BW Technologies QT-XU0M-R-B-NA, QT-XUH0-R-B-NA, QT-XU00-R-B-NA, QT-XUHM-A-B-NA, QT-XUH0-A-B-NA User manual

...
User Manual
1, 2, 3, and 4 Gas Detector
BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the buyer for the Product. This warranty does not include:
a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation, handling or use; c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the
product; or
The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable recommendations of
BW
;
b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW un
receipt by
c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the pr
the war
THE BUYER AGREES THAT THIS WARRANTY IS THE BUYERS SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRA NTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PART ICU LAR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.
the buyer of shipping instructions from BW; and
oduct is within
ranty period.
til
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Table of Contents
Page
Contact BW Technologies by Honeywell ......................................................................................................................... 1
Introduction ......................................................................................................................................................................... 1
Gases Monitored ............................................................................................................................................................. 2
Safety Information - Read First.......................................................................................................................................... 2
Sensor Poisons and Contaminants ................................................................................................................................ 10
Getting Started .................................................................................................................................................................. 11
Parts of the GasAlertQuattro ........................................................................................................................................... 12
Screen Elements ............................................................................................................................................................... 13
Activating/Deactivating the Detector .............................................................................................................................. 15
Startup Sequence ............................................................................................................................................................. 15
Battery Test ................................................................................................................................................................... 15
Segment Test ................................................................................................................................................................ 15
Product Identification and Firmware Revision ............................................................................................................... 15
Startup Message............................................................................................................................................................ 16
Alarm Setpoints ............................................................................................................................................................. 16
Sensor Self Test ............................................................................................................................................................ 17
Auto Zero Sensors ......................................................................................................................................................... 18
Next Calibration Due...................................................................................................................................................... 18
Sensors Due for Calibration ..................................................................................................................................... 19
Bump Test Due.............................................................................................................................................................. 19
Sensors Due for Bump Test ..................................................................................................................................... 20
Startup Self-test Summary............................................................................................................................................. 21
Installing Fleet Manager II ................................................................................................................................................ 22
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Title Page
Using Fleet Manager II to Configure the Detector ......................................................................................................... 22
Device Configuration ........................................................................................................................................................ 23
Serial Number Field ....................................................................................................................................................... 24
Firmware Version ........................................................................................................................................................... 24
Hardware Version .......................................................................................................................................................... 24
Startup Message ............................................................................................................................................................ 25
Lockout on Self-Test Error ............................................................................................................................................. 25
Safe Mode...................................................................................................................................................................... 25
Confidence/Compliance Beep ....................................................................................................................................... 25
Latching Alarms ............................................................................................................................................................. 26
Force Calibration............................................................................................................................................................ 26
Force Bump ................................................................................................................................................................... 27
Cal IR Lock .................................................................................................................................................................... 28
Flip Display .................................................................................................................................................................... 28
Stealth............................................................................................................................................................................ 29
Datalog Interval .............................................................................................................................................................. 29
IntelliFlash Interval ......................................................................................................................................................... 30
Confidence/Compliance Beep Interval........................................................................................................................... 30
Language ........................................................................................................................................................................... 30
Sensor Configuration ....................................................................................................................................................... 31
Sensor Disabled............................................................................................................................................................. 31
Calibration Gas (ppm) .................................................................................................................................................... 32
Calibration Interval ......................................................................................................................................................... 33
Bump Interval................................................................................................................................................................. 33
Low Alarm ...................................................................................................................................................................... 33
High Alarm ..................................................................................................................................................................... 33
TWA Alarm..................................................................................................................................................................... 33
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Title Page
STEL Alarm.................................................................................................................................................................... 34
Correction Factor (LEL) ................................................................................................................................................. 34
STEL Interval ................................................................................................................................................................. 34
TWA Period (hours) ....................................................................................................................................................... 35
TWA Method .................................................................................................................................................................. 35
50% LEL = (%CH4)........................................................................................................................................................ 35
Auto Zero on Startup...................................................................................................................................................... 35
LEL by Volume CH4 ...................................................................................................................................................... 35
10% LEL (of reading) Over-span ................................................................................................................................... 36
20.8 Base Reading ........................................................................................................................................................ 36
Low Alarm Acknowledge................................................................................................................................................ 36
Alarms ................................................................................................................................................................................ 37
Stopping a Gas Alarm .................................................................................................................................................... 41
Computed Gas Exposures ............................................................................................................................................... 41
Viewing and Clearing Gas Exposures ........................................................................................................................... 42
Gas Alarm Setpoints ...................................................................................................................................................... 44
Sample Gas Alarm Setpoints ......................................................................................................................................... 44
Bump Test.......................................................................................................................................................................... 45
Bump Test Logging ........................................................................................................................................................ 45
Performing a Bump Test ................................................................................................................................................ 45
Calibration ......................................................................................................................................................................... 48
Guidelines ...................................................................................................................................................................... 48
Connecting the Gas Cylinder to the Detector ................................................................................................................ 49
Calibration Procedures .................................................................................................................................................. 50
Single Gas Calibration .............................................................................................................................................. 50
Quad Gas Calibration ............................................................................................................................................... 50
Zero Sensor .............................................................................................................................................................. 52
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Title Page
Apply Calibration Gas ............................................................................................................................................... 52
Days to Next Calibration ........................................................................................................................................... 54
Calibrating Using an IR Device ...................................................................................................................................... 55
IR Link With Fleet Manager II ................................................................................................................................... 55
Event Logs......................................................................................................................................................................... 57
Datalogs ............................................................................................................................................................................. 57
Bump and Calibration Results......................................................................................................................................... 58
Downloading Datalogs and Event Logs ......................................................................................................................... 59
Software Requirements ................................................................................................................................................. 60
Maintenance ...................................................................................................................................................................... 60
Battery Charging and Maintenance Cautions ................................................................................................................ 60
Charging the Rechargeable Battery............................................................................................................................... 61
Optimum Battery Operation ...................................................................................................................................... 63
Rechargeable Battery Capacity ................................................................................................................................ 63
Replacing the Battery Pack............................................................................................................................................ 63
Battery Pack Retaining Screw .................................................................................................................................. 63
Replacing the Alkaline Batteries .................................................................................................................................... 64
Replacing the Sensors ................................................................................................................................................... 67
Replacing the Sensor Filter............................................................................................................................................ 69
Troubleshooting................................................................................................................................................................ 70
Startup Troubleshooting................................................................................................................................................. 75
Calibration Troubleshooting ........................................................................................................................................... 77
Bump Test Troubleshooting ........................................................................................................................................... 77
Replacement Parts and Accessories .............................................................................................................................. 78
Specifications.................................................................................................................................................................... 80
General Datalog Specifications...................................................................................................................................... 82
iv
List of Figures
Figure Title Page
1. Parts of the GasAlertQuattro ............................................................................................................................... 12
2. Connecting the IR Link ........................................................................................................................................ 22
3. Device Configuration via IR Link ......................................................................................................................... 23
4. Device Configuration via MicroDock II................................................................................................................. 24
5. Sensor Configuration Tab (CO) via MicroDock II ................................................................................................ 31
6. Sensor Configuration Tab (CO) via IR Link ......................................................................................................... 31
7. Sensor Configuration Tab (H
8. Bump Test Installation ......................................................................................................................................... 46
9. Tightening the Calibration Cap ............................................................................................................................ 47
10. Calibration Cap Installation ................................................................................................................................. 49
11. Connecting the Gas Cylinder to the Detector ...................................................................................................... 50
12. Attaching the Calibration Cap.............................................................................................................................. 52
13. Enter Password Dialog Box................................................................................................................................. 55
14. Device Selection Popup ...................................................................................................................................... 55
15. Calibrate Device Dialog Box................................................................................................................................ 56
16. Connecting the Charger Adapter......................................................................................................................... 61
17. Screwdriver ......................................................................................................................................................... 63
18. Removing the Battery Pack ................................................................................................................................. 64
19. Ejector Bar Unhooked from Release Clasp......................................................................................................... 65
20. Using the Tab to Pull on the Ejector Bar ............................................................................................................. 65
21. Pulling up on the Ejector Bar ............................................................................................................................... 66
22. Inserting the Alkaline Batteries ............................................................................................................................ 66
23. Replacing a Sensor or Sensor Filter ................................................................................................................... 68
S) via MicroDock II ............................................................................................... 32
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24. Replacing the Sensor Filter ................................................................................................................................. 69
25. Inserting the Sensor Filter Correctly .................................................................................................................... 69
vi
List of Tables
Table Title Page
1. Gases Monitored ................................................................................................................................................... 2
2. International Symbols ............................................................................................................................................ 9
3. Sensor Poisons and Contaminants ..................................................................................................................... 10
4. Parts of the GasAlertQuattro ............................................................................................................................... 12
5. Button .................................................................................................................................................................. 14
6. Connecting the IR Link ........................................................................................................................................ 22
7. Alarms ................................................................................................................................................................. 37
8. Computed Gas Exposures .................................................................................................................................. 41
9. Gas Alarm Setpoints ........................................................................................................................................... 44
10. Sample Factory Alarm Setpoints ......................................................................................................................... 44
11. Bump Test Installation ......................................................................................................................................... 46
12. Datalog Frequency .............................................................................................................................................. 57
13. Connecting the Charger Adapter......................................................................................................................... 62
14. Troubleshooting................................................................................................................................................... 70
15. Startup Troubleshooting ...................................................................................................................................... 75
16. Calibration Troubleshooting ................................................................................................................................ 77
17. Replacement Parts and Accessories .................................................................................................................. 78
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GasAlertQuattro
User Manual

Gases Monitored

The following table lists the gases that are monitored by the detector.
Table 1. Gases Monitored
Gas Detected Unit of Measure
Hydrogen sulfide (H2S)
Carbon monoxide (CO) parts per million (ppm)
Combustible gases (LEL)
Oxygen (O
CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY. READ AND UNDERSTAND THIS USER MANUAL COMPLETELY BEFORE OPERATING AND SERVICING.
)
2
parts per million (ppm)
a) percent of lower explosive limit
(%LEL)
b) percent by volume methane
0-5.0% v/v
% volume

