BW Technologies QT-X0H0-A-Y-NA, QT-00HM-A-Y-NA, QT-X0H0-R-Y-NA, QT-X00M-R-Y-NA, QT-XW0M-A-Y-NA User manual

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Operator’s Manual

1, 2, 3, and 4 Gas Detector

GasAlertQuattro

Table of Contents

Limited Warranty and Limitation Liability .............. 0

Contacting BW Technologies by Honeywell ......... 0

Introduction ..............................................................1

Zeroing the Sensors ................................................ 1

Safety Information - Read First ...............................2

Parts of the GasAlertQuattro ..................................5

Screen Elements ......................................................6

Pushbutton ...............................................................7

Sensor Poisons and Contaminants ........................8

Connecting the Gas Cylinder to the Detector ....... 9

Calibration ..............................................................10

Bump Test ...............................................................12

Alarms .....................................................................14

User Options and Sensor Configuration .............17

Device Configuration ................................................... 17

Sensor Configuration ...................................................19

Maintenance ...........................................................20

Rechargeable Battery Capacity ...................................20

Battery Pack Retaining Screw .....................................20

Replacing the Battery Pack .........................................21

Charging the Rechargeable Battery Pack ...................21

Replacing the Alkaline Batteries .................................. 22

WEEE Directive and Battery Directive ................. 24

Removal and Disposal of the Alkaline Battery

Pack ........................................................................24

Removal and Disposal of the Rechargeable

Battery Pack ............................................................ 24

Removal and Disposal of the Coin Cell ............... 25

Replacing the Sensors ................................................. 26

Replacing the Sensor Filter .........................................27

Specifications .........................................................28

European Performance Approval ......................... 31

Performance Data According to EN 45544-1

Part 1 and 2: ............................................................34

Troubleshooting ..................................................... 35

Startup Troubleshooting ..............................................40

Calibration Troubleshooting.........................................42

Bump Test Troubleshooting .........................................42

Replacement Parts and Accessories ................... 43

Limited Warranty and Limitation Liability

BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the buyer for the Product. This warranty does not include:

a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation,

handling or use;

c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved

parts on the product; or

The obligations set forth in this warranty are conditional on:

a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable

recommendations of BW;

b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be

returned to BW until receipt by the buyer of shipping instructions from BW; and

c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the

product is within the warranty period.

THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warra nty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Contacting BW Technologies by Honeywell

USA: 1-888-749-8878 Canada: 1-800-663-4164 Europe: +44(0) 1295 700300 Other countries: +1-403-248-9226

Email us at: info@gasmonitors.com Visit BW Technologies by Honeywell’s website at: www.gasmonitors.com

GasAlertQuattro

iii

GasAlertQuattro

Introduction

GasAlertQuattro

Introduction

The operator’s manual provides basic information to operate the GasAlertQuattro gas detector. For complete operating instructions, refer to the GasAlertQuattro Technical Reference Guide provided on the CD-ROM. The GasAlertQuattro gas detector (“the detector”) is designed to warn of hazardous gas levels above user-defined alarm setpoints.

The detector is a personal safety device. It is your responsibility to respond properly to the alarm.

Note

The detector is shipped with English as the default displayed language. Additional languages provided are French, German, Portuguese, and Spanish. The screens for the additional languages are displayed on the detector and in the corresponding operator’s manual.

Zeroing the Sensors

To zero the sensors, refer to steps #1-3 in Calibration on page 10.

GasAlertQuattro

Operator’s Manual

Safety Information - Read First

Use the detector only as specified in this operator’s manual and the technical reference guide, otherwise protection provided by the detector may be impaired. Read the following Cautions before using the detector.

• Warning: Substitution of components may impair Intrinsic Safety.

• Before using the detector, refer to Sensor Poisons and Contaminants on page 8.

• Protect the combustible sensor from exposure to lead compounds, silicones, and chlorinated hydrocarbons. Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit sensor performance, in most cases the sensor will recover after calibration.

• Caution: For safety reasons, this equipment must be operated and serviced by qualified personnel only. Read and understand the technical reference guide completely before operating or servicing.

• If using the detector near its upper or lower operating temperature, BW Technologies by Honeywell recommends zeroing or activating the detector in that environment.

• Charge the detector before first-time use. BW recommends the detector be charged after every workday.

• Do not use an external power supply or charger to operate the detector for periods greater than 24 hours. If powering from an external source, power cycle the detector once every 24 hours to ensure proper operation. To power cycle the detector, press and hold

C until OFF is displayed. Release C, then press and

hold until the detector begins the start-up sequence.

• Do not use an external power source or charger to operate the detector in a hazardous environment. The chargers intended for use with the GasAlertQuattro detector are not certified for use in hazardous or potentially explosive environments.

• Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor exposure to poisons and contaminants. BW recommends that the sensors must be calibrated regularly and at least once every 180 days (6 months).

• Performance standards for European certification EN 60079-29-2 and EN 45544-4 contain guidance on implementing a suitable calibration routine.

• Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.

• The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the % LEL range, calibrate the sensor using the appropriate gas.

• Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International.

• BW recommends that the combustible sensor be checked with a known concentration of calibration gas after any exposure to contaminants/poisons such as sulfur compounds, silicon vapors, halogenated compounds, etc.

• BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints. Manually verify that the audible, visual, and vibrator alarms are activated. Calibrate if the readings are not within the specified limits.

• For an additional bump test caution relating to the European performance certification, refer to Bump Test on page 12.

• Caution: High off-scale LEL readings may indicate an explosive concentration.

• Any rapid upscaling reading followed by a declining or erratic reading may indicate a gas concentration beyond upper scale limit, which can be hazardous.

• For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20.9% (v/v). Oxygen deficient atmospheres (<10% v/v) may suppress some sensor outputs.

Safety Information - Read First

GasAlertQuattro

• Extended exposure of the GasAlertQuattro to certain concentrations of combustible gases and air may stress the detector element that can seriously affect its performance. If an alarm occurs due to a high concentration of combustible gases, a calibration should be performed, or if needed, the sensor replaced.

• Before using common products around sensors, refer to Sensor Poisons and Contaminants on page 8.

• High concentrations of certain toxic gases, for example H

S, may have an adverse effect on the LEL sensor.

This effect, known as inhibition, is usually temporary but in extreme circumstances can impair the sensitivity of the LEL sensor.

After any gas exposure that causes an alarm in the toxic gas sensors, the LEL sensor should be verified with a bump test, and recalibrated if necessary.

• Warning: The lithium battery (QT-BAT-R01) may present a risk of fire or chemical burn hazard if misused. Do not disassemble, heat above 212°F (100°C), or incinerate.

• Warning: Do not use any other lithium batteries with the GasAlertQuattro detector. Use of any other cell can cause fire and/or explosion. To order and replace the QT-BAT-R01 lithium battery, contact BW Technologies by Honeywell.

• Warning: Lithium polymer cells exposed to heat at 266°F (130°C) for 10 minutes can cause fire and/or explosion.

GasAlertQuattro

Operator’s Manual

• e Warning: This instrument contains a lithium

polymer battery. Dispose of used lithium cells immediately. Do not disassemble and do not dispose of in fire. Do not mix with the solid waste stream. Spent batteries must be disposed of by a qualified recycler or hazardous materials handler.

• Keep lithium cells away from children.

• Deactivating the detector by removing the battery pack may cause improper operation and harm the detector.

Parts of the GasAlertQuattro

GasAlertQuattro

Item Description Item Description Item Description Item Description

IntelliFlash (green LED)

Visual alarm indicator (red LED)

Hydrogen sulfide (H2S) sensor

Pushbutton

Combustible (LEL) sensor

Carbon monoxide (CO) sensor

Liquid crystal display (LCD)

Audible alarm

Oxygen (O2) sensor

Alligator clip

Battery pack

Charging connector and IR interface

GasAlertQuattro

Operator’s Manual

Screen Elements

Pushbutton

Pushbutton Description

• To activate the detector, press and hold C in a safe area that is free of hazardous gas and in

an atmosphere of 20.9% oxygen.

