this book is subject to production variations. Dimensions and weights are approximate only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your authorized dealer.

Tractor Statement of Use

Buhler Versatile has designed the 435, 485 and 535 4WD articulated tractors to be used in customary agricultural applications. Using the tractor in an industrial only application (ie. road building) will not be covered by warranty.

The machine is constructed to use speciﬁc tire combinations along with additional ballast to properly distribute weight and power for the operation of agricultural equipment.

To obtain maximum performance and durability, the tractor must be operated and maintained in a manner as described in this manual. Failure to follow the information contained in this manual may lead to premature deterioration or personal injury.

You have made a substantial investment in this agricultural tractor and it demands proper operation and maintenance.

PLEASE FOLLOW YOUR OPERATOR’S MANUAL.

The company policy is one of continuous improvement, and the right to change prices, speciﬁcations or equipment at any time without notice is reserved.

Section 1 of this manual lists the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions carefully and follow the advice offered BEFORE operating the tractor.

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Section 1 - Safety

Precautionary Statements

Personal Safety

Throughout this manual and on machine decals, you will ﬁnd precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by speciﬁc instructions. These precautions are intended for the personal safety of you

and those working with you. Please take the time to read them.

CAUTION: THE WORD “CAUTION” IS USED WHERE A SAFE BEHAVIORAL PRACTICE ACCORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT.

WARNING: THE WORD “WARNING” DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EXERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHINERY.

DANGER: THE WORD “DANGER” DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD.

FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH.

Machine Safety

Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by speciﬁc instructions. These statements are intended for machine safety.

ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed.

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1-8 Section 1 - Safety

Precautionary Statements

Safety

Precautionary Statements

National Safety Council statistics indicate many people die or suffer serious injury each year as a result of farm accidents.

Don’t become a statistic or victim.

Carefully review the procedures given in this manual with all operators ANNUALLY. It is important that all operators be familiar with, AND FOLLOW, safety precautions.

Operating instructions must be given to everyone using the tractor before operation and at least once yearly thereafter in compliance with OSHA Regulation 1928.57 (United States).

A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating the tractor. Equipment should be operated only by those who are responsible and instructed to do so.

The Tractor

1. Read the Operator’s Manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.

2. Only allow properly trained and qualiﬁed persons to operate the tractor.

3. Do not permit anyone but the operator to ride on the tractor, especially children. The instructional seat (optional) is used for instructing or service diagnosing only.

4. Keep safety decals free of dirt or grime. Replace safety decals if missing, illegible or damaged.

5. Do not modify, alter, or permit anyone else to modify or alter the tractor or any of its components or any tractor function without ﬁrst consulting an authorized Buhler Versatile dealer.

6. Install all shields before starting or operating the tractor.

7. Always use the steps and handrails when entering and exiting the tractor. Never jump from the tractor. There is a danger of catching clothing on protruding parts.

Driving the Tractor

1. Always sit in the driver’s seat while starting or driving the tractor.

2. When driving on public roads always use hazard lights (and extremity lights where applicable). Have consideration for other road users by pulling to the side of the road so that any following trafﬁc may pass.

3. Dim the tractor lights when meeting a vehicle at night. Make sure the lights are adjusted to prevent blinding the driver of an oncoming vehicle.

4. Reduce engine speed before turning or applying the brakes.

5. Any towed vehicle whose total weight exceeds that of the towing tractor must be equipped with brakes for safe operation.

6. Never apply the differential lock when turning. When engaged, the differential lock will increase the effort required to turn the tractor and increase the turning radius.

7. Always check overhead clearance, especially when transporting the tractor. Watch where you are going, especially at row ends, on roads, and around trees and low overhanging obstacles.

435/485/535

8. To avoid overturns, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, when crossing ditches or slopes and when turning corners.

1-9

Section 1 - Safety

Precautionary Statements

9. Use extreme caution when operating on steep slopes.

10. Keep the tractor in the same gear when going down hill as would be used when going uphill. Do not coast or freewheel down hills.

11. When descending steep grades, select a sufﬁciently low gear to maintain control with minimum braking.

12. Drive the tractor slowly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.

13. When driving out of a ditch, gully or up a steep hillside, engage the clutch slowly. Avoid sharp uphill turns.

14. Use caution when driving near the edge of a ditch or gully. It may cave in, causing the tractor to roll over.

15. Use extreme caution when operating the tractor on single wheels. The danger of tipping increases. Do not travel at high speeds.

16. Before transporting the tractor and implement on public roadways, check with authorities for local regulations.

Operating the Tractor

1. Apply the parking brake, place the PTO control in the “OFF” position, the lift control in the down position, the remote control valve levers in the neutral position and the transmission lever in neutral before starting the tractor.

2. Do not start the engine or operate controls while standing beside the tractor. Always sit in the tractor seat when starting the engine or operating the controls.

3. Do not bypass the transmission neutral start circuit. Consult your authorized dealer if your neutral start controls malfunction.