Safety Information - Read First

Use the detector only as specified in this user manual and the quick ref­erence guide, otherwise the protection provided by the detector may be impaired.
International symbols used on the detector and in this user manual are defined in Table 2.
Read the a Cautions on the following pages before using the detector.
ec Warning
This instrument contains a lithium polymer battery. Dispose of lithium cells immediately. Do not disassemble and do not dispose of in fire. Do not mix with the solid waste stream. Spent batteries must be disposed of by a qualified recycler or hazardous materials handler.
2
a Cautions
Warning: Substitution of components may impair Intrinsic Safety.
GasAlertQuattro
Safety Information - Read First
• Before using the detector, refer to Sensor Poisons and Contaminants
Caution: For safety reasons, this equipment must be operated and serviced by qualified personnel only. Read and understand this user manual completely before operating or servicing.
• Do not use the detector if it is damaged. Inspect the detector before using. Look for cracks and/or missing parts.
• If the detector is damaged or parts are missing, contact BW Technologies by Honeywell
• Only use sensor(s) that are specifically designed for the GasAlertQuattro. Refer to Replacement Parts and
Accessories.
• Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor exposure to poisons and contaminants. BW Technologies by Honeywell recommends that the sensors be calibrated regularly and at least once every 180 days (6 months).
• BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints. Manually verify that the audible and visual alarms activate. Calibrate if the readings are not within the specified limits.
• Protect the combustible sensor from exposure to lead compounds, silicones, and chlorinated hydrocarbons. Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit sensor performance, in most cases the sensor will recover after calibration.
• BW recommends the combustible sensor be checked with a known concentration of calibration gas after any known exposure to catalyst contaminants/poisons (sulfur compounds, silicone vapors, halogenated compounds, etc).
• The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the % LEL range, calibrate the sensor using the appropriate gas.
Warning: High off-scale LEL readings may indicate an explosive concentration.
.
immediately.
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GasAlertQuattro
User Manual
• Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International.
• For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20.9% (v/v).
• Any rapid upscaling reading followed by a declining or erratic reading may indicate a gas concentration beyond upper scale limit, which may be hazardous.
• Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.
a Cautions
• Use only BW approved batteries for the GasAlertQuattro detector. Refer to Specifications
• Charge the detector before first-time use. BW recommends the detector be charged after every workday.
• Charge the GasAlertQuattro using BW charger adapters designed for the GasAlertQuattro only. Do not use any other charging adapter. Failure to adhere to this caution can lead to fire and/or explosion.
• Extended exposure of the GasAlertQuattro to certain concentrations of combustible gases and air may stress a detector element, which can seriously affect its performance. If an alarm occurs due to high concentrations of combustible gases, recalibration should be performed, or if needed, the sensor replaced.
• Do not test the combustible sensor’s response with a butane cigarette lighter; doing so will damage the sensor.
• Do not expose the detector to electrical shock or severe continuous mechanical shock.
• Deactivating the detector by removing the battery pack may cause improper operation and harm the detector.
• Do not immerse the detector in liquids.
• Do not attempt to disassemble, adjust, or service the detector unless instructions for that procedure are provided in this user manual and/or that part is listed as a replacement part. Use only BW Technologies by Honeywell
Replacement Parts and Accessories
.
.
4
GasAlertQuattro
Safety Information - Read First
a Cautions
Warning: The lithium battery (QT-BAT-R01) may present a risk of fire or chemical burn hazard if misused. Do not disassemble, heat above 212°F (100°C), or incinerate.
Warning: Do not use any other lithium batteries with the GasAlertQuattro detector. Use of any other cell can cause fire and/or explosion. To order and replace the QT-BAT-R01 battery, refer to Replacement Parts and Accessories.
Warning: Lithium polymer cells exposed to heat at 266°F (130°C) for 10 minutes can cause fire and/or explosion.
• Dispose of used lithium cells immediately. Do not disassemble and do not dispose of in fire. Do not mix with the solid waste stream. Spent batteries must be disposed of by a qualified recycler or hazardous materials handler.
• Keep lithium cells away from children.
• Calibration cylinders that are used with a demand flow regulator must meet the following maximum inlet pressure specifications:
• Disposable cylinders 0-1000 psig/70 bar
• Refillable cylinders 0-3000 psig/270 bar
• If using the detector near its upper or lower operating temperature, BW recommends zeroing or activating the detector in that environment.
5
a Mises en garde
Avertissement : Le remplacement d'un composant de l'appareil peut altérer sa sécurité intrinsèque.
Avant toute utilisation du détecteur, reportez-vous à la section Sensor Poisons and Contaminants.
Avertissement : Pour des raisons de sécurité, ce matériel doit être utilisé et entretenu exclusivement par du personnel qualifié. Lisez attentivement le présent guide technique avant d’utiliser l’appareil ou d'en assurer l'entretien, et assurez-vous d'en avoir bien compris les instructions.
Ne pas utiliser le détecteur s'il est endommagé. Inspecter le détecteur avant de l'utiliser. Vérifier l'absence de fissures et/ou s'assurer qu'aucune pièce ne manque.
Si le détecteur est endommagée ou si des pièces sont manquantes, prenez contact avec BW Technologies by
Honeywell immédiatement.
Utilisez uniquement des capteurs qui sont spécialement conçus pour le détecteur GasAlertQuattro. Reportez-vous à la section Replacement Parts and Accessories.
Étalonnez le détecteur avant sa première utilisation, puis de manière régulière, en fonction de l'utilisation et de l'exposition du capteur aux poisons et autres contaminants. BW Technologies by Honeywell recommande d'étalonner les capteurs régulièrement et au moins une fois tous les 180 jours (6 mois).
Avant chaque utilisation quotidienne, BW recommande d'effectuer un test fonctionnel des capteurs afin de vérifier qu'ils réagissent bien aux gaz présents, en exposant le détecteur à une concentration de gaz supérieure aux seuils d'alarme. Vérifiez manuellement que les alarmes sonore et visuelle sont activées. Étalonnez l'appareil si les mesures sont en dehors des limites spécifiées.
Protégez le capteur de gaz combustibles contre toute exposition aux composés de plomb, aux silicones et aux hydrocarbures chlorés. Bien que certaines vapeurs organiques (telles que l'essence au plomb ou les hydrocarbures halogénés) puissent neutraliser provisoirement les performances du capteur, dans la plupart des cas, le capteur retrouvera son fonctionnement normal après étalonnage.
BW recommande de contrôler le capteur de gaz combustibles à l’aide d’une concentration de gaz d’étalonnage connue après toute exposition à des poisons/contaminants catalytiques (composés de soufre, vapeurs de silicium, produits halogénés, etc.).
Le capteur de gaz combustibles est étalonné en usine au méthane, à une concentration de 50 % de la LIE. Si la surveillance porte sur un autre gaz combustible dans la plage % LIE, étalonnez le capteur en utilisant le gaz approprié.
6
GasAlertQuattro
Safety Information - Read First
Avertissement : Des valeurs LIE hors échelle élevées peuvent indiquer la présence d'une concentration explosive.
Seul l'élément de détection de gaz combustibles de cet appareil a fait l'objet d'une évaluation des performances homologuée par CSA International.
À utiliser exclusivement dans des atmosphères potentiellement explosives dans lesquelles la concentration d'oxygène ne dépasse pas 20,9 % (v/v).
Une lecture qui augmente rapidement, puis qui baisse, ou une lecture fantaisiste peuvent être représentatives d'une concentration de gaz excédant la limite d’échelle supérieure et risquant donc d’être dangereuse.
Veillez à effectuer l'étalonnage en zone sûre, exempte de gaz dangereux, dans une atmosphère contenant 20,9 % d'oxygène.
Utilisez uniquement des batteries approuvées par BW pour le détecteur GasAlertQuattro. Reportez-vous à la section
Specifications.
Chargez le détecteur avant sa première utilisation. BW recommande de recharger le détecteur après chaque journée d'utilisation.
Chargez le détecteur GasAlertQuattro à l'aide d'adaptateurs pour chargeur de BW conçus uniquement pour le détecteur GasAlertQuattro. N'utilisez aucun autre adaptateur de charge. Le non-respect de cette consigne peut provoquer un incendie et/ou une explosion.
L’exposition prolongée du détecteur GasAlertQuattro à certaines concentrations de gaz combustibles et d’air peut fortement solliciter un élément du détecteur et nuire gravement à ses performances. En cas d’apparition d’une alarme suite à de fortes concentrations de gaz combustibles, il faut effectuer un réétalonnage ou au besoin remplacer le capteur.
Ne testez pas la réactivité du capteur de gaz combustibles avec un briquet au butane ; vous endommageriez le capteur.
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GasAlertQuattro
User Manual
N'exposez pas le détecteur à des chocs électriques ou à de forts chocs mécaniques répétés.
Toute désactivation du détecteur par le retrait de la batterie risque de l'endommager et de provoquer un fonctionnement inapproprié.
N'immergez pas le détecteur dans des liquides.
N'essayez pas de démonter, d'ajuster ou de réparer le détecteur, sauf si des instructions pour cette procédure sont fournies dans le présent guide technique de référence et/ou si la pièce concernée est répertoriée comme pièce de rechange. Utilisez uniquement ce que BW Technologies by Honeywell fournit en tant que Replacement Parts and Accessories
Avertissement : La batterie au lithium (QT-BAT-R01) peut présenter un risque d'incendie ou de brûlure chimique en cas d'utilisation inappropriée. Veillez à ne jamais l'incinérer, la démonter ou l'exposer à une température supérieure à 100 °C.
Avertissement : Veillez à ne jamais utiliser d'autres batteries au lithium avec le détecteur GasAlertQuattro. Toute autre batterie pourrait provoquer un incendie et/ou une explosion. Pour commander et réinstaller la batterie QT-BAT­R01, reportez-vous à la section Replacement Parts and Accessories.
Avertissement : Les piles au lithium polymère exposées à une température supérieure à 130 °C (266 °F) pendant plus de 10 minutes peuvent provoquer un incendie et/ou une explosion.
Mettez immédiatement au rebut les piles au lithium usagées. Veillez à ne jamais les démonter ou les jeter au feu. Ne les mélangez pas avec d'autres déchets solides. Les batteries usagées doivent être éliminées par un centre de recyclage agréé ou un centre de traitement des matières dangereuses.
Gardez les piles au lithium hors de portée des enfants.
Toutes les bouteilles d'étalonnage utilisées avec des régulateurs de débit à la demande doivent répondre aux spécifications de pression d'entrée maximale suivantes :
Bouteilles jetables de 0 à 1 000 psig/70 bars
• Bouteilles rechargeables de 0 à 3 000 psig/270 bars
Si vous utilisez le détecteur près de sa température de fonctionnement supérieure ou inférieure, BW recommande de mettre le détecteur à zéro ou de l'activer dans cet environnement.
8
Safety Information - Read First
Table 2. International Symbols
Symbol Meaning Symbol Meaning
International Electrotechnical Commission
n
g
Approved to both U.S. and Canadian Stan­dards by CSA International
European Explosives Protection
IECEx
Scheme for Certification to Standards for Electrical Equipment for Explosive Atmo-
spheres
Natural Institute of Metrology, Quality, and Technology. Conforms to Brazilian INMETRO Certification.
GasAlertQuattro
X
Conforms to European Union Directives
Korean Testing Laboratory
Australian Regulatory Compliance Mark
ATEX
EAC EX
Conforms to European ATEX Directives
Customs Union Russian Certification
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GasAlertQuattro
User Manual

Sensor Poisons and Contaminants

Several cleaners, solvents, and lubricants can contaminate and cause permanent damage to sensors. Before using cleaners, solvents, and lubricants in close proximity to the detector sensors, read the following caution and refer to Table 3.
a Caution
Use only the following BW Technologies by Honeywell recommended products and procedures:
• Use water-based cleaners.
• Use non-alcohol based cleaners.
• Clean the exterior of the detector with a soft, damp cloth.
• Do not use soaps, polishes, or solvents.
The following table lists common products to avoid using around sensors.
Table 3. Sensor Poisons and Contaminants
Cleaners and
Lubricants
Brake cleaners Silicone cleaners
Lubricants Silicone based
Rust inhibitors Hand/body and
Window and glass cleaners
Dishsoaps Mold releasing
Citrus based cleaners Polishes
Alcohol based cleaners
Hand sanitizers
Anionic detergents
Methanol (fuels and antifreezes)
Silicones Aerosols
Bug repellents
and protectants
adhesives, seal­ants, and gels
medicinal creams that contain silicone
Tissues containing silicone
agents
and sprays
Lubricants
Rust inhibitors
Window and glass cleaners
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GasAlertQuattro
User Manual

Getting Started

The list below provides the standard items included with the detector. If the detector is damaged or parts are missing, contact the place of purchase immediately.
• Sensors: H (depending upon sensors ordered with detector)
Detectors that are configured for 1, 2, or 3 gases may contain a dummy sensor in one of the four sensor locations.
• Calibration cap
• Calibration hose (3 ft./1 m) w/ quick connect
• Charging adapter or 3 alkaline batteries (dependent on type of bat­tery pack)
• Screwdriver
• Quick Reference Guide
• Supplementary booklet including a quick reference card
• Technical reference guide on CD-ROM
For a list of GasAlertQuattro accessories, refer to Replacement Parts
and Accessories.
Fleet Manager II Options
Fleet Manager II software can be downloaded without cost from BW
S, CO, O2, and combustible LEL
2
Note
The detector is shipped with the sensors and a rechargeable or alkaline battery pack. To replace sensors and maintain the battery pack, refer to the following:
Replacing the Sensors
• Charging the Rechargeable Battery
• Replacing the Battery Pack
• Replacing the Alkaline Batteries
To order parts, refer to Replacement Parts and Accessories.
To become oriented with the features and functions of the detector, refer to the following figures and tables:
Figure 1.
Screen Elements
Table 5.
and Table 4. describes the detector’s components.
describes the LCD icons and screen elements.
describes the detector’s pushbutton.
Fleet Manager II CD-ROM is shipped with the MicroDock II base station.
11
GasAlertQuattro