• To deactivate the detector, press and hold C during the powering off countdown. Release

C when OFF displays.

• To view the date/time, current battery power, calibration due date, bump test due date, TWA,

STEL, and peak readings, press C twice rapidly. To clear the TWA, STEL, and peak readings, press and hold C when the LCD displays Hold C to reset peaks, TWA, STEL.

• To initiate calibration, press and hold C while the detector performs the OFF countdown. Continue holding C while the LCD briefly deactivates and then reactivates to begin the calibration countdown. Release C when Calibration started displays.

• To activate the backlight, press C and release.

• To acknowledge latching alarms, press C.

• To acknowledge a low alarm and disable the audible alarm, press C. The Low Alarm Acknowledge option must be enabled in FleetManager II.

• To acknowledge any of the “due today” messages (calibration and bump test) press C. If enabled, the force calibration and force bump features cannot be bypassed.

GasAlertQuattro

Pushbutton

GasAlertQuattro

Operator’s Manual

Sensor Poisons and Contaminants

Several cleaners, solvents, and lubricants can contaminate and cause permanent damage to sensors. Before using cleaners, solvents, and lubricants in close proximity to the detector sensors, read the following caution and table.

Use only the following BW Technologies by Honeywell recommended products and procedures:

• Use water based cleaners.

• Use non-alcohol based cleaners.

• Clean the exterior with a soft, damp cloth.

• Do not use soaps, polishes, or solvents.

The following table lists common products to avoid using around sensors.

Cleaners and

Lubricants

Brake cleaners

Lubricants

Rust inhibitors

Window and glass cleaners

Dishsoaps Mold releasing agents

Citrus based cleaners

Alcohol based cleaners

Hand sanitizer

Anionic detergents

Methanol (fuels and antifreezes)

Silicones Aerosols

Silicone cleaners and protectants

Silicone based adhesives, sealants, and gels

Hand/body and medicinal creams that contain silicone

Tissues containing silicone

Polishes

Bug repellents and sprays

Lubricants

Rust inhibitors

Window cleaners

Connecting the Gas Cylinder to the Detector

Gas Cylinder Connection

Read the following steps (1-5) prior to initiating calibration.

1. Verify the calibration gas being used matches the span concentration value(s) that are set for the detector.

2. Connect the calibration hose to the 0.5 l/min regulator on the gas cylinder.

For use with the MicroDock II, use a demand flow regulator and refer to the MicroDock II User Manual.

3. Connect the calibration hose to the intake inlet on the calibration cap.

Arrows on the calibration cap indicate the direction of gas flow.

4. Begin the calibration procedures. Do not attach the calibration cap until

instructed to apply gas. When instructed, place the calibration cap on the detector and tighten the knob. NOTE: Ensure the cap is securely fastened before applying gas.

5. When calibration is complete, disconnect the hose from the calibration cap

and the regulator. Remove the calibration cap from the detector.

Gas Cylinder Guidelines

Ɣ To ensure accurate calibration, use a premium-grade calibration gas. Use

gases approved by the National Institute of Standards and Technology.

Ɣ,IDFHUWLILHGFDOLEUDWLRQLVUHTXLUHGFRQWDFW%:7HFKQRORJLHVE\+RQH\ZHOO

Ɣ'RQRWXVe a gas cylinder past its expiration date.

Note

Only use the calibration cap during the calibration process.

Connecting the Gas Cylinder to the Detector

GasAlertQuattro

OFF

Powering off...

OFF

Starting Calibration...

Continue holding

to calibrate

or zero

- 3 -

Operator’s Manual

Calibration

Calibration is performed to adjust the sensitivity levels of sensors to ensure accurate responses to gas.

This calibration procedure is written as the procedure is intended. If an error or alarm screen displays, refer to Calibration

Troubleshooting in the Guide

Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.

If performing single gas calibration, calibrate O

The maximum hose length for calibration is 3 ft. (1 m).

The following steps are written for use with a standard quad gas cylinder.

Calibration can only be aborted after the sensors have been zeroed. If C is pressed to abort, CALIBRATION cancelled displays.

Aborting the calibration procedure after applying gas may result in an undesired calibration being saved.

BW recommends calibrations be verified following an adjustment operation.

GasAlertQuattro Technical Reference

Note

first.

1. Press and hold C as the detector performs the Powering off countdown.

Continue holding C when OFF displays and the detector briefly deactivates.

2. The detector activates again and performs the calibration countdown. Continue holding until Starting Calibration displays.

3. The detector enters the zero function.

H2S ppm CO ppm

00.0

20.9 0

zeroing . . .

LEL %

Calibration

IR loc k enabled...

Connect to

MicroDock or

Fleet Manager

Press to end

waiting... 24

Apply Calibration

gas now...

Press to end

H2S

LEL

waiting... 17

Apply Calibration

gas now...

Press to end

H2S

LEL

waiting... 0

H2S ppm CO ppm

LEL % O

22.0 86

15.0 37

25.0 100.0

Press to end

calibrating...

18.0 50.0

Turn gas off...

waiting... 17

Press to skip

LEL

H2S

zeroing displays while the detector zeros all of the sensors.

If a sensor fails to zero, it cannot be calibrated. Refer to Startup Self-Test

Troubleshooting in the GasAlertQuattro Technical Reference Guide.

If the IR Lock option is enabled, the following screen displays to indicate calibration can only be performed using an IR device (MicroDock II or IR Link).

4. When the following screen displays, attach the calibration cap and apply calibration gas at a flow rate of 250-500 ml/min. Refer to Connecting the Gas Cylinder to the Detector on page 9.

If a sensor is not yet due for calibration, its box will have a greyed out checkmark.

5. The detector initially tests for gas. When a sufficient amount of gas is

detected, displays beside each gas that is detected.

6. The detector then begins calibrating the sensors. The following activities occur during the span:

• calibrating displays at the bottom of

the screen.

• Gas values adjust during the span.

• Target gas values that are defined in FleetManager II display above or below the adjusting gas value.

To abort calibration after the sensors have been zeroed, press C.

7. When the following screen displays, close the valve on the gas cylinder and remove the calibration cap from the detector.

A check mark displays beside each sensor that has calibrated successfully.

GasAlertQuattro

Calibration

GasAlertQuattro

Calibration

complete

waiting... 0

Press to skip

H2S days

CO days

LEL daysO

days

180 180

CAL

Press to skip

H2S ppm CO ppm

00.0

20.9 0

LEL %

Operator’s Manual

8. When calibration is complete , the following screen displays.

Note

The calibration due date cannot be reset for a sensor that fails calibration. If a sensor fails or an error screen displays, refer to Calibration Troubleshooting in the GasAlertQuattro Technical Reference Guide.

9. All successfully calibrated sensors automatically reset to the number of days defined in the Cal Interval field in FleetManager II.

The calibration due dates can be changed in FleetManager II.

10. The detector now enters normal operation.

Bump Test

A bump test applies test gas to force the detector into alarm. A bump test should be performed regularly to confirm the sensors are responding correctly to gas, and that the audible, visual and vibrator alarms activate during an alarm condition.

The detector can also prompt for a bump test during startup when the Bump Test Interval is defined. Refer to the GasAlertQuattro Technical Reference Guide.

BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds alarm setpoints.

To operate the detector in accordance with performance requirements for European certification, the user must complete a bump test before each day’s use.

(Per EN 60079-29-1 and EN 60079-29-2.)

1. Connect the calibration hose to the 0.5 l/min regulator

on the gas cylinder. Refer to Connecting the Gas

Cylinder to the Detector on page 9.

To bump test using the MicroDock II station, refer to the MicroDock II User Manual.

2. Connect the calibration hose to the intake inlet on the

calibration cap. Arrows on the calibration cap indicate the direction of gas flow.

3. Attach and tighten the calibration cap onto the detector and apply gas. Verify the visual, audible, and vibrator alarms activate.

4. Close the regulator and remove the calibration cap. The detector temporarily remains in alarm until the gas clears from the sensors.

