BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of
shipment to the buyer. Thi s warranty extends only to t he sale of new and u nused product s to t he original buyer. BW’s warranty obligation is limited, at BW’s option, to re fund of th e purchase
price, repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the
purchase price actually paid by the buyer for the Product.
This warranty does not include:
a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation, handling or use;
c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the product; or
The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, ma intenance and compliance with the product manual instructions and any other applicable recommendations of BW;
b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW until receipt by the buyer of
shipping instructions from BW; and
c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of
this warranty may not apply to every buyer. If any provision of this warr anty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or
enforceability of any other provision.
BW Technologies by HoneywellBW Technologies by HoneywellBW Technologies by Honeywell
Corporate HeadquartersAmericaEurope
2840 - 2nd Ave. SE3279 West Pioneer Parkway5 Canada Close
Calgary, ABArlington, TXBanbury, Oxfordshire
Canada T2A 7X9USA 76013United Kingdom OX16 2RT
Table of Contents
Title Page
Limited Warranty and Limitation Liability ........................................................................................................................ 0
Contacting BW Technologies by Honeywell.................................................................................................................... 1
Parts of the GasAlertQuattro ............................................................................................................................................. 8
Activating/Deactivating the Detector .............................................................................................................................. 11
Battery Test ................................................................................................................................................................... 11
Sensors Due for Calibration ..................................................................................................................................... 15
Bump Test Due.............................................................................................................................................................. 15
Sensors Due for Bump Test ..................................................................................................................................... 16
Installing Fleet Manager II ................................................................................................................................................18
Using Fleet Manager II to Configure the Detector ......................................................................................................... 18
Serial Number Field .......................................................................................................................................................20
Lockout on Self-Test Error............................................................................................................................................. 21
Force Calibration............................................................................................................................................................22
Force Bump ................................................................................................................................................................... 23
Cal IR Lock ..................................................... ... ... ... ....................................... ... .... ........................................................24
Language ...........................................................................................................................................................................26
Calibration Gas (ppm).............. ......................................................................................................................................28
High Alarm .....................................................................................................................................................................29
ii
GasAlertQuattro
Technical Reference Guide
TitlePage
TWA Alarm........ .... ...................................... .... ... ....................................... ... ... ...............................................................29
Auto Zero on Startup......................................................................................................................................................31
LEL by Volume CH4 ......................................................................................................................................................31
20.8 Base Reading ........................................................................................................................................................32
Stopping a Gas Alarm....................................................................................................................................................36
Computed Gas Exposures ...............................................................................................................................................36
Viewing and Clearing Gas Exposures ........................................................................................................................... 37
Gas Alarm Setpoints...................................................................................................................................................... 39
Sample Gas Alarm Setpoints.........................................................................................................................................39
Performing a Bump Test................................................................................................................................................40
Connecting the Gas Cylinder to the Detector ................................................................................................................ 44
Single Gas Calibration........................................ .... ... ... ....................................... ... ... ............................................... 45
Quad Gas Calibration ............................................................................................................................................... 45
iii
GasAlertQuattro
Technical Reference Guide
TitlePage
Zero Sensor.............................................................................................................................................................. 47
Days to Next Calibration...........................................................................................................................................49
Calibrating Using an IR Device...................................................................................................................................... 50
IR Link With Fleet Manager II ...................................................................................................................................50
Bump and Calibration Results.........................................................................................................................................53
Downloading Datalogs and Event Logs.........................................................................................................................54
Battery Charging and Maintenance Cautions ................................................................. ... .... ... .....................................55
Charging the Rechargeable Battery...............................................................................................................................56