Parts of the GasAlertQuattro

Parts of the GasAlertQuattro
Figure 1. Parts of the GasAlertQuattro
Table 4. Parts of the GasAlertQuattro
Item Description Item Description Item Description Item Description
1 IntelliFlash (green LED) 4 Button 7
Visual alarm indicator (red
2
LED)
Hydrogen sulfide (H
3
sensor
S)
2
5 Combustible (LEL) sensor 8Audio alarm 11 Batt ery pack
Carbon monoxide (CO)
6
sensor
Liquid crystal display (LCD)
Oxygen (O
9
10 Alligator clip
)
2
Charging connector and
12
IR interface
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GasAlertQuattro
User Manual

Screen Elements

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GasAlertQuattro
User Manual
Button Description
C
Table 5. Button
• To activate the detector, press and hold C in a safe area that is free of hazardous gas and in an atmo-
sphere of 20.9% oxygen.
• To deactivate the detector, press and hold C during the powering off countdown. Release C when OFF
displays.
• To view the date/time, current battery power, calibration due date, bump test due date, TWA, STEL, and
peak readings, press C twice rapidly. To clear the TWA, STEL, and peak readings, press and hold C when the LCD displays Hold C to reset peaks, TWA, STEL.
• To initiate calibration, press and hold C while the detector performs the OFF countdown. Continue holding C while the LCD briefly deactivates and then reactivates to begin the calibration countdown. Release C when Calibration started displays.
• To activate the backlight, press C and release.
• To acknowledge latching alarms, press C.
• To acknowledge a low alarm and temporarily disable the audible alarm, press C. The Low Alarm Acknowledge option must be enabled in Fleet Manager II.
14
• To acknowledge any of the “due today” messages (calibration and bump test), press C. If the force calibra- tion option is enabled, a calibration cannot be bypassed. If the force bump option is enabled, a bump test cannot be enabled.
GasAlertQuattro

Activating/Deactivating the Detector

Activating/Deactivating the Detector
a Caution
Only activate the detector in a safe area that is free of
hazardous gas in an atmosphere of 20.9% oxygen. Activate: Press and hold C. Deactivate: Press and hold C during the powering off countdown.
Release C when OFF displays.

Startup Sequence

If an error screen displays during the startup sequence, refer to Startup
Troubleshooting.
When the detector is activated, it performs several tests during the startup sequence. Confirm the following tests occur.

Battery Test

If battery power is critically low upon startup, the detector displays the following screens and then deactivates.
Recharge the battery for 6 hours. Refer to Charging the Rechargeable
Battery.

Segment Test

1. The segment test verifies that the visual, audio, and vibrate functions are operating correctly. The detector alarms, vibrates, and displays the following screen.

Product Identification and Firmware Revision

2. The following two screens display showing the BW and product identification, and the firmware revision.
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Startup Message

3. If data is entered in the Startup Message field in Fleet Manager II, a startup message (50 characters maximum) displays on the LCD. If a startup message has not been entered, it is bypassed during the startup sequence. Refer to Startup Message Options.
Note
To make a line break to force text to the next line, as in the example above, press the
| (pipe or vertical bar) key.
in User

Alarm Setpoints

4. The alarm setpoints defined in Fleet Manager II display on the detector in the following order:
• TWA (time-weighted average) CO and H
• STEL (short-term exposure limit) CO and H
• Low
•High
S only
2
2
S only
16
Note: Alarm setpoints may vary by region. Refer to Sample
Gas Alarm Setpoints.
GasAlertQuattro
Startup Sequence

Sensor Self Test

The detector tests the sensors during startup. If all sensors pass, the following screen displays.
Lockout Enabled
If Lockout on Self-test Error is enabled and a sensor fails the startup sensor self-test, the following screens display.
OFF then displays and the detector deactivates. For all sensor and self­test error screens, refer to Startup Troubleshooting
.
If all sensors fail the startup sensor self-test, the following screens display.
The detector then automatically deactivates.
For all sensor and self-test error screens, refer to Startup Trou-
bleshooting.
Lockout Disabled
If Lockout on Self Test Error is disabled and a sensor fails the self-test, the following screens display.
BW Technologies by Honeywell recommends that the sensor be replaced immediately. Refer to Replacing the Sensors
.
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Auto Zero Sensors

5. The detector zeros the sensors.
When auto-zeroing is complete, changes to .
If a sensor fails the auto-zero test, the Auto-zero error screen
displays. indicates which sensor failed and that a previous auto-zero result for that sensor will be used to zero the sensor.

Next Calibration Due

6. The next calibration due date for each sensor displays.
Note
N/A displays when the calibration interval has been defined as 0 days. Refer to Calibration Interval
a Warning
BW Technologies by Honeywell recommends that the sensors be calibrated regularly and at least once every 180 days (6 months).
.
For sensor error causes, refer to Startup Troubleshooting
18
.
GasAlertQuattro
Startup Sequence

Sensors Due for Calibration

If calibration is due, the following screen displays. flashes for each sensor that is due for calibration.
Press C to acknowledge that calibration is due. If Force Cali- bration is disabled, the detector enters normal operation.
If the Force Calibration option is enabled, the following screen displays.
The sensor(s) must be calibrated to enter normal operation. Press and hold C to enter calibration and refer to Calibration
Procedures, or press C and release to deactivate the detector.
Note
BW Technologies by Honeywell recommends that the sensors be calibrated at least once every 180 days (6 months).

Bump Test Due

7. The next bump test due date for each sensor displays.
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Sensors Due for Bump Test

If a bump test is due, the following screen displays. flashes for each sensor that is due for a bump test.
Note
N/A displays when the bump test interval has been defined as 0 days. Refer to Bump Interval
BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds the alarm setpoints.
Press C to acknowledge that a bump test is due. If Force Bump is disabled, the detector enters normal operation.
.
a Caution
Force Bump Test Enabled: If the Force Bump option is
enabled, the following screen displays.
The sensor(s) must pass the bump test to enter normal opera­tion.
Apply gas manually or via the MicroDock II station, or press C to exit and deactivate the detector. Refer to Bump Test
Note
BW Technologies by Honeywell recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds the alarm setpoints. Manually verify that the audi­ble and visual alarms activate. Calibrate if the readings are not within the specified limits.
If error screens display, refer to Bump Test Troubleshooting
.
.
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GasAlertQuattro
Startup Sequence

Startup Self-test Summary

8. The detector performs several diagnostic tests during startup to ensure it is operating correctly. A checkmark displays for each test that has passed successfully.
If displays for Hardware, Battery, Sensors, Clock, or Mem-
ory contact BW Technologies by Honeywell Auto-Zero, the detector uses the pervious zero readings. The detector can be zeroed in a safe area free of hazardous gas. Refer to steps #1-9 in Quad Gas Calibration
. If an displays
.
The detector enters normal operation.
The detector automatically begins
• recording the peak gas exposure,
• calculating the short-term exposure level (STEL), and
• calculating the time-weighted average (TWA) exposures.
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User Manual

Installing Fleet Manager II

Fleet Manager II is required to configure the detector. To install Fleet Manager II, refer to the Fleet Manager II CD-ROM that includes the
• installation wizard, and
Fleet Manager II Quick Reference Guide (located under Help).
In Fleet Manager II there are two sections to add data, enable/disable features, and to define settings for the sensors and the detector:
Device Configuration
• Sensor Configuration

Using Fleet Manager II to Configure the Detector

When Fleet Manager II is installed, refer to Table 6., Figure 2., and the following procedures:
Table 6. Connecting the IR Link
Item Description
1 Detector
2 IR and charger interface
3 IR Link
4 USB cable
Note
The detector can also be configured with the MicroDock II. Refer to the Fleet Manager II Quick Reference Guide.
22
Figure 2. Connecting the IR Link
GasAlertQuattro

Device Configuration

1. Activate the detector and wait for the startup sequence to complete.
2. Connect the USB cable to the USB port on the computer.
Note
Plug the USB into the same USB port where the USB drivers were installed.
3. Connect the USB cable to the IR Link.
4. Insert the IR Link into the IR interface on the back of the detector.
5. From the PC, open Fleet Manager II.
6. Click Administration.
7. From the Administration toolbar, click Login / Logout to access the Enter Password dialog box. Enter Admin and click OK (password is case sensitive).
8. From the Devices toolbar, click Configure Device via IR Link.
9. The Device Selection popup displays. Select GasAlertQuat- tro and click OK.
10. From the configuration window, click Retrieve from Device at the bottom of the window. The fields automatically populate with the detector's current configuration settings.
11. Refer to the following sections in this manual for descriptions about how to enter data, enable/disable, and define settings.
12. When all settings are defined, click Save to Device at the bot­tom of the window. The detector is now updated with the new settings.
Device Configuration
The Device Configuration section displays data about the detector, allows for a startup message to be entered, and defines and enables/dis­ables settings for the detector.
Figure 3. Device Configuration via IR Link
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User Manual
Figure 4. Device Configuration via MicroDock II
Refer to the following options to define settings for the detector.
Note
When options are enabled/disabled, the checkbox displays with a red frame until the new settings are saved to the detector. Click Save to Device and then click Retrieve from Device to remove the red frames.

Serial Number Field

This field displays the serial number (e.g. QA109-001000) of the detector.
Note
The Serial Number, Firmware Version, and Hardware Version fields are read-only fields. Settings for these fields are factory defined.

Firmware Version

This field displays the current firmware version that displays on the detector LCD during the startup sequence. If new firmware is uploaded to the detector, the Firmware Version field automatically updates.

Hardware Version

This field displays the current hardware version of the detector.
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GasAlertQuattro
Device Configuration

Startup Message

Enter text to display on the detector LCD during startup (50 characters maximum). Enter information such as employee name, plant, area, emergency number(s), etc.
Note
To make a line break to force text to the next line, as in the example above, press the
| (pipe or vertical bar) key.

Lockout on Self-Test Error

If Lockout on Self-Test Error is enabled and a failure occurs during the self-test, the following screen displays and the detector deactivates.
To enter normal operation, the sensor must be operating correctly. Refer to Troubleshooting
The detector is shipped with Lockout on Self-Test Error disabled.
and Replacing the Sensors.

Safe Mode

If enabled, SAFE displays continuously on the LCD unless an alarm condition occurs.
If an alarm occurs, the LCD displays the alarm condition and the real-time readings for each sensor.

Confidence/Compliance Beep

If enabled, the Confidence/Compliance Beep provides continuous audi­ble confirmation that the detector is operating correctly. Frequency of the beep is defined with the Confidence/Compliance Beep Interval (every 1-120 seconds).
Note
Confidence/Compliance Beep automatically disables during a low battery alarm, self-test fail, calibration fail, bump test fail, and when an alarm event occurs.
option
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User Manual
The detector is shipped with the Confidence/Compliance Beep option disabled.

Latching Alarms

If enabled, during an alarm condition the Latching Alarms option causes the low and high gas alarms (audible, visual, and vibrator) to persist until the alarm is acknowledged and the gas concentration is below the low alarm setpoint. The LCD displays the peak concentration until the alarm no longer exists. Local regulations in your region may require the Latching Alarms option be enabled.
The detector is shipped with the Latching Alarms option disabled.