Note

In normal operating mode, it is possible to display measured values with calibration gas applied to determine any measurement errors.

GasAlertQuattro

Bump Test

GasAlertQuattro

LOW ALARM

0.0

H2S ppm

LEL %

CO ppm

19.5

O2 %

15.0

H2S ppm

20.9

O2 %

LEL %

CO ppm

TWA ALARM

HIGH ALARM

0.0

H2S ppm

20.9

O2 %

LEL %

200

CO ppm

0.0

H2S ppm

20.9

O2 %

LEL %

CO ppm

STEL ALARM

Operator’s Manual

Alarms

Refer to the following table for information about alarms and corresponding screens. For more information about alarms refer to the GasAlertQuattro Technical Reference Guide.

Alarm Screen Alarm Screen

Low Alarm

• Slow siren (upward tone)

• Slow flash

• Black box around gas flashes

• Vibrator alarm activates

TWA Alarm

• Fast siren (downward tone)

• Fast flash

• Black box around gas flashes

• Vibrator alarm activates

High Alarm

• Fast siren (downward tone)

• Fast flash

• Black box around gas flashes

• Vibrator alarm activates

STEL Alarm

• Fast siren (downward tone)

• Fast flash

• Black box around gas flashes

• Vibrator alarm activates

Alarm Screen Alarm Screen

HIGH ALARM

0.0

H2S ppm

19.5

O2 %

LEL %

200

CO ppm

HIGH ALARM

0.0

H2S ppm

20.9

O2 %

CO ppm

LEL %

H2S ppm CO ppm

00.0

20.9

LEL %

OFF

Multi Alarm

• Alternating low and high alarm siren and flash

• Black box around gas flashes

• Type of alarm alternates

• Vibrator alarm activates

Over Limit (OL) Alarm

• Fast siren (downward tone)

• Fast flash

• Black box around gas flashes

• Vibrator alarm activates

Note: LCD may also display an under limit reading (-OL)

GasAlertQuattro

Alarms

Sensor Failure Alarm

• displays

If enabled, during an alarm condition the Latching Alarms option causes the low and high gas alarms (audible, visual, and vibrator) to persist until the alarm is acknowledged by pressing C and the gas concentration is below the low alarm setpoint. The peak concentration values display continually until the alarm no longer exists. Enable/disable Latching Alarms in FleetManager II. Local regulations may require the Latching Alarms option be enabled. The Latching Alarms option must be enabled if the detector is to be used in accordance with performance requirements for European certification.

Normal Deactivation

• Sequence of alternating beeps and alternating flashes

• Vibrator alarm activates

• Countdown initiates

• OFF displays

Note

GasAlertQuattro

H2S ppm CO ppm

LEL %O

00.0

20.9 0

H2S ppm CO ppm

00.0

20.9 0

LEL %

Low battery

Powering off

Operator’s Manual

Alarm Screen Alarm Screen

Low Battery Alarm

• Sequence of 10 rapid sirens and alternating flashes with 7 seconds of silence in between (continues for 15 minutes)

• flashes

• Vibrator alarm pulses

• After 15 minutes of the low battery alarm sequence, the detector enters critical battery alarm (see Critical Battery Alarm below)

Critical Battery Alarm

• Fifteen minutes after low battery alarm activates, sequence of 10 rapid sirens and alternating flashes with 1 second of silence in between (sequence reactivates seven times)

• Vibrator alarm pulses

• Low Battery Powering Off displays and the detector deactivates

Confidence/compliance Beep

• One beep every 1-120 seconds (beep frequency is defined with

Confidence/compliance Beep Interval option)

IntelliFlash

(default: one flash every 1 second)

• One flash every 1-120 seconds (flash frequency is defined with

IntelliFlash Interval option)

Heartbeat

• pulses once every second to verify detector is operating correctly

Note: Confidence/ compliance beep and IntelliFlash automatically deactivate during a low battery alarm, calibration fail, bump test fail, self-test fail, and in an alarm condition.

Note

If the Low Alarm Acknowledge option is enabled, the audible alarm can be disabled during a low alarm condition. The LED and visual alarm indicators remain active until the alarm condition changes or the detector deactivates. Press C to acknowledge the low alarm and deactivate the audible alarm. If the alarm escalates to a high, TWA, or STEL alarm, the audible alarm reactivates.

User Options and Sensor Configuration

In order to modify user options and detector configuration, the following items are required:

• Detector

• IR Link adapter or MicroDock II

• FleetManager II software

The following section describes some of the configuration options available in the detector. Refer to the GasAlertQuattro

Technical Reference Guide and FleetManager II Operator’s Manual for complete information.

Device Configuration

The Device Configuration section displays data about the detector, allows for a startup message to be entered, and defines and enables/disables settings for the detector.

• Serial Number Field: This field displays the serial number

(e.g. QA111-001000) of the detector.

• Firmware Version: This field displays the current firmware

version that displays on the detector LCD during the startup sequence. If new firmware is uploaded to the detector, the Firmware Version field automatically updates.

• Hardware Version: This field displays the current

hardware version of the detector.

• Startup Message: Enter text to display on the detector

LCD during startup (50 characters maximum). Enter information such as employee name, plant, area, emergency number(s), etc.

User Options and Sensor Configuration

GasAlertQuattro

• Lockout on Self-Test Error: If Lockout on Self-Test Error

is enabled and a failure occurs during the self-test, the screen displays Sensor Self Test Error Lockout Enabled... and the detector deactivates.

• Safe Mode: If enabled, SAFE displays continuously on the

LCD unless an alarm condition occurs.

• Confidence/Compliance Beep: If enabled, the

Confidence/Compliance Beep provides continuous audible confirmation that the detector is operating correctly. Frequency of the beep is defined with the Confidence/ Compliance Beep Interval option (every 1-120 seconds).

Note

Confidence/Compliance Beep automatically disables during a low battery alarm, self-test fail, calibration fail, bump test fail, and when an alarm event occurs.

Remove the unit from use and contact BW if the confidence/compliance beep or IntelliFlash is not working.

• Latching Alarms: If enabled, during an alarm condition

the Latching Alarms option causes the low and high gas alarms (audible, visual, and vibrator) to persist until the alarm is acknowledged and the gas concentration is below the low alarm setpoint. The LCD displays the peak concentration until the alarm no longer exists. Local regulations in your region may require the Latching Alarms option be enabled.

GasAlertQuattro

Operator’s Manual

• Force Calibration: If enabled, during startup if a sensor(s)

is past due for calibration, the sensor(s) must be calibrated to continue and enter normal operation.

A value must be entered in the Cal Interval (days) field before enabling Force Calibration.

• Force Bump: If enabled, during startup if the sensor(s) is

past due for a bump test, a bump test should be performed and the overdue sensor(s) must enter into alarm.

A value must be entered in the Bump Interval (days) field before enabling Force Bump.

• Cal IR Lock: If enabled, the sensor(s) can only be

calibrated using an IR device (IR Link or the MicroDock II station).

Note

If the Cal IR Lock option is enabled and a manual calibration is attempted, the sensor(s) will auto zero but they will not be calibrated.

Do not use for gas detection while connected to a PC.

• Flip Display: The detector can display screens at 0°

(upright) or 180° (upside down), depending upon how the detector is worn by the worker. If the Flip Display option is enabled, the LCD is viewed at 180° (upside down).

• Stealth: When enabled, the following features are

disabled: backlight, audible alarms, visual alarms, IntelliFlash, and confidence/compliance beep. Only the vibrator and the LCD readings activate during an alarm condition.

Note

Should the user wish to comply with European performance certifications, stealth mode must be disabled.

• Datalog Interval: The Datalog Interval (seconds) field

defines how often the detector records a datalog (every 1-120 seconds). Enter the desired value.

The total number of 8-hour days datalogs that can be recorded is assuming 90% of the day has no gas concentrations.

When the memory is full, the detector replaces the oldest datalogs with the most recent datalogs.