4. Use jumper cables only in the recommended manner. Improper use can result in a tractor runaway.

5. Avoid accidental contact with the gear shift lever while the engine is running. Unexpected tractor movement can result from such contact.

6. Do not get off the tractor while it is in motion.

7. Shut off the engine and PTO and apply the parking brake before getting off the tractor.

8. Do not park the tractor on a steep incline.

17. Use the wide transport marker lights to clearly indicate the full width of the tractor with those tire options.

18. Ensure towed implements are equipped with slow– moving vehicle (SMV) signs when traveling on public roads.

19. Install additional lights on implement rear to safeguard against rear–end collisions. Daybreak and dusk are particularly dangerous. Buhler Versatile tractors have seven–pin trailer connectors to facilitate installation of extra lighting.

20. Be aware of the transport width of towed implements. Install additional lights to the sides of wide implements to alert passing trafﬁc. Keep clear of the approaching lane.

21. Use hazard warning ﬂashers as required by law when transporting or driving the tractor on public roads. Use extremity lighting kit when required or deemed necessary.

22. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the tractor brakes at high speed.

9. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause death.

10. The cab air ﬁlter is designed to remove dust from the air but will not exclude chemical vapor. Follow the chemical manufacturer’s directions regarding protection from dangerous chemicals.

11. Always wear a protective mask when working with toxic spray chemicals. Follow the directions on the chemical container.

12. If the power steering or engine ceases to operate, stop the tractor immediately as the tractor will be more difﬁcult to control.

13. WARNING: RELIEVE PRESSURE BEFORE STOPPING THE ENGINE TO CONNECT OR DISCONNECT HYDRAULIC, STEERING, WATER, OR FUEL LINES.

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1-10 Section 1 - Safety

Precautionary Statements

14. Pull only from the drawbar. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to overturn.

15. Be sure hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of the implement.

16. Do not leave equipment in the raised position when the vehicle is stopped or unattended.

17. Ensure any attached equipment or accessories are approved for use and are correctly installed. Maintained in accordance with the instructions issued by the equipment or accessory manufacturer.

18. Remember that your tractor, if abused or incorrectly used, can be dangerous and become a hazard both to the operator and to bystanders. Do not overload or operate with attached equipment which is unsafe, not designed for the particular task, or is poorly maintained.

19. The cab is designed to meet and exceed the applicable noise level standards (86dBA). However, noise (sound pressure level) in the workplace can exceed this level when the cab window is open. Therefore, it is recommended that the operators wear suitable ear protectors when operating in high noise level conditions.

20. Always keep sleeves, jackets or other clothing relatively tight and belted. Loose clothing may catch in moving parts and result in personal injury or death.

21. Use steps and hand holds when mounting and dismounting the tractor or for servicing components too high to reach from the ground.

22. Lock the seat in position and buckle your safety belt before operating the tractor.

23. Do not operate the tractor when you are tired, sick, or impaired in any way.

24. Never operate the tractor in conﬁned areas, or when visibility next to the tractor is reduced. Injury to bystanders or damage to the tractor or equipment may result.

25. When hitching drawn equipment to the drawbar, only allow an assistant between the tractor and implement if the tractor is off, in neutral and the brakes are engaged.

26. Do not leave implements with the hydraulic cylinders fully extended or retracted where the heat from the sun can cause the hydraulic ﬂuid to expand. Hydraulic pressure can rupture the hoses, releasing high pressure oil causing personal injury.

27. Be careful when turning with an implement. Lift it from the ground if possible during turns. Side thrust caused by the implement could damage the tire and implement.

28. Use transport locks, lower the implement to the ground and securely block the frame before servicing the implement. Relieve pressure from the hydraulic system and shut off the tractor.

Operating the PTO

1. When operating PTO–driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment.

2. Do not wear loose clothing when operating the power take–off or when near rotating equipment.

3. When operating stationary PTO–driven equipment, ensure that the park brake is set and the gearshift lever is in neutral, block the rear wheels front and rear and engage the articulation lock. Do not leave the tractor unattended. If you must leave the tractor for any reason, stop the engine and remove the key.

4. To avoid injury, do not clean, adjust, unclog or service PTO driven equipment when the tractor engine is running.

5. Make sure all PTO shields are in position at all times.

7. Take special care in hook–up of implements to the PTO.

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Servicing the Tractor

1-11

Section 1 - Safety

Precautionary Statements

Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before servicing the tractor.

1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while the system is hot. Always turn the cap slowly to the ﬁrst stop and allow the pressure to escape before removing the cap entirely. Wear gloves when removing the cap.

2. Do not smoke while refueling the tractor. Keep any type of open ﬂame away.

3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory condition to ensure your safety and comply with legal requirements.

4. To prevent ﬁre or explosion, keep open ﬂames away from the battery or cold– weather starting aids. To prevent sparks which could cause explosion, use jumper cables according to instructions.