Force Calibration

Calibration is performed to adjust the sensitivity levels of the sensors to ensure accurate responses to gas.
If enabled and a sensor(s) is past due for calibration, the following screen displays during the startup self-tests.
The sensor(s) must be calibrated to continue and enter normal operation. Press and hold C, and refer to Calibration Procedures
Or
Press and release C to deactivate the detector. A value must be entered in the Cal Interval (days) field in the Sensor
Configuration section before enabling Force Calibration.
a Caution
If 0 (zero) is entered in the Cal Interval (days) field, the Force Calibration option is automatically disabled.
.
26
The detector is shipped with the Force Calibration option disabled.
GasAlertQuattro
Device Configuration

Force Bump

A bump test should be performed regularly to ensure the sensor(s) are responding correctly to gas. If enabled Force Bump and the sen­sor(s) is past due, a bump test should be performed and the overdue sensor(s) must enter into alarm. If the Force Bump option is enabled, the following screen displays during the startup sequence.
If enabled, the detector continues to prompt until a bump test is per­formed and the sensor passes. Apply gas to initiate a bump test.
Or
Press and hold C to deactivate the detector. A value must be entered in the Bump Interval (days) filed in the Sensor
Configuration section before enabling Force Bump.
a Caution
If 0 is entered in the Bump Interval (days) field, the Force Bump option is automatically disabled.
Note
BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints. Verify that the audible and visual alarms activate. Calibrate if the readings are not within the specified limits.
For complete instructions to perform a bump test, refer to Bump Test The detector is shipped with the Force Bump option disabled.
.
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Cal IR Lock

If enabled, the sensor(s) can only be calibrated using an IR device (IR Link or the MicroDock II station).
If the Cal IR Lock option is enabled and calibration is due, the following screen displays.
Note
If the Cal IR Lock option is enabled and a manual calibration is attempted, the sensor(s) will auto zero but they will not be calibrated.
Depending upon the IR device used to calibrate, refer to one of the following:
Calibrating Using an IR Device
• MicroDock II Base Station User Manual
The detector is shipped with the Cal IR Lock option disabled.
, or

Flip Display

The detector can display screens at 0° (upright) or 180° (upside down), depending upon how the detector is worn by the worker. If the Flip
Display option is enabled, the LCD is viewed at 180° (upside down).
Disabled (0°) Enabled (180°)
The detector is shipped with the Flip Display option disabled (upright).
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Device Configuration

Stealth

When the Stealth option is enabled, the following features are disabled:
• backlight,
• audible alarms,
• visual alarms,
• IntelliFlash, and
• confidence/compliance beep
Only the vibrator and the LCD readings activate during an alarm condi­tion.
When Stealth is enabled, displays every 3 seconds between each sequence of three heartbeats.
If an alarm occurs, ceases to display until the gas concentrations are below the low alarm setpoint.
The detector is shipped with the Stealth option disabled.

Datalog Interval

The Datalog Interval (seconds) field defines how often the detector records a datalog (every 1-120 seconds). Enter the desired value.
The total number of 8-hour days datalogs that can be recorded is assum­ing 90% of the day has no gas concentrations.
Datalog Interval
5 seconds up to 15 days
15 seconds up to 45 days
60 seconds up to 180 days
When the memory is full, the detector replaces the oldest datalogs with the most recent datalogs.
The detector is shipped with the default setting of 5 seconds.
Total Number of Days
Datalogs Can Be Recorded
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IntelliFlash Interval

The IntelliFlash Interval (seconds) field defines how often (every 1-120 seconds) the IntelliFlash occurs. Enter the desired value.
The detector is shipped with the default setting of 1 second for the IntelliFlash Interval option.

Confidence/Compliance Beep Interval

The Confidence/Compliance Beep Interval field defines how often (every 1-120 seconds) the confidence/compliance beep occurs. Enter the desired value.
The detector is shipped with confidence/compliance beep disabled.

Language

The Language field provides a drop down menu that includes the following language options:
• English
Français (French)
Deutsch (German)
Español (Spanish)
Português (Portuguese)
From the drop down menu, select the required language. When the settings are saved to the detector, the LCD displays all screens in the selected language.
The detector is shipped with English displaying as the default language.
30

Sensor Configuration

The Sensor Configuration tab defines settings for each individual sensor. A separate sensor tab is provided for each sensor. Figure 6. shows the available option settings for the CO sensor.
Note
Depending upon the sensor, the options may vary.
Figure 5. Sensor Configuration Tab (CO) via MicroDock II
GasAlertQuattro
Sensor Configuration
Figure 6. Sensor Configuration Tab (CO) via IR Link

Sensor Disabled

a Warning
Use extreme caution when disabling a sensor. The disabled sensor cannot detect and alarm against the applicable gas.
The detector is shipped with all sensors enabled.
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To disable a sensor, complete the following:
1. Click Retrieve from Device to populate the fields with the current detector settings.
2. Click the tab of the sensor to be disabled.
3. Click the Sensor Disabled checkbox.
Figure 7. Sensor Configuration Tab (H2S) via MicroDock II
4. Click Save to Device located at the bottom of the window.
Note
When options are enabled/disabled, the checkbox displays with a red frame until the new settings are saved to the detector. Click Save to Device and then click Retrieve from Device to remove the red frames.
5. The LCD automatically updates. In the following example, the CO gas type and sensor readings no longer display.

Calibration Gas (ppm)

a Warning
The gas concentration value entered in Fleet Manager II must match the gas concentration value on the gas cylinder.
1. Select the applicable sensor tab.
2. Enter the gas concentration value in the Calibration Gas (ppm) field for H
3. Enter the gas concentration value in the Calibration Gas (%) field for O
The gas concentration value for the O calibrated with a % value other than 20.9% or 20.8%. The O calibration gas concentration must be between 10% to 19%.
and LEL.
2
S and CO.
2
Note
sensor must be
2
2
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Sensor Configuration

Calibration Interval

Define how often a sensor should be calibrated in the Calibration Inter­val (days) field. A different calibration interval can be defined for each
sensor.
1. Enter the value (0-365 days) for each sensor.
2. Enter 0 to disable the calibration interval option. Entering 0 automatically deactivates the Force Calibration option. The detector is shipped with the factory default setting of 180 days.
a Caution
BW recommends that the sensors be calibrated at least once every 180 days (6 months).

Bump Interval

Define how often a bump test should be performed for each sensor in the Bump Interval (days) field. A different bump interval can be defined for each sensor.
1. Enter the value (1-365 days) for each sensor.
2. Enter 0 to disable the bump interval option. Entering 0 auto­matically deactivates the Force Bump user option.
The detector is shipped with the Bump Interval default setting of 0 days.
Note
BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints. Verify that the audible and visual alarms activate. Calibrate if the readings are not within the specified limits.

Low Alarm

Define the low alarm setpoints for each sensor. Refer to Sample Gas
Alarm Setpoints for factory defined alarm setpoints.

High Alarm

Define the high alarm setpoints for each sensor. Refer to Sample Gas
Alarm Setpoints for factory defined alarm setpoints.

TWA Alarm

The time-weighted average (TWA) is a safety measure used to calculate accumulated averages of gases. Using the US Occupational Safety and Health Administration (OSHA) method or the American Conference of Governmental Hygienists (ACGIH) method, an average is calculated to ensure the detector alarms when the TWA has accumulated.
OSHA: The US OSHA method is defined as a moving average that accumulates over an 8-hour average. If the worker is in the field longer, the oldest accumulated values (first hour) are replaced by the newest values (ninth hour). This continues for the duration of the work shift until the detector is deactivated.
ACGIH: The ACGIH method is defined as the infinite (total) accumulated average, whether it is 2 hours or 8 hours.
1. Refer to Sample Gas Alarm Setpoints alarm setpoints.
2. Enter the TWA alarm setpoint for the H TWA Alarm (ppm) field (not applicable to O
sors).
for sample factory
S and CO sensor in the
2
and LEL sen-
2
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User Manual
3. Enter a value (4-16 hours) in the TWA Period (hours) field to
define the duration of the moving average. For more informa­tion, refer to TWA Period (hours)
.

STEL Alarm

The short-term exposure limit (STEL) is the maximum permissible gas concentration a worker can be safely exposed to for short periods of time (5-15 minutes maximum).
Note
Standard factory alarm setpoints may vary by region. Refer to Sample Gas Alarm Setpoints
1. Refer to the applicable regulatory requirements in your area for defining STEL alarm setpoints.
2. Enter the STEL setpoint for the H STEL Alarm (ppm) field (not applicable to O
sors).
3. Enter a value (5-15 minutes) in the STEL Interval (minutes) field to define the short-term exposure limit. For more informa­tion refer to STEL Interval
for US OSHA factory settings.
S and CO sensors in the
2
and LEL sen-
2
.

Correction Factor (LEL)

The Correction Factor option defines compensation factors for hydro­carbons other than methane. The correction factor is only applicable to LEL and can only be applied if the LEL sensor has been calibrated with methane.
The correction factor that is entered in Fleet Manager II displays during the startup self-tests.

STEL Interval

The STEL Interval option provides protection for workers from over exposure to high concentrations of gas, and is based on user-defined 5-15 minute intervals. When the maximum STEL is reached, the detector alarms to notify the worker.
a Caution
Follow all safety procedures as defined by your employer.
34
Enter the interval (5-15 minutes) in the STEL Interval (minutes) field. The detector is shipped with a default setting of 15 minutes.
GasAlertQuattro
Sensor Configuration

TWA Period (hours)

The TWA Period (hours) option calculates a time-weighted moving average of accumulated gases over a period of 4-16 hours, to ensure the detector alarms when the defined maximum average is accumulated.
Example: The TWA Period option is set to 8 hours. Therefore, the moving average accumulates over a 8-hour average. If the worker is in the field longer, the oldest accumulated values (first hour) are replaced by the newest values (ninth hour). This continues for the duration of the work shift until the detector is deactivated.
Note
Regulations may vary depending upon region. Adhere to the regulations defined for your area.
Enter the period (4-16 hours) in the TWA Period (hours) field. The detector is shipped with a default setting of 8 hours.

TWA Method

The TWA Method defines the TWA calculating method. Select either the US Occupational Safety and Health Administration (OSHA) or the Amer­ican Conference of Governmental Industrial Hygienists (ACGIH) TWA TWA calculating method. The detector is shipped with the default method as US OSHA.
• US OSHA Method: 8 hour moving average
• ACGIH Method: Infinite accumulated average to 8 hours

50% LEL = (%CH4)

A percentage value can be entered in the 50% LEL = (%CH4) field to display the LEL reading in %vol. assuming a methane environment. The LEL By Volume CH4 option must be enabled to apply the value.
Enter the equivalent methane concentration for 50% LEL as follows:
• North America = 2.5%
• Europe = 2.2%
This option is only applicable to the LEL sensor. The detector is shipped with a default setting of 2.5% v/v methane
50% LEL.
Note
If 50% LEL = (%CH4) is enabled, LEL alarm setpoints still defined in % LEL.

Auto Zero on Startup

When enabled, the sensors automatically zero during the startup sequence. The Auto Zero on Startup option is available for the CO,
S, LEL,
H
2
sensors (each sensor is enabled individually).
and O
2
The detector is shipped with the Auto Zero on Startup option enabled for all sensors.

LEL by Volume CH4

If enabled, the detector displays the LEL value as %vol. assuming a methane environment.
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GasAlertQuattro
Sensor Configuration
If LEL by Volume CH4 is enabled, a percentage value must be entered in the 50% LEL = (%CH4) field. Refer to 50% LEL = (%CH4) (applicable to LEL sensor only).
The detector is shipped with the LEL by Volume CH4 option disabled.

10% LEL (of reading) Over-span

If enabled, the detector automatically over-spans the LEL sensor by 10% of the span concentration. Enable 10% LEL (of reading) Over- Span to ensure the detector is in compliance with CAN/CSA C22.2 No.
152.
The detector is shipped with the 10% LEL (of reading) Over-Span option disabled.