• IntelliFlash Interval: The IntelliFlash Interval (seconds)

field defines how often (every 1-120 seconds) the IntelliFlash occurs.

• Confidence/Compliance Beep Interval: Define how

often (every 1-120 seconds) the confidence/compliance beep occurs.

• Language: The Language field provides a drop down

menu that includes the following language options: English, Français (French), Deutsch (German), Español (Spanish), Português (Portuguese). Select the language from the drop-down menu in FleetManager II.

Sensor Configuration

• Sensor Disabled: Enables/disables the selected sensor.

Use extreme caution when disabling a sensor. The disabled sensor cannot detect and alarm against the applicable gas.

• Calibration Gas (ppm): Define the span gas

concentration for each sensor. The span gas concentration must match the span value on the gas cylinder.

• Calibration Interval: Define how often a sensor should be calibrated (0-365 days) in the Calibration Interval (days) field. A different calibration interval can be defined for each sensor.

BW recommends that the sensors be calibrated at least once every 180 days (6 months).

• Bump Interval: Define how often a bump test should be performed for each sensor (0-365 days) in the Bump Interval (days) field. A different bump interval can be defined for each sensor.

• Low Alarm: Define the low alarm setpoints for each sensor. Refer to Sample Gas Alarm Setpoints for factory defined alarm setpoints in the GasAlertQuattro Technical

Reference Guide.

User Options and Sensor Configuration

GasAlertQuattro

• High Alarm: Define the high alarm setpoints for each

sensor. Refer to Sample Gas Alarm Setpoints for factory defined alarm setpoints in the GasAlertQuattro Technical Reference Guide.

• TWA Alarm: The time-weighted average (TWA) is a safety

measure used to calculate accumulated averages of gases. Using the US Occupational Safety and Health Administration (OSHA) method or the American Conference of Governmental Hygienists (ACGIH) method, an average is calculated to ensure the detector alarms when the TWA has accumulated.

• STEL Alarm: The short-term exposure limit (STEL) is the

maximum permissible gas concentration a worker can be safely exposed to for short periods of time (5-15 minutes maximum).

• Correction Factor (LEL): The Correction Factor option

defines compensation factors for hydrocarbons other than methane. The correction factor is only applicable to LEL and can only be applied if the LEL sensor has been calibrated with methane. Detector operation using LEL correction factors has not been tested by BAM.

• STEL Interval: Define the short-term exposure limit

(STEL) from 5-15 minutes (toxic sensors only).

• TWA Period (hours): Define the time-weighted average (TWA) from 4-16 hours (toxic sensors only).

• TWA Method: Select either the US Occupational Safety and Health Administration (OSHA) or the American Conference of Governmental Industrial Hygienists (ACGIH) TWA calculating method.

GasAlertQuattro

Operator’s Manual

• 50% LEL = (%CH4): Enter a percentage value to display

the LEL reading as %vol., assuming a methane environment (LEL only).

• Auto Zero on Startup: When enabled, the sensors

automatically zero during the startup sequence. The Auto Zero on Startup option is available for the CO, H and O

sensors (each sensor is enabled individually).

• LEL by Volume CH4: If enabled, the detector displays the

LEL value as %vol. assuming a methane environment.

Note

If changing the measurement unit from % LEL to % Vol. or from % Vol. to % LEL, a calibration must be completed and the alarm setpoints changed. For calibration information refer to Calibration on page 10 and for alarm setpoint information refer to Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide.

• 10% LEL (of reading) Over-span: If enabled, the detector

automatically over-spans the LEL sensor by 10% of the span concentration. Enable 10% LEL (of reading) Over-Span to ensure the detector is in compliance with CAN/CSA C22.2 No. 152.

• 20.8 Base Reading: If enabled, the detector is configured

to detect 20.8% O2 as ambient air. When disabled, the detector is configured to detect 20.9% O

S, LEL,

as ambient air.

• Low Alarm Acknowledge: If enabled, the audible alarm can be temporarily disabled during a low alarm by pressing C. The vibrator, alarm LEDs, and LCD remain operational (toxic and LEL only).

Maintenance

To maintain the detector in good operating condition, perform the following basic maintenance as required.

• Calibrate, bump test, and inspect the detector on a regular schedule.

• Maintain an operations log of all maintenance, bump tests, calibrations, and alarm events.

• Clean the exterior with a soft damp cloth. Do not use solvents, soaps, or polishes. Refer to Sensor Poisons and Contaminants on page 8.

Rechargeable Battery Capacity

A rechargeable battery’s runtime decreases approximately 20% over a two-year period of typical use.

Battery Pack Retaining Screw

The retaining screw (QAQD-20x) provided with the detector must be used to lock the battery pack on all European and IECEx scheme detectors, and on all Canadian and U.S. Zone Certified detectors.

The screwdriver included with the detector has a double-ended driver. Loosen the brass nut to switch between a Phillips head and a hex head.

A hex tool is required to tighten and loosen the retaining screw.

Battery release latch

Battery pack

Hex tool

Retaining screw

Tighten the screw 1-2 turns using 3-4 in-lbs of torque. Do not overtighten the screw.

Replacing the Battery Pack

The alkaline and rechargeable battery packs can be changed in hazardous locations.

1. Press and hold C to deactivate the detector.

2. If using the retaining screw, loosen it 1-2 turns. Push

3. From the top of the battery pack, lift upward to

the battery release latch toward the top of the detector to release the battery pack.

remove.

GasAlertQuattro

Maintenance

4. Before replacing the battery pack, ensure the seal on

the instrument and battery pack is free of debris and moisture.

5. Insert a new battery pack. Insert the bottom of the

battery pack first, then lower the top into place. Press until the release tab engages. Tighten the retaining screw if required.

Charging the Rechargeable Battery Pack

To avoid personal injury and/or damage to the detector, adhere to following:

• Charge only in a safe area that is free of hazardous gas within temperatures of 32°F to 104°F (0°C to 40°C).

• Charge the battery immediately when the detector emits a low battery alarm.

• Charge the lithium battery pack using the BW supplied charger and charger adapter only. The charging adapter is specific to your region. Use of the charging adapter outside your region will damage the charger and the detector. Failure to adhere to this caution can lead to fire and/or explosion.

• Charge the lithium battery after each workday.

• Ensure the charging connector surface is free of debris and moisture.

GasAlertQuattro

IR receptacle

Charging adaptor

Operator’s Manual

C until OFF is displayed. Release C, then press and

hold until the detector begins the start-up sequence.

1. Press and hold C to deactivate the detector, then

plug the charger into an AC outlet.

Note

The time required to charge will increase if the detector is activated.

2. Connect the charging adapter to the detector IR receptacle. Refer to the following illustration.

3. The lithium battery may require 6 hours to reach full capacity.

Replacing the Alkaline Batteries

To avoid personal injury and/or damage to the detector, use only BW recommended alkaline batteries. Refer to Specifications on page 28.

Change the alkaline batteries only in safe area that is free of hazardous gas.

1. Press and hold C to deactivate the detector.

2. If using the retaining screw, loosen the retaining screw 1-2 turns. Remove the alkaline battery pack. Refer to Replacing the Battery Pack on page 21.

3. Unhook the ejector bar from the release clasp. Move the ejector bar towards the top of the battery pack until it is aligned horizontally over the batteries.

4. Using the tab, pull on the ejector bar.

5. To the left of the tab, pull up on the ejector bar.

GasAlertQuattro

Maintenance

6. Remove the spent batteries. Reset the ejector bar to its original flat position. Ensure the ejector bar engages the release clasp.

7. Insert the new batteries. Position the positive end of the battery at a 30° angle and insert into the battery pack before pushing the negative end down. Ensure the batteries are not inserted over the tab.

GasAlertQuattro

Note Ensure all three batteries are inserted with the positive end pointing toward the top of the battery pack.

Operator’s Manual

8. Before replacing the battery pack, ensure the seal on the instrument and battery pack is free of debris and moisture.

9. Replace the battery pack by inserting the bottom first, then lower top into place. Ensure the tab is tucked in before replacing the battery pack.