5. Do not attempt to service the air conditioning system. It is possible to suffer severe frost bite or injury from escaping refrigerant. Special equipment and instruments are required to service the air conditioning system which uses R134A refrigerant. See your authorized Buhler Versatile dealer for service.

6. Stop the engine before performing any service on the tractor.

7. Escaping diesel/hydraulic ﬂuid under pressure can penetrate the skin causing serious injury.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks.

• Stop the engine and relieve pressure before connecting or disconnecting lines.

• Tighten all connections before starting the engine or pressurizing lines.

• If ﬂuid is injected into the skin, obtain medical attention immediately or gangrene may result.

8. Do not modify, alter or permit anyone else to modify or alter the tractor or any of its components or any tractor function without ﬁrst consulting an authorized Buhler Versatile dealer.

9. Unqualiﬁed persons should not remove or attempt to adjust a pump, injector, nozzle or any other part of the fuel injection system. Failure to follow these instructions can result in serious injury.

10. Continuous long–term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used engine oil. Wash skin promptly with soap and water.

11. Tractor wheels are very heavy. Handle with care and ensure, when stored, they cannot fall and cause injury.

12. Dispose of all drained ﬂuids and removed ﬁlters properly. Follow local laws governing disposal of used engine oil.

13. Never oil, grease or adjust the tractor while it is running. Do not leave the engine running while the tractor or drawn equipment is being adjusted, repaired or cleaned.

14. Be sure all connections are tight and lines and hoses are undamaged. Before disconnecting hydraulic lines, relieve all pressure. Do not overﬁll the hydraulic tank.

15. Do not smoke and avoid open ﬂames when servicing batteries.

16. Starting ﬂuid is highly ﬂammable. Do not use near ﬁre, sparks, or open ﬂames.

17. Remove mud, crop residue, chains and tools from steps and operator’s platform. They may interfere with pedal operation or entry/exit from the tractor.

18. Never operate the tractor with a damaged tire. The tire may explode.

19. Tighten all connections before starting the engine or pressurizing lines.

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1-12 Section 1 - Safety

Precautionary Statements

Diesel Fuel

1. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel fuel. These combinations can create an increased ﬁre or explosive hazard. In a closed container, such as a fuel tank, these blends are more explosive than pure gasoline. Do not use these blends.

2. Do not smoke while refueling the tractor or when standing near fuel. Keep any type of open ﬂame away.

3. Never remove the fuel cap or refuel with the engine running. Allow the tractor to cool off before fueling.

4. Use the proper fuel transfer hose and nozzle. Make sure the nozzle and hose are grounded to dissipate static electric charges.

5. When refueling, make sure the nozzle is in contact with the ﬁller neck of the tractor fuel tank before fuel starts to ﬂow and during the entire time fuel is ﬂowing.

6. Maintain control of the fuel ﬁller pipe nozzle when ﬁlling the tank.

7. Do not ﬁll the fuel tank to capacity. Allow room for expansion.

8. Wipe up spilled fuel immediately.

9. Always tighten the fuel tank cap securely.

Safety Cab

Your tractor is equipped with a safety cab which must be maintained in a serviceable condition. Be careful when driving through doorways or working in conﬁned spaces with low headroom.

1. Do not modify, drill, weld, or alter the safety cab in any way. Doing so could render you liable to legal prosecution in some countries.

2. Never attempt to straighten or weld any part of the main frame or retaining brackets which have suffered damage. By doing so you may weaken the structure and endanger your safety. Replace all damaged parts.

3. Never attach chains or ropes to the cab or main frame for pulling purposes.

4. Never take unnecessary risks even though your safety cab affords you the maximum protection possible.

5. Do not carry harmful chemicals in the cab. Chemicals may rupture the container, and the fumes may poison the operator.

6. The tractor cab is not designed to provide a “sprayer safe” environment for the operator. When applying chemicals from a spray unit, do not rely on the cab ﬁlter elements to provide protection to the operator from the airborne chemicals.

10. If the original fuel tank cap is lost, replace it with a genuine replacement cap. A non–approved cap may not be safe.

11. Keep equipment clean and properly maintained.

12. Do not drive equipment near open ﬁres.

13. Never use fuel for cleaning purposes.

14. Arrange fuel purchases so that summer grade fuels are not held over and used in the winter.

15. Ground fuel storage tanks to prevent static buildup.

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1-13

Section 1 - Safety

Safety Labels

The following warning signs are installed on the tractor in the areas indicated. They are intended for your safety and for those working with you. Please become familiarized with the content and location of these warning signs.

Make sure all warning signs are legible. Clean or replace where necessary. Replacements warning signs can be obtained from your Buhler Versatile dealer.

13 14

435/485/535

CAUTION

ATTACH IMPLEMENTS PROPERLY

Attaching clevis type tongues

Pull only from drawbar or three point hitch.

Use a safety chain when towing implement.

•

86000550-C

WARNING

AVOID POSSIBLE

INJURY OR DEATH

Do not start engine by shorting across starter terminals. Engine can start and machine can move when starting safety switch is by-passed.