20.8 Base Reading

If the 20.8 Base Reading option is enabled, the detector assumes
20.8 % O
the O
The detector is shipped with the 20.8 Base Reading option disabled.
as ambient air (factory default is 20.9% O2). Applicable to
2
sensor only.
2

Low Alarm Acknowledge

If the Low Alarm Acknowledge option is enabled, the audible alarm can be disabled during a low alarm condition. The LED and visual alarm indicators remain active until the alarm condition changes or the detector deactivates. Press C to acknowledge the low alarm and deactivate the audible alarm. If the alarm escalates to a high, TWA, or STEL alarm, the audible alarm reactivates.
Note
The Low Alarm Acknowledge option is not applicable to O
The detector is shipped with the Low Alarm Acknowledge disabled for all sensors.
.
2
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Alarms

Table 7. describes the detector alarms and corresponding screens.
During an alarm condition, the detector activates the backlight, audible/visual/vibrator alarms (only vibrator when Stealth is enabled) and displays the current ambient gas reading. If more than one type or level of alarm exists simultaneously, a multi-gas alarm results.
To change the factory-defined alarm setpoints, refer to Low Alarm
Alarm Screen Alarm Screen
Low Alarm
, High Alarm, TWA Alarm, and STEL Alarm in Device Configuration.
Table 7. Alarms
TWA Alarm
• Slow siren (upward tone)
•Slow flash
• Black box around gas flashes
• Vibrator alarm activates
High Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
37
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
STEL Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
Alarm Screen Alarm Screen
Multi-Gas Alarm
• Alternating low and high alarm siren and flash
• Black box around gas flashes
GasAlertQuattro
Alarms
Table 7. Alarms
Over Limit (OL) Alarm
• Fast siren (downward tone)
• Fast flash
• Type of alarm alternates
• Vibrator alarm activates
Low Battery Alarm
• Sequence of 10 rapid sirens and alternat­ing flashes with 7 seconds of silence in between (continues for 15 minutes)
• Battery icon flashes and the vibrator acti­vates
• After 15 minutes, of the low battery alarm sequence, the detector enters critical bat­tery alarm. Refer to Critical Battery Alarm.
• Black box around gas flashes
• Vibrator alarm activates
Note: LCD may also display an under­limit reading (-OL)
Critical Battery Alarm
• Fifteen minutes after the low battery alarm activates, a sequence of 10 rapid sirens and alternating flashes with 1 second of silence in between (sequence reactivates seven times)
• Vibrator alarm pulses
Low Battery Powering Off displays and the detector deactivates
38
Heartbeat
GasAlertQuattro
Alarms
Table 7. Alarms
Alarm Screen Alarm Screen
Normal Deactivation
pulses every second to verify detector is operating correctly.
IntelliFlash
• One flash (green LED) every 1-120 sec­onds (flash frequency is defined with the
IntelliFlash Interval
Note: IntelliFlash automatically deac­tivates during a low battery alarm, calibration fail, bump test fail, self­test fail, and an alarm condition.
option)
• Sequence of alternating beeps and flashes
• Vibrator alarm activates
• Countdown initiates
OFF displays
Sensor Failure Alarm
displays
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User Manual
Alarm Screen Alarm Screen
Confidence/Compliance Beep
• One beep every 1-120 seconds (beep frequency is defined with Confidence/
Compliance Beep Interval option)
Note: (Confidence/compliance beep automatically deactivates during a low battery alarm, calibration fail, bump test fail, self-test fail, and an alarm condition.
Note: If
Low Alarm Acknowledge
abled during a low alarm condition. The visual, audible, and vibrate alarms remain active until the alarm condition changes or the detector deactivates. Press
C
to acknowledge and deactivate the audible alarm. If the alarm esca-
lates to a high, TWA, or STEL alarm, the audible alarm reactivates.
If enabled, during an alarm condition gas alarms (audible, visual, and vibrator) to persist until the alarm is acknowl­edged by pressing The peak concentrations display continually until the alarm condition no longer exists. Local regulations may require
C
and the gas concentration is below the low alarm setpoint.
is enabled, the audible alarm can be dis-
Latching Alarms
Latching Alarms
causes the low and high
be enabled.
40
GasAlertQuattro

Computed Gas Exposures

Stopping a Gas Alarm

The low and high alarms stop when the ambient gas concentration returns to the acceptable range.
Note
If alarms are set to latch, press C to reset the alarms.
The TWA and STEL alarms can be stopped either by
• deactivating and then reactivating the detector, or
• clearing the TWA/STEL/peak exposure readings. Refer to
Viewing and Clearing Gas Exposures
a Warning
Follow all safety procedures as defined by your employer. Confirm with your supervisor before clearing TWA and STEL alarms.
.
Computed Gas Exposures
a Warning
To prevent possible personal injury, do not deactivate the detector during a work shift. TWA, STEL, and peak readings reset when the detector is deactivated.
Table 8. Computed Gas Exposures
Gas Exposure Description
Time-weighted average (TWA) based on accumulated exposure to toxic gases averaged over a work­day according to US OSHA or
TWA (H
S and CO only)
2
STEL
S and CO only)
(H
2
* Peak
ACGIH TWA method. Refer to TWA
Method and TWA Period (hours).
Default: US OSHA 8 hour moving average.
User-defined TWA Period: 4-16 hour moving average.
Short-term exposure limit (STEL) to gas based on a 5-15 minute user-defined period.
Peak concentration encountered during a work shift.
* For oxygen, it is the highest or the lowest concentration encountered.
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Viewing and Clearing Gas Exposures

To view the TWA, STEL, and peak readings, press C twice rapidly.
1. The LCD first displays the
• current time and date,
• battery capacity, and
• the due dates for the next calibration.
2. Next, the due date for the next bump test displays.
3. Next, the TWA, and STEL gas exposures display.
4. Next, the peak gas exposures screen displays.
5. Last, the Hold C button to reset peaks screen displays.
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GasAlertQuattro
Computed Gas Exposures
Press and release C to return to normal operation or press and hold C to resent peak readings.
a Warning
Follow all safety procedures as defined by your employer. Deactivating the detector clears all readings. Confirm with your supervisor before clearing TWA and STEL alarms.
6. If C is held to reset the peak readings, the following screen
displays.
Continue holding C until the following screen displays.
Cancel Resetting Peak Readings: If C is pressed and released or C is not pressed when the Hold C button to reset peaks screen displays, the following screen displays.
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Gas Alarm Setpoints

Gas alarms are activated when detected gas concentrations are above or below the user-defined setpoints. The gas alarms are described in
.
Table 9.
Table 9. Gas Alarm Setpoints
Alarm Condition
Toxics and combustibles: Ambient
Low
High
TWA
STEL
Multi-gas
Over Limit (OL)
gas level above low alarm setpoint.
Oxygen: Ambient gas level may be set above or below 20.9% (or 20.8%).
Toxics and combustibles: Ambient gas level above high alarm setpoint.
Oxygen: Ambient gas level may be set above or below 20.9% (or 20.8%).
Toxics only: Accumulated value above the TWA alarm setpoint.
Toxics only: Accumulated value above the STEL alarm setpoint.
Two or more gas alarm conditions simultaneously.
OL or -OL displays when readings are above or below the sensor detec­tion range, respectively. Refer to
Specifications
for detection ranges.

Sample Gas Alarm Setpoints

Table 10. lists alarm setpoints as defined by the US Occupational Safety
and Health Association (OSHA).
Note
Standard factory alarm setpoints may vary by region.
Table 10. Sample Factory Alarm Setpoints
Gas TWA STEL Low High
H2S 10 ppm 15 ppm 10 ppm 15 ppm
CO 35 ppm 50 ppm 35 ppm 200 ppm
O2 N/A N/A 19.5% vol. 23.5% vol.
LEL N/A N/A 10% LEL 20% LEL
Note
To disable an alarm, set the alarm setpoint to 0 (zero) in Fleet Manager II.
To change the factory-defined alarm setpoints, refer to the following options in Sensor Configuration
Low Alarm
• High Alarm
• TWA Alarm
• STEL Alarm
.
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GasAlertQuattro

Bump Test

Bump Test
A bump test is the process of applying a small amount of test gas to force the detector into alarm. A bump test should be performed regularly to confirm the sensors are responding correctly to gas, and that the audible, visual, and vibrator alarms activate during an alarm condition. Calibrate if the readings are not within specified limits.

Bump Test Logging

If gas is manually applied to the sensors, it will be recorded as a peak event in the event logs. A bump test will be recorded in the event log as a bump if
•a Bump Interval startup to apply gas, it will be recorded as a bump test
Or
• the MicroDock II performs the bump test.
To view event logs, import the event logs into Fleet Manager II. Refer to the Fleet Manager II Quick Reference Guide.
has been defined, when prompted during

Performing a Bump Test

a Caution
BW recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds the alarm setpoints.
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User Manual
To perform a manual bump test, refer to Tab le 11 ., Figure 8., Figure 9., and the following steps 1-6. Follow this procedure when Force Bump is enabled and a bump test is required during startup.
Table 11. Bump Test Installation
Item Description
1 Gas cylinder and regulator
2 Calibration hose
3 Knob
4 Calibration cap
46
Figure 8. Bump Test Installation
GasAlertQuattro
Bump Test
1. Connect the calibration hose to the 0.5l/min regulator on the gas cylinder.
Note
Only use the calibration cap for bump tests and calibrations.
2. Connect the calibration hose to the intake inlet on the calibration cap. Arrows on the calibration cap indicate the direction of gas flow.
3. Attach the calibration cap and tighten the knob.
Figure 9. Tightening the Calibration Cap
Note
Ensure the knob is securely fastened before applying gas. Do not overtighten the calibration cap. Ensure strong air currents are kept away from the exhaust side of the calibration cap, as this can affect the bump test accuracy.
4. Apply gas. Verify the visual, audible, and vibrator alarms activate.
5. Close the regulator and remove the calibration cap from the detector. The detector will temporarily remain in alarm until the gas clears from the sensors.
6. Disconnect the calibration hose from the cap and regulator.
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Calibration

Calibration is performed to adjust the sensitivity levels of sensors to ensure accurate responses to gas.

Guidelines

Recommended calibration quad gas mixture:
Note
Ensure balance is nitrogen (N
CO: 100 ppm
S: 25 ppm
H
2
LEL: 50% LEL or 2.5% by vol. methane
: clean air, 18%
O
2
• To ensure accurate calibration, use a premium-grade calibration gas. Gases approved by the National Institute of Standards and Technology (NIST) ensure the accuracy of the calibration.
• Do not use a gas cylinder past its expiration date.
• Calibrate a new sensor before use. Install the sensor, activate the detector, and allow the sensor to stabilize before starting calibration or a bump test. Used sensor: 60 seconds / new sensor: 5 minutes
• Calibrate the sensors at least once every 180 days, depending upon use and sensor exposure to poisons and contaminants.
• Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.
• If performing a single gas calibration, calibrate the O
)
2
sensor first.
2
•The H
S, CO, LEL, and O2 sensors can be automatically zeroed
2
each time the detector is activated if the Auto-Zero on Startup option is enabled (sensors are enabled individually). Activate the detector in a normal (20.9% or 20.8% O
) atmosphere.
2
• If a certified calibration is required, contact BW Technologies by
Honeywell.
• Manual calibration is performed using a 0.5 l/min regulator. To calibrate using the MicroDock II station, use a demand flow regulator and refer to the MicroDock II User Manual.
• The maximum hose length for calibration is 3 ft. (1 m).
• Do not attach the calibration cap until instructed to apply gas.
a Warning
Calibration cylinders that are used with a demand flow regulator must meet the following maximum inlet pressure specifications:
• Disposable cylinders 0-1000 psig/70 bar
• Refillable cylinders 0-3000 psig/207 bar
BW recommends using premium grade calibration gases and cylinders that are certified to National Standards to ensure accurate calibration.
48

Connecting the Gas Cylinder to the Detector

Refer to Figure 10., Figure 11., and the following procedures to connect the gas cylinder to the detector for calibration. Read steps 1-6 before starting calibration.
1. Verify the calibration gas being used matches the span concentration value(s) that are set for the detector.
2. Attach a 0.5 l/min regulator to the gas cylinder. To calibrate with the MicroDock II station, use a demand flow regulator and refer to the MicroDock II User Manual.
3. Connect the calibration hose to the intake valve on the calibra­tion cap and tighten the knob. Arrows on the calibration cap indicate the direction of gas flow.
Do not attach the calibration cap until instructed to apply gas.
Note
Ensure the knob is securely fastened before applying gas. Do not overtighten the calibration cap. Ensure strong air currents are kept away from the exhaust side of the calibration cap, as this can affect the calibration accuracy.
GasAlertQuattro
Calibration
Figure 10. Calibration Cap Installation
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User Manual
4. Connect the calibration hose to the regulator on the gas cylin­der.
5. Refer to Calibration Procedures
6. When calibration is complete, disconnect the hose from the calibration cap and the regulator.
to begin calibration.