Press until the release tab engages. If required, tighten the retaining screw using 3-4 in. lbs torque.

WEEE Directive and Battery Directive

Failure to comply with the following battery removal and disposal instructions may result in battery shorting, battery leakage, and/or other damage. Ensure a qualified technician completes the following procedures.

Removal and Disposal of the Alkaline Battery Pack

Only a qualified technician should complete the following procedures.

To remove the alkaline batteries, refer to steps #1 to #6 in Replacing the Alkaline Batteries on page 22.

Removal and Disposal of the Rechargeable Battery Pack

To remove the rechargeable battery pack, refer to steps #1 to #3 in Replacing the Battery Pack on page 21.

Dispose of the battery pack according local laws.

Removal and Disposal of the Coin Cell

The detector contains a coin cell to power the real-time clock.

Only a qualified technician should complete the following procedure.

Item Description

1 Rear machine screws (6)

2 Rear shell

3 Front shell and PCB

4Coin cell

Removal and Disposal of the Coin Cell

GasAlertQuattro

1. Press and hold C to deactivate the detector.

2. If the battery pack has not yet been removed, refer to

Removal and Disposal of the Alkaline Battery Pack on page 24 or Removal and Disposal of the Rechargeable Battery Pack on page 24.

3. Remove the six machine screws on the rear shell.

4. Remove the two screws on the main PCB.

5. Remove the main board.

6. The coin cell is connected to the board by four leads.

7. Clip the four leads individually to remove the coin cell.

Do not touch two or more leads when disconnecting the battery cell.

8. Dispose of the coin cell according to local laws.

Replacing the Sensors

Battery pack

Machine screws (6)

Rear shell

O sensor

H S sensor

Sensor filter with gasket

Front shell

LEL sensor

CO sensor

Side facing front shell

Side facing sensors

To avoid personal injury and/or property damage, only use

Facing sensorsFacing front shell

sensors that are specifically designed for the detector.

Replace the sensors in a non-hazardous area.

Detectors that are configured for 1, 2, or 3 gases may contain a dummy sensor in one of the four sensor locations.

To replace a sensor or sensor filter, refer to the illustration Replacing the Sensors on page 26 and the following steps #1-8.

1. Press and hold C to deactivate the detector. Press the release latch, and remove the battery pack.

2. Remove the six machine screws from the rear shell.

3. Remove the front shell.

4. Remove the spent sensor(s). Ensure no damage occurs to the LCD.

5. Insert the new sensor(s).

6. Before reassembling the detector, ensure the sealing surfaces on the front and rear shells is free of debris and moisture.

7. Reassemble the detector. Press the front and rear shells together firmly to ensure a proper seal. Ensure the front and rear shells have a tight, uniform 1/16 in. (1.5 mm) seal on all sides of the detector.

Note

Removal and Disposal of the Coin Cell

GasAlertQuattro

8. Replace the six machine screws using 3-4 in. lbs torque. Do not overtighten the screws. Replace the battery pack.

9. New sensors must be calibrated prior to use. Calibrate the new sensor(s) immediately. Refer to Calibration on page 10.

Replacing the Sensor Filter

To replace the filter, refer to the illustration Replacing the Sensors on page 26 and the following steps #1-6.

1. Press and hold C to deactivate the detector. Press the release latch, and remove the battery pack.

2. Remove the six machine screws from the rear shell.

3. Remove the front shell. Remove the sensor filter.

4. Refer to the following illustration before inserting the new filter. Ensure the filter is laying flat and that the holes are correctly aligned over the filter posts.

GasAlertQuattro

Operator’s Manual

5. Before reassembling the detector, ensure the sealing surfaces on the front and rear shells is free of debris and moisture.

6. Replace the front shell. Press the front and rear shells together firmly to ensure a proper seal. Ensure the front and rear shells have a tight, uniform 1/16 in. (1.6 mm) seal on all sides of the detector.

7. Replace the six machine screws using 3-4 in. lbs torque. Do not overtighten the screws. Replace the battery pack.

Specifications

Instrument dimensions: 13 x 8.1 x 4.7 cm (5.1 x 3.2 x 1.5 in.)

Weight: 316 g (11.15 oz.) with rechargeable battery pack 338 g (11.92 oz.) with alkaline battery pack

Operating temperature: -20°C to +50°C (-4°F to +122°F)

Storage temperature: -40°C to +60°C (-40°F to +140°F)

Operating humidity: 10% to 100% relative humidity

(non-condensing)

Operating environment specifications for use according to European performance approvals

(Oxygen and methane measurements)

Operating temperature range certified by BAM: -20°C to

+50°C

Operating humidity as tested by BAM: 5% r.H. to 95% r.H.

(Extended Range of Use for Temperature and Humidity as Compared To EN 50104 (Oxygen performance) and EN 67009-29-1 (LEL performance))

Storage temperature range tested by BAM: -25°C to +60°C

Operating pressure as tested by BAM: 80 kPA to 120 kPa

Storage duration: Two years from purchase date

Dust and moisture ingress: IP66/67 (with screw engaged)

Alarm setpoints: May vary by region and are user-defined

Detection range:

H2S: 0 - 200 ppm (0.1 ppm increments from 0.0 to 39.9 ppm/ 1 ppm increments above 40 ppm) CO: 0 - 1000 ppm (1 ppm increments) O

: 0 - 30.0% vol. (0.1% vol. increments)

Combustible (LEL): 0 - 100% (1% LEL increments) or 0 - 5.0% v/v methane

Sensor type:

S, CO, O2: Single plug-in electrochemical cell

Combustibles: Plug-in catalytic bead

measuring principle: Capillary controlled concentration

sensor

Bump test specified limits: BW recommends using a gas cylinder that will ensure the combustible sensor has an accuracy of -0 to +20% of actual reading (reference CAN/CSA C22.2 No. 152)

Alarm conditions: TWA alarm, STEL alarm, low alarm, high alarm, multi alarm, over limit (OL) alarm, low battery alarm, critical low battery alarm, sensor failure alarm, IntelliFlash, confidence/compliance beep

Audible alarm: 95 dB at 30 cm (12 in.) variable pulsed beeper

Visual alarm: Red light-emitting diodes (LEDs)

IntelliFlash: Green light-emitting diode. Flash frequency is

user-defined with IntelliFlash interval option

Confidence/compliance beep: Audible beep from variable pulsed beeper. Beep frequency is user-defined with confidence/ compliance beep interval option

Minimum performance compliance: IntelliFlash should be set to no slower than 4 seconds to comply with European Regulations

GasAlertQuattro

Specifications

Display: Alphanumeric liquid crystal display (LCD) with flip display (0° or 180°) capability (user-defined in FleetManager II)

Backlight: Activates upon startup and deactivates when self-test is complete. Activates when the pushbutton is pressed and deactivates after 10 seconds. Also activates during an alarm condition and remains lit until alarm ceases

Internal vibrator: Vibrates during activation, deactivation, and all alarms

Self-test: Initiated during activation, self-test runs continuously on the battery and electrochemical sensors (H detector is operational

S and CO) while

Calibration: Zero and automatic span

User options: Startup message, lockout on self-test error, safe

mode, IntelliFlash, confidence/compliance beep, latching alarms, force calibration, force bump, calibration IR lock, flip display, stealth mode, datalog interval, IntelliFlash interval, confidence/compliance beep interval, and language selection

Sensor options: Sensor enable/disable, calibration gas values, calibration interval, bump test interval, alarm setpoints (low/high/TWA/STEL), STEL interval, TWA period, auto zero at startup enable/disable, LEL correction factor, 10% (of reading) over-span, low alarm acknowledge, O measurement, %vol methane measurement

Year of manufacture: The detector's year of manufacture is determined from the serial number. The second and third number after the second letter determines the year of manufacture. E.g., QA111-001000 = 2011 year of manufacture

Approved lithium battery for GasAlertQuattro product: Lithium-ion polymer (QT-BAT-R01) as per standards UL913, EN 60079-11, EN60079-0, IEC 60079-0, IEC 60079-11, EN 60079-29-1, EN 50104, and C22.2 No. 157

measurement, LEL gas

GasAlertQuattro

Operator’s Manual

Rechargeable battery (QT-BAT-R01) Temperature code

Lithium polymer -20°C ≤ Ta ≤ +50°C T4

Lithium battery operating time: One rechargeable lithium polymer battery provides the following operating runtimes: 20 hours at 20°C (68°F) 18 hours at -20°C (-4°F)

Lithium battery operating time (European performance approval): 26 hours

(tested according to EN 60079-29-1 (2007) and EN 50104 (2010)).