Start engine only from operator’s seat with transmission in neutral and the parking brake applied

86000552-C

WARNING

CONTENTS UNDER PRESSURE

Accumulator charged to 69 bar (1000 psi).

Pump service brakes at least ten times with engine off to release pressure before loosening any fittings connected to the accumulator.

86034047

WARNING

ENGAGE PARK BRAKE BEFORE EXITING TRACTOR

86034142

CAUTION

DO NOT CONNECT JUMPER CABLE TO NEGATIVE POST OF DISCHARGE BATTERY

BATTERY BOOST INSTRUCTIONS

86000551-D

•

Apply parkbr ake, set transmis sion in neutral a nd turn all elec trical connection s off

•

Connect one end of jumper cab le to positive te rminal of boosti ng battery and ot her end to posit ive terminal of d ischarged battery

•

Connect one end of negative c able to negative post of battery and other end to tractor fram e at least 300 mm (12") from dis charged battery

•

DO NOT LEAN OVER BATTERIES WHILE MAKING CONNECTIONS

•

DO ENSURE POSITIVE AND NEGATIVE CLAMOS ARE NOT IN CONTACT

•

DO ENSURE VEHICLES ARE NOT IN CONTACT

•

86001239

ROLL OVER PROTECTIVE STRUCTURE

FOR TRACTORS: 435/485/535

MEETS OSHA REGULATION

PROTECTIVE STRUCTURE

PART NO: 86031286

CERTIFIED TO CSA STANDARD

86033283

F1-3A

1-14 Section 1 - Safety

Safety Labels

1. ROPS Certiﬁcate - Located left underside of cab.

2. Slow-Moving Vehicle - Located on rear of cab.

5. Implement Attaching - Located above the drawbar at the rear of the tractor.

6. Accumulator Pressure - Located on the fender support above the multifunction valve.

3. Tie down brackets

- Located on frames.

4. Park Brake - Located inside cab on right hand window

8. Battery Boosting - Located on the underside of the battery cover.

435/485/535

7. Jump starting - Located on the left side frame next to the starter.

CAUTION

PRESSURIZED SYSTEM

Remove cap slowly

86000548-C

CAUTION

HOT EXHAUST SYSTEM COMPONENTS

86000549-C

WARNING

ARTICULATING JOINT

STAY CLEAR OF THIS AREA WHEN ENGINE IS RUNNING

TO PREVENT PERSONAL INJURY

Engage articulation lock before lifting tractor, transporting tractor on another vehicle, performing maintenance in articulation area or operating stationary PTO equipment.

86000554-C

Shut off engine before servicing articulation area.

Disengage lock before driving the tractor,

•

CAUTION

This roll over protective structure meets OSHA and other safety standards when installed in accordance with approved factory mounting instructions

The protection afforded may be impaired if it has been subjected to alteration, structural damage, or involved in an overturn accident. In these cases the entire structure must be replaced.

BE SURE OPERATION AND SAFETY INSTRUCTIONS ARE GIVEN TO ANYONE USING THIS TRACTOR AT THE TIME OF INITIAL ASSIGNMENT AND ANNUALLY THEREAFTER.

BEFORE STARTING:

WHEN OPERATING:

BEFORE DISMOUNTING, SERVICING, CLEANING OR ADJUSTING TRACTOR OR IMPLEMENT:

FAILURE TO FOLLOW ALL OF THE ABOVE INSTRUCTIONS COULD LEAD TO SERIOUS INJURY.

Read the operator’s manual provided.

Know all the operating and safety instructions in the operator’s manual and on the machine.

86000553-D

•

Securely fasten your seatbelt.

•

Be sure all shields are in place.

•

Hitch only to drawbar or three point hitch lift points.

•

No riders should be permitted in the cab or on the tractor.

•

Make sure everyone is clear of the machinery.

•

Do not allow children to operate the tractor.

•

Avoid operating tractor near holes, ditches or steep slopes.

•

Bring tractor to a complete stop. Lower implement, shift transmission to neutral, set park brake.

•

Stop engine and wait for all moving parts to come to a complete halt. Remove key if leaving tractor.

•

Avoid jerky starts or stops.

•

Use flashers and extremity lights when required.

•

Reduce speed when turning, crossing slopes and on rough, slick, or muddy surfaces.

•

Be sure the transmission is in neutral, PTO is disengaged and implement hydraulic levers are in neutral.

•

86033512

CAUTION

This instructional seat has been provided only for training operators or diagnosing machine problems.

Keep all other riders off the tractor and equipment.

Always wear your seat belt.

WARNING

Ke ep ha nds a nd cl oth in g a wa y f ro m ro tat in g f an an d bel ts .

Fa ilu re to c omp ly co ul d re sul t in de ath or se ri ous i nju ry.

86501511-E

F1-3B

IMPORTANT

CLUTCH PEDAL MUST BE DEPRESSED & TRANSMISSION MUST BE IN NEUTRAL TO START TRACTOR

86034143

1-15

Section 1 - Safety

Safety Labels

9. Pivoting Frames - Located on the right and left sides.

0. Radiator Cap Pressure - Located on the left side

of the hood at the access hole for the radiator cap.