Calibration Procedures

The calibration procedure is written as the procedure is intended. If an error or alarm screen displays, refer to Calibration Troubleshooting
.

Single Gas Calibration

a Caution
If performing a single gas calibration, calibrate the oxygen sensor first.

Quad Gas Calibration

The following steps are written for manual calibration using a standard quad gas cylinder. For automated calibration, refer to the MicroDock II User Manual.
Calibration can only be aborted after the sensors have been zeroed. If
C is pressed to abort, CALIBRATION cancelled displays.
a Caution
Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20.9% oxygen.
If performing single gas calibration, calibrate O
To calibrate the sensor(s), complete the following:
1. Activate the detector.
2. In Fleet Manager II, verify the calibration gas being used matches the span concentration value(s) that are defined for the detector.
first.
2
Figure 11. Connecting the Gas Cylinder to the Detector
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GasAlertQuattro
Calibration
3. Press and hold C as the detector performs the Powering Off
countdown.
Important!
Continue holding C until the Calibration started screen displays, otherwise the detector will deactivate.
4. Continue holding C when OFF displays.
5. The detector then performs the calibration countdown. Con­tinue holding C when the Starting Calibration screen dis­plays.
6. If Cal IR Lock is enabled, an IR device (IR Link or MicroDock II station) must be used to continue calibration. The following screen displays.
Connect to an IR device and refer to one of the following:
Calibrating Using an IR Device
• MicroDock II User Manual
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7. Release C when Calibration Started displays.

Zero Sensor

Note
Do not apply calibration gas until Apply Gas displays, otherwise the zero function will fail.
8. The detector enters the zero function. zeroing displays while
the detector zeroes all the sensors.

Apply Calibration Gas

9. When the following screen displays, attach the calibration cap. Refer to Figure 12. box will have a greyed-out checkmark.
If zeroing sensors, press C to abort calibration to return to nor­mal operation.
If a sensor is not due yet for calibration, its
a Caution
A sensor that fails zero cannot be calibrated. If a sensor fails, refer to Calibration Troubleshooting
.
52
Figure 12. Attaching the Calibration Cap
GasAlertQuattro
Calibration
Attach the calibration cap to the detector (Figure 12.). Turn the calibration cap knob firmly to ensure a tight seal to the detector.
Note
Ensure the knob is securely fastened before applying gas. Do not overtighten the calibration cap. Ensure strong air currents are kept away from the exhaust side of the calibration cap, as this can affect the calibration accuracy.
10. Open the valve on the regulator and apply gas at a flow rate of 250-500 ml/min.
11. The detector initially tests for gas. When a sufficient amount of
gas is identified, displays beside each gas that is detected.
12. The detector then begins calibrating the sensors.
The following activities occur during the span:
calibrating displays at the bottom of the screen.
• Gas values adjust during the span.
• Target gas values that are defined in Fleet Manager II display above or below the adjusting gas value.
13. When the following screen displays, close the valve on the gas cylinder and remove the calibration cap from the detector. A checkmark displays beside each sensor that has calibrated successfully.
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14. When calibration is complete, the following screen displays.
Note
If a sensor fails calibration or an error screen displays, refer to
Calibration Troubleshooting
.

Days to Next Calibration

Note
If a sensor fails calibration, the next calibration due date for that sensor will not reset. Refer to Calibration Troubleshooting
15. All successfully calibrated sensors automatically reset to the number of days defined in the Cal Interval field in Fleet Man- ager II.
The detector now enters normal operation.
.
54

Calibrating Using an IR Device

If the Cal IR Lock option is enabled, the sensors must be calibrated using one of the following IR devices:

IR Link With Fleet Manager II

• MicroDock II Station (refer to the MicroDock II User Manual)
IR Link With Fleet Manager II
To calibrate using the IR Link with Fleet Manager II, complete the following:
1. From the PC, open Fleet Manager II.
GasAlertQuattro
Calibration
5. From the Devices toolbar, click . The Device Selection popup displays.
2. Click .
3. From the Administration toolbar, click to access the Enter Password dialog box.
Figure 13. Enter Password Dialog Box
4. Enter Admin and click OK (password is case sensitive).
Figure 14. Device Selection Popup
6. Select GasAlertQuattro.
7. Activate the detector and wait for the startup self-tests to complete.
Calibration can be performed during the startup sequence if
Calibration overdue displays,
Calibration IR lock enabled displays,
• or when the detector in normal operation.
8. From Fleet Manager II, click located at the bottom of the window.
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The Calibrate Device dialog box displays.
Figure 15. Calibrate Device Dialog Box
9. Enter the span gas concentration values. The values entered in the Calibrate Device popup must match the span concentra­tion values on the gas cylinder, otherwise calibration will fail.
10. Click inside the checkbox for each sensor that will be
calibrated, and then click . The following screen displays.
11. Return to Zero Sensor continue calibration.
step #8 in the Calibration Procedures to
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GasAlertQuattro

Event Logs

Event Logs
The detector records the 30 most recent gas alarm events. Information that is recorded from an event is as follows:
• Peak alarm levels during an alarm
• Start time and date of alarm
• Type of exposure, level, and duration of alarm
• Records and stores the last thirty events (excluding bump tests)
• Records and stores the last 10 bump test events for each sensor
• Records and logs when low alarms are acknowledged
When 30 event logs have been recorded, the next event log overwrites the oldest event log.

Datalogs

The detector records datalog samples that can be compiled to create a report using Fleet Manager II. From Fleet Manager II, define how often the detector records a datalog sample (1-120 seconds) in the Datalog Interval (seconds) field.
The total number of 8-hour days datalogs that can be recorded is assum­ing 90% of the day has no gas concentrations.
Table 12. Datalog Frequency
Datalog Interval
5 seconds 15 days
15 seconds 45 days
60 seconds 180 days
When the memory is full, the detector replaces the oldest datalogs with the most recent datalogs.
The following information is recorded in a datalog:
•Alarms
• Date and time
• Sensor readings and sensor status
• Serial number
• Detector status
• TWA and STEL readings
• Times the detector was activated and deactivated
Total Number of 8-Hour Days
Datalogs Can Be Recorded
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• Battery status
• Configuration changes
• Low and high alarm setpoints (all sensors)
• STEL and TWA alarm setpoints (H
• STEL and TWA interval settings (H
• Fleet Manager II options that are defined for the detector and configuration changes
• Low alarm acknowledges
• Cal due and bump due disregarded via button press
• Calibration and bump test interval settings
• Calibration data: zero, span, time, date, and pass/fail events
• Bump test (time, date, and pass/fail events)
• Battery status
•Log type
• Temperature
• Datalog interval
• Language
• Sensor options
S and CO only)
2
S and CO only)
2

Bump and Calibration Results

The detector records the MicroDock II bump test and calibration results. The results can then be imported into Fleet Manager II to create detailed reports.
Note
To record calibration and bump test results, the detector must be calibrated and bump tested using the MicroDock II station.
The following information is recorded in the calibration and bump test results:
• Date/time bump tests and calibrations are performed
• Serial number
• Test performed
•Test results
• Detector status
• Detector configuration updates during bump test/calibration
• Type of detector
• MicroDock II serial number
• Last calibration performed
• Next calibration due date
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GasAlertQuattro
Bump and Calibration Results
• Last bump test performed
• Next bump test due date
• Datalog interval
• STEL period
• Audible and visual indicator status
• Sensor type and sensor status
• Alarm status
• Sensor status
• MicroDock II inlet(s) used

Downloading Datalogs and Event Logs

The datalog and event log files can only be downloaded to a PC using the IR Link or the MicroDock II base station. Refer to one of the following:
• Fleet Manager II Quick Reference Guide
• MicroDock II User Manual
When downloading event logs and datalogs from the detector with the IR Link, the following screens displays. An icon displays between the bat­tery icon and bump test icon.
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Software Requirements

• Windows XP or Windows Vista operating system (required)
• Fleet Manager II (required)
• Microsoft Excel (optional)
Reports are generated using Fleet Manager II where filters can be defined, or data can be exported to Microsoft Excel for custom reports.
For more information, refer to the Fleet Manager II Quick Reference Guide.

Maintenance

To maintain the detector in good operating condition, perform the following basic maintenance as required.
• Calibrate, bump test, and inspect the detector at regular intervals.
• Maintain an operations log of all maintenance, bump tests, calibrations, and alarm events.
• Clean the exterior with a soft damp cloth. Do not use solvents, soaps, or polishes. Refer to Sensor Poisons and Contaminants

Battery Charging and Maintenance Cautions

a Warning
To avoid personal injury and/or property damage, adhere to the following:
• Charge the battery immediately when the detector emits a low battery alarm. Refer to Charging the Rechargeable Bat-
tery.
• Use only BW recommended alkaline batteries. Refer to
Specifications
• Charge the battery in a safe area that is free of hazardous gas in temperatures ranging from of 32°F to 104°F (0°C to 40°C).
.
.
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GasAlertQuattro
Maintenance
• Charge the battery using BW charger adapters designed for the GasAlertQuattro only. Do not use any other charger adapt­ers. Failure to adhere to this caution can lead to fire and/or explosion.
• The charging adapter is voltage specific to your region. Use of the charging adapter outside your region will damage the charger and the detector.
Warning: The GasAlertQuattro uses a lithium battery (QT-BAT-R01) that may present a risk of fire or chemical burn hazard if misused. Do not disassemble, heat above 212° (100°C), or incinerate.
Warning: Lithium polymer cells exposed to heat at 266°F (130°C) for 10 minutes can cause fire and/or explosion.
• If replacing the battery, use only approved lithium polymer cells that are available through BW Technologies by Honeywell. Use of any other cell can cause fire and/or explosion. To order and replace the QT-BAT-R01 lithium battery pack, refer to Replacement Parts and Accessories
ec Dispose of used lithium cells immediately. Do not
disassemble and do not dispose of in fire. Do not mix with the solid waste stream. Spent batteries must be disposed of by a qualified recycler or hazardous materials handler.
• Keep lithium cells away from children.
.

Charging the Rechargeable Battery

Figure 16. Connecting the Charger Adapter
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Table 13. Connecting the Charger Adapter
Item Description
1 Detector
2 IR and charger interface
3 Charger adapter
4 Charger cable
a Warning
The battery must be charged in a safe area that is free of hazardous gas in temperatures of 32°F to 104°F (0°C to 40°C).
To charge the battery, refer to Figure 16. procedures:
1. Press and hold C to deactivate the detector.
The time required to charge will increase if the detector is acti­vated.
2. Plug the charger into a AC outlet.
, Table 13. and the following
Note
a Caution
The charging adapter is voltage specific to your region. Use of the charging adapter outside your region will damage the charger and the detector.
3. Attach the charging adapter to the charger interface.
4. The lithium battery may require 6 hours to reach full capacity.
While charging, the LCD displays the battery icon.
When the battery is fully charged, the following screen displays.
5. If a problem occurs, refer to Troubleshooting
Note
The detector may be warm during charging. This is normal. To preserve the life of the battery, deactivate the detector when not in use.
.
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GasAlertQuattro
Maintenance

Optimum Battery Operation

To ensure maximum use of the battery, perform the following:
• To obtain full operating capacity, allow the battery to fully charge and discharge three times.
• To achieve the maximum number of charges, ensure the battery is charged between 32°F and 104°F (0°C and 40°C). Do not charge the battery in temperatures above 113°F (45°C).

Rechargeable Battery Capacity

A rechargeable battery’s runtime decreases approximately 20% over a two-year period of typical use.