Replacing the Battery Pack............................................................................................................................................ 58
Replacing the Alkaline Batteries ....................................................................................................................................59
Replacing the Sensors...................................................................................................................................................62
Replacing the Sensor Filter............................................................................................................................................64
Replacement Parts and Accessories .............................................................................................................................. 73
General Datalog Specifications......................................................................................................................................77
iv
List of Figures
FigureTitlePage
1.Parts of the GasAlertQuattro................................................................................................................................. 8
2.Connecting the IR Link............................................ ... ... .... ... ... ... .... ..................................................................... 18
3.Device Configuration via IR Link ......................................................................................................................... 19
4.Device Configuration via MicroDock II................................................................................................................. 20
5.Sensor Configuration Tab (CO) via MicroDock II................................................................................................ 27
6.Sensor Configuration Tab (CO) via IR Link......................................................................................................... 27
7.Sensor Configuration Tab (H
8.Bump Test Installation......................................................................................................................................... 41
9.Tightening the Calibration Cap............................................................................................................................ 42
10.Calibration Cap Installation ................................................................................................................................. 44
11.Connecting the Gas Cylinder to the Detector...................................................................................................... 45
12.Attaching the Calibration Cap.............................................................................................................................. 47
18.Removing the Battery Pack.............. ....................................... ... .... ...................................... ............................... 59
19.Ejector Bar Unhooked from Release Clasp......................................................................................................... 60
20.Using the Tab to Pull on the Ejector Bar ............................................................................................................. 60
21.Pulling up on the Ejector Bar............................................................................................................................... 61
22.Inserting the Alkaline Batteries............................................................................................................................ 61
23.Replacing a Sensor or Sensor Filter ................................................................................................................... 63
S) via MicroDock II............................................................................................... 28
2
v
Fleet Manager II
Operator’s Manual
24.Replacing the Sensor Filter ................................................................................................................................. 64
25.Inserting the Sensor Filter Correctly....................................................................................................................64
3.Sensor Poisons and Contaminants....................................................................................................................... 6
4.Parts of the GasAlertQuattro................................................................................................................................. 8
11.Bump Test Installation......................................................................................................................................... 41
17.Replacement Parts and Accessories .................................................................................................................. 73
vii
Fleet Manager II
Operator’s Manual
viii
GasAlertQuattro
Contacting BW Technologies by Honeywell
To contact BW Technologi es by Ho ne y we ll , ca l l
USA: 1-888-749-8878
Canada: 1-800-663-4164
Europe: +44 (0) 1295 700300
Other countries: +1-403-248-9226
Address correspondence to
BW Technologies by Honeywell
To ensure personal safety, read Safety Information -
Read First and a Cautions before using the detector.
The GasAlertQuattro gas detector (“the detector”) warns of hazardous
gas at levels above user-defined alarm setpoints.
The detector is a personal safety device. It is your responsibility to
respond properly to the alarm.
1
GasAlertQuattro
Technical Reference Guide
Gases Monitored
The following table lists the gases that are monitored by the detector.
Table 1. Gases Monitored
Gas DetectedUnit of Measure
Hydrogen sulfide (H2S)
Carbon monoxide (CO)parts per million (ppm)
Combustible gases (LEL)
Oxygen (O
CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT MUST BE
OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY.
READ AND UNDERSTAND THIS TECHNICAL REFERENCE GUIDE
COMPLETELY BEFORE OPERATING AND SERVICING.
)
2
parts per million (ppm)
a) percent of lower explosive limit
(%LEL)
b) percent by volume methane
0-5.0% v/v
% volume
Safety Information - Read First
Use the detector only as specified in this technical reference guide
and the operator’s manual, otherwise the protection provided by the
detector may be impaired.
International symbols used on the detector and in this technic al
reference guide are define d in Table 2.
Read the a Cautions on the following pages before using the detector.
ec Warning
This instrument contains a lithium polymer bat te ry.
Dispose of lithium cells immediately. Do not
disassemble and do not dispose of in fire. Do not mix
with the solid waste stream. Spent batteries must be
disposed of by a qualified recycler or hazar dous
materials handler.
2
a Cautions
• Warning: Substitution of components may impair Intrinsic Safety.
GasAlertQuattro
Safety Information - Read First
• Before using the detector, refer to Sensor Poiso ns and Contaminants
• Caution: For safety reasons, this equipment must be operated and serviced by qualified personnel only. Read and
understand this technical reference guide completely before operating or servicing.
• Do not use the detector if it is damaged. Inspect the detector before using. Look for cracks and/or missing parts.
• If the detector is damaged or parts are missing, contact BW Technologies by Honeywell
• Only use sensor(s) that are specifically designed for the GasAlertQuattro. Refer to Replacement Parts and
Accessories.
• Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor exposure to
poisons and contaminants. BW Technologies by Honeywell recommends that the sensors be calibrated regularly and
at least once every 180 days (6 months).
• BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by
exposing the detector to a gas concentration that exceeds the alarm setpoints. Manually verify that the audible and
visual alarms activate. Calibrate if the readings are not within the specified limits.