Approved alkaline battery pack for GasAlertQuattro (QT-BAT- A01) : as per standards UL913, EN 60079-11,

EN 60079-0, EC 60079-0, IEC 60079-11, C22.2 No. 157

Approved alkaline batteries for GasAlertQuattro product:

Duracell MN1500 -20°C ≤ Ta ≤ +50°C T4 (129.9°C) Energizer E91VP -20°C ≤ Ta ≤ +50°C T3C (135.3°C)

AA alkaline battery operating time: 14 hours at 20°C (68°F)

Battery charger: Charging adapter

First-time charge: 6 hours

Normal charge: 6 hours

Warranty: 2 years including sensors

EC Declaration of Conformity:

http://www.gasmonitors.com/Declarations_of_Conformity

Approvals:

Approved by CSA to both U.S. and Canadian Standards CAN/CSA C22.2 No. 157 and C22.2 152 ANS/UL - 913 and ANSI/ISA - S12.13 Part 1

CSA Class I, Division 1, Group A, B, C, D

ATE X

IECEx Ex ia IIC T4Ga IECEx CSA 09.0006

BAM BAM 11 ATEX 1102 X EN 60079-29-1

Firmware Release version GAQF_04_000

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules an d ICES-003 Canadian EMI requirements. These limits are designed to provide r easonable protection against harmful interference in a residential in stallation. This equipment generates, uses and can radiate radio frequency energy and, if not i nstalled and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause har mful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interferen ce by one or more of the following measures:

CE 0539 II 1 G Ex ia IIC Ga T4 for Zone 0 Group IIC

KEMA 09 ATEX 0137 EN 60079-0, EN 60079-11, EN 60079-26

IEC 60079-0, IEC 60079-11, IEC 60079-26

(for 0 up to 100% LEL methane) BAM/ZBF/006/11 EN 50104 (for 0 up to 25% v/v oxygen) BAM EN 50271:2010 (without Clause 4.8, SIL 1 assessment)

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receive r.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV te chnician for help.

European Performance Approval

Special conditions for safe use

To comply with ATEX performance approval requirements, the detector must be operated in the following manner:

Operating manual: Read and understand the operating manual. It is essential that the instructions for correct use are followed.

Instrument power-up: The instrument must be powered up in a safe area that is free of hazardous gas and in an atmosphere of 20.9% oxygen. The detector must be turned on and verified to be operating in the normal measurement mode before it can be brought into a hazardous area.

Low-battery alarm: In the event of a low-battery alarm, the user must leave the hazardous area immediately.

Operating environment: The operating environment ranges that apply for use of the GasAlertQuattro according to ATEX performance approvals for LEL and oxygen measurements are shown in Specifications on page 28. These specify the climatic range within which the instrument can be used in conformity to the performance certifications.

General use: For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20.9% (v/v). Oxygen deficient atmospheres (<10% v/v) may suppress some sensor outputs.

Daily bump test: To comply with performance requirements for European certification, a bump test must be completed before each day’s use.

European Performance Approval

GasAlertQuattro

Calibration: To minimize measuring errors, the ambient conditions of temperature, humidity, and pressure during calibration should be as close as possible to the actual environmental conditions in which the instrument is intended to be used.

Calibration interval: If the detector is to be used in atmospheres which may contain compounds known to interfere with, inhibit, or poison the sensors, the calibration intervals must be specified to take into account the possibility of a rapid loss in measurement sensitivity. See page 7, Sensor Poisons

and Contaminants.

Sensor impairment: Some types and concentrations of dust in

the monitored atmosphere may impair the measuring function of the gas detector. Cross-sensitivities described in the sensor manufacturer’s data sheet must be considered.

Response time verification: Before use, confirm that the gas detector’s response time is fast enough to trigger alarms so that unsafe situations are avoided. If necessary, set the alarm levels below the standard safety-related limit values to allow enough time for protective measures to be carried out.

Instrument configuration: FleetManager II version 2.6.0 (or higher) must be used to make configuration changes to the GasAlertQuattro.

To conform with configuration requirements for European gas performance:

• Latching alarms must be enabled. See page 17.

• Stealth mode must be disabled. See page 18.

• Force Bump must be enabled. See page 12.

GasAlertQuattro

Operator’s Manual

• Bump Interval (days) must be set to 1 for all sensors.

• IntelliFlash must be enabled. See page 18.

• LEL Low Alarm and High Alarm values cannot be 0.

When detectors are configured using FleetManager II, BW strongly recommends that detector settings are reviewed prior to operation to ensure that they have been applied successfully and comply with performance requirements.

Do not use for gas detection while connected to a PC.

Special conditions for safe use - oxygen measurement

Performance approval: The EC type examination certificate

applies to the measurement of oxygen up to 25% (v/v).

Baseline and span zone blanking: Please note that oxygen measurements in the range from 20.5% (v/v) up to 21.3% (v/v) are indicated as “20.9%” oxygen on the instrument display. Measurement values in the range within ±0.2% (v/v) of the span gas concentration are displayed as the span gas concentration. For example, if the span gas concentration (used for oxygen bump testing) is configured as 18% (v/v), measured values in the range of 17.8% (v/v) to 18.2% (v/v) will be indicated as “18.0%” oxygen on the instrument display.

Oxygen measurement performance as tested by BAM

Oxygen response time t

: 15 seconds for oxygen deficiency

: 15 seconds for oxygen enrichment

Measurement stabilization time: ≥ 120 seconds

Instrument warmup time: 32 seconds

Special conditions for safe use - LEL measurement

Performance approval: The EC type examination certificate

for LEL measurement applies only to the measurement of methane from 0% to 100% of the Lower Explosion Limit. The LEL of methane is equal to 4.4% (v/v) methane in air. Additional tests of a notified body would be required in addition to this certificate for European performance approval of the GasAlertQuattro with respect to other combustible gases.

Effect of other toxic gases on the LEL sensor: If substances (e.g. sensor poisons) that could interfere with and affect the sensitivity of the sensing device are to be expected in the atmosphere to be monitored which may cause a rapid change of sensitivity, the calibration interval shall be reduced.

Measuring gases of other installed measuring channels of the GasAlertQuattro (e.g. hydrogen sulphide) may decrease the sensitivity of the LEL sensor. The calibration interval should be reviewed taking into account any degradation in performance.

Methane LEL measurement performance as tested by BAM

Methane response time t

: 15 seconds

Stabilization time for methane sensor: ≥ 120 seconds

Warmup time: 32 seconds

LEL correction factors: Detector operation using LEL

correction factors has not been tested by BAM

Changing measurement range from % LEL to % Vol.: If changing the measurement unit from % LEL to % Vol. or from % Vol. to % LEL, a calibration must be completed and the alarm setpoints changed. For calibration information refer to Calibration on page 10 and for alarm setpoint information refer to Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide.

Measuring values from -6% LEL to +3% LEL are indicated as “0% LEL” in the measuring mode. Measuring values in the ±3% LEL ranges of the configured span gas concentration are indicated as the configured span gas concentration.

Special Conditions for Safe Use

When used in accordance with BAM certificate BAM/ZBF/010/12, the GasAlertQuattro complies with EN 45544. The following special conditions are in addition to those already stated in the manual for O

and LEL.