Replacing the Battery Pack

Battery Pack Retaining Screw

The retaining screw provided with the detector must be used to lock the battery pack on all European add IECEx scheme detectors, and on all Canadian and US Zone certified detectors.
The screwdriver included with the detector has a double-ended driver. Loosen the brass nut to switch between a Phillips head and a hex head.
Figure 17. Screwdriver
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A hex tool is required to tighten and loosen the retaining screw. Tighten the screw 1-2 turns using 3-4 in-lbs of torque. Do not overtighten the screw.
Figure 18. Removing the Battery Pack
1. Press and hold C to deactivate the detector.
2. If using the retaining screw, loosen it 1-2 turns. Push the bat­tery release latch toward the top of the detector to release the battery pack.
3. From the top of the battery pack, lift the battery pack upward to remove.
4. Insert the new battery pack. Insert the bottom of the battery pack first at a 30° angle, then lower the top into place. Press until the release tab engages.
If using the retaining screw, tighten it 1-2 turns using 3-4 in-lbs of torque.

Replacing the Alkaline Batteries

a Warning
To avoid personal injury and/or damage to the detector, use only BW recommended alkaline batteries. Refer to
Specifications
Change the alkaline batteries only in safe area that is free of hazardous gas.
To replace the alkaline batteries, refer to Figure 19.
21., and Figure 22., and steps 1-6.
1. Press and hold C to deactivate the detector.
2. If using the retaining screw, loosen it 1-2 turns. Push the bat­tery release latch toward the top of the detector to release the battery pack.
.
, Figure 20., Figure
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GasAlertQuattro
Maintenance
3. Remove the alkaline battery pack. Refer to Replacing the Bat-
tery Pack.
4. Unhook the ejector bar from the release clasp. Move the ejec­tor bar towards the top of the battery pack until it is aligned hor­izontally over the batteries.
Figure 19. Ejector Bar Unhooked from Release Clasp
5. Using the tab, pull on the ejector bar.
Figure 20. Using the Tab to Pull on the Ejector Bar
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GasAlertQuattro
Maintenance
6. To the left of the tab, pull up on the ejector bar.
Figure 21. Pulling up on the Ejector Bar
7. Remove the spent batteries.
8. Reset the ejector bar to its original flat position. Ensure the ejector bar engages the release clasp.
9. Insert the new batteries. Position the positive end of the battery at a 30° angle and insert into the battery pack before pushing the negative end down into place. Refer to Figure 22.
Figure 22. Inserting the Alkaline Batteries
10. Replace the battery pack by inserting the bottom first, then lower the top into place. Ensure the tab is tucked in before replacing the battery pack.
11. Press until the release tab clicks. If required, tighten the retain­ing screw using 3-4 in. lbs torque.
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GasAlertQuattro
Maintenance

Replacing the Sensors

a Warning
To avoid personal injury and/or property damage, use only sensors that are specifically designed for the detector. Refer to Replacement Parts and Accessories
a Caution
Each sensor has a high degree of resistance to common vapors and gases. To clear a sensor, move the detector to a clean environment and wait 10 to 30 minutes.
To prevent accidental poisoning of sensors, refer to
Table 3.
To replace a sensor or sensor filter, refer to the following steps 1-10 and Figure 23.
Detectors that are configured for 1, 2, or 3 gases, may contain a dummy sensor in one of the four sensor locations.
Sensor Poisons and Contaminants.
.
Note
.
1. Press and hold C to deactivate the detector.
2. Press the release latch and remove the battery pack.
3. Remove the six machine screws from the rear shell.
4. Remove the front shell.
5. Remove the spent sensor(s). Use caution when removing the sensor(s) to ensure no damage occurs to the LCD.
6. Insert the new sensor(s).
7. Reassemble the detector. Press the front and rear shells together firmly to ensure a proper seal. Ensure the front and rear shells have a tight, uniform 1/16 in. (1 mm) seal on all sides of the detector.
8. Replace the six machine screws using 3-4 in. lbs of torque. Do not overtighten the screws.
9. Replace the battery pack.
10. New sensors should be calibrated prior to use. Calibrate the new sensor(s) immediately. Refer to Calibration
Note
When a new sensor has been inserted, the detector may enter alarm when the detector is activated.
.
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GasAlertQuattro
Maintenance
Figure 23. Replacing a Sensor or Sensor Filter
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User Manual

Replacing the Sensor Filter

To replace the sensor filter, refer to Figure 24., Figure 25. and the following steps 1-9.
Figure 24. Replacing the Sensor Filter
1. Press and hold C to deactivate the detector.
2. Press the release latch and remove the battery pack. Refer to
Replacing the Battery Pack
.
3. Remove the six machine screws from the rear shell.
4. Remove the front shell.
5. Remove the sensor filter.
6. Refer to Figure 25. filter is laying flat and that the holes are correctly aligned over the filter posts.
before inserting the new filter. Ensure the
Figure 25. Inserting the Sensor Filter Correctly
7. Replace the front shell. Press the front and rear shells together firmly to ensure a proper seal. Ensure the front and rear shells have a tight, uniform 1/16 in. (1 mm) seal on all sides of the detector.
8. Replace the six machine screws using 3-4 in. lbs torque. Do not overtighten the screws.
9. Replace the battery pack.
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GasAlertQuattro

Troubleshooting

Troubleshooting
If a problem occurs, refer to the solutions provided in Table 14.. Also refer to Startup Troubleshooting, Calibration Troubleshooting, and Bump Test
Troubleshooting. If the problem persists, contact BW Technologies by Honeywell.
Table 14. Troubleshooting
Problem Possible Cause Solution
Startup
Replace alkaline batteries. Refer to Replacing the Alkaline
Batteries.
Depleted battery.
The detector does not activate.
Damaged detector. Contact BW Technologies by Honeywell.
Automatic deactivation due to critical low battery.
Detector automatically deactivates.
Lockout on Self-Test Error is enabled and a sensor(s) has failed the startup self-test.
Charge the rechargeable battery pack. Refer to Charging
the Rechargeable Battery.
Replace alkaline batteries. Refer to Replacing the Alkaline
Batteries.
Charge the rechargeable battery pack. Refer to Charging
the Rechargeable Battery.
Refer to Lockout on Self-Test Error and Replacing the Sen­sors.
Sensor(s) requires calibration. Refer to Calibration Procedures.
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Problem Possible Cause Solution
Table 14. Troubleshooting
The detector enters alarm immedi­ately when activated.
The activation startup self-test fails.
Sensor needs to stabilize.
Low battery or critical low battery alarm.
Hazardous environment.
A new sensor has been inserted Calibrate the sensor.
General fault. Contact BW Technologies by Honeywell
Sensor error.
Used sensor: Wait 60 seconds
New sensor: Wait 5 minutes
Replace alkaline batteries. Refer to Replacing the Alkaline
Batteries.
Charge the rechargeable battery pack. Refer to Charging
the Rechargeable Battery.
Leave the area immediately. Deactivate and reactivate the detector in a safe area that is free of hazardous gas, in an atmosphere of 20.9% oxygen.
Refer to Startup Troubleshooting. If required, refer to Replacing the Sensors.
.
71
Problem Possible Cause Solution
Detector Operation
GasAlertQuattro
Troubleshooting
Table 14. Troubleshooting
Detector does not display normal gas reading after startup sequence.
Detector does not respond to push­button.
Detector does not accurately mea­sure gas.
Sensors not stabilized.
Sensor(s) requires calibration. Refer to Calibration Procedures
Target gas is present.
Battery is in critical low battery state or is completely depleted.
Detector is performing operations that do not require user input.
Sensor(s) requires calibration. Refer to Calibration Procedures
Detector is colder/hotter than gas tempera­ture.
Sensor filter is blocked. Refer to Replacing the Sensor Filter
Used sensor: Wait 60 seconds
New sensor: Wait 5 minutes
.
Detector is operating properly. Use caution in suspect areas.
Replace alkaline batteries. Refer to Replacing the Alkaline
Batteries.
Charge the rechargeable battery pack. Refer to Charging
the Rechargeable Battery.
Button operation restores automatically when the operation ends.
.
Allow the detector to attain ambient temperature before use.
.
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Problem Possible Cause Solution
Table 14. Troubleshooting
Detector does not enter alarm.
Detector intermittently enters alarm without reason.
Features and options are not oper­ating as expected.
Alarm setpoint(s) are set incorrectly.
Alarm setpoint(s) set to zero.
Detector is in calibration mode. Complete the calibration procedure.
Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas.
Alarm setpoints are set incorrectly.
Sensor(s) requires calibration. Refer to Calibration Procedures
Missing or faulty sensor(s). Refer to Replacing the Sensors
Changes in Fleet Manager II. Verify that the settings in Fleet Manager II are correct.
Refer to Sample Gas Alarm Setpoints points in Fleet Manager II.
Refer to Sample Gas Alarm Setpoints points in Fleet Manager II.
Detector is operating normally. Use caution in suspect areas. Check peak gas exposure reading.
Refer to Sample Gas Alarm Setpoints points in Fleet Manager II.
. Define the alarm set-
. Define the alarm set-
. Define the alarm set-
.
.
73
Problem Possible Cause Solution
Charging
Battery has been charging for 6 hours. Charging indicator on LCD shows the battery is still charging.
GasAlertQuattro
Troubleshooting
Table 14. Troubleshooting
Battery is trickle charging. Battery is fully charged and is ready for operation.
Battery indicator does not display when charging.
Battery is depleted below normal levels
Charge the battery for 8 hours. If the battery indicator does not light after charging, contact BW Technologies by Hon-
eywell.
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Startup Troubleshooting

Table 15. Startup Troubleshooting
Error Screen Problem Solution Error Screen Problem Solution
Auto-zero Error
Sensor(s) failed to auto-zero
Self-test Failed
Sensor(s) fails the self-test during startup.
All Sensors Fail
If the Lockout on
Self-test Error
option is enabled and all sensors fail, the detector automati­cally deactivates.
Calibrate the sensor.
Press C to accept the failed sensor(s). The
Sensor self test error accepted
Replace the sensor when startup is complete. Refer to
Replacing the Sensors
screen displays.
.
A failure of all sensors can be caused by poi­soning (alcohol and sili­con). Allow sensors to recover for 1 hour. If sensors fail startup again, refer to Replac-
ing the Sensors.
Last Calibration Failed
Displays when the last calibration failed. If the
Force Calibration
option is enabled, the sensors must be cali­brated.
Force Calibration
If the Force Calibra-
tion
option is enabled, the sensors must be calibrated to enter normal operation.
Calibration Overdue
Displays when calibra­tion is past due. If the
Force Calibration
option is enabled, the sensor(s) must be cali­brated to enter normal operation.
Press C and calibrate the sensor(s) immediately. Refer to Calibration Procedures
If Cal IR Lock is enabled, an IR device (IR Link or Micro­Dock II) must be used to cali­brate.
Press and hold C to calibrate the sensors, or press C and release to deactivate the detector. Refer to Calibration
Procedures.
If Cal IR Lock is enabled, an IR device (IR Link or Micro­Dock II) must be used to cali­brate.
Press C to continue and cali­brate the sensor(s) immedi­ately. Refer to Calibration
Procedures.
If Cal IR Lock is enabled, an IR device (IR Link or Micro­Dock II) must be used to cali­brate.
.
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GasAlertQuattro
User Manual
Table 15. Startup Troubleshooting
Error Screen Problem Solution Error Screen Problem Solution
Last Bump Test Failed
If the last bump test failed and the Force Bump Test option is enabled, a bump test must be performed.
Force Bump Test If the Force Bump
Tes t option is
enabled, the sensors must be bump tested to enter normal opera­tion.
Use the MicroDock II station to perform a bump test, otherwise press C to deactivate the detector. If you do not have a MicroDock II, change the bump inter­val in Fleet Manager II to
Refer to Bump Test
Apply gas immediately or use the MicroDock II station, otherwise press C to deactivate the detector.
Refer to Bump Test
.
.
Bump Test Overdue
Screen displays when sensors are overdue for a bump test and the Force Bump test option is disabled.
a Caution
BW Technologies by Honeywell recommends to bump test the sensors before each day’s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints.
Apply gas directly or use the MicroDock II, otherwise press C to enter normal operation with the bump test overdue.
Refer to Bump Test
.
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GasAlertQuattro

Calibration Troubleshooting

Table 16. Calibration Troubleshooting
Error Screen Problem Solution Error Screen Problem Solution
Detector deacti­vates while trying to calibrate
Detector does not enter calibration. Displays OFF and then deactivates.
Activate the detector. When in normal operation, initiate calibration. Press and con­tinue holding C (through a series of screens) until
Calibration started
displays.
Cal IR Lock Enabled
IR lock enabled screen displays.
An IR device must be used to calibrate (IR LInk or Micro­Dock II station). For manual calibration, refer to Calibrat-
ing Using an IR Device. For
automated calibration, refer to the
Dock II User Manual
Troubleshooting
Micro-
.
Self-test Fail
If a sensor(s) fails auto zero, an error message displays
Replace the sensor or con­tact
BW Technologies by
Honeywell. Refer to
Replacing the Sensors
showing which sen­sor(s) failed.