• Protect the combustible sensor from exposure to lead compounds, silicones, and chlorinated hydrocarbons.
Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit
sensor performance, in most cases the sensor will recover after calibration.
• BW recommends the combustible sensor be checked with a known concentration of calibration gas after any known
exposure to catalyst contaminants/poisons (sulfur compounds, silicone vapors, halogenated compounds, etc).
• The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the
% LEL range, calibrate the sensor using the appropriate gas.
• Warning: High off-scale LEL readings may indicate an explosive concentration.
.
immediately.
3
GasAlertQuattro
Technical Reference Guide
• Only the combustible gas detection portion of this instrument has been assessed for performance by CSA
International.
• For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20.9% (v/v).
• Any rapid upscaling reading followed by a declining or erratic reading may indicate a gas concentration beyond upper
scale limit, which may be hazardous.
• Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.
a Cautions
• Use only BW approved batteries for the GasAlertQuattro detector. Refer to Specifications
• Charge the detector before first-time use. BW recommends the detector be charged after every workday.
• Charge the GasAlertQuattro using BW charger adapters designed for the GasAlertQuattro only. Do not use any other
charging adapter. Failure to adhere to this caution can lead to fire and/or explosion.
• Extended exposure of the GasAlertQuattro to certain concentrations of combustible gases and air may stress a
detector element, which can seriously affect its performance. If an alarm occurs due to high concentrations of
combustible gases, recalibration should be performed, or if needed, the sensor replaced.
• Do not test the combustible sensor’s response with a butane cigarette lighter; doing so will damage the sensor.
• Do not expose the detector to electrical shock or severe continuous mechanical shock.
• Deactivating the detector by removing the battery pack may cause improper operation and harm the detector.
• Do not immerse the detector in liquids.
• Do not attempt to disassemble, adjust, or service the detector unless instructions for that procedure are provided in
this technical reference guide and/or that p art is listed as a replacement p art. Use only BW Technologies by Honeywell
Replacement Parts and Accessories
.
.
4
GasAlertQuattro
Safety Information - Read First
a Cautions
• Warning: The lithium battery (QT-BAT-R01) may present a risk of fire or chemical burn hazard if misused. Do not
disassemble, heat above 212°F (100°C), or incinerate.
• Warning: Do not use any other lithium batteries with the GasAlertQuattro detector. Use of any other cell can cause fire
and/or explosion. To order and replace the QT-BAT-R01 battery, refer to Replacement Parts and Accessories.
• Warning: Lithium polymer cells exposed to heat at 266°F (130°C) for 10 minutes can cause fire and/or explosion.
• Dispose of used lithium cells immediately. Do not disassemble and do not dispose of in fire. Do not mix with the solid
waste stream. Spent batteries must be disposed of by a qualified recycler or hazardous materials handler.
• Keep lithium cells away from children.
• Calibration cylinders that are used with a demand flow regulator must meet the following maximum inlet pressure
specifications:
• Disposable cylinders 0-1000 psig/70 bar
• Refillable cylinders 0-3000 psig/270 bar
• If using the detector near it s upper o r lower oper ating te mperature, BW recommends zeroi ng or acti vating the detector
in that environment.
Table 2. International Symbols
SymbolMeaningSymbolMeaning
International Electrotechnical Commission
n
Approved to both U.S. and Canadian Standards by CSA International
IECEx
Scheme for Certification to Standards for
Electrical Equipment for Explosive Atmospheres
g
X
European Explosives ProtectionConforms to Inmetro
Conforms to European Union Directives
ATEX
Conforms to European ATEX Directives
5
GasAlertQuattro
Technical Reference Guide
Sensor Poisons and Contaminants
Several cleaners, solvents, and lubricants can contaminate and cause
permanent damage to sensors. Before using cleaners, solvents, and
lubricants in close proximity to the detector sensors, read the following
caution and refer to Table 3.
a Caution
Use only the following BW Technologies by Honeywell
recommended products and pr ocedures:
• Use water-based cleaners.
• Use non-alcohol based cleaners.
• Clean the exterior of the detector with a soft,
damp cloth.
• Do not use soaps, polishes, or solvents.
The following table lists common products to avoid using around
sensors.