11. Hot Exhaust - Located on the right side frame under engine hood.

12. Engine Cooling Fan - Located on both sides of radiator under the engine side shields

14. ROPS Caution - Located inside cab on left hand door post.

13. Instructional Seat - Located inside cab on left hand door post.

15. Clutch Pedal operation - Located inside cab on right hand window

435/485/535

F1-6

F1-4

F1-5

1-16 Section 1 - Safety

Additional Safety Items

Articulation Locks

1. Use the articulation lock during stationary applications, servicing, jacking or overhaul operations. Do not use when the tractor is operating.

2. Before engaging the lock, drive the tractor to a level surface, put the steering straight, engage the park brake, put the gearshift in neutral and stop the engine.

3. Remove the pin (1) from the storage position located on the right of the swing frame and insert the pin through the hole on the left of swing frame (2).

NOTE: It may be necessary to start the engine and articulate the frame slightly to enable the articulation pin to seat properly through the swing frame and front frame.

Emergency Exit

1. The cab has an emergency exit located in the right rear of the cab (3). To operate, pull out the pin (4) attaching the lever to the glass window. This will allow the window to open beyond the latch. If greater access is required, the silicone hinge/seal can be cut to remove the window completely.

435/485/535

1-17

Section 1 - Safety

Safety Cab

A safety cab incorporates a Roll Over Protective Structure (ROPS). Safety belts are standard ﬁtted equipment for the tractor at the time of factory assembly. The safety belt, when used by the operator, maximizes the protection offered by the ROPS.

WARNING: ALWAYS USE YOU SAFETY BELT WITH THE CAB/ROPS TO PREVENT BEING THROWN FROM THE TRACTOR IN THE EVENT OF ROLLOVER. SAFETY BELTS SAVE LIVES WHEN THEY ARE USED.

Information regarding the safety cab/ROPS and safety belt are available from your authorized Buhler Versatile dealer.

ROPS Maintenance and Inspection

After the ﬁrst 50 hours of operation and every 1500 of operation (or yearly, whichever comes ﬁrst):

Damage to the Cab/ROPS

If the tractor has rolled over or the cab has been damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection.

IMPORTANT: Do not try to weld or straighten the cab/ROPS.

After an accident, check for damage to the cab/ROPS, operator’s seat, safety belt and safety belt mountings. Replace all damaged parts before operating the tractor.

WARNING: NEVER ATTACH, CHAINS, ROPES OR CABLES TO THE CAB/ROPS FOR PULLING PURPOSES. ALWAYS PULL FROM THE TRACTOR DRAWBAR. BE CAREFUL WHEN DRIVING THROUGH DOOR OPENINGS OR UNDER LOW OVERHEAD OBJECTS. MAKE SURE THERE IS SUFFICIENT OVERHEAD CLEARANCE FOR THE CAB/ROPS.

1. Check the torque of the cab/ROPS mounting bolts, as detailed in the lubrication and maintenance section of this manual.

2. Check the operators seat mounting bolts and safety belt mounting bolts. Tighten the seat mounting bolts to 40 N damaged parts.

·m (30 ft-lbs.). Replace any worn or

WARNING: IF THE CAB/ROPS IS REMOVED OR REPLACED, MAKE CERTAIN THAT THE PROPER HARDWARE IS USED AND THE RECOMMENDED TORQUE VALUES ARE APPLIED TO THE ATTACHING BOLTS. SEE YOUR AUTHORIZED BUHLER VERSATILE DEALER.

435/485/535

1-18

435/485/535

2-1

Section 2 - General Information

Contents

Section 2 Contents - General Information

Tractor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Overall Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Tractor Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Tractor Identiﬁcation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Vehicle Identiﬁcation Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Tractor Identiﬁcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Engine Identiﬁcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Transmission Identiﬁcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Front & Rear Axle Identiﬁcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Protective Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Engine Side Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Starter Solenoid Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Battery Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Break-In period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Towing the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Transporting the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

435/485/535

2-2

F2-3

F2-2

F2-4

F2-1

Section 2 - General Information

Tractor Orientation

Overall Description

The Models 435, 485 and 535 tractors are classiﬁed as 4–wheel drive articulating vehicles. The tractors consist of front and rear frame assemblies which steer by pivoting at the center articulation joint.

The front frame, (1) incorporates the engine, fuel tanks, transmission, front drive axle, and cab. The rear frame, (2) incorporates the rear drive axle and supports any implements that are operated by the tractor. This type of design allows for greater ﬂexibility of weight distribution, depending upon operating conditions and type of implement. The operator can ballast the tractor to best suit the needs of the particular operation.

The construction of the tractor is a modular-type construction. This means that the major components are individual units which are supported within the front and rear frames. This makes for easier serviceability and longer life due to reduced structural stress on components.