1. Measuring ranges:

a) The Type Examination Certificate applies to

the measurement of:

• carbon monoxide in the measuring range from 0 ppm to 500 ppm

• hydrogen sulphide in the measuring range of 0 ppm to 100 ppm

European Performance Approval

GasAlertQuattro

b) The overall indicating ranges are:

• carbon monoxide: 0 ppm to 1,000 ppm

• hydrogen sulphide: 0 ppm to 200 ppm

2. Carbon monoxide measuring values from -5.0 ppm to +8.9 ppm and hydrogen sulphide measuring values from -1.4 ppm to +1.4 ppm are indicated during operation as 0 ppm.

3. H

S over ranging is shown on the display above

200 ppm H 1,000 ppm CO is indicated as +OL.

4. Sensor cross-sensitivities shall be considered. For further information, contact BW Technologies by Honeywell or an authorized agent.

5. Some types and concentrations of dust in the measured atmosphere may impair the measuring function of the gas detector.

S as +OL. CO over-ranging above

GasAlertQuattro

Operator’s Manual

Performance Data According to EN 45544-1 Part 1 and 2:

Target Gas CO

Time of response 13s 10s Time of recovery 15s 10s Alarm response time 4s 4s Zero variation 2 ppm (v/v) 0,3 ppm (v/v) Overall uncertainty 8% of the measuring value 2.8% Lower limit of measuring range 1 ppm (v/v) 0,2 ppm (v/v) Drift under zero gas (3 months) 1 ppm (v/v) 0,2 ppm (v/v) Drift under standard test gas (3 months) 1 ppm (v/v) 2,3 ppm (v/v) Maximum calibration period under test conditions 3 months 3 months (Under operation conditions the calibration period may differ from value under test conditions)

Troubleshooting

If the problem persists, contact BW Technologies by Honeywell.

Problem Possible Cause Solution

Startup

The detector does not activate.

Detector automatically deactivates.

Depleted batteries

Damaged detector Contact BW Technologies by Honeywell.

Automatic deactivation due to critical low battery.

Lockout on Self-Test Error is enabled and a sensor(s) has failed the startup self-test.

Sensor(s) requires calibration. Refer to Calibration on page 10.

GasAlertQuattro

Troubleshooting

Replace alkaline batteries. Refer to Replacing the Alkaline Batteries on page 22.

Refer to Charging the Rechargeable Battery Pack on page 21.

Replace alkaline batteries. Refer to Replacing the Alkaline Batteries on page 22.

Refer to Charging the Rechargeable Battery Pack on page 21.

Refer to Replacing the Sensors on page 26 and Lockout on Self-Test Error in the GasAlertQuattro Technical Reference Guide.

GasAlertQuattro

Operator’s Manual

Problem Possible Cause Solution

The detector enters alarm immediately when activated.

The activation startup self-test fails.

Detector Operation

Detector does not display normal gas reading after startup sequence.

Sensor needs to stabilize.

Low battery or critical low battery alarm.

Hazardous environment.

A new sensor has been inserted Calibrate the sensor.

General fault. Contact BW Technologies by Honeywell.

Sensor error.

Sensors not stabilized.

Sensor(s) requires calibration. Refer to Calibration on page 10.

Target gas is present. Detector is operating properly. Use caution in suspect areas.

Used sensor: Wait 60 seconds

New sensor: Wait 5 minutes

Replace alkaline batteries. Refer to Replacing the Alkaline Batteries on page 22.

Refer to Charging the Rechargeable Battery Pack on page 21.

Leave the area immediately. Deactivate and reactivate the detector in a safe area that is free of hazardous gas, in an atmosphere of 20.9% oxygen.

Refer to Startup Troubleshooting on page 40. If required, refer to Replacing the Sensors on page 26.

Used sensor: Wait 60 seconds

New sensor: Wait 5 minutes

Problem Possible Cause Solution

Detector does not respond to pushbutton.

Detector does not accurately measure gas.

Detector does not enter alarm.

Battery is in critical low battery state or is completely depleted.

Detector is performing oper ations that do not require user input.

Sensor(s) requires calibration. Refer to Calibration on page 10.

Detector is colder/hotter than gas temperature.

Sensor filter is blocked. Refer to Replacing the Sensor Filter on page 27.

Alarm setpoint(s) are set incorrectly.

Alarm setpoint(s) set to zero.

Detector is in calibration mode. Complete the calibration procedure.

Replace alkaline batteries. Refer to Replacing the Alkaline Batteries on page 22.

Refer to Charging the Rechargeable Battery Pack on page 21.

Pushbutton operation restores automatically when the operation ends.

Allow the detector to attain ambient temperature before use.

Refer to Sample Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide. Define the alarm setpoints in FleetManager II.

GasAlertQuattro

Troubleshooting

GasAlertQuattro

Operator’s Manual

Problem Possible Cause Solution

Detector intermittently enters alarm without reason.

Features and options are not operating as expected.

LCD display freezes

Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas.

Alarm setpoints are set incorrectly.

Sensor(s) requires calibration. Refer to Calibration on page 10.

Missing or faulty sensor(s). Refer to Replacing the Sensors on page 26.

Changes in FleetManager II. Verify that the settings in FleetManager II are correct.

An external power supply or charger has been used to operate the detector for periods of time greater than 24 hours.

Detector is operating normally. Use caution in suspect areas. Check peak gas exposure reading.

Refer to Sample Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide. Define the alarm setpoints in FleetManager II.

If powering from an external source, power cycle the detector once every 24 hours to ensure proper operation. To power cycle the detector, press and hold C until OFF is displayed. Release C, then press and hold until the detector begins the start-up sequence.

Do not use an external power source or charger to operate the detector in a hazardous environment. The chargers intended for use with the GasAlertQuattro detector are not certified for use in hazardous or potentially explosive environments.

GasAlertQuattro

Operator’s Manual

Problem Possible Cause Solution

Charging

Battery has been charging for 6 hours. Charging indicator on LCD shows the battery is still charging.

Battery indicator does not display when charging.

Battery is trickle charging. Battery is fully charged and is ready for operation.

Battery is depleted below normal levels

Charge the battery for 8 hours. If the battery indicator does not light after charging, contact BW Technologies by Honeywell.

GasAlertQuattro

H2S

LEL

Zeroing ERROR

H2S

LEL

Last Calibration

FAILED

waiting... 272

Press to accept

H2S

LEL

Sensor self test

ERROR

Press to accept

waiting... 272

Force Calibration

enabled...

Hold to off

or continue to hold to Cal.

waiting... 272

Operator’s Manual

Startup Troubleshooting

Table 1: Startup Troubleshooting

Error Screen Problem Solution Error Screen Problem Solution

Auto-zero Error

Sensor(s) failed to auto-zero

Self-test Failed

Sensor(s) fails the self-test during startup.

Calibrate the sensor. Last Calibration

Press C to accept the failed sensor(s). The

Sensor self test error accepted screen

displays. Replace the sensor when startup is complete. Refer to

Replacing the Sensors on page 26.

Failed

Displays when the last calibration failed. If the Force Calibration option is enabled, the sensors must be calibrated.

Force Calibration

If the Force Calibration option is

enabled, the sensors must be calibrated to enter normal operation.

Press C and calibrate the sensor(s) immediately. Refer to Calibration on page 10.

If Cal IR Lock is enabled, an IR device (IR Link or MicroDock II) must be used to calibrate.

Press and hold C to calibrate the sensors, or press C and release to deactivate the detector. Refer to Calibration on page 10.

If Cal IR Lock is enabled, an IR device (IR Link or MicroDock II) must be used to calibrate.

Table 1: Startup Troubleshooting

All sensors

FAILED self test

Powering off

H2S days

CO days

LEL O

days

180 180

180

CAL

DUE

Press to skip

waiting... 272

H2S

LEL

Last Bump Test

FAILED

waiting... 272

Press to accept

H2S

LEL

Bump Test due

Use MicroDock or

apply gas now

Press to ignore

waiting... 272

H2S

LEL

Force Bump Test

Use MicroDock or

apply gas now

Press to shut off

waiting... 272

Error Screen Problem Solution Error Screen Problem Solution

All Sensors Fail

If the Lockout on Self-test Error option

is enabled and all sensors fail, the detector automatically deactivates.