Table 3. Sensor Poisons and Contaminants
Cleaners and
Lubricants
Brake cleanersSilicone cleaners
LubricantsSilicone based
Rust inhibitorsHand/body and
Window and glass
cleaners
DishsoapsMold releasing
Citrus based cleanersPolishes
Alcohol based
cleaners
Hand sanitizers
Anionic detergents
Methanol
(fuels and antifreezes)
SiliconesAerosols
Bug repellents
and protectants
adhesives, sealants, and gels
medicinal creams
that contain silicone
Tissues containing
silicone
agents
and sprays
Lubricants
Rust inhibitors
Window and
glass cleaners
6
GasAlertQuattro
Getting Started
Getting Started
The list below provides the standard ite ms included with the detector.
If the detector is damaged or parts are missing, contact the place of
purchase immediately.
• Sensors: H
(depending upon sensors ordered with detector)
Detectors that are configured for 1, 2, or 3 gases may contain a
dummy sensor in one of the four sensor locations.
• Calibration cap
• Calibration hose (3 ft./1 m) w/ quick connect
• Charging adapter or 3 alkaline batteries (dependent on type of battery pack)
• Screwdriver
• Operator’s manual
• Supplementary booklet including a quick reference card
• Technical reference guide on CD-ROM
For a list of GasAlertQuattro accessories, refer to Replacement Parts
and Accessories.
Fleet Manager II Options
Fleet Manager II software can be downloaded without cost from BW
Technologies by Honeywell’s website www.gasmonitors.com
Fleet Manager II CD-ROM is shipped with the MicroDock II base station.
S, CO, O2, and combustible LEL
2
Note
.
The detector is shipped with the sensors and a rechargeable or alkaline
battery pack. To replace sensors and maintain the battery pack, refer
to the following:
Replacing the Sensors
•
• Charging the Rechargeable Battery
• Replacing the Battery Pack
• Replacing the Alkaline Batteries
To order parts, refer to Replacement Parts and Accessories.
To become oriented with the features and functi ons of the det ector, refer
• To activate the detector, press and hold C in a safe area that is free of hazardous gas and in an atmosphere of 20.9% oxygen.
• To deactivate the detector, press and hold C during the powering off countdown. Release C when OFF
displays.
• To view the date/time, current battery power, calibration due date, bump test due date, TWA, STEL, and
peak readings, press C twice rapidly. To clear the TWA, STEL, and peak readings, press and hold C
when the LCD displays Hold C to reset peaks, TWA, STEL.
• To initiate calibration, press and hold C while the detector performs the OFF countdown. Continue holding
C
C while the LCD briefly deactivates and then reactivates to begin the calibration countdown. Release C
when Calibration started displays.
• To activate the backlight, press C and release.
• To acknowledge latching alarms, press C.
• To acknowledge a low alarm and temporarily disable the audible alarm, press C. The Low AlarmAcknowledge option must be enabled in Fleet Manager II.
10
• To acknowledge any of the “due today” messages (calibration and bump test), press C. If the force calibration option is enabled, a calibration cannot be bypassed. If the force bump option is enabled, a bump test
cannot be enabled.
GasAlertQuattro
Activating/Deactivating the Detector
Activating/Deactivating the Detector
a Caution
Only activate the detector in a safe area that is free of
hazardous gas in an atmosphere of 20.9% oxygen.
Activate: Press and hold C.
Deactivate: Press and hold C during the powering off countdown.
Release C when OFF displays.
Startup Sequence
If an error screen displays during the startup sequence, refer to Startup
Troubleshooting.
When the detector is activated, it performs several tests during th e
startup sequence. Confirm the following tests occur.
Battery Test
If battery power is critically low upon startup, th e detector displays the
following screens and then deactivates.
Recharge the battery for 6 hours. Refer to Charging the Rechargeable
Battery.
Segment Test
1. The segment test verifies that the visual, audio, and
vibrate functions are operating correctly. The detector
alarms, vibrates, and displays the following screen.
Product Identification and Firmware Revi si on
2. The following two screens displ ay showing the BW and product
identification, and the firmware revision.
11
GasAlertQuattro
Technical Reference Guide
Startup Message
3. If data is entered in the Startup Message field in Fleet Manager II, a startup message (50 characters maximum) displays
on the LCD. If a startup message has not been entered, it is
bypassed during the startup sequence. Re fer to Startup Mes-
sage in User Options.
Note
To make a line break to force text to the next line, as in the
example above, press the
| (pipe or vertical bar) key.