Tractor Terminology

This manual uses the following terms to describe tractor function and directional relationships:

Front (1) - The engine end of the tractor. This direction will also be referred to as the “Forward Direction of Travel”.

Right (2) - The console side of the cab.

Rear (3) - The drawbar end of the tractor, which is

used for pulling implements.

Left (4) - The doorway side of the cab.

2 3

Articulation - The ability to steer by pivoting

between front and rear frame sections.

435/485/535

Oscillation - The ability of a vehicle to twist,

allowing travel over uneven terrain.

F2-7

F2-6

Tractor Identiﬁcation Data

MODEL

TRANSMISSION

HYDRAULIC PUMP

FWD-FACTOR

BUHLER VERSATILE INC.

TRACTOR NUMBER

ENGINE

FRONT AXLE

UNIT

REAR AXLE

HYDRAULIC LIFT

SPECIAL ORDER

F2-5

The tractor and its major components are identiﬁed using serial numbers and/or manufacturing codes.

These codes are recorded on the Vehicle Identiﬁcation Plate, (ID plate).

NOTE: Tractor identiﬁcation data must be supplied to the dealer when requesting parts or service. Identiﬁcation data is needed to aid in identifying the tractor if it is ever stolen.

Please record the following identiﬁcation data in the sample ID plate, right.

The following information provides the locations of the identiﬁcation data.

2-3

Section 2 - General Information

Tractor Identiﬁcation Data

Vehicle Identiﬁcation Plate

The Vehicle Identiﬁcation Plate (1) is located on the left rear underside corner of the cab.

The ROPS identiﬁcation plate (2) is located adjacent to it.

Tractor Identiﬁcation

The tractor serial number (3) is stamped on the front frame.

This serial number stamp is used in the event that the Tractor Identiﬁcation Plate is removed or mutilated.

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2-4

F2-9S

F2-8

F2-9P

Section 2 - General Information

Tractor Identiﬁcation Data

Engine Identiﬁcation

The Cummins engine used in your Buhler Versatile 4WD tractor is serviced solely by the Cummins Engine Company through its authorized dealers and distributors. Many Buhler Versatile dealers are authorized Cummins dealers. If your dealer is not, he will arrange for the engine service on your tractor to be carried out by an authorized Cummins engine dealer or distributor. For service, warranty, and parts information, contact your Buhler Versatile dealer.

For the 435, 485 and 535 tractor (Cummins QSX15 engine), the Engine Identiﬁcation Plate (1) is located on the front left side of the engine block below the valve cover.

Transmission Identiﬁcation

Synchromesh Transmission (12 x 4 Synchronized)

The serial number plate is on the right rear of the transmission case (2). This is a 6-digit alpha numeric number.

1407 Twindisc Powershift Transmission

The serial number plate is located on the left rear of the transmission case (3).

435/485/535

F2-10

CAT TA22 Powershift Transmission

F2-9C2

F2-9C1

There are two serial number plates, located on the top of the transmission case (1) and on the bottom rear

right below the transmission oil level sight glass (2).

2-5

Section 2 - General Information

Tractor Identiﬁcation Data

Front & Rear Axle Identiﬁcation

On the underside (or topside) of the input shaft is the Differential Identiﬁcation Plate (3) containing differential model information.

NOTE: Make a copy of the information recorded in the preceding paragraphs and keep in a safe location in the event your operator’s manual is lost or destroyed.

435/485/535

2-6

F2-13

F2-12

F2-11

Section 2 - General Information

Protective Shielding

Engine Side Covers

The side covers protect the operator from hot and/or moving parts. Do not operate the tractor unless the engine side covers are in place and latched.

Starter Solenoid Shield

The shield covers the starter solenoid electrical connections to prevent accidental contact. The shield must be installed whenever the batteries are connected to the electrical system. Always disconnect battery before removing the shield.

DANGER: NEVER ATTEMPT TO START THE TRACTOR BY BYPASSING THE WIRES TO THE STARTER MOTOR.

Battery Cover

The battery cover protects the batteries from damage and the electrical connections from accidental contact. The battery cover must always be in place and latched during operation.

WARNING: INSTALL ALL PROTECTIVE SHIELDS BEFORE STARTING OR OPERATING THE TRACTOR.

435/485/535

Break-in Periods

2-7

Section 2 - General Information

Break-In Period

The ﬁrst 50 hours of operation are the most critical for insuring long and dependable tractor life. Please carry out the following procedures:

1. Review the tractor Pre-delivery Checklist contained in the assembly manual with your dealer. Be sure all applicable items on the sheet have been checked.

2. Check all ﬂuid levels and be sure all systems are ﬁlled with the correct ﬂuids for your operating conditions.

3. Check the engine, transmission, and hydraulic oil levels hourly during the ﬁrst 10 hours of operation.

4. Inspect the tractor for leaks hourly during the ﬁrst 10 hours of operation.

5. Torque the wheel bolts to 715 N after the ﬁrst hour of operation and after every three hour of operation for the ﬁrst day. Re-tighten to the speciﬁed torque daily until wheel hardware maintains the speciﬁed torque.