Last Bump Test Failed

If the last bump test failed and the Force Bump Test option is enabled, a bump test must be performed.

Force Bump Test

If the Force Bump Tes t option is

enabled, the sensors must be bump tested to enter normal operation.

A failure of all sensors can be caused by poisoning (alcohol and silicon). Allow sensors to recover for 1 hour. If sensors fail startup again, refer to Replacing the Sensors on page 26.

Use the MicroDock II station to perform a bump test, otherwise press C to deactivate the detector. If you do not have a MicroDock II, change the bump interval in FleetManager II, refer to Bump Test on page 12.

Apply gas immediately or use the MicroDock II station, otherwise press

C to deactivate the

detector.

Refer to Bump Test on page 12.

Calibration Overdue

Displays when calibration is past due. If the Force Calibration option is enabled, the sensor(s) must be calibrated to enter normal operation.

Bump Test Overdue

Screen displays when sensors are overdue for a bump test and the Force Bump test option is disabled.

BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints.

Press C to continue and calibrate the sensor(s) immediately. Refer to Calibration on page 10.

If Cal IR Lock is enabled, an IR device (IR Link or MicroDock II) must be used to calibrate.

Apply gas directly or use the MicroDock II, otherwise press C to enter normal operation with the bump test overdue. Refer to Bump Test on page 12.

GasAlertQuattro

Troubleshooting

GasAlertQuattro

OFF

Calibration

IR lock e nabled...

Connect to

MicroDock or

Fleet Manager

Press to end

waiting... 24

H2S ppm CO ppm

00.0

20.9

LEL %

Calibration

gas not detected

Press to skip

Operator’s Manual

Calibration Troubleshooting

Table 2:

Error Screen Problem Solution Error Screen Problem Solution

Bump Test Troubleshooting

For bump test troubleshooting recommendations, refer to Table 1, Startup Troubleshooting.

Detector deactivates while trying to calibrate

Detector does not enter calibration. Displays OFF and then deactivates.

Self-test Fail

If a sensor(s) fails auto zero, an error message displays showing which sensor(s) failed.

Calibrate the sensor. Cal IR Lock Enabled

IR lock enabled screen displays.

Replace the sensor or contact BW Technologies by Honeywell. Refer to

Replacing the Sensors on page 26

Calibration Error

Insufficient amount of gas detected.

An IR device must be used to calibrate (IR Link or MicroDock II). For manual calibration, refer to

Calibrating Using an IR Device in the GasAlertQuattro Technical Reference Guide

calibration, refer to the

MicroDock II User Manual

Verify the span gas values on the cylinder match the span gas values set for the detector. Ensure gas is applied at a flow rate of 250-500 ml/min. Ensure cylinder is not empty or expired. Replace immediately if required. Replace the regulator if required.

. For automated

Replacement Parts and Accessories

To avoid personal injury and/or damage to the detector, use only the specified replacement parts.

To order parts or accessories, contact BW Technologies by

Honeywell.

Table 3: Replacement Parts and Accessories

Model No. Description Qty

Sensors

SR-W04-75C Combustible (LEL) sensor 1

SR-X10-C1

SR-M04-SC Carbon monoxide (CO) sensor 1

SR-H04-SC

Sensor Filters

QT-SS Sensor filters (kit of 2) 1

QT-SS-K1 Sensor filters (kit of 10) 1

Regulators

REG-DF-1 Demand flow regulator 1

REG-0.5 0.5 l/min regulator 1

Oxygen (O2) sensor

Hydrogen sulfide (H2S) sensor

Replacement Parts and Accessories

GasAlertQuattro

Model No. Description Qty

Gas Cylinders and Kits

Quad gas cylinder: CH4-2.5%, O2-

CG-Q58-4

CG-Q34-4

CG-T34

G0042-H25

CG2-M-200-103

CG-BUMP1

CK-Q34-4

CK-Q58-4

18.0%, H2S-25 ppm, CO-100 ppm, bal. N2 (58 l)

Quad gas cylinder: CH4-2.5%, O2-

18.0%, H2S-25 ppm, CO-100 ppm, bal. N2 (34 l)

Dual gas cylinder: 50% LEL (CH4-

2.5%) O2-20.9%, bal. N2 (34 l)

Single gas cylinder: H2S 25 ppm, bal. N2 (58 l)

Single gas cylinder: CO 200 ppm, bal N2 (103 l)

Bump alarm gas aerosol (CH4-

2.5%, O2-10%, H2S-40 ppm, CO200 ppm)

Quad calibration kit with regulator, quad gas cylinder (CG-Q34-4), hose, and carrying case

Quad calibration kit with regulator, quad gas cylinder (CG-Q58-4), hose, and carrying case

GasAlertQuattro

Operator’s Manual

Model No. Description Qty

QT-TC-1 Calibration cap 1

Battery Packs

QT-BAT-R01 Rechargeable lithium battery pack 1

QT-BAT-A01

Chargers and Power Options

GA-PA-1-MC5

QT-C01-MC5

GA-VPA-1 Vehicle power adapter 1

GA-PA-1 Replacement power adapter 1

IR Devices

GA-USB1-IR GasAlertQuattro IR connectivity kit 1

DOCK2-2-1 C1N-00-N

MicroDock II station (w/ charging cable)

DOCK2-0-1C1N00-N

Accessories

GA-BQT Concussion proof boot 1

GA -HQT

Alkaline battery pack (batteries included)

GasAlertQuattro multi-unit power adapter

GasAlertQuattro multi-unit cradle charger

GasAlertQuattro docking module 1

GasAlertQuattro docking module w/ charging cable

Carrying holster

Model No. Description Qty

QT-AF-K1

QT-SS-AF-K1

QT-VMB-1 Vehicle mount attachment 1

XT-AG-1 Alligator clip (stainless steel) 1

GA-NS-1 Neck strap w/ safety release 1

GA-LY-1 Short strap 6 in. (15.2 cm) 1

GA-ES-1 Extension strap 4 ft. (1.2 m) 1

GA-ARM-1 Arm band 1

GA-CH-2 Chest harness 1

SPAK-CC1

Replacement Parts

QT-SCREW-K1

*Add one of the following applicable suffixes to the end of the order number to ensure power adapter is correct for region.

(-UK) for United Kingdom

(-EU) for Europe

(-AU) for Australia/China

Auxiliary Filter w/ LCD protector (with 1 filter)

Replacement auxiliary filters (kit of 5 filters)

Hard sided carrying case for GasAlertQuattro and/or motorized Sampling Pump

Replacement screw kit (40 screws and screwdriver)

BW Technologies QT-X0H0-A-Y-NA, QT-00HM-A-Y-NA, QT-X0H0-R-Y-NA, QT-X00M-R-Y-NA, QT-XW0M-A-Y-NA User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Limited Warranty and Limitation Liability

Contacting BW Technologies by Honeywell

GasAlertQuattro

Introduction

Zeroing the Sensors

Safety Information - Read First

Parts of the GasAlertQuattro

Screen Elements

Pushbutton

Sensor Poisons and Contaminants

Connecting the Gas Cylinder to the Detector

Calibration

Bump Test

Alarms

User Options and Sensor Configuration

Device Configuration

Sensor Configuration

Maintenance

Rechargeable Battery Capacity

Battery Pack Retaining Screw

Replacing the Battery Pack

Charging the Rechargeable Battery Pack

Replacing the Alkaline Batteries

WEEE Directive and Battery Directive

Removal and Disposal of the Coin Cell

Replacing the Sensors

Replacing the Sensor Filter

Specifications

European Performance Approval

Performance Data According to EN 45544-1 Part 1 and 2:

Troubleshooting

Startup Troubleshooting

Table 1: Startup Troubleshooting

Calibration Troubleshooting

Table 2:

Bump Test Troubleshooting

Replacement Parts and Accessories

Table 3: Replacement Parts and Accessories