Bump Test Troubleshooting

For bump test troubleshooting recommendations, refer to Table 15.
Calibration Error
Insufficient amount
.
of gas detected.
Verify the span gas values on the cylinder match the span gas values set for the detector. Ensure gas is applied at a flow rate of 250-500 ml/min. Ensure cylinder is not empty or past expiry. Replace imme­diately if required. Replace the regulator if required.
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GasAlertQuattro
User Manual

Replacement Parts and Accessories

a Warning
To avoid personal injury or damage to the detector, use only the specified replacement parts.
To order parts or accessories listed in the following table, contact BW
Technologies by Honeywell.
Table 17. Replacement Parts and Accessories
Model No. Description Qty
Sensors
SR-W04-75C Combustible (LEL) sensor 1
SR-X10-C1
Oxygen (O
SR-M04-SC Carbon monoxide (CO) sensor 1
SR-H04-SC
Hydrogen sulfide (H
Sensor Filters
QT-SS Sensor filters (kit of 2) 1
QT-SS-K1 Sensor filters (kit of 10) 1
Regulators
REG-DF-1 Demand flow regulator 1
REG-0.5 0.5 l/min regulator 1
) sensor
2
S) sensor
2
1
1
Model No. Description Qty
Gas Cylinders and Kits
CG-Q58-4
CG-Q34-4
CG-T34
G0042-H25
CG2-M-200­103
CG-BUMP1
CK-Q34-4
CK-Q58-4
Quad gas cylinder: CH
S-25 ppm, CO-100 ppm, bal. N2 (58 l)
H
2
Quad gas cylinder: CH
S-25 ppm, CO-100 ppm, bal. N2 (34 l)
H
2
Dual gas cylinder: 50% LEL (CH
-20.9%, bal. N2 (34 l)
O
2
Single gas cylinder: H (58 l)
Single gas cylinder: CO 200 ppm, bal N (103 l)
Bump alarm gas aerosol (CH 10%, H
Quad calibration kit with regulator, quad gas cylinder (CG-Q34-4), hose, and carry­ing case
Quad calibration kit with regulator, quad gas cylinder (CG-Q58-4), hose, and carry­ing case
S-40 ppm, CO-200 ppm)
2
-2.5%, O2-18.0%,
4
-2.5%, O2-18.0%,
4
-2.5%)
4
S 25 ppm, bal. N2
2
-2.5%, O2-
4
2
QT-TC-1 Calibration cap 1
Battery Packs
QT-BAT-R01 Rechargeable lithium battery pack 1
QT-BAT-A01 Alkaline battery pack (batteries included) 1
1
1
1
1
1
1
1
1
78
GasAlertQuattro
Replacement Parts and Accessories
Model No. Description Qty
Chargers and Power Options
GA-PA-1-MC5 GasAlertQuattro multi-unit power adapter 1
QT-C01-MC5 GasAlertQuattro multi-unit cradle charger 1
GA-VPA-1 Vehicle power adapter 1
GA-PA-1 Replacement power adapter 1
IR Devices
GA-USB1-IR GasAlertQuattro IR connectivity kit 1
DOCK2-2-1 C1N-00-N
MicroDock II station (w/ charging cable)
DOCK2-0­1C1N-00-N
Accessories
GA-BQT Concussion proof boot 1
GA -HQT Carrying holster 1
QT-AF-K1 Auxiliary Filter w/ LCD protector (w/ 1 filter) 1
QT-SS-AF-K1 Replacement auxiliary filters (kit of 5 filters) 1
QT-VMB-1 Vehicle mount attachment 1
XT-AG-1 Alligator clip (stainless steel) 1
GA-NS-1 Neck strap w/ safety release 1
GasAlertQuattro docking module and 1
GasAlertQuattro docking module w/ charging cable
Model No. Description Qty
GA-LY-1 Short strap 6 in. (15.2 cm) 1
GA-ES-1 Extension strap 4 ft. (1.2 m) 1
GA-ARM-1 Arm band 1
GA-CH-2 Chest harness 1
SPAK-CC1
Replacement Parts
QT-SCREW-K1Replacement screw kit (40 screws and
*Add one of the following applicable suffixes to the end of the order number to ensure power adapter is correct for region.
1
(-UK) for United Kingdom
(-EU) for Europe
(-AU) for Australia/China
Hard sided carrying case for GasAlertQuat­tro and/or motorized Sampling Pump
screwdriver)
1
1
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GasAlertQuattro
User Manual

Specifications

Instrument dimensions: 13 x 8.1 x 4.7 cm (5.1 x 3.2 x 1.9 in.) Weight:
316 g / 11.15 oz. (with rechargeable battery pack) 338 g / 11.92 oz. (with alkaline battery pack)
Operating temperature: -20°C to +50°C (-4°F to +122°F) Storage temperature: -40°C to +60°C (-40°F to +140°F) Operating humidity: 10% to 100% relative humidity (non-condensing) Dust and moisture ingress: IP66/67 (with screw engaged) Alarm setpoints: May vary by region and are user-defined Detection range:
S: 0 – 200 ppm (0.1 ppm increments from 0.0 to 39.9ppm / 1 ppm
H
2
increments about 40 ppm) CO: 0 – 1000 ppm (1 ppm increments)
: 0 – 30.0% vol. (0.1% vol. increments)
O
2
LEL (combustible): 0 – 100% LEL (1% LEL increments) or 0 – 5.0% v/v methane
Sensor type:
S, CO, O2: Single plug-in electrochemical cell
H
2
Combustibles (LEL): Plug-in catalytic bead
O
measuring principle: Capillary controlled concentration sensor
2
Bump test specified limits: BW recommends using a gas cylinder that will ensure the combustible sensor has an accuracy of -0 to +20% of actual reading (reference CAN/CSA C22.2 No. 152).
80
Alarm conditions: TWA alarm, STEL alarm, low alarm, high alarm, multi-gas alarm, over limit (OL) alarm, low battery alarm, critical low bat­tery alarm, IntelliFlash, confidence/compliance beep, sensor self-test failure alarm
Audible alarm: 95 dB+ at 30 cm (12 in.) variable pulsed beeper Visual alarm: Red light-emitting diodes (LEDs) IntelliFlash: Green light-emitting diode. Flash frequency is user-defined
with the IntelliFlash interval option Confidence/compliance beep: Audible beep from variable pulsed
beeper. Beep frequency is dependent upon frequency defined for confi­dence/compliance beep interval option
Display: Alphanumeric liquid crystal display (LCD) with flip display (0° or 180°) capability (user-defined in Fleet Manager II)
Backlight: Activates upon startup and deactivates when self-test is com­plete. Activates when the pushbutton is pressed and deactivates after 10 seconds. Activates during an alarm condition and remains lit until alarm ceases
Internal vibrator: Vibrates during activation, deactivation, and all alarms Self-test: Initiated during activation, self-test runs continuously on the
battery and electrochemical sensors (H
S and CO) while detector is
2
operational
Calibration: Zero and automatic span User options: Startup message, lockout on sensor error, safe mode,
IntelliFlash, confidence/compliance beep, latching alarms, force calibra­tion, force bump, calibration IR lock, flip display, stealth mode, datalog interval, IntelliFlash interval, confidence/compliance beep interval, lan­guage selection.
GasAlertQuattro
Specifications
Sensor options: Sensor enable/disable, calibration gas values, calibra­tion interval, bump test interval, alarm setpoints (low/high/TWA/STEL), STEL interval, TWA period, TWA method, auto zero during startup enable/disable, LEL correction factor, 10% (of reading) over-span, low alarm acknowledge, O
vol methane measurement Year of manufacture: The detector’s year of manufacture is determined
from the serial number. The second and third number after the first two letters determines the year of manufacture. Example: QA109
Approved lithium battery for GasAlertQuattro product: Lithium-ion polymer (QT-BAT-R01) as per standards UL913, EN60079-11, EN60079-0, C22.2 No. 157
Rechargeable battery (QT-BAT-R01) Temperature Code
Lithium Polymer -20°C ≤ Ta ≤ +50°C T4
Lithium battery operating time: One rechargeable lithium polymer battery at 20°C provides the following operating runtimes:
20 hours at 20°C (68°F) 18 hours at -20°C (-4°F)
Approved alkaline battery pack for GasAlertQuattro (QT-BAT-A01): as per standards UL913, EN60079-11, EN60079-0, IEC 60079-0, IEC 60079-11, C22.2 No. 157
Duracell MN 1500 -20°C ≤ Ta ≤ +50°C T4 (129.9°C)
Energizer E91 VP 20°C ≤ Ta ≤ +50°C T3C (135.3°C)
AA alkaline battery operating time: 14 hours at 20°C (68°F)
Battery charger: charging adapter
measurement, LEL gas measurement, and %
2
-001000 = 2009 year of manufacture
First-time charge: 6 hours Normal charge: 6 hours Warranty: 2 years including sensors Approvals:
Approved by CSA to both U.S. and Canadian Standards
CAN/CSA C22.2 No. 157 and C22.2 152
ANS/UL – 913 and ANSI/ISA – S12.13 Part 1
CSA ATE X
IECEx
M
BA
KTL Inmetro
Class
1, Divisi
CE 0539 g II 1 G Ex da ia IIC Ga for Zone 0 Group IIC KEMA 09 ATEX 0137 EN60079-0, EN60079-11, EN60079-1 Ex da ia IIC Ga IECEx CSA 09.0006 IEC 60079-0, IEC 60079-11, IEC 60079-1 BAM 11 ATEX 1102 X EN 60079-29-1 (for 0 up to 100% LEL Methane) BAM/ZBF/005/15 EN 50104 (for 0 up to 25% v/v oxygen) BAM EN 50271:2010 (without Clause 4.8, SIL 1 assessment) BAM/ZBF/010/12 EN 45544
12-KB4BO-0049
Ex da ia IIC Ga DNV 12.0133
on 1,
Group A, B, C, D
a
81
GasAlertQuattro
User Manual
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules and ICES-003 Canadian EMI requirements. These limits are designed to provide reasonable protection against harmful interference in a residen­tial installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

General Datalog Specifications

Storage: 360 hours at 15-second intervals Memory type: Wraparound memory ensures most recent data is always
saved
Sample rate: One reading every 1-120 seconds Data recorded: All sensor readings, all alarm conditions, calibrations,
event flags, battery status, sensor status, confidence/compliance beep activation, IntelliFlash activation, and detector status that includes the time and date for each reading and unit serial number
Operation: Requires no user intervention (automatic) Compatible with: Desktop PC computer or laptop Operating system: Windows XP or Window Vista Download via: IR device (IR Link adapter or MicroDock II base station) Support:
Fleet Manager II: Reports are generated using the detector datalogs and the Fleet Manager II application. Filters can be defined using Fleet Man­ager II, or data can be exported to Microsoft Excel for custom reports.
Software requirements:
• Windows XP or Windows Vista
• Fleet Manager II
• Microsoft Excel (optional)
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