6. Operate the engine at 3/4 load as much as possible during the ﬁrst 50 hours (3/4 load is approximately one gear lower than would be normally used to pull a matched load).

·m (525 ft-lbs)

Engine Break-in

The Cummins engine used in Buhler Versatile 4WD tractors has been run on a dynamometer before installation but not enough to be considered broken in.

1. Do not operate the engine at more than 3/4 load for the ﬁrst 24 hours of operation. Full load should only be held for short intervals during the next 24 hours of operation.

2. Check the oil level every 8 to 10 hours for the ﬁrst 100 hours of operation.

3. Follow the recommendations outlined in the Cummins manual supplied with your tractor.

7. Do not operate the engine at idle speed or maximum horsepower for more than 5 minutes at a time for the ﬁrst 50 hours.

8. Check the frame pivot pin, drag link and steering cylinder cap screw torques after the ﬁrst 10 hours of operation. Torque the frame pivot pin to 1365 N

·m (1000 ft-lbs) and the remaining pins to 175

·m (130 ft-lbs).

9. Have your dealer complete the “First 50-Hour Service” checklist at the end of this manual.

435/485/535

2-8 Section 2 - General Information

Towing the Tractor

Towing The Tractor

IMPORTANT: The tractor should only be towed a short distance such as out of a building. Do not tow down roadways or as a method of transport. Haul the tractor on a trailer.

If towing the tractor is necessary, use a strong chain or cable of sufﬁcient strength to tow the vehicle. Consult your Buhler Versatile Dealer. Tow the tractor BACKWARD from the drawbar or FORWARD from both of the front tie-down slots. Use the tie-down slots in the front and rear frames to attach the chains to the tractor.

WARNING: WHEN THE TRACTOR IS TOWED AND THE ENGINE IS NOT RUNNING THERE WILL BE NO BRAKES AVAILABLE ON THE TRACTOR RESULTING IN A POSSIBLE COLLISION. ALWAYS USE A SOLID TOWING BAR BETWEEN THE TRACTOR AND THE TOWING VEHICLE. THE TOWING VEHICLE MUST BE OF ADEQUATE SIZE TO STOP THE TOWED TRACTOR.

IMPORTANT: Do not tow the tractor by hooking to the engine cross brace.

1. Engage the parking brake, then shift transmission in neutral. Attach the chain to the tractor.

2. If possible start the engine and let the engine run so that full use can be made of the power steering and brakes. If the engine cannot be run engage the articulation lock. (see page 1-12)

IMPORTANT: If the engine is not operational, and the transmission internal components are rotated by the axle drive shafts for a long period of time, possible transmission damage due to lack of lubrication may result.

IMPORTANT: When the engine is running, the clutch, transmission input shaft, and transmission output shafts will also be driven. Be sure that these components are functional prior to starting the engine.

3. Release the parking brake and tow the tractor.

CAUTION: DO NOT TOW THE TRACTOR FASTER THAN 8 KPH (5 MPH). ENGAGE THE ARTICULATION LOCK WHEN IT IS NOT POSSIBLE TO STEER THE TRACTOR (WITH THE ENGINE RUNNING).

WARNING: ONLY USE CABLES OF SUFFICIENT STRENGTH TO TOW THE TRACTOR. IF A CABLE BREAKS OR SLIPS, IT MAY WHIP WITH SUFFICIENT FORCE TO CAUSE SERIOUS INJURY. WHEN USING A CHAIN, ATTACH WITH THE HOOK OPEN SIDE FACING UP; IF IT SLIPS, IT WILL DROP DOWN INSTEAD OF FLYING UPWARD CAUSING SERIOUS INJURY.

435/485/535

F2-14

F1-6

Transporting the Tractor

2-9

Section 2 - General Information

Transporting

1. Haul the tractor with all four wheels on to a ﬂatbed trailer.

2. Remove the outer duals or triples during transporting unless special permits allow for over width hauling. Consult local authorities for information on over-width hauling.

3. Make an accurate measurement of the highest point on the tractor when it is loaded on the transporter. Consult local authorities regarding over-height hauling based on the measurements taken.

4. Tie-down brackets are located in the following positions.

Cutout slots (1) are located on either side of the front frame to allow a chain hook to be used to hold down the front end of the tractor.

Tie-down brackets are located on either side of the rear frame, in the articulation area (2) and on the drawbar cage (3). Use a chain of adequate size, routed through the brackets to hold down the tractor.