Alarm Setpoints
4. The alarm setpoints defined in Fleet Manager II display on the
detector in the following order:
• TWA (time-weighted average) CO and H
• STEL (short-term exposure limit) CO and H
• Low
•High
S only
2
2
S only
12
Note: Alarm setpoints may vary by region. Refer to Sample
Gas Alarm Setpoints.
GasAlertQuattro
Startup Sequence
Sensor Self Test
The detector tests the sensors during startup. If all sensors pass, the
following screen displays.
Lockout Enabled
If Lockout on Self-test Error is enabled and a sens or fails the
startup sensor self-test, the following screens display.
OFF then displays and the detector deactivates. For all sensor and selftest error screens, refer to Startup Troubleshooting
.
If all sensors fail the startup sensor self-test, the following
screens display.
The detector then automatically deactivates.
For all sensor and self-test error screens, refer to Startup Trou-
bleshooting.
Lockout Disabled
If Lockout on Self Test Error is disabled and a sensor fails
the self-test, the following screens display.
BW Technologies by Honeywell recommends that the sensor
be replaced immediately. Refer to Replacing the Sensors
.
13
GasAlertQuattro
Technical Reference Guide
Auto Zero Sensors
5. The detector zeros the sensors.
When auto-zeroing is complete, changes to .
If a sensor fails the auto-zero test, the Auto-zero error screen
displays. indicates which sensor failed and that a previous
auto-zero result for that sensor will be used to zero the sensor.
Next Calibration Due
6. The next calibration due date for each sensor displays.
Note
N/A displays when the calibration interval has been defined as
0 days. Refer to Calibration Interval
a Warning
BW Technol ogies by Honeywell recommends that the
sensors be calibrated regularly and at least once every
180 days (6 months).
.
For sensor error causes, refer to Startup Troubleshooting
14
.
GasAlertQuattro
Startup Sequence
Sensors Due for Calibration
If calibration is due, the following screen displays. flashes
for each sensor that is due for calibration.
Press C to acknowledge that calibration is due. If Force Cali-bration is disabled, the detector enters normal operation.
If the Force Calibration option is enabled, the following
screen displays.
The sensor(s) must be calibrated to enter normal operation.
Press and hold C to enter calibration and refer to Calibration
Procedures, or press C and release to deactivate the detector.
Note
BW Technologies by Honeywell recommends that the sensors
be calibrated at least once every 180 days (6 months).
Bump Test Due
7. The next bump test due date for each sensor displays.
15
GasAlertQuattro
Technical Reference Guide
Sensors Due for Bump Test
If a bump test is due, the following sc reen displays. flashes
for each sensor that is due for a bump test.
Note
N/A displays when the bump test interval has been defined as
0 days. Refer to Bump Interval
BW recommends to bump test the sensors before each
day’s use to confirm their ability to respond to gas by
exposing the sensors to a gas concentration that
exceeds the alarm setpoints.
Press C to acknowledge that a bump test is due. If Force
Bump is disabled, the detector enters normal operation.
.
a Caution
Force Bump Test Enabled: If the Force Bump option is
enabled, the following screen displays.
The sensor(s) must pass the bump test to enter normal operation.
Apply gas manually or via the MicroDock II station, or press
C to exit and deactivate the detector. Refer to Bump Test
Note
BW Technologies by Honeywell recommends to bump test the
sensors before each day’s use to confirm their ability to
respond to gas by exposing the sensors to a gas concentration
that exceeds the alarm setpoints. Manually verify that the audible and visual alarms activate. Calibrate if the readings are not
within the specified limits.
If error screens display, refer to Bump Test Troubleshooting
.
.
16
GasAlertQuattro
Startup Sequence
Startup Self-test Summary
8. The detector performs several diagnostic tests during startup
to ensure it is operating correctly. A checkmark displays for
each test that has passed successfully.
If displays for Hardware, Battery, Sensors, Clock, or Memory contact BW Technologies by Honeywell
Auto-Zero, the detector uses the pervious zero readings. The
detector can be zeroed in a safe area free of hazardous gas.
Refer to steps #1-9 in Quad Gas Calibration
. If an displays
.
The detector enters normal operation.
The detector automatically begins
• recording the peak gas exposure,
• calculating the short-term exposure level (STEL), and
• calculating the time-wei ghted average (TWA) exposures.
17
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