6. Always fully engage the park brake and install the articulation lock pin (4) when transporting the vehicle.

2 3

435/485/535

2-10

435/485/535

Section 3 Contents - Operation

3-1

Section 3 - Operation

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Pre-operation Checks . . . . . . . . . . . . . . . . . . 3-2 Precautionary Statements . . . . . . . . . . . . . . . 3-2 Welding & Battery Charging . . . . . . . . . . . . . . 3-3 The Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Entering the Cab . . . . . . . . . . . . . . . . . . Cab Features . . . . . . . . . . . . . . . . . . . . . Emergency Exit / Rear Window . . . . . . . . Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . 3-6 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . Standard Seat . . . . . . . . . . . . . . . . . . . . Deluxe Seat . . . . . . . . . . . . . . . . . . . . . . Instructional Seat . . . . . . . . . . . . . . . . 3-11 Controls & Instruments Overview . . . . . . . . . 3-12 Forward Operator Controls . . . . . . . . . . 3-12 Overhead Controls . . . . . . . . . . . . . . . . 3-13 Right Side Console Controls . . . . . . . . . 3-14

Steering Wheel and Column Adjustments . . . 3-16 Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Foot Brake & Decelerator Pedal . . . . . . . . . . 3-17 Forward Operator Control Console . . . . . . . . 3-18 Overhead Control Details . . . . . . . . . . . . . . . 3-20 Climate Control & Air Conditioning . . . . . . . . 3-21 Electronic Instrument Cluster . . . . . . . . . . . 3-25

Indicator, Warning Lamps & Alarm . . . . EIC Tractor Performance Monitor . . . . . . Fault Codes . . . . . . . . . . . . . . . . . . . . . EIC Calibration . . . . . . . . . . . . . . . . . . 3-41 Right Side Console Controls . . . . . . . . . . . . 3-46 Synchromesh Transmission . . . . . . . . . . Powershift Transmission . . . . . . . . . . . . Hand Throttle . . . . . . . . . . . . . . . . . . . Cruise Control . . . . . . . . . . . . . . . . . . . Autoshift (CAT TA22 Transmission) . . . . Differential Lock . . . . . . . . . . . . . . . . .

Remote Hydraulic Controls - Manual . . . . . . 3-47 Remote Hydraulic Controls -

Electro-Hydraulic . . . . . . . . . . . . . . . . . . . . 3-49 Tractor Start-up and Engine Operation . . . . . 3-50

Cold Weather Starting. . . . . . . . . . . . . . 3-51 Tractor Boosting . . . . . . . . . . . . . . . . . .

3-4 3-4 3-5

3-6 3-7 3-9

3-27 3-36 3-40

3-46 3-46 3-46 3-47 3-47 3-47

3-53

Tractor Operation . . . . . . . . . . . . . . . . . . . . 3-54 Hand Throttle Operation . . . . . . . . . . . . Decelerator Pedal . . . . . . . . . . . . . . . . . Cruise Control Operation . . . . . . . . . . . . Stopping the Tractor . . . . . . . . . . . . . . . Transmission Operation . . . . . . . . . . . . . . . . 3-57 Synchromesh Transmission Operation . . 1407 Powershift Transmission Operation

CAT TA22 Powershift Transmission Operation

Drawbar Operation . . . . . . . . . . . . . . . . . . . 3-67 External Lighting . . . . . . . . . . . . . . . . . . . . 3-70 Hydraulic System Overview . . . . . . . . . . . . . 3-72

Hydraulic Schematic Diagram . . . . . . . . Remote Control Valve Operation - Manual . . . 3-74 Lockout Levers . . . . . . . . . . . . . . . . . . Hydraulic Flow Controls . . . . . . . . . . . . Hydraulic Quick Couplers . . . . . . . . . . . Operating Continuous Flow Hydraulic

Equipment . . . . . . . . . . . . . . . . . . . . . 3-80 Hydraulic Motor Applications . . . . . . . . 3-81

Remote Control Valve Operation Electro-Hydraulic . . . . . . . . . . . . . . . . . . . 3-82

Electro-Hydraulic Control Pods . . . . . . . Engagement Switch . . . . . . . . . . . . . . . Manual Operation . . . . . . . . . . . . . . . . Programmable Operation . . . . . . . . . . . Flow Control Adjustment . . . . . . . . . . . Hydraulic Quick Couplers . . . . . . . . . . . Connecting Single-Acting Cylinders . . . . Connecting Double-Acting Cylinders . . . Operating Continuous Flow Hydraulic

Equipment . . . . . . . . . . . . . . . . . . . . . 3-89 Hydraulic Motor Application . . . . . . . . . Bleeding Remote Cylinders . . . . . . . . . . Wheels, Tires & Articulation Blocks . . . . . . . 3-91 Wheel Installation-Single . . . . . . . . . . . 3-91 Wheel Installation-Dual . . . . . . . . . . . . Wheel Installation-Triple . . . . . . . . . . . . Tire Selection . . . . . . . . . . . . . . . . . . . Articulation Blocks . . . . . . . . . . . . . . . .

Ballasting . . . . . . . . . . . . . . . . . . . . . . . . . 3-98 Ballasting Weights . . . . . . . . . . . . . . . . . . 3-102

3-54 3-54 3-54 3-56

3-57

3-59

3-61

3-73

3-75 3-77 3-78

3-83 3-84 3-85 3-85 3-87 3-88 3-89 3-89

3-90 3-90

3-92 3-93 3-95 3-